JP2018516810A - プラスチック缶への果実の缶詰め - Google Patents
プラスチック缶への果実の缶詰め Download PDFInfo
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- JP2018516810A JP2018516810A JP2017544331A JP2017544331A JP2018516810A JP 2018516810 A JP2018516810 A JP 2018516810A JP 2017544331 A JP2017544331 A JP 2017544331A JP 2017544331 A JP2017544331 A JP 2017544331A JP 2018516810 A JP2018516810 A JP 2018516810A
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- JP
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- Prior art keywords
- plastic
- psi
- fruit
- cans
- winding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000004033 plastic Substances 0.000 title claims abstract description 59
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- 235000013574 canned fruits Nutrition 0.000 title 1
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- 238000000034 method Methods 0.000 claims abstract description 31
- 229910052751 metal Inorganic materials 0.000 claims abstract description 28
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- 238000010438 heat treatment Methods 0.000 claims description 6
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 4
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- CIWBSHSKHKDKBQ-DUZGATOHSA-N D-araboascorbic acid Natural products OC[C@@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-DUZGATOHSA-N 0.000 description 1
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- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 235000000235 Euphoria longan Nutrition 0.000 description 1
- 235000016623 Fragaria vesca Nutrition 0.000 description 1
- 240000009088 Fragaria x ananassa Species 0.000 description 1
- 235000011363 Fragaria x ananassa Nutrition 0.000 description 1
- 235000017048 Garcinia mangostana Nutrition 0.000 description 1
- 240000006053 Garcinia mangostana Species 0.000 description 1
- 239000011786 L-ascorbyl-6-palmitate Substances 0.000 description 1
- QAQJMLQRFWZOBN-LAUBAEHRSA-N L-ascorbyl-6-palmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](O)[C@H]1OC(=O)C(O)=C1O QAQJMLQRFWZOBN-LAUBAEHRSA-N 0.000 description 1
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- 235000010385 ascorbyl palmitate Nutrition 0.000 description 1
- 235000021014 blueberries Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 235000019693 cherries Nutrition 0.000 description 1
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- 239000003086 colorant Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
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- GVJHHUAWPYXKBD-UHFFFAOYSA-N d-alpha-tocopherol Natural products OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 235000013615 non-nutritive sweetener Nutrition 0.000 description 1
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- 235000021013 raspberries Nutrition 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 235000010378 sodium ascorbate Nutrition 0.000 description 1
- PPASLZSBLFJQEF-RKJRWTFHSA-M sodium ascorbate Substances [Na+].OC[C@@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RKJRWTFHSA-M 0.000 description 1
- 229960005055 sodium ascorbate Drugs 0.000 description 1
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 description 1
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- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/005—Preserving by heating
- A23B7/0053—Preserving by heating by direct or indirect contact with heating gases or liquids
- A23B7/0056—Preserving by heating by direct or indirect contact with heating gases or liquids with packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/14—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10
- A23B7/144—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B7/148—Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3454—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
- A23L3/3463—Organic compounds; Microorganisms; Enzymes
- A23L3/3481—Organic compounds containing oxygen
- A23L3/3508—Organic compounds containing oxygen containing carboxyl groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/02—Packaging agricultural or horticultural products
- B65B25/04—Packaging fruit or vegetables
