JP2018187884A - Mold for resin molding, resin molding apparatus, method for adjusting mold for resin molding, and method for manufacturing resin molding - Google Patents

Mold for resin molding, resin molding apparatus, method for adjusting mold for resin molding, and method for manufacturing resin molding Download PDF

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JP2018187884A
JP2018187884A JP2017094231A JP2017094231A JP2018187884A JP 2018187884 A JP2018187884 A JP 2018187884A JP 2017094231 A JP2017094231 A JP 2017094231A JP 2017094231 A JP2017094231 A JP 2017094231A JP 2018187884 A JP2018187884 A JP 2018187884A
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peripheral wall
resin
resin molding
mold
wall members
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JP6886341B2 (en
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博和 岡田
Hirokazu Okada
博和 岡田
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Towa Corp
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Towa Corp
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Priority to JP2017094231A priority Critical patent/JP6886341B2/en
Priority to TW107114890A priority patent/TWI680047B/en
Priority to KR1020180051326A priority patent/KR102157601B1/en
Priority to CN201810442170.3A priority patent/CN108858949B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/34Moulds or cores; Details thereof or accessories therefor movable, e.g. to or from the moulding station
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/10Moulds or cores; Details thereof or accessories therefor with incorporated venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5833Measuring, controlling or regulating movement of moulds or mould parts, e.g. opening or closing, actuating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a molding for resin molding capable of reducing cost and labor when manufacturing resin moldings with different dimensions except thickness.SOLUTION: A mold 10 for resin molding includes: four peripheral wall members 11A-11D each having a first surface 111, a second surface 112 and a third surface 113 being three surfaces orthogonal to each other; and a bottom surface member 12 inserted inside of a rectangular-pole-shaped space C formed by each of the third surfaces 113 of the four peripheral wall members 11A-11D when the four peripheral wall members 11A-11D are arranged so that the first surface 111 of each of the peripheral wall members is arranged on the same plane and the second surface 112 comes into contact with a part of the third surface 113 of the adjacent peripheral wall member, for blocking one bottom portion of the space. A planar shape of a cavity is altered only by shifting the relative position of the four peripheral wall members 11A-11D. Therefore, only one type of the peripheral wall members is enough to be prepared, enabling to reduce cost and labor necessary for securement of storage place and management of the molding.SELECTED DRAWING: Figure 3

Description

本発明は、樹脂成形品の製造に用いられる樹脂成形用成形型、樹脂成形装置、樹脂成形用成形型調整方法、及び樹脂成形品製造方法に関する。   The present invention relates to a resin molding mold, a resin molding apparatus, a resin molding mold adjusting method, and a resin molded product manufacturing method used for manufacturing a resin molded product.

電子部品を光、熱、湿気等の環境から保護するために、電子部品は一般に樹脂に封止される。そのために、圧縮成形法や移送成形法等により樹脂成形が行われる。圧縮成形法では、下型と上型から成る成形型を用い、下型のキャビティに樹脂材料を供給し、電子部品を装着した基板を上型に取り付けたうえで、下型と上型を加熱しつつ両者を型締めすることにより樹脂成形が行われる。移送成形法では、上型と下型のうち一方のキャビティに基板を取り付けたうえで、下型と上型を加熱しつつ両者を型締めし、プランジャで樹脂をキャビティに供給することにより樹脂成形が行われる。   In order to protect an electronic component from an environment such as light, heat, and moisture, the electronic component is generally sealed with a resin. Therefore, resin molding is performed by a compression molding method, a transfer molding method, or the like. In the compression molding method, a mold consisting of a lower mold and an upper mold is used, resin material is supplied to the cavity of the lower mold, a board with electronic components mounted is attached to the upper mold, and then the lower mold and the upper mold are heated. However, resin molding is performed by clamping both of them. In the transfer molding method, a substrate is attached to one of the cavities of the upper mold and the lower mold, and then the lower mold and the upper mold are heated and both are clamped, and resin is supplied to the cavity with a plunger. Is done.

樹脂成形により得られる樹脂成形品では、樹脂に封止される電子部品の形状、個数、配置等に応じて、樹脂成形品の寸法が異なる。そのため、樹脂成形品の寸法に応じた成形型を樹脂成形品毎に作製することが行われているが、そのためには多数の成形型を用意しなければならない。そうすると、成形型の作製にコストを要するうえに、それら多数の成形型を保管しなければならず、保管場所の確保や管理に手間を要する。   In a resin molded product obtained by resin molding, the dimensions of the resin molded product differ depending on the shape, number, arrangement, etc. of the electronic components sealed with the resin. For this reason, a mold according to the dimensions of the resin molded product is produced for each resin molded product. For this purpose, a large number of molds must be prepared. If it does so, cost will be required for manufacture of a shaping | molding die, and those many shaping | molding dies must be stored, and it takes time to secure and manage the storage location.

