JP2018514651A - 鉄含有スラッジの処理方法および関連する設備 - Google Patents
鉄含有スラッジの処理方法および関連する設備 Download PDFInfo
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 239000010802 sludge Substances 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 56
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 30
- 239000011701 zinc Substances 0.000 claims abstract description 58
- 238000002386 leaching Methods 0.000 claims abstract description 53
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 48
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 46
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 27
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims abstract description 21
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 238000004064 recycling Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 30
- 238000001556 precipitation Methods 0.000 claims description 20
- 238000000926 separation method Methods 0.000 claims description 17
- 238000005245 sintering Methods 0.000 claims description 8
- 239000012141 concentrate Substances 0.000 claims description 7
- 229910052598 goethite Inorganic materials 0.000 claims description 6
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 5
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 5
- 229910021514 lead(II) hydroxide Inorganic materials 0.000 claims description 5
- 239000004571 lime Substances 0.000 claims description 5
- -1 sodium chlorate compound Chemical class 0.000 claims description 5
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 claims description 5
- 229910021511 zinc hydroxide Inorganic materials 0.000 claims description 5
- 229940007718 zinc hydroxide Drugs 0.000 claims description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 2
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 235000014413 iron hydroxide Nutrition 0.000 claims description 2
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 claims description 2
- VNZYIVBHUDKWEO-UHFFFAOYSA-L lead(ii) hydroxide Chemical compound [OH-].[OH-].[Pb+2] VNZYIVBHUDKWEO-UHFFFAOYSA-L 0.000 claims description 2
- 239000011133 lead Substances 0.000 description 37
- 239000000243 solution Substances 0.000 description 17
- 239000000203 mixture Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 14
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 6
- 238000001914 filtration Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 229910052950 sphalerite Inorganic materials 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 238000010908 decantation Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000005188 flotation Methods 0.000 description 4
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000004611 spectroscopical analysis Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 150000003568 thioethers Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 229910002588 FeOOH Inorganic materials 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 150000002505 iron Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- XTEGARKTQYYJKE-UHFFFAOYSA-N chloric acid Chemical class OCl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- HWSZZLVAJGOAAY-UHFFFAOYSA-L lead(II) chloride Chemical compound Cl[Pb]Cl HWSZZLVAJGOAAY-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- YQCIWBXEVYWRCW-UHFFFAOYSA-N methane;sulfane Chemical compound C.S YQCIWBXEVYWRCW-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/06—Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
- C22B7/007—Wet processes by acid leaching
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
- C22B13/04—Obtaining lead by wet processes
- C22B13/045—Recovery from waste materials
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
- C22B13/06—Refining
- C22B13/08—Separating metals from lead by precipitating, e.g. Parkes process
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/20—Obtaining zinc otherwise than by distilling
- C22B19/22—Obtaining zinc otherwise than by distilling with leaching with acids
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
- C22B7/008—Wet processes by an alkaline or ammoniacal leaching
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/02—Working-up flue dust
