JP4484651B2 - 水溶性切削油剤組成物及びそれを用いた切削加工方法 - Google Patents
水溶性切削油剤組成物及びそれを用いた切削加工方法 Download PDFInfo
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- JP4484651B2 JP4484651B2 JP2004282460A JP2004282460A JP4484651B2 JP 4484651 B2 JP4484651 B2 JP 4484651B2 JP 2004282460 A JP2004282460 A JP 2004282460A JP 2004282460 A JP2004282460 A JP 2004282460A JP 4484651 B2 JP4484651 B2 JP 4484651B2
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- 229910052749 magnesium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 229940043348 myristyl alcohol Drugs 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 125000005064 octadecenyl group Chemical group C(=CCCCCCCCCCCCCCCCC)* 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- BOTWFXYSPFMFNR-PYDDKJGSSA-N phytol Chemical compound CC(C)CCC[C@@H](C)CCC[C@@H](C)CCC\C(C)=C\CO BOTWFXYSPFMFNR-PYDDKJGSSA-N 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 1
- 229960003656 ricinoleic acid Drugs 0.000 description 1
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 1
- 108700004121 sarkosyl Proteins 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- IWOKCMBOJXYDEE-UHFFFAOYSA-N sulfinylmethane Chemical group C=S=O IWOKCMBOJXYDEE-UHFFFAOYSA-N 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 239000012085 test solution Substances 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 125000005063 tetradecenyl group Chemical group C(=CCCCCCCCCCCCC)* 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 125000004149 thio group Chemical group *S* 0.000 description 1
- UVZICZIVKIMRNE-UHFFFAOYSA-N thiodiacetic acid Chemical compound OC(=O)CSCC(O)=O UVZICZIVKIMRNE-UHFFFAOYSA-N 0.000 description 1
- 235000019303 thiodipropionic acid Nutrition 0.000 description 1
- 229960000790 thymol Drugs 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- 125000005065 undecenyl group Chemical group C(=CCCCCCCCCC)* 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Landscapes
- Lubricants (AREA)
Description
R−O−(XO)a−(PO)b−H (1)
(式中、Rは炭素数8〜22のアルキル基、アルケニル基又はアルキル置換アリール基を示し、(XO)aはプロピレンオキサイド及びブチレンオキサイドからなる群から選択される少なくとも1種とエチレンオキサイドとのブロック共重合構造又はランダム共重合構造を有する基、或いはエチレンオキサイドの単独重合構造を有する基を示し、aは1〜39の整数を示し、(PO)bはプロピレンオキサイドの単独重合構造を有する基を示し、bは1〜39の整数を示す。)
で表されるプロピレンオキサイド末端付加型非イオン界面活性剤10〜85質量%、
成分(B):鉱物油、油脂及び合成油から選ばれる少なくとも1種からなる潤滑基油10〜85質量%、及び、
成分(C):カルボン酸の塩5〜50質量%、
を含有し、希釈することなくそのまま切削部位に供給されることを特徴とするものである。
R−O−(XO)a−(PO)b−H (1)
(式中、Rは炭素数8〜22のアルキル基、アルケニル基又はアルキル置換アリール基を示し、(XO)aはプロピレンオキサイド及びブチレンオキサイドからなる群から選択される少なくとも1種とエチレンオキサイドとのブロック共重合構造又はランダム共重合構造を有する基、或いはエチレンオキサイドの単独重合構造を有する基を示し、aは1〜39の整数を示し、(PO)bはプロピレンオキサイドの単独重合構造を有する基を示し、bは1〜39の整数を示す。)
で表されるプロピレンオキサイド末端付加型非イオン界面活性剤5〜85質量%、
成分(B):鉱物油、油脂及び合成油から選ばれる少なくとも1種からなる潤滑基油5〜85質量%、
成分(C):カルボン酸の塩5〜50質量%、及び、
成分(D):水5〜50質量%、
を含有し、希釈することなくそのまま切削部位に供給されることを特徴とするものである。