特許文献1には、平板状の第1金型に、成形型の底部に相当するインサート部材を着脱可能に設け、第1金型に対向して配置された平板状の第2金型に、成形型の周壁に相当し、内側の空間の平面形状がインサート部材と同じ平面形状を有する堰止構造体を着脱可能に設けた樹脂成形装置が記載されている。インサート部材と堰止構造体は、第1金型と第2金型を型締めした際に、堰止構造体の内側の空間にインサート部材が装入されるように、互いの位置が定められている。この構成によれば、インサート部材を厚みが異なるものに交換するだけで、厚みの異なる樹脂成形品を作製することができる。このように厚みのみを変更する場合には、堰止構造体は共通のものを用いることができるため、樹脂成形品毎に成形型全体を作製するよりも、コストを抑えることができる。   In Patent Document 1, an insert member corresponding to the bottom of the molding die is detachably provided on the flat plate-shaped first die, and the flat plate-shaped second die arranged to face the first die, There is described a resin molding apparatus in which a damming structure corresponding to a peripheral wall of a molding die and having a planar shape of an inner space having the same planar shape as an insert member is detachably provided. The positions of the insert member and the damming structure are determined so that the insert member is inserted into the space inside the damming structure when the first mold and the second mold are clamped. ing. According to this configuration, resin molded products having different thicknesses can be produced simply by replacing the insert members with different thicknesses. Thus, when only thickness is changed, since a common weir structure can be used, cost can be suppressed rather than producing the whole shaping | molding die for every resin molded product.

特開平11-105053JP 11-105053 A

特許文献1に記載の樹脂成形装置では、厚みのみが異なる樹脂成形品は共通の周壁を用いて作製することができるものの、厚み以外の寸法が異なる樹脂成形品を作製する場合には、それら幅や長さに応じた周壁を作製しなければならないため、成形型全体を樹脂成形品の寸法に応じて作製する場合と同様のコストと手間を要してしまう。   In the resin molding apparatus described in Patent Document 1, resin molded products having different thicknesses can be manufactured using a common peripheral wall. However, when resin molded products having different dimensions other than thickness are manufactured, their widths are used. In addition, since the peripheral wall according to the length must be manufactured, the same cost and labor as in the case of manufacturing the entire mold according to the dimensions of the resin molded product are required.

本発明が解決しようとする課題は、厚み以外の寸法が異なる樹脂成形品を作製する際に、成形型に要するコストや手間を軽減することができる樹脂成形用成形型、樹脂成形装置、樹脂成形用成形型調整方法、及び樹脂成形品製造方法を提供することである。   The problem to be solved by the present invention is a resin molding die, a resin molding device, and a resin molding that can reduce the cost and labor required for the molding die when producing resin molded products having different dimensions other than thickness. It is providing the shaping | molding die adjustment method for resin, and the resin molding product manufacturing method.

上記課題を解決するために成された本発明に係る樹脂成形用成形型の第1の態様は、
a) 互いに直交する3つの平面である第1表面、第2表面及び第3表面をそれぞれ有する4つの周壁部材と、
b) 前記4つの周壁部材が、各周壁部材の第1表面が同一平面上に配置され、第2表面が隣接する周壁部材の第3表面の一部に接触するように配置された際に4つの周壁部材の各第3表面により形成される四角柱状の空間の内部に装入され該空間の一方の底部を塞ぐ底面部材と
を備えることを特徴とする。
The first aspect of the molding die for resin molding according to the present invention made to solve the above problems is as follows:
a) four peripheral wall members each having a first surface, a second surface and a third surface which are three planes orthogonal to each other;
b) When the four peripheral wall members are disposed such that the first surface of each peripheral wall member is disposed on the same plane and the second surface is in contact with a part of the third surface of the adjacent peripheral wall member. And a bottom surface member that is inserted into a quadrangular columnar space formed by the third surfaces of the two peripheral wall members and closes one bottom portion of the space.