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Treatment Of Sludge (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
− 浸出液は、0.8と1.5との間、好ましくは0.8と1.2との間に含まれるpHを有し、
− 塩素酸塩は、塩素酸ナトリウム化合物であり、
− 浸出工程は、50と65℃との間の温度で実施され、
− スラッジは、最初に、7重量%を超える亜鉛を含有し、
− スラッジは、最初に、1と2重量%との間の鉛を含有し、
− 浸出液中の残留液体から浸出されたスラッジを分離するために、少なくとも1つの分離工程が浸出工程の後に行われ、
− 鉄の沈殿工程を分離工程後に実施して、針鉄鉱を析出させ、
− 亜鉛および鉛の沈殿工程を鉄の沈殿工程の後に実施して、亜鉛水酸化物および鉛水酸化物を得、
− 単一の沈殿工程を分離工程後に実施して、亜鉛水酸化物、鉛水酸化物および鉄水酸化物の濃縮物を得、
− 沈殿工程は、石灰添加により行われ、
− 最終生成物は、0.40重量%未満の亜鉛および0.10重量%未満の鉛を含むスラッジであり、
− スラッジは、最初に、
15%≦Fe≦30%
30%≦C≦60%
16%≦Fe≦30%
1%≦Pb≦2%
2%≦Al2O3≦30%
2%≦CaO≦5%
0.5%≦MgO≦2%
0.1%≦Mn≦0.2%
0.05%≦P≦0.1%
0.1%≦TiO2≦0.3%
0.02%≦Cr2O3≦0.08%
0.01%≦ZrO2≦0.05%
0%≦V2O5≦0.03%
0.05%≦Ti≦0.2%
22%≦Fe2O3≦38%
0%≦V≦0.007%
1.5%≦Zn≦10%
1%≦S≦4%
を含み、含有率は重量で表されるものであり、
− スラッジは、溶鉱炉スラッジである。
ZnO+2HCl→ZnCl2+H2O
PbO+2HCl→PbCl2+H2O
Fe2O3+6H+→2Fe3++3H2O
Zn°+2Fe3+→2Fe2++Zn2+
ZnS+2Fe3+→Zn2++2Fe2++S°
3ZnS+ClO3 −+6H+→3Zn2++S°+Cl−+3H2O
3PbS+ClO3 −+6H+→3Pb2++S°+Cl−+3H2O
3Zn°+6H++ClO3 −→3Zn2++Cl−+3H2O
3Pb°+6H++ClO3 −→3Pb2++Cl−+3H2O
6Fe2++6H++ClO3 −→6Fe3++Cl−+3H2O
試験を異なる組成を有する溶鉱炉スラッジサンプルに対し実施する。異なるサンプルの最初の組成(重量%)を表1にまとめる。この最初の組成は、X−蛍光による古典的分光法を用いて決定した。質量百分率は、元素の質量比を指す。実際、スラッジの元素成分は、酸化物のような異なる鉱物形態の下に存在することができる。
試験を同じ最初の組成を有する溶鉱炉スラッジサンプルについて実施する。鉄、亜鉛、炭素および鉛のこの最初の組成(重量%)を表3に示す。この最初の組成は、炭素−硫黄分析器を用いて測定した炭素含有率を除いて、蛍光Xによる古典的分光法を用いて決定した。質量百分率は、元素の質量比を指す。実際、スラッジの元素成分は、酸化物等の異なる鉱物形態の下に存在することができる。
Claims (17)
- 鉄および4.5重量%から12重量%の間の亜鉛を含有するスラッジの処理方法であって、前記方法は浸出剤が塩酸および塩素酸塩を含むものである浸出工程を含み、前記浸出工程から直接的に生じる浸出液のpHは、厳密に1.5未満の値に設定される方法。
- 前記浸出液が、0.8と1.5との間に含まれるpHを有する請求項1に記載の方法。
- 前記浸出液が、0.8と1.2との間に含まれるpHを有する請求項1に記載の方法。
- 前記塩素酸塩が、塩素酸ナトリウム化合物である請求項1から3のいずれか一項に記載の方法。
- 前記浸出工程が、50と65℃との間の温度で実施される請求項1から4のいずれか一項に記載の方法。
- 前記スラッジが、最初に、7重量%を超える亜鉛を含有する請求項1から5のいずれか一項に記載の方法。
- 前記スラッジが、最初に、1と2重量%との間の鉛を含有する請求項1から6のいずれか一項に記載の方法。
- 前記浸出液中の残留液体から浸出されたスラッジを分離するために、少なくとも1つの分離工程が前記浸出工程の後に行われる請求項1から7のいずれか一項に記載の方法。
- 鉄の沈殿工程を前記分離工程後に実施して、針鉄鉱を析出させる請求項8に記載の方法。
- 亜鉛および鉛の沈殿工程を前記鉄の沈殿工程後に実施して、亜鉛水酸化物および鉛水酸化物を得る請求項8に記載の方法。
- 単一の沈殿工程を前記分離工程後に実施して、亜鉛水酸化物、鉛水酸化物および鉄水酸化物の濃縮物を得る請求項8に記載の方法。
- 前記沈殿工程が、石灰の添加により行われる請求項8から11のいずれか一項に記載の方法。
- 最終生成物は、0.40重量%未満の亜鉛および0.10重量%未満の鉛を含むスラッジである請求項1から12のいずれか一項に記載の方法。
- 前記スラッジが、最初に、
15%≦Fe≦30%
30%≦C≦60%
16%≦Fe≦30%
1%≦Pb≦2%
2%≦Al2O3≦30%
2%≦CaO≦5%
0.5%≦MgO≦2%
0.1%≦Mn≦0.2%
0.05%≦P≦0.1%
0.1%≦TiO2≦0.3%
0.02%≦Cr2O3≦0.08%
0.01%≦ZrO2≦0.05%
0%≦V2O5≦0.03%
0.05%≦Ti≦0.2%
22%≦Fe2O3≦38%
0%≦V≦0.007%
4.5%≦Zn≦12%
1%≦S≦4%
を含み、含有率が重量で表されるものである、請求項1から13のいずれか一項に記載の方法。 - 前記スラッジが、溶鉱炉スラッジである請求項1から14のいずれか一項に記載の方法。
- 請求項1から15のいずれか一項に記載の方法で処理された溶鉱炉スラッジが、焼結プラントに送られるリサイクル方法。
- 請求項1から15のいずれか一項に記載の方法の実施のための処理装置。
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PCT/IB2015/000617 WO2016178040A1 (en) | 2015-05-05 | 2015-05-05 | Method for the treatment of iron-containing sludge |
IBPCT/IB2015/000617 | 2015-05-05 | ||
PCT/IB2016/000578 WO2016178073A2 (en) | 2015-05-05 | 2016-05-04 | Method for the treatment of iron-containing sludge, and associated equipment |
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WO2018219464A1 (de) * | 2017-06-01 | 2018-12-06 | Thyssenkrupp Steel Europe Ag | Integrierter prozess zum recycling von gichtschlämmen zur gewinnung von eisenoxid und kohlenstoff |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5348906A (en) * | 1976-10-18 | 1978-05-02 | Dowa Mining Co | Method of treating sludge containing heavy metals |
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KR102011208B1 (ko) | 2019-08-14 |
JP6616845B2 (ja) | 2019-12-04 |
EP3292226A2 (en) | 2018-03-14 |
WO2016178073A3 (en) | 2017-03-16 |
ES2808857T3 (es) | 2021-03-02 |
RU2680767C1 (ru) | 2019-02-26 |
WO2016178073A2 (en) | 2016-11-10 |
KR20170133494A (ko) | 2017-12-05 |
BR112017023339A2 (pt) | 2018-07-17 |
CA2985027C (en) | 2019-12-03 |
PL3292226T3 (pl) | 2020-10-19 |
UA121574C2 (uk) | 2020-06-25 |
CA2985027A1 (en) | 2016-11-10 |
EP3292226B1 (en) | 2020-05-13 |
US20190177815A1 (en) | 2019-06-13 |
US11519053B2 (en) | 2022-12-06 |
BR112017023339B1 (pt) | 2021-08-10 |
CN115747509A (zh) | 2023-03-07 |
MX2017014009A (es) | 2018-03-02 |
CN107532232A (zh) | 2018-01-02 |
WO2016178040A1 (en) | 2016-11-10 |
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