- B65B25/041—Packaging fruit or vegetables combined with their conservation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/28—Methods or devices for controlling the quantity of the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/006—Adding fluids for preventing deformation of filled and closed containers or wrappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
- B65B31/025—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
- B65B31/028—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2842—Securing closures on containers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/24—Cooling filled packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Agronomy & Crop Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Microbiology (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Packaging Of Special Articles (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
Description
新鮮なパイナップル果実を水で洗浄し、等級分けし、好ましくない異物がないか検査し、剥皮し、芯抜きし、スライスし、および/または小片にカットし、欠陥および色で選り分ける。次に、パイナップルの小片を、事前に洗浄した空のプラスチック缶容器に約255グラムの充填重量で充填する。果実が充填されたプラスチック缶に、パイナップル果汁とアスコルビン酸およびクエン酸から構成された缶詰め用媒体を注ぎ足す。このパッケージには、パイナップルおよそ60%とパイナップル果汁40%との混合物が含まれる。以下の表に示されるように、パイナップルの小片約255グラムがプラスチック缶に充填され、パイナップル果汁混合物およそ170グラムが注ぎ足される。
モモを水で洗浄し、剥皮し、種取りし、ダイス状にカットし、欠陥および色で選り分ける。856グラムの詰物は、およそ69対31パーセントの果実対液体比を含む。以下の表に示されるように、ダイスカットしたモモ約591グラムが清潔なプラスチック缶に充填される。
新鮮なひとまとまりのラズベリーを洗浄し、茎を取り除く。この洗浄した果実を、欠陥および色で選り分ける。
新鮮なサヤマメを水で洗浄し、サイズ選別機にかけ、裁断機に運搬し、先端および茎を切断する。裁断されたサヤマメを、欠陥のあるものを選り分け、湯通しする。湯通ししたマメを、完全なマメとして空のプラスチック缶に充填する。次にこれらのプラスチック缶に、サヤマメ85%およびブライン溶液15%の固体−液体比で、温水および乾燥塩すなわちブライン溶液を充填する。ブライン充填温度は約95.0℃である。ヘッドスペースは、5.0mm〜7.0mmに保つ。充填された缶に、およそ5.0psiの圧力で窒素ガスを注入する。巻締機構成が気密シールを実現することを確かめるために、巻締されたサンプル缶を目視および光学による巻締部完全性検査に提出する。巻締された缶は、気密シールを実現するために、およそ1.70mm〜2.70mmの巻締厚さ、最小0.70mmのオーバーラップ、および約10%〜15%の巻締圧縮度を有する必要がある。次に、充填された缶を巻締し、98.0℃〜120.0℃で約40〜45分間、約9.0psi〜11.0psiのレトルト圧力で加熱する。次にこれらの製品を、15.0℃〜20.0℃の範囲の冷却温度で約15分間、3.0psi〜5.0psiの圧力で冷却する。プラスチック缶内の加工済みのサヤマメは、貯蔵または流通のためのラベリングおよび包装の準備が整っている。
Claims (18)
- プラスチック容器を金属クロージャと共に使用して果実を保存および容器詰めする好適な代替的方法であって、
(a)容器の変形を伴わずにプラスチックの使用に適合するように設計された好適な条件で、果実および液体媒体をプラスチック容器に充填する工程と、
(b)巻締部の完全性および気密シールを実現するように、規定の巻締部規格に設定された金属缶用の二重巻締装置を使用して、金属クロージャでプラスチック缶を巻締する工程と、
(c)巻締されたプラスチック缶を、金属缶用の従来型クッカーにおいて、容器の変形およびへこみを防止するように制御された加工パラメータで熱加工する工程と、を含む、方法。 - 工程(a)において、果実をプラスチック缶に充填する好適な条件が、容器の変形を防止しかつ缶の完全性を確実にするために、充填重量、ヘッドスペース、充填温度、液体対果汁比、ガスのpHおよび注入を制御することを含む、請求項1に記載の方法。
- 果実および液体媒体の重量が、容器の頂部から容器内の果実または液体の表面までが3.0mm〜15.0mm、好ましくは4.0mm〜10.0mmのヘッドスペースを実現する範囲に保たれる、請求項2に記載の方法。
- 缶詰め用媒体の充填温度が、30℃〜70℃、好ましくは35℃〜50℃の範囲であり、pHが、2.0〜6.0、好ましくは3.0〜4.0の範囲内に保たれる、請求項2に記載の方法。
- 充填されたプラスチック缶に、限定されないが例えば窒素ガス、二酸化炭素などの不活性ガスが、単独でまたは組み合わせて、0.1psi〜50.0psi、好ましくは5.0psi〜30.0psiの範囲の注入圧力で注入される、請求項2に記載の方法。
- 工程(b)において、プラスチック缶が二重巻締機によって金属製衛生蓋またはイージーオープン金属クロージャで巻締されて、気密シールが実現される、請求項1に記載の方法。
- 前記二重巻締機が、金属缶蓋を用いたプラスチック缶の巻締に適合し得る臨界巻締パラメータに従って構成される、請求項6に記載の方法。
- 巻締機のための前記臨界巻締パラメータが、オーバーラップ、巻締厚さ、および巻締圧縮度を含む、請求項7に記載の方法。
- 請求項8に記載のオーバーラップが、0.3mm〜5.0mm、好ましくは0.4mm〜3.0mmの範囲に設定される。
- 請求項8に記載の巻締厚さが、0.1mm〜10.0mm、好ましくは0.5mm〜5.0mmに設定される。
- 請求項8に記載の巻締圧縮度が、0.0%〜20%、好ましくは3%〜15%に設定される。
- 工程(c)において、前記巻締されたプラスチック缶が、限定されないがレトルト(加圧)または大気圧クッカーなどのクッカーに運搬される、請求項1に記載の方法。
- 工程(c)において、制御される熱加工パラメータが、加熱温度および時間、調理圧力、冷却温度および時間、ならびに冷却圧力を含む、請求項1に記載の方法。
- 請求項13に記載の前記巻締されたプラスチック缶の制御された加熱温度が、50℃〜150℃、好ましくは65℃〜100℃の範囲であり、製品が、約5分間〜1時間、好ましくは10〜40分間加熱される。
- 請求項13に記載のレトルト調理圧力が、1.0psi〜50.0psi、好ましくは5.0psi〜30.0psiに保たれる。
- 請求項13に記載の冷却温度が、1℃〜40℃、好ましくは2℃〜35℃の範囲であり、冷却時間は、0.5分間〜1時間、好ましくは10〜40分間の範囲とし得る。
- 請求項13に記載のレトルト冷却圧力が、0.01psi〜15.0psi、好ましくは0.05psi〜5.0psiの範囲に保たれる。
- 巻締および加工されたプラスチック缶が、ラベリングおよび流通のために貯蔵される、請求項12に記載の方法。
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PCT/PH2015/000018 WO2017091090A1 (en) | 2015-11-26 | 2015-11-26 | Packing fruits in plastic cans |
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EP (1) | EP3380403A4 (ja) |
JP (1) | JP6744869B2 (ja) |
KR (1) | KR102257693B1 (ja) |
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WO (1) | WO2017091090A1 (ja) |
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Also Published As
Publication number | Publication date |
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US20210204554A1 (en) | 2021-07-08 |
CN107428423A (zh) | 2017-12-01 |
EP3380403A1 (en) | 2018-10-03 |
WO2017091090A1 (en) | 2017-06-01 |
JP6744869B2 (ja) | 2020-08-19 |
EP3380403A4 (en) | 2019-07-31 |
KR20180019205A (ko) | 2018-02-23 |
KR102257693B1 (ko) | 2021-05-31 |
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