本発明に係る樹脂成形用成形型の第2の態様は、第1の態様の樹脂成形用成形型において、さらに、
前記4つの周壁部材及び前記底面部材のうちの少なくとも1つの部材に設けられた、該4つの周壁部材及び該底面部材で囲まれたキャビティに樹脂材料を供給する樹脂供給流路
を備えることを特徴とする。
According to a second aspect of the resin molding die according to the present invention, in the resin molding die according to the first aspect,
A resin supply channel is provided in at least one of the four peripheral wall members and the bottom surface member, and supplies a resin material to a cavity surrounded by the four peripheral wall members and the bottom surface member. And

本発明に係る樹脂成形装置の第1の態様は、
前記第1の態様の樹脂成形用成形型と、
前記樹脂成形用成形型を型締めする型締め機構と、
前記4つの周壁部材の下部に設けられた弾性部材と、
前記4つの周壁部材及び前記底面部材で囲まれたキャビティに樹脂材料を供給する樹脂材料供給機構と
を備えることを特徴とする。
The first aspect of the resin molding apparatus according to the present invention is:
A molding die for resin molding according to the first aspect;
A mold clamping mechanism for clamping the mold for resin molding;
An elastic member provided at a lower part of the four peripheral wall members;
And a resin material supply mechanism for supplying a resin material to a cavity surrounded by the four peripheral wall members and the bottom surface member.

本発明に係る樹脂成形装置の第2の態様は、
前記第2の態様の樹脂成形用成形型と、
前記樹脂成形用成形型を型締めする型締め機構と、
前記樹脂供給流路に接続された、樹脂材料を保持する樹脂材料保持部と、
前記樹脂材料保持部内の樹脂材料を、前記樹脂供給流路を介して前記キャビティに注入するプランジャと
を備えることを特徴とする。
The second aspect of the resin molding apparatus according to the present invention is:
A molding die for resin molding according to the second aspect;
A mold clamping mechanism for clamping the mold for resin molding;
A resin material holding part for holding a resin material connected to the resin supply flow path;
And a plunger for injecting the resin material in the resin material holding portion into the cavity through the resin supply channel.

本発明に係る樹脂成形用成形型調整方法の第1の態様は、
前記第1の態様の樹脂成形用成形型の前記4つの周壁部材の各々において、前記第1表面が前記同一平面上に配置されたまま、前記第2表面と該第2表面が接触する周壁部材の第3表面の相対位置を移動させる周壁部材移動工程と、
4つの周壁部材の各第3表面により形成される四角柱状の空間の内部に前記底面部材を装入する底面部材装入工程と
を有することを特徴とする。
The first aspect of the mold adjustment method for resin molding according to the present invention is as follows.
In each of the four peripheral wall members of the molding die for resin molding according to the first aspect, the peripheral wall member in which the second surface and the second surface are in contact with each other while the first surface is disposed on the same plane. A peripheral wall member moving step of moving the relative position of the third surface of
And a bottom surface member inserting step of inserting the bottom surface member into a quadrangular columnar space formed by the third surfaces of the four peripheral wall members.

本発明に係る樹脂成形用成形型調整方法の第2の態様は、
前記第2の態様の樹脂成形用成形型の前記4つの周壁部材の各々において、前記第1表面が前記同一平面上に配置されたまま、前記第2表面と該第2表面が接触する周壁部材の第3表面の相対位置を移動させる周壁部材移動工程と、
4つの周壁部材の各第3表面により形成される四角柱状の空間の内部に前記底面部材を装入する底面部材装入工程と
を有することを特徴とする。
The second aspect of the mold adjustment method for resin molding according to the present invention is as follows.
In each of the four peripheral wall members of the molding die for resin molding according to the second aspect, the peripheral wall member that contacts the second surface and the second surface while the first surface is disposed on the same plane. A peripheral wall member moving step of moving the relative position of the third surface of
And a bottom surface member inserting step of inserting the bottom surface member into a quadrangular columnar space formed by the third surfaces of the four peripheral wall members.

本発明に係る樹脂成形品製造方法の第1の態様は、
前記第1の態様の樹脂成形用成形型調整方法により、前記4つの周壁部材及び前記底面部材で囲まれたキャビティの形状が調整された前記第1の態様の樹脂成形用成形型の該キャビティに樹脂材料を供給し、該樹脂材料が軟化又は溶融する温度に該樹脂材料を加熱したうえで、前記樹脂成形用成形型を型締めし、その後該樹脂材料を硬化させることを特徴とする。
The first aspect of the resin molded product manufacturing method according to the present invention is:
In the cavity of the resin molding die of the first aspect, the shape of the cavity surrounded by the four peripheral wall members and the bottom surface member is adjusted by the resin molding die adjustment method of the first aspect. A resin material is supplied, the resin material is heated to a temperature at which the resin material is softened or melted, the mold for resin molding is clamped, and then the resin material is cured.

