JP3371453B2 - 樹脂製圧力容器の製造方法 - Google Patents

樹脂製圧力容器の製造方法

Info

Publication number
JP3371453B2
JP3371453B2 JP32823092A JP32823092A JP3371453B2 JP 3371453 B2 JP3371453 B2 JP 3371453B2 JP 32823092 A JP32823092 A JP 32823092A JP 32823092 A JP32823092 A JP 32823092A JP 3371453 B2 JP3371453 B2 JP 3371453B2
Authority
JP
Japan
Prior art keywords
resin
resin member
pressure vessel
manufacturing
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32823092A
Other languages
English (en)
Other versions
JPH06170953A (ja
Inventor
本 稔 山
井 清 隆 中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin Corp
Original Assignee
Aisin Seiki Co Ltd
Aisin Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin Seiki Co Ltd, Aisin Corp filed Critical Aisin Seiki Co Ltd
Priority to JP32823092A priority Critical patent/JP3371453B2/ja
Publication of JPH06170953A publication Critical patent/JPH06170953A/ja
Application granted granted Critical
Publication of JP3371453B2 publication Critical patent/JP3371453B2/ja
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • B29C45/006Joining parts moulded in separate cavities
    • B29C45/0062Joined by injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/70Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1244Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B29C66/1312Single flange to flange joints, the parts to be joined being rigid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • B29C66/2422Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical
    • B29C66/24221Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical being circular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、樹脂製圧力容器に関す
るもので、樹脂製の正圧または負圧タンクやインテーク
マンホールド等に利用できる。
【0002】
【従来の技術】樹脂製圧力容器(以下圧力容器という)
の構造として、特開昭59−198116号公報に開示
された「プラステックス材料の中空体」がある。
【0003】この従来技術を図6に基づいて説明すれ
ば、2つの樹脂部材31,32はそれぞれフランジ3
3、34の接触面35、36同士を接触させ、加圧され
た状態で外装部材37がモールドされて樹脂製部材3
1、32同士が分離しないように固定されている。
【0004】
【発明が解決しようとする課題】しかし、2つの樹脂製
部材31、32は前記の方法によって気密的に接合して
いるが、2次接合成形時である外装部材37にてモール
ド時に、接合部に射出成形による溶融樹脂が完全に充填
されてない場合とか、江入口の反対側に位置するウエル
ド部で空気を巻き込んだりして樹脂部材31、32間の
接合不良並びに、樹脂部材31、外装部材37間の接着
不良並びに樹脂部材32、外装部材37間の接着不良に
なる。
【0005】又、前記状態で接合又は接着不良になって
も成形後に非破壊で不良を判別する手段がないという問
題点がある。
【0006】本発明は、複数の樹脂製部材から成る圧力
容器の締結構造の改善を、その技術的課題とするもので
ある。
【0007】
【課題を解決するための手段】前述した本発明の技術的
課題を解決するために講じた本発明の技術的手段は次の
ようである。
【0008】成形型内で中空状の第1樹脂部材の開口部
を覆うように第2樹脂部材を接触させ、前記接触面の周
囲に位置するキャビテー内に熱可塑性樹脂を注入して外
装部材を形成して前記第1樹脂部材と前記第2樹脂部材
とを接合する樹脂製圧力容器の製造方法において、前記
第2樹脂部材の前記可塑性樹脂入口と反対側に位置する
部分に、前記キャビテーに連通するように前記第2樹脂
部材の外周方向に向かって溝状凹部を形成する製造方法
か、更に上型の下面部で熱可塑性樹脂注入口と反対側の
一に、前記キャビテーに連通するように前記第2樹脂部
材の外周方向に向かって溝状凹部を形成した製造方法で
ある。
【0009】
【作用】上した本発明の技術的手段によれば、第2樹
脂部材に配設した充填確認用の溝に樹脂部材が充填され
ていれば、外装部材が完全にキャビティーを埋め尽くし
て、圧力容器の樹脂製部材が強固に密着すると共に、巻
き込んだ空気も溝部に集中し、外装部材の強度の低下は
まったく無いものである。
【0010】従って、外装部材と第1樹脂部材との接着
力及び外装部材と第2樹脂部材との接着力が保持され
る。
【0011】
【実施例】以下実施例について説明する。
【0012】(実施例1)図1〜2に於いて、10の圧
力容器で、1は外装部材7を射出成形するための上型
で、2は下型である。外装部材7を形成する場合に、第
1成形部材3とその開口部を覆うように第2成形部材で
あるフタ4のそれぞれの接触面3a、4aを有するフラ
ンジ5、6を形成する。
【0013】フタ4には射出成形時の樹脂入口11と反
対側の位置12より中央部に向かって凹状の溝8(樹脂
充填確認部)が設けてある。
【0014】次に接触面3a、4a同士を接触させた状
態で樹脂製部材3、4と同一材料または同一種類で樹脂
製部材3、4と融点が同じか高い樹脂材料をキャビティ
ーに射出成形することによりフランジ5、6の外周部に
外装部材7を成形し、樹脂製部材3、4同士を締結す
る。ここで樹脂製部材3、4として6−ナイロン等が用
いられ、外装部材7としては6−ナイロンまたは66−
ナイロン等が用いられる。
【0015】この外装部材7の射出成形時において樹脂
部材はキャビテーを埋め して、更にフタ4の凹状の溝
部8に流入して樹脂の充填確認部である溝8を埋めつく
す。
【0016】上型1及び下型2を移動して圧力容器10
を取り出し充填確認部である溝部8に樹脂が充填されて
いればフランジ5、6は確実に密着しており又気泡15
が発生しても前記溝部の先端に集中し外装部材7にはま
ったく発生がなく、強固に密着出来る。又前記凹状溝8
は充填確認の役割として目盛13が設けてあり、樹脂の
充填の状況が瞬時に確認出来、従来のように破壊による
検査はまったく必要としない。
【0017】(実施例2)図3〜4について説明する。
【0018】1は上型、2は下型で、10は圧力容器で
ある。
【0019】この圧力容器の製法として、上型1の下面
部1aの射出口を反対側の位置に外装部材7のキャビテ
ィーに連通した溝9を設けたもので、この状況で外装部
材の樹脂を射出成形することにより、圧力容器の第1樹
脂部材3とフタに担当する第2樹脂部材4とをフランジ
5と6にて密着させると共に、射出される樹脂は上型1
の凹状溝9を充填し、図3に示すように第2樹脂部材4
の表面に凸状15が形成される。
【0020】この場合溝底部に目盛14を設ければ、ひ
とめで充填状況が判るものである。
【0021】樹脂に気泡が混入していても溝部先端に集
中して外装部材7には皆無となり、外装部材7の強度の
低下は全くないものである。
【0022】図5は圧力容器の使用例で、圧力容器10
を図示しないエンジンの負圧タンクとして用いたもの
で、樹脂性部材3は空洞部24を有する有底形状を呈
し、樹脂性部材4には第1、第2ポート25a、25b
が形成されている。そして第1ポート25aにはチエッ
クバルブが配設され、例えばエンジンの図示しないイン
テークマニホールド等の負圧源に接続されている。
【0023】一方第2ポート25bには3方向弁26を
介して、続されている。
【0024】ここでは実施例1及び2に示す方法にて樹
脂部材3、4同士の締結が強固に行われていると共に気
密性が確保されているので、負圧タンク内に蓄えられた
負圧が漏れることがない。
【0025】
【発明の効果】以上に示した様に本発明では、第2樹脂
部材であるフタの表面に配設した充填用の溝に指定以上
の目盛まで達していれば、圧力の容器の接合に充分な圧
力が加わることになり、気密性が向上し、接合不良や内
部成形不良が無くなり、製造工程でも容易に判別確認が
出来る。
【図面の簡単な説明】
【図1】本発明の第1実施例の樹脂製圧力容器で(a)
は平面図で(b)は一部破断した上部の斜視図である。
【図2】図1の要部の拡大断面図である。
【図3】第2実施例の上部の斜視図である。
【図4】図3の要部の拡大断面図である。
【図5】本発明実施例の樹脂製圧力容器の使用例の説明
図である。
【図6】従来技術の要部の拡大断面図である。
【符号の説明】
1 上型 1a 上型の下面部 2 下型 3 圧力容器の第1樹脂部材 4 圧力容器の第2樹脂部材 3a,4a 接触面 5,6 フランジ 7 外装部材 8,9 溝 10 樹脂製圧力容器 11 射出成形入口 12 溝部成形位置 14,15 目盛
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B29C 65/70 B29C 45/14

