JP2020042222A - 感光性樹脂組成物、感光性フィルム、デバイス及びレジストパターンの形成方法 - Google Patents
感光性樹脂組成物、感光性フィルム、デバイス及びレジストパターンの形成方法 Download PDFInfo
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- JP2020042222A JP2020042222A JP2018171319A JP2018171319A JP2020042222A JP 2020042222 A JP2020042222 A JP 2020042222A JP 2018171319 A JP2018171319 A JP 2018171319A JP 2018171319 A JP2018171319 A JP 2018171319A JP 2020042222 A JP2020042222 A JP 2020042222A
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- resin composition
- photosensitive
- photosensitive resin
- phenyl
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- 239000011342 resin composition Substances 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims description 38
- 239000003822 epoxy resin Substances 0.000 claims abstract description 24
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 24
- 229920003986 novolac Polymers 0.000 claims abstract description 17
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000002253 acid Substances 0.000 claims abstract description 13
- 150000001642 boronic acid derivatives Chemical class 0.000 claims abstract description 10
- 150000003839 salts Chemical class 0.000 claims abstract description 9
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical class OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 claims abstract 2
- -1 methylol group Chemical group 0.000 claims description 122
- 150000001875 compounds Chemical class 0.000 claims description 38
- 239000000758 substrate Substances 0.000 claims description 28
- 229920005989 resin Polymers 0.000 claims description 26
- 239000011347 resin Substances 0.000 claims description 26
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 23
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 19
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 claims description 17
- 239000004593 Epoxy Substances 0.000 claims description 9
- 150000001768 cations Chemical class 0.000 claims description 9
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 8
- 125000002723 alicyclic group Chemical group 0.000 claims description 7
- MGFYSGNNHQQTJW-UHFFFAOYSA-N iodonium Chemical compound [IH2+] MGFYSGNNHQQTJW-UHFFFAOYSA-N 0.000 claims description 7
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 150000001450 anions Chemical class 0.000 claims description 5
- 125000000466 oxiranyl group Chemical group 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 60
- 125000004432 carbon atom Chemical group C* 0.000 description 54
- 125000000217 alkyl group Chemical group 0.000 description 35
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 31
- 239000007983 Tris buffer Substances 0.000 description 22
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 15
- 125000003118 aryl group Chemical group 0.000 description 15
- LNTHITQWFMADLM-UHFFFAOYSA-M gallate Chemical class OC1=CC(C([O-])=O)=CC(O)=C1O LNTHITQWFMADLM-UHFFFAOYSA-M 0.000 description 15