本発明に係る樹脂成形品製造方法の第2の態様は、
前記第2の態様の樹脂成形用成形型調整方法により前記キャビティの形状が調整された前記第2の態様の樹脂成形用成形型を型締めし、樹脂材料が軟化又は溶融する温度に該樹脂材料を加熱したうえで前記樹脂供給流路から前記キャビティに該樹脂材料を供給し、その後該樹脂材料を硬化させることを特徴とする。
The second aspect of the resin molded product manufacturing method according to the present invention is:
The resin molding mold according to the second aspect, the shape of the cavity of which is adjusted by the resin molding mold adjusting method according to the second aspect, is clamped to a temperature at which the resin material is softened or melted. The resin material is supplied from the resin supply flow path to the cavity, and then the resin material is cured.

本発明により、厚み以外の寸法が異なる樹脂成形品を作製する際に、成形型に要するコストや手間を軽減することができる。   According to the present invention, when producing resin molded products having different dimensions other than thickness, the cost and labor required for the mold can be reduced.

本発明に係る樹脂成形用成形型の第1実施形態における下型を示す上面図(a)、並びに下型及び上型を示すA-A'断面図(b)。The top view (a) which shows the lower mold | type in 1st Embodiment of the shaping | molding die for resin molding which concerns on this invention, and AA 'sectional drawing (b) which shows a lower mold | type and an upper mold | type. 第1実施形態の樹脂成形用成形型における周壁部材のうちの1つを示す正面図(a)、上面図(b)、左側面図(c)及び右側面図(d)。The front view (a) which shows one of the surrounding wall members in the shaping | molding die for resin molding of 1st Embodiment, a top view (b), a left side view (c), and a right side view (d). 第1実施形態の樹脂成形用成形型における平面形状の調整方法を示す図であって、平面形状の変更前の周壁部材のB-B'断面図(a)及び変更後のB-B'断面図(b)。It is a figure which shows the adjustment method of the planar shape in the shaping | molding die for resin molding of 1st Embodiment, Comprising: BB 'sectional drawing (a) of the surrounding wall member before a planar shape change, and BB' cross section after a change Figure (b). 第1実施形態の樹脂成形用成形型における平面形状の調整方法を示す図であって、平面形状の変更前の周壁部材の斜視図(a)及び変更後の斜視図(b)。It is a figure which shows the adjustment method of the planar shape in the shaping | molding die for resin molding of 1st Embodiment, Comprising: The perspective view (a) of the surrounding wall member before a planar shape change, and the perspective view (b) after a change. 第1実施形態の樹脂成形用成形型を有する樹脂成形装置(第1実施形態の樹脂成形装置)を示す概略構成図。The schematic block diagram which shows the resin molding apparatus (resin molding apparatus of 1st Embodiment) which has the shaping | molding die for resin molding of 1st Embodiment. 第1実施形態の樹脂成形装置の要部拡大図。The principal part enlarged view of the resin molding apparatus of 1st Embodiment. 第1実施形態の樹脂成形用成形型を用いた樹脂成形品製造方法を示す概略図。Schematic which shows the resin molded product manufacturing method using the shaping | molding die for resin molding of 1st Embodiment. 第1実施形態の樹脂成形用成形型の変形例における下型及びその周囲の壁を示す上面図。The top view which shows the lower mold | type in the modification of the shaping | molding die for resin molding of 1st Embodiment, and the surrounding wall. 第1実施形態の樹脂成形装置を有する樹脂成形ユニットの構成を示す概略図。Schematic which shows the structure of the resin molding unit which has the resin molding apparatus of 1st Embodiment. 本発明に係る樹脂成形用成形型の第2実施形態における上型を示す下面図(a)及び縦断面図(b)、並びに下型を示す上面図(c)及び縦断面図(d)。The bottom view (a) and longitudinal cross-sectional view (b) which show the upper mold | type in 2nd Embodiment of the shaping | molding die for resin molding which concerns on this invention, and the top view (c) and longitudinal cross-sectional view (d) which show a lower mold | type. 第2実施形態の樹脂成形用成形型における第1周壁部材の正面図(a)及び下面図(b)、並びに第3周壁部材の正面図(c)及び下面図(d)。The front view (a) and bottom view (b) of the 1st surrounding wall member in the shaping | molding die for resin molding of 2nd Embodiment, and the front view (c) and bottom view (d) of a 3rd surrounding wall member. 第2実施形態の樹脂成形用成形型における平面形状の調整方法を示す図であって、平面形状の変更前の周壁部材の下面図(a)及び変更後の下面図(b)。It is a figure which shows the adjustment method of the planar shape in the shaping | molding die for resin molding of 2nd Embodiment, Comprising: The bottom view (a) of the surrounding wall member before a planar shape change, and the bottom view (b) after a change. 第2実施形態の樹脂成形用成形型を有する樹脂成形装置(第2実施形態の樹脂成形装置)を示す概略構成図。The schematic block diagram which shows the resin molding apparatus (resin molding apparatus of 2nd Embodiment) which has the shaping | molding die for resin molding of 2nd Embodiment. 第2実施形態の樹脂成形用成形型を用いた樹脂成形品製造方法を示す概略図。Schematic which shows the resin molded product manufacturing method using the shaping | molding die for resin molding of 2nd Embodiment.