Claims (2)

    (57)【特許請求の範囲】
  1. 【請求項1】 成形型内で中空状の第1樹脂部材の開口
    部を覆うように第2樹脂部材を接触させ、前記接触面の
    周囲に位置するキャビテー内に熱可塑性樹脂を注入して
    外装部材を形成して前記第1樹脂部材と前記第2樹脂部
    材とを接合する樹脂製圧力容器の製造方法において、前
    記第2樹脂部材の前記熱可塑性樹脂注入口と反対側に位
    置する部分に、前記キャビテーに連通するように前記第
    2樹脂部材の外周方向に向かって溝状凹部を形成したこ
    とを特徴とする樹脂製圧力容器の製造方法。
  2. 【請求項2】 成形型内で中空状の第1樹脂部材の開口
    部を覆うように第2樹脂部材を接触させ、前記接触面の
    周囲に位置するキャビテー内に熱可塑性樹脂を注入して
    外装部材を形成した前記第1樹脂部材と前記第2樹脂部
    材とを接合する樹脂製圧力容器の製造方法において、上
    の下面部で熱可塑性樹脂注入口と反対側の位置に、前
    記キャビテーに連通するように前記第2樹脂部材の外周
    方向に向かって溝状凹部を形成したことを特徴とする製
    造方
JP32823092A 1992-12-08 1992-12-08 樹脂製圧力容器の製造方法 Expired - Fee Related JP3371453B2 (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32823092A JP3371453B2 (ja) 1992-12-08 1992-12-08 樹脂製圧力容器の製造方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32823092A JP3371453B2 (ja) 1992-12-08 1992-12-08 樹脂製圧力容器の製造方法

Publications (2)

Publication Number Publication Date
JPH06170953A JPH06170953A (ja) 1994-06-21
JP3371453B2 true JP3371453B2 (ja) 2003-01-27

Family

ID=18207899

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32823092A Expired - Fee Related JP3371453B2 (ja) 1992-12-08 1992-12-08 樹脂製圧力容器の製造方法

Country Status (1)

Country Link
JP (1) JP3371453B2 (ja)

Also Published As

Publication number Publication date
JPH06170953A (ja) 1994-06-21

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