本発明の水溶性切削油剤組成物は、成分(A):下記一般式(1);
R−O−(XO)a−(PO)b−H (1)
(式中、Rは炭素数8〜22のアルキル基、アルケニル基又はアルキル置換アリール基を示し、(XO)aはプロピレンオキサイド及びブチレンオキサイドからなる群から選択される少なくとも1種とエチレンオキサイドとのブロック共重合構造又はランダム共重合構造を有する基、或いはエチレンオキサイドの単独重合構造を有する基を示し、aは1〜39の整数を示し、(PO)bはプロピレンオキサイドの単独重合構造を有する基を示し、bは1〜39の整数を示す。)
で表されるプロピレンオキサイド末端付加型非イオン界面活性剤10〜85質量%、成分(B):鉱物油、油脂及び合成油から選ばれる少なくとも1種からなる潤滑基油10〜85質量%、及び、成分(C):カルボン酸の塩5〜50質量%、を含有し、希釈することなくそのまま切削部位に供給されることを特徴とするものである。
本発明のセミドライ切削加工方法としては、前述の本発明の水溶性切削油剤組成物を、金属の切削部位に霧状で供給することを特徴とする。
アルミニウム合金 JIS A 5052材のリーマ加工における仕上げ面粗さ(R3z、単位μm)から切削性/潤滑性を評価した。評価においては面粗さの数値が小さいほど、切削性、潤滑性が優れていることを表す。試験条件は次の通りである。
(使用装置等)
切削マシン:立形マシニングセンターMC−510VF(松浦機械製作所製)、ミスト供給装置使用
被削材:アルミニウム合金 JIS A 5052
工具:φ9.8ソリッドドリル
φ10バニシングリーマ
(リーマ切削条件)
回転数:2000rpm
送り :0.1mm/rev
油剤濃度:原液使用
油剤供給量:50cc/min。
JIS A 2017材を1時間エンドミル加工し、加工後の被削材の表面温度(℃)を測定し、冷却性を評価した。試験条件は次の通りである。
(使用装置、条件等)
切削マシン:立形マシニングセンターMC−510VF(松浦機械製作所製)、ミスト供給装置使用
被削材:JIS A 2017
切削速度:V=150mm/min
送り速度:f=0.1/rev
切り込み:3mm。
試験液20gを100ml共栓付きメスシリンダーに採り、上下に100回激しく振とうし、振とう直後の泡高さ(mm)を測定した。
Claims (6)
- 成分(A):下記一般式(1);
R−O−(XO)a−(PO)b−H (1)
(式中、Rは炭素数8〜22のアルキル基、アルケニル基又はアルキル置換アリール基を示し、(XO)aはプロピレンオキサイド及びブチレンオキサイドからなる群から選択される少なくとも1種とエチレンオキサイドとのブロック共重合構造又はランダム共重合構造を有する基、或いはエチレンオキサイドの単独重合構造を有する基を示し、aは1〜39の整数を示し、(PO)bはプロピレンオキサイドの単独重合構造を有する基を示し、bは1〜39の整数を示す。)
で表されるプロピレンオキサイド末端付加型非イオン界面活性剤10〜85質量%、
成分(B):鉱物油、油脂及び合成油から選ばれる少なくとも1種からなる潤滑基油10〜85質量%、及び、
成分(C):カルボン酸の塩5〜50質量%、
を含有し、希釈することなくそのまま切削部位に供給されることを特徴とするセミドライ切削加工用水溶性切削油剤組成物。 - 成分(A):下記一般式(1);
R−O−(XO)a−(PO)b−H (1)
(式中、Rは炭素数8〜22のアルキル基、アルケニル基又はアルキル置換アリール基を示し、(XO)aはプロピレンオキサイド及びブチレンオキサイドからなる群から選択される少なくとも1種とエチレンオキサイドとのブロック共重合構造又はランダム共重合構造を有する基、或いはエチレンオキサイドの単独重合構造を有する基を示し、aは1〜39の整数を示し、(PO)bはプロピレンオキサイドの単独重合構造を有する基を示し、bは1〜39の整数を示す。)
で表されるプロピレンオキサイド末端付加型非イオン界面活性剤5〜85質量%、
成分(B):鉱物油、油脂及び合成油から選ばれる少なくとも1種からなる潤滑基油5〜85質量%、
成分(C):カルボン酸の塩5〜50質量%、及び、
成分(D):水5〜50質量%、
を含有し、希釈することなくそのまま切削部位に供給されることを特徴とするセミドライ切削加工用水溶性切削油剤組成物。 - 前記aと前記bとの和が2〜40の整数であることを特徴とする請求項1又は2に記載のセミドライ切削加工用水溶性切削油剤組成物。
- 成分(C)が、炭素数8〜22の脂肪族カルボン酸の塩、炭素数8〜22の脂環式カルボン酸の塩、炭素数8〜22の芳香族カルボン酸の塩、炭素数8〜22のN−アシルアミノ酸の塩及びヘテロ原子含有アルキレンジカルボン酸の塩からなる群から選択される少なくとも1種であることを特徴とする請求項1〜3のうちのいずれか一項に記載のセミドライ切削加工用水溶性切削油剤組成物。
- 請求項1〜4のうちのいずれか一項に記載のセミドライ切削加工用水溶性切削油剤組成物を、金属の切削部位に霧状で供給することを特徴とするセミドライ切削加工方法。
- 前記金属がアルミニウム合金であることを特徴とする請求項5に記載のセミドライ切削加工方法。
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JP2001511061A (ja) * | 1997-01-29 | 2001-08-07 | ヘンケル・コマンディットゲゼルシャフト・アウフ・アクチエン | 低起泡性乳化剤系および該系を含むエマルジョン濃縮物 |
JPH10251683A (ja) * | 1997-03-13 | 1998-09-22 | Idemitsu Kosan Co Ltd | 水溶性金属加工油剤組成物 |
JPH10298577A (ja) * | 1997-04-25 | 1998-11-10 | Kao Corp | 潤滑剤組成物 |
JP3468752B2 (ja) * | 2001-01-22 | 2003-11-17 | 日華化学株式会社 | 水溶性切削油剤組成物 |
JP2003129080A (ja) * | 2001-10-24 | 2003-05-08 | Kyodo Yushi Co Ltd | 切断加工用水溶性油剤 |
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