本発明では、4つの周壁部材を、それらの第1表面を同一平面上に配置したまま、第2表面と該第2表面が接触する周壁部材の第3表面の相対位置が変わるように、互いに移動させることにより、4つの周壁部材の各第3表面により形成される四角柱状の空間の平面形状(第1表面に垂直な方向から見た該空間の形状)を変更することができる。そして、この四角柱状の空間の一方の底部を塞ぐ底面部材を該空間に装入することにより、樹脂成形品を製造する際に樹脂材料が供給される空間である、4つの周壁部材及び底面部材で囲まれたキャビティが形成される。キャビティの厚み(前記第1表面に垂直な方向の大きさ)は、キャビティ側の底面部材の表面の位置を変更することにより調整することができる。   In the present invention, the four peripheral wall members are arranged so that the relative positions of the second surface and the third surface of the peripheral wall member in contact with the second surface change while the first surfaces thereof are arranged on the same plane. By moving, the planar shape of the quadrangular columnar space formed by the third surfaces of the four peripheral wall members (the shape of the space viewed from the direction perpendicular to the first surface) can be changed. Then, four peripheral wall members and a bottom surface member, which are spaces to which a resin material is supplied when a resin molded product is manufactured by inserting a bottom surface member that closes one bottom portion of the square columnar space into the space. A cavity surrounded by is formed. The thickness of the cavity (the size in the direction perpendicular to the first surface) can be adjusted by changing the position of the surface of the bottom member on the cavity side.

本発明によれば、4つの周壁部材の相対位置を移動させるだけで、キャビティの平面形状を変更することができるため、周壁部材は1種類だけ用意すればよい。従って、(底面部材は複数用意する必要があるものの)周壁部材を1種類だけ用意すればよいという点で、成形型の保管場所の確保や管理に要するコスト及び手間を軽減することができる。   According to the present invention, the plane shape of the cavity can be changed by simply moving the relative positions of the four peripheral wall members, so only one type of peripheral wall member needs to be prepared. Therefore, although only one type of peripheral wall member needs to be prepared (although it is necessary to prepare a plurality of bottom surface members), it is possible to reduce the cost and labor required for securing and managing the mold storage location.

本発明に係る樹脂成形用成形型のうち、圧縮成形に用いる第1の態様のものは、前記4つの周壁部材と前記底面部材を有する。また、本発明に係る樹脂成形用成形型のうち、移送成形に用いる第2の態様のものは、前記4つの周壁部材と前記底面部材を有し、それら4つの周壁部材と底面部材のうちの少なくとも1つの部材に、キャビティに樹脂材料を供給する樹脂供給流路を有する。   Of the resin molding molds according to the present invention, the first embodiment used for compression molding includes the four peripheral wall members and the bottom surface member. Further, among the resin molding molds according to the present invention, the second embodiment used for transfer molding has the four peripheral wall members and the bottom surface member, and among the four peripheral wall members and the bottom surface member. At least one member has a resin supply channel for supplying a resin material to the cavity.