- 239000000243 solution Substances 0.000 description 14
- 229910000077 silane Inorganic materials 0.000 description 13
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 11
- 125000005843 halogen group Chemical group 0.000 description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 11
- 239000011256 inorganic filler Substances 0.000 description 11
- 229910003475 inorganic filler Inorganic materials 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 125000001153 fluoro group Chemical group F* 0.000 description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 9
- 125000000962 organic group Chemical group 0.000 description 9
- 239000004065 semiconductor Substances 0.000 description 9
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 229910052731 fluorine Inorganic materials 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910018557 Si O Inorganic materials 0.000 description 7
- 125000003545 alkoxy group Chemical group 0.000 description 7
- 238000001723 curing Methods 0.000 description 7
- 125000004093 cyano group Chemical group *C#N 0.000 description 7
- 230000018109 developmental process Effects 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 7
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 7
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 7
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 7
- 125000005409 triarylsulfonium group Chemical group 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 125000000623 heterocyclic group Chemical group 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 125000000538 pentafluorophenyl group Chemical group FC1=C(F)C(F)=C(*)C(F)=C1F 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 5
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 5
- 125000003342 alkenyl group Chemical group 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 229910052740 iodine Inorganic materials 0.000 description 5
- 229920006254 polymer film Polymers 0.000 description 5
- 230000035945 sensitivity Effects 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 125000005227 alkyl sulfonate group Chemical group 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 125000000304 alkynyl group Chemical group 0.000 description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- 238000010538 cationic polymerization reaction Methods 0.000 description 4
- 125000001309 chloro group Chemical group Cl* 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- OWZDULOODZHVCQ-UHFFFAOYSA-N diphenyl-(4-phenylsulfanylphenyl)sulfanium Chemical compound C=1C=C([S+](C=2C=CC=CC=2)C=2C=CC=CC=2)C=CC=1SC1=CC=CC=C1 OWZDULOODZHVCQ-UHFFFAOYSA-N 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- 229930185605 Bisphenol Natural products 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000002252 acyl group Chemical group 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 3