第1の態様の樹脂成形用成形型において、前記4つの周壁部材の前記第1表面とは反対側の第4表面及び前記第3表面のいずれか一方又は両方に、気体を吸引する気体吸引口を備えることができる。あるいは、第1の態様の樹脂成形用成形型において、前記4つの周壁部材及び該底面部材で囲まれたキャビティ側の表面に、気体を吸引する気体吸引口を備えることもできる。これら第3表面や第4表面と、キャビティ側の表面の双方に気体吸引口を設けてもよい。第1の態様の樹脂成形用成形型にこのような気体吸引口を設けることにより、成形後の樹脂成形体の離型を容易にするために予めキャビティを構成する周壁部材の第3表面及び底面部材のキャビティ側の表面を離型フィルムで被覆する際に気体吸引口から気体を吸引することにより、それら表面に該離型フィルムを密着させることができる。   In the molding die for resin molding according to the first aspect, a gas suction port for sucking gas to one or both of the fourth surface and the third surface opposite to the first surface of the four peripheral wall members Can be provided. Alternatively, in the molding die for resin molding according to the first aspect, a gas suction port for sucking gas may be provided on the surface on the cavity side surrounded by the four peripheral wall members and the bottom surface member. A gas suction port may be provided on both the third surface, the fourth surface, and the surface on the cavity side. By providing such a gas suction port in the resin molding die of the first aspect, the third surface and the bottom surface of the peripheral wall member that previously constitutes the cavity in order to facilitate the release of the molded resin molding after molding. When the surface of the member on the cavity side is covered with a release film, the release film can be adhered to the surface by sucking gas from the gas suction port.

第1及び第2の態様の樹脂成形用成形型において、前記4つの周壁部材の前記第3表面の、前記第4表面側の一部に、該第4表面に近づくに従って前記四角柱状の空間の外側に向かうテーパが形成されているという構成を取ることができる。これにより、成形後の樹脂成形体を樹脂成形用成形型から容易に離型することができる。   In the resin molding molds according to the first and second aspects, a portion of the third surface of the four peripheral wall members on a part of the fourth surface side of the quadrangular columnar space as approaching the fourth surface. It can take the structure that the taper which goes outside is formed. Thereby, the molded resin molded body can be easily released from the molding mold for resin molding.

以下、図1〜図14を用いて、本発明に係る樹脂成形用成形型、樹脂成形装置、樹脂成形用成形型調整方法、及び樹脂成形品製造方法の、より具体的な実施形態を説明する。   Hereinafter, with reference to FIG. 1 to FIG. 14, more specific embodiments of the resin molding die, the resin molding device, the resin molding die adjusting method, and the resin molded product manufacturing method according to the present invention will be described. .

(1) 第1実施形態
(1-1) 第1実施形態の樹脂成形用成形型
図1に、第1実施形態の樹脂成形用成形型10を示す。この樹脂成形用成形型10は、圧縮成形用の成形型である。樹脂成形用成形型10は、第1周壁部材11A、第2周壁部材11B、第3周壁部材11C及び第4周壁部材11Dから成る4つの周壁部材、並びに底面部材12から成る下型101と、単一の部材から成る上型102を有する。
(1) First embodiment
(1-1) Mold for Resin Molding of First Embodiment FIG. 1 shows a mold for resin molding 10 of the first embodiment. The resin molding die 10 is a compression molding die. The mold 10 for resin molding includes a lower mold 101 including four peripheral wall members including a first peripheral wall member 11A, a second peripheral wall member 11B, a third peripheral wall member 11C, and a fourth peripheral wall member 11D, and a bottom surface member 12. It has the upper mold | type 102 which consists of one member.

図2に、第1周壁部材11Aの構成を示す。なお、第3周壁部材11Cは第1周壁部材11Aと同じ構成を有し、第2周壁部材11B及び第4周壁部材11Dは左右方向の長さが第1周壁部材11Aよりも短い点を除いて第1周壁部材11Aと同じ構成を有する。   FIG. 2 shows the configuration of the first peripheral wall member 11A. The third peripheral wall member 11C has the same configuration as the first peripheral wall member 11A, except that the second peripheral wall member 11B and the fourth peripheral wall member 11D are shorter in the left-right direction than the first peripheral wall member 11A. It has the same configuration as the first peripheral wall member 11A.

各周壁部材11A〜11Dは長方形の板状の部材から成り、該長方形の長辺側の端面のうちのうちの一方を下に向けて板面を立てた状態で配置されている。各周壁部材11A〜11Dの下面111は前記第1表面に、短辺側の端面のうちの一方の面である左側面112は前記第2表面に、長方形の板面の一方である内面113は前記第3表面に、それぞれ該当する。下面111、左側面112及び内面113は互いに直交している。各周壁部材11A〜11Dの下面(第1表面)111は高さが揃えられており、同一平面上に配置されている。図1(a)に示すように、第1周壁部材11A、第2周壁部材11B、第3周壁部材11C及び第4周壁部材11Dはこの順に、上から見て内面113の向きを90°ずつ変えて反時計回りに、内側に四角柱状の空間を形成するように配置されている。以下、上から見て左隣及び右隣を、単に「左隣」及び「右隣」と記載する。各周壁部材11A〜11Dの内面113は、四角柱状の空間側を向いている。また、各周壁部材11A〜11Dの左側面(第2表面)112は、左隣の周壁部材の内面(第3表面)113の一部に接触している。   Each peripheral wall member 11A-11D consists of a rectangular plate-shaped member, and is arrange | positioned in the state which stood the plate | board surface with one of the end surfaces of the long side of this rectangle facing down. The lower surface 111 of each of the peripheral wall members 11A to 11D is on the first surface, the left side surface 112 that is one of the end surfaces on the short side is the second surface, and the inner surface 113 that is one of the rectangular plate surfaces is It corresponds to each of the third surfaces. The lower surface 111, the left side surface 112, and the inner surface 113 are orthogonal to each other. The lower surfaces (first surfaces) 111 of the peripheral wall members 11A to 11D have the same height and are arranged on the same plane. As shown in FIG. 1A, the first peripheral wall member 11A, the second peripheral wall member 11B, the third peripheral wall member 11C, and the fourth peripheral wall member 11D change the direction of the inner surface 113 by 90 ° in this order as viewed from above. Thus, they are arranged in a counterclockwise direction so as to form a square columnar space inside. Hereinafter, the left neighbor and right neighbor as viewed from above are simply referred to as “left neighbor” and “right neighbor”. The inner surfaces 113 of the peripheral wall members 11A to 11D face the square columnar space. Further, the left side surface (second surface) 112 of each of the peripheral wall members 11A to 11D is in contact with a part of the inner surface (third surface) 113 of the adjacent left peripheral wall member.

図2(a)では、1つの周壁部材11の正面を実線で示し、左隣の周壁部材の右側面を一点鎖線で、右隣の周壁部材の左側面のうち同図の左端の部分を二点鎖線で、それぞれ示す。着目する周壁部材の内面(第3表面)113と右隣の周壁部材11の左側面(第2表面)の相対的な位置は移動可能であり(後述)、図2(a)では右隣の周壁部材11の左側面の位置が異なる2つの例について、それぞれ1本の二点鎖線で示している。   In FIG. 2 (a), the front of one peripheral wall member 11 is indicated by a solid line, the right side of the left peripheral wall member is indicated by a one-dot chain line, and the left end portion of the left side surface of the right peripheral wall member is indicated by two. Each is indicated by a dotted line. The relative positions of the inner surface (third surface) 113 of the peripheral wall member of interest and the left side surface (second surface) of the right adjacent peripheral wall member 11 are movable (described later), and in FIG. Two examples in which the position of the left side surface of the peripheral wall member 11 is different are indicated by a single two-dot chain line.

各周壁部材11A〜11Dには、該左側面112から垂直に突出する円柱状のスライド部材131が設けられている(図2(a))。また、各周壁部材11A〜11Dには、スライド部材131と同じ高さに、該周壁部材の板材の厚み方向に貫通する案内孔132が設けられている(図2(a))。案内孔132は左右方向に延びており、その長さは案内孔132が設けられた高さにおける各周壁部材11A〜11Dの厚みよりも短くなっている。案内孔132の縦方向の大きさは、左右の両端付近を除いてスライド部材131の円柱の直径とほぼ同じである(該直径よりもわずかに大きい)。各周壁部材11A〜11Dのスライド部材131は、左側面112が左隣の周壁部材の内面113にの一部に接触している状態で、左隣の周壁部材の案内孔132に挿入されている。なお、図2(a)では、第1周壁部材11Aの案内孔132に挿入されている、第2周壁部材11Bのスライド部材1を、該案内孔132内に破線で示した。   Each of the peripheral wall members 11A to 11D is provided with a columnar slide member 131 that protrudes perpendicularly from the left side surface 112 (FIG. 2A). Each of the peripheral wall members 11A to 11D is provided with a guide hole 132 penetrating in the thickness direction of the plate member of the peripheral wall member at the same height as the slide member 131 (FIG. 2 (a)). The guide hole 132 extends in the left-right direction, and the length thereof is shorter than the thickness of each of the peripheral wall members 11A to 11D at the height at which the guide hole 132 is provided. The vertical size of the guide hole 132 is substantially the same as the diameter of the cylinder of the slide member 131 except for the vicinity of both left and right ends (slightly larger than the diameter). The slide member 131 of each of the peripheral wall members 11A to 11D is inserted into the guide hole 132 of the left adjacent wall member with the left side surface 112 in contact with a part of the inner surface 113 of the left adjacent wall member. . In FIG. 2A, the slide member 1 of the second peripheral wall member 11B inserted into the guide hole 132 of the first peripheral wall member 11A is shown in the guide hole 132 by a broken line.