- 125000004448 alkyl carbonyl group Chemical group 0.000 description 3
- 125000004414 alkyl thio group Chemical group 0.000 description 3
- 125000001118 alkylidene group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000005110 aryl thio group Chemical group 0.000 description 3
- 125000004104 aryloxy group Chemical group 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- QDHFHIQKOVNCNC-UHFFFAOYSA-M butane-1-sulfonate Chemical compound CCCCS([O-])(=O)=O QDHFHIQKOVNCNC-UHFFFAOYSA-M 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000000753 cycloalkyl group Chemical group 0.000 description 3
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-O oxonium Chemical compound [OH3+] XLYOFNOQVPJJNP-UHFFFAOYSA-O 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 3
- QKAIFCSOWIMRJG-UHFFFAOYSA-N (4-methylphenyl)-(4-propan-2-ylphenyl)iodanium Chemical compound C1=CC(C(C)C)=CC=C1[I+]C1=CC=C(C)C=C1 QKAIFCSOWIMRJG-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- KSMGAOMUPSQGTB-UHFFFAOYSA-N 9,10-dibutoxyanthracene Chemical compound C1=CC=C2C(OCCCC)=C(C=CC=C3)C3=C(OCCCC)C2=C1 KSMGAOMUPSQGTB-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- LPQBQAXHOAEOAX-UHFFFAOYSA-N C=1C=C(C=2C=CC=CC=2)C=CC=1SC(C=C1)=CC=C1SC(C=C1)=CC=C1C1=CC=CC=C1C1=CC=CC=C1 Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1SC(C=C1)=CC=C1SC(C=C1)=CC=C1C1=CC=CC=C1C1=CC=CC=C1 LPQBQAXHOAEOAX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 206010034972 Photosensitivity reaction Diseases 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 235000010724 Wisteria floribunda Nutrition 0.000 description 2
- 125000004423 acyloxy group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000007611 bar coating method Methods 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- JTNDNBUJMQNEGL-UHFFFAOYSA-N dimethyl(phenacyl)sulfanium Chemical compound C[S+](C)CC(=O)C1=CC=CC=C1 JTNDNBUJMQNEGL-UHFFFAOYSA-N 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- UPWPDUACHOATKO-UHFFFAOYSA-K gallium trichloride Chemical compound Cl[Ga](Cl)Cl UPWPDUACHOATKO-UHFFFAOYSA-K 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000001188 haloalkyl group Chemical group 0.000 description 2
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 2
- NGAZZOYFWWSOGK-UHFFFAOYSA-N heptan-3-one Chemical compound CCCCC(=O)CC NGAZZOYFWWSOGK-UHFFFAOYSA-N 0.000 description 2
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- WLGDAKIJYPIYLR-UHFFFAOYSA-M octane-1-sulfonate Chemical compound CCCCCCCCS([O-])(=O)=O WLGDAKIJYPIYLR-UHFFFAOYSA-M 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- PGMYKACGEOXYJE-UHFFFAOYSA-N pentyl acetate Chemical compound CCCCCOC(C)=O PGMYKACGEOXYJE-UHFFFAOYSA-N 0.000 description 2
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
- 230000036211 photosensitivity Effects 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
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- 125000004627 thianthrenyl group Chemical group C1(=CC=CC=2SC3=CC=CC=C3SC12)* 0.000 description 1
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- 125000001544 thienyl group Chemical group 0.000 description 1
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- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
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- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
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- CZMCQLHUFVDMLM-UHFFFAOYSA-N triethyl(phenacyl)phosphanium Chemical compound CC[P+](CC)(CC)CC(=O)C1=CC=CC=C1 CZMCQLHUFVDMLM-UHFFFAOYSA-N 0.000 description 1
- DWCSXQCXXITVKE-UHFFFAOYSA-N triethyloxidanium Chemical compound CC[O+](CC)CC DWCSXQCXXITVKE-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- 125000002827 triflate group Chemical class FC(S(=O)(=O)O*)(F)F 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- WSEIPBHYGJRWKV-UHFFFAOYSA-M trifluoromethanesulfonate tris[4-(4-acetyl-3-butylphenyl)sulfanylphenyl]sulfanium Chemical compound FC(S(=O)(=O)[O-])(F)F.C(C)(=O)C1=C(C=C(C=C1)SC1=CC=C(C=C1)[S+](C1=CC=C(C=C1)SC1=CC(=C(C=C1)C(C)=O)CCCC)C1=CC=C(C=C1)SC1=CC(=C(C=C1)C(C)=O)CCCC)CCCC WSEIPBHYGJRWKV-UHFFFAOYSA-M 0.000 description 1
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- HKDYXDHJQBAOAC-UHFFFAOYSA-N trinaphthalen-2-ylsulfanium Chemical compound C1=CC=CC2=CC([S+](C=3C=C4C=CC=CC4=CC=3)C3=CC4=CC=CC=C4C=C3)=CC=C21 HKDYXDHJQBAOAC-UHFFFAOYSA-N 0.000 description 1
- AXYQQAVHPAUFQX-UHFFFAOYSA-N tris(2-methylphenyl)sulfanium Chemical compound CC1=CC=CC=C1[S+](C=1C(=CC=CC=1)C)C1=CC=CC=C1C AXYQQAVHPAUFQX-UHFFFAOYSA-N 0.000 description 1
- XUWXFPUSCUUNPR-UHFFFAOYSA-O tris(4-hydroxyphenyl)sulfanium Chemical compound C1=CC(O)=CC=C1[S+](C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 XUWXFPUSCUUNPR-UHFFFAOYSA-O 0.000 description 1
- WUKMCKCDYKBLBG-UHFFFAOYSA-N tris(4-methoxyphenyl)sulfanium Chemical compound C1=CC(OC)=CC=C1[S+](C=1C=CC(OC)=CC=1)C1=CC=C(OC)C=C1 WUKMCKCDYKBLBG-UHFFFAOYSA-N 0.000 description 1
- QKFJVDSYTSWPII-UHFFFAOYSA-N tris(4-methylphenyl)sulfanium Chemical compound C1=CC(C)=CC=C1[S+](C=1C=CC(C)=CC=1)C1=CC=C(C)C=C1 QKFJVDSYTSWPII-UHFFFAOYSA-N 0.000 description 1
- PJXLCOCYFLDORL-UHFFFAOYSA-N tris[4-(4-acetyl-3-methylphenyl)sulfanylphenyl]sulfanium Chemical compound C(C)(=O)C1=C(C=C(C=C1)SC1=CC=C(C=C1)[S+](C1=CC=C(C=C1)SC1=CC(=C(C=C1)C(C)=O)C)C1=CC=C(C=C1)SC1=CC(=C(C=C1)C(C)=O)C)C PJXLCOCYFLDORL-UHFFFAOYSA-N 0.000 description 1
- ULNJZOIDTANZKR-UHFFFAOYSA-N tris[4-(4-acetylphenyl)sulfanylphenyl]sulfanium Chemical compound C1=CC(C(=O)C)=CC=C1SC1=CC=C([S+](C=2C=CC(SC=3C=CC(=CC=3)C(C)=O)=CC=2)C=2C=CC(SC=3C=CC(=CC=3)C(C)=O)=CC=2)C=C1 ULNJZOIDTANZKR-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本実施形態の感光性樹脂組成物は、(A)多官能ビスフェノールノボラック型エポキシ樹脂と、(B)オニウムボレート塩及びオニウムガレート塩からなる群より選択される少なくとも1種のオニウム塩を含む光感応性酸発生剤とを含有する。
(A)成分である多官能フェノールノボラック型エポキシ樹脂としては、2つ以上のエポキシ基を有するフェノールノボラック型のエポキシ樹脂であれば、特に限定されない。感光層を厚膜化する観点から、(A)成分としては、エポキシ基を4つ以上有するエポキシ樹脂が好ましく、5つ以上有するエポキシ樹脂がより好ましい。
(B)成分である光感応性酸発生剤は、活性光線等の照射によって酸を発生する化合物である。光感応性酸発生剤から発生する酸の触媒効果により、(A)成分中のエポキシ基同士でカチオン重合が進行することによって、現像液に対する組成物の溶解性が大幅に低下し、ネガ型のパターンを形成することができる。
本実施形態の感光性樹脂組成物は、(C)成分としてメチロール基又はアルコキシアルキル基を有する化合物を更に含有してもよい。(C)成分は、芳香環、複素環及び脂環からなる群から選ばれる少なくとも1種を更に有する化合物であることが好ましい。ここで、芳香環とは、芳香族性を有する炭化水素基(例えば、炭素原子数が6〜10の炭化水素基)を意味し、例えば、ベンゼン環及びナフタレン環が挙げられる。複素環とは、窒素原子、酸素原子、硫黄原子等のヘテロ原子を少なくとも1つ有する環状基(例えば、炭素原子数が3〜10の環状基)を意味し、例えば、ピリジン環、イミダゾール環、ピロリジノン環、オキサゾリジノン環、イミダゾリジノン環及びピリミジノン環が挙げられる。また、脂環とは、芳香族性を有しない環状炭化水素基(例えば、炭素原子数が3〜10の環状炭化水素基)を意味し、例えば、シクロプロパン環、シクロブタン環、シクロペンタン環及びシクロヘキサン環が挙げられる。アルコキシアルキル基とは、アルキル基が酸素原子を介してアルキル基に結合した基を意味する。また、2つのアルキル基は互いに異なってもよく、例えば、炭素原子数が1〜10であるアルキル基である。
本実施形態の感光性樹脂組成物は、(D)成分として増感剤を更に含有してもよい。(D)成分を含有することにより、感光性樹脂組成物の光感度を向上させることができる。(D)成分として、ナフタレン系増感剤又はアントラセン系増感剤を用いてよい。アントラセン系増感剤としては、例えば、9,10−ジブトキシアントラセンが挙げられる。(D)成分は、1種単独又は2種以上を混合して使用してもよい。
本実施形態の感光性樹脂組成物は、(E)成分として2つ以上のオキシラン環を有する脂肪族又は脂環式エポキシ化合物を更に含有してもよい。(E)成分は、2つ以上のグリシジルエーテル基を有する化合物であることが好ましく、3つ以上のグリシジルエーテル基を有する化合物であることがより好ましい。(E)成分は、重量平均分子量が1000以下のエポキシ化合物であることが好ましい。なお、本明細書において、「脂肪族又は脂環式エポキシ化合物」とは、主骨格が脂肪族骨格及び/又は脂環式骨格であり、芳香環又は複素環を含まないものをいう。
本実施形態の感光性樹脂組成物は、感光性樹脂組成物の取り扱い性を向上させたり、粘度及び保存安定性を調節したりするために、(F)成分として溶剤を更に含有することができる。(F)成分は、有機溶剤であることが好ましい。有機溶剤の種類は、上記性能を発揮できるものであれば特に制限はない。
本実施形態の感光性樹脂組成物は、(G)成分として、Si−O結合を有する化合物を更に含有してもよい。(G)成分としては、Si−O結合を有していれば特に限定されないが、例えば、無機フィラー及びシラン化合物のうち、Si−O結合を有する化合物、及び、Si−O結合を有するアルコキシオリゴマーが挙げられる。(G)成分は、1種単独又は2種以上を混合して使用することができる。
(R101O)4−f−Si−(R102)f …(14)
本実施形態の感光性フィルムは、支持体と、該支持体上に設けられた上述の感光性樹脂組成物から形成される感光層とを備える。該感光層上には、該感光層を被覆する保護層を更に備えていてもよい。
実施形態のレジストパターンの形成方法は、上述の感光性樹脂組成物を基材上に塗布し、塗布された感光性樹脂組成物を乾燥して感光層を形成する工程と、感光層を所定のパターンに露光した後、加熱処理する工程と、加熱処理後の感光層を現像して樹脂パターンを得る工程と、樹脂パターンを加熱処理する工程と、を備えることができる。また、実施形態のレジストパターンの形成方法は、上述の感光性フィルムの感光層を基板上に配置する工程と、感光層を所定のパターンに露光した後、加熱処理する工程と、加熱処理後の感光層を現像して樹脂パターンを得る工程と、樹脂パターンを加熱処理する工程と、を備えていてもよい。
本実施形態のレジストパターン形成方法は、中空構造を形成するためのリブパターンを形成する方法として好適である。
窒素雰囲気下で十分に乾燥させた125mLの4つ口フラスコに超脱水ジエチルエーテル500mL及びペンタフルオロブロモベンゼン30g(121.46mmol)を加えた後、ドライアイス/アセトン浴を用いて−78℃に冷却した。次いで、2.5mol/Lのn−ブチルリチウムヘキサン溶液47.4mLを10分かけてフラスコ内に滴下し、−78℃で30分間撹拌した。これに、0.6mol/Lの塩化ガリウム(III)ジエチルエーテル溶液49.3mLを10分かけて滴下し、−78℃で3時間撹拌しながら反応を行った。反応液を徐々に室温に戻しながら攪拌し、室温で5時間撹拌した。反応液をろ過して析出物を除去した後、減圧濃縮して、灰白色の生成物を得た。生成物を超脱水ヘキサン30mLで4回洗浄した後、一晩真空乾燥して、テトラキス(ペンタフルオロフェニル)ガレートリチウムを得た。
50mLのナスフラスコに、ジクロロメタン25mL及び4−イソプロピルフェニル(p−トリル)ヨードニウムクロライド1.69g(5mmol)及びテトラキス(ペンタフルオロフェニル)ガレートリチウム4.4g(6mmol)を加え、室温で2時間撹拌しながら反応を行った。反応液をろ過して析出物を除去した後、減圧濃縮して、4−イソプロピルフェニル(p−トリル)ヨードニウム テトラキス(ペンタフルオロフェニル)ガレート(B−3)を得た。
ジフェニルスルホキシド1.6g(8mmol)、ジフェニルスルフィド1.5g(8mmol)、無水酢酸2.5g(24mmol)、トリフルオロメタンスルホン酸1.5g(10mmol)及びアセトニトリル13gを均一混合し、40℃で6時間反応させた。反応液を室温まで冷却し、蒸留水60g中に投入し、ジクロロメタン60gで抽出し、水層のpHが中性になるまで水で洗浄した。ジクロロメタン層を減圧濃縮して、褐色液状の生成物を得た。生成物に酢酸エチル20gを加えて60℃の水浴中で溶解させ、ヘキサン60gを加え撹拌した後、5℃まで冷却し30分間静置してから上澄みを除く操作を2回行い,生成物を洗浄した。洗浄後の生成物を含む溶液を減圧濃縮して、ジフェニル[4−(フェニルチオ)フェニル]スルホニウムトリフレートを得た。このトリフレートをジクロロメタン50gに溶かし、等モルのリチウムテトラキス(ペンタフルオロフェニル)ガレートを含む水溶液66gと混合し、室温で3時間反応を行った。反応液のジクロロメタン層を水で2回洗浄した後、減圧濃縮して、ジフェニル[4−(フェニルチオ)フェニル]スルホニウム テトラキス(ペンタフルオロフェニル)ガレート(B−4)を得た。
表1及び表2に記載の各成分を配合(単位は質量部)して、実施例及び比較例の感光性樹脂組成物をそれぞれ調製した。
(A−1):多官能ビスフェノールノボラック型エポキシ樹脂(三菱ケミカル株式会社の商品名:jER157S70)
(A−2):p−ヒドロキシスチレン−スチレン共重合体(丸善石油化学株式会社の商品名:マルカリンカー CST−70、Mw:10000)
(B−1):トリアリールスルホニウム テトラキス(ペンタフルオロフェニル)ボレート(サンアプロ株式会社の商品名:CPI−110B)
(B−2):トリアリールスルホニウム テトラキス(ペンタフルオロフェニル)ボレート(サンアプロ株式会社の商品名:CPI−310B)
(B−3):合成例2のオニウムガレート塩
(B−4):合成例3のオニウムガレート塩
(B−5):トリアリールスルホニウム ヘキサフルオロアンチモネート(サンアプロ株式会社の商品名:CPI−310A)
(B−6):トリアリールスルホニウム ヘキサフルオロアンチモネート(サンアプロ株式会社の商品名:CPI−101A)
(B−7):トリアリールスルホニウム ヘキサフルオロホスファート(サンアプロ株式会社の商品名:CPI−310P)
(C−1):多官能メチロール化合物(本州化学工業株式会社の商品名:HMOM−TPPA)
(D−1):9,10−ジブトキシアントラセン(川崎化成工業株式会社の商品名:DBA)
(E−1):トリメチロールプロパントリグリシジルエーテル(ナガセケムテックス株式会社の商品名:EX−321L)
(F−1):プロピレングリコールメチルエーテルアセテート(富士フィルム和光純薬株式会社の商品名:酢酸2−メトキシ−1−メチルエチル)
(F−2):メチルエチルケトン(富士フィルム和光純薬株式会社の商品名:2−ブタノン)
(G−1):3−グリシドキシプロピルトリメトキシシラン(信越化学工業株式会社の商品名:KBM−403)
厚さ50μmのポリエチレンテレフタレートフィルム(帝人株式会社の商品名:A−4100)を支持体として準備した。支持体上に、実施例又は比較例の感光性樹脂組成物を、乾燥後の厚さが30μmとなるように均一に塗布した。次いで、熱風対流式乾燥機を用いて100℃で15分間加熱して乾燥することにより感光層を形成し、支持体と感光層とを有する感光性フィルムを作製した。
(パターン形成性)
6インチのシリコンウェハ上に、感光性フィルムを感光層がシリコンウェハ側に位置する向きにして積層し、30μmの感光層と支持体とを備える積層体を得た。積層は、ラミネータを用いて60℃にて行った。積層体の支持体上に、解像度評価用マスク(露光部及び未露光部の幅が1:1となるようなパターンを、10μm:10μm〜100μm:100μmまで10μm刻みで有するものを用いた。)を配置し、更にi−線フィルタ(朝日分光株式会社の商品名:HB−0365)をのせ、高精度平行露光機(ミカサ株式会社製)を用いて、250mJ/cm2で露光した。露光後のサンプルは、85℃のホットプレート上で、4分間の露光後加熱を行った。
A:ライン幅40μm以下のパターンを形成可能であった。
B:ライン幅80μm以下のパターンを形成可能であった。
C:現像後に感光層が剥離した。
12μm厚の銅箔をガラスエポキシ基材に積層した構造を有するプリント配線板用基板(日立化成株式会社の商品名:MCL E−679)の銅表面をエッチングし、ライン/スペースが50μm/50μmのくし型電極を形成した。この基板を評価基板とし、上述の(パターン形成性の評価)と同様に感光性フィルムを用いて感光層の硬化物を基板上に形成した。その後、130℃、85%RH、3.3V条件下で100時間試験した。試験後の銅配線を観察し、HAST耐性の評価を行った。試験前後で銅配線の腐食が観測されなかった場合を「A」、銅配線の腐食が観測されたものを「B」と判定した。評価結果を表3に示す。
Claims (10)
- (A)多官能フェノールノボラック型エポキシ樹脂と、
(B)オニウムボレート塩及びオニウムガレート塩からなる群より選択される少なくとも1種のオニウム塩を含む光感応性酸発生剤と、
を含有する、感光性樹脂組成物。 - 前記オニウム塩が、ヨードニウム及びスルホニウムからなる群より選ばれる少なくとも1種のカチオンを含む、請求項1に記載の感光性樹脂組成物。
- 前記オニウムボレート塩が、テトラキス(ペンタフルオロフェニル)ボレートからなるアニオンを含む、請求項1又は2に記載の感光性樹脂組成物。
- (C)メチロール基又はアルコキシアルキル基を有する化合物を更に含有する、請求項1〜3のいずれか一項に記載の感光性樹脂組成物。
- (D)増感剤を更に含有する、請求項1〜4のいずれか一項に記載の感光性樹脂組成物。
- (E)2つ以上のオキシラン環を有する脂肪族又は脂環式エポキシ化合物を更に含有する、請求項1〜5のいずれか一項に記載の感光性樹脂組成物。
- 支持体と、該支持体上に設けられた請求項1〜6のいずれか一項に記載の感光性樹脂組成物から形成される感光層と、を備える、感光性フィルム。
- 請求項1〜6のいずれか一項に記載の感光性樹脂組成物の硬化物を備える、デバイス。
- 請求項1〜6のいずれか一項に記載の感光性樹脂組成物を基材上に塗布し、塗布された感光性樹脂組成物を乾燥して感光層を形成する工程と、
前記感光層を所定のパターンに露光した後、加熱処理する工程と、
前記加熱処理後の感光層を現像して樹脂パターンを得る工程と、
前記樹脂パターンを加熱処理する工程と、
を備える、レジストパターンの形成方法。 - 請求項7に記載の感光性フィルムの感光層を基板上に配置する工程と、
前記感光層を所定のパターンに露光した後、加熱処理する工程と、
前記加熱処理後の感光層を現像して樹脂パターンを得る工程と、
前記樹脂パターンを加熱処理する工程と、
を備える、レジストパターンの形成方法。
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