周壁部材11A〜11Dの上面(第4表面)114には、気体吸引口141が該上面114の長手方向に複数個並ぶように設けられている。周壁部材内には気体吸引管142が設けられており、該気体吸引管142が枝分かれして各気体吸引口141と接続されている。この気体吸引管142は、各周壁部材11A〜11Dの右側面に設けられた接続口143と接続されており、この接続口143と、樹脂成形用成形型10の外に設けられた気体吸引ポンプ(図示せず)が接続される。   A plurality of gas suction ports 141 are provided on the upper surface (fourth surface) 114 of the peripheral wall members 11 </ b> A to 11 </ b> D so as to be arranged in the longitudinal direction of the upper surface 114. A gas suction pipe 142 is provided in the peripheral wall member, and the gas suction pipe 142 is branched and connected to each gas suction port 141. The gas suction pipe 142 is connected to a connection port 143 provided on the right side surface of each of the peripheral wall members 11 </ b> A to 11 </ b> D, and the gas suction pump provided outside the connection port 143 and the molding die 10 for resin molding. (Not shown) is connected.

各周壁部材11A〜11Dの内面113の上端には、周壁部材の上面114との角を面取りしたテーパ116が設けられている。テーパ116は、上面114に近づくに従って、四角柱状の空間の外側に向かう形状を呈している。また、各周壁部材11A〜11Dの左側面112の上端には、上から見て左隣にある周壁部材のテーパ116に接触する面を有する庇状部117が設けられている(図2(a))。   At the upper end of the inner surface 113 of each of the peripheral wall members 11A to 11D, a taper 116 having a chamfered corner with the upper surface 114 of the peripheral wall member is provided. The taper 116 has a shape toward the outside of the square columnar space as it approaches the upper surface 114. Moreover, the upper part of the left side surface 112 of each surrounding wall member 11A-11D is provided with the hook-shaped part 117 which has the surface which contacts the taper 116 of the surrounding wall member on the left side seeing from the top (FIG. 2 (a). )).

底面部材12は、板状であり、板面を上下方向に向けて、4つの周壁部材で形成される四角柱状の空間内に装入される。底面部材12は、板面の縦及び横の大きさが異なる複数のものを用意する。各周壁部材11A〜11Dの内面113及び底面部材12の上面により、キャビティCが形成される。   The bottom surface member 12 has a plate shape, and is inserted into a quadrangular columnar space formed by four peripheral wall members with the plate surface directed in the vertical direction. As the bottom surface member 12, a plurality of bottom surface members having different vertical and horizontal sizes are prepared. A cavity C is formed by the inner surface 113 of each of the peripheral wall members 11A to 11D and the upper surface of the bottom surface member 12.

上型102は、図1(b)に示すように平板状である。   The upper mold 102 has a flat plate shape as shown in FIG.

(1-2) 第1実施形態の樹脂成形用成形型の調整方法
図3及び図4を用いて、第1実施形態の樹脂成形用成形型10の調整方法を説明する。図3では図1(b)及び図2(c)に示したB-B'断面における各周壁部材11A〜11Dの断面図を、図4では斜視図を示す。図3のB-B'断面にはテーパ116が含まれず、スライド部材131及び案内孔132が含まれている。以下では、樹脂成形用成形型10におけるキャビティCの平面形状が最大である状態から、それよりも小さい状態に変更する調整を行う場合を例に説明する。まず、樹脂成形用成形型10から、底面部材12を取り出す。図3(a)は底面部材12を取り出した後の状態を示しており、キャビティCの平面形状が長方形であって長辺(図の横に延びる辺)及び短辺(図の縦に延びる辺)が共に最大になっている。図3(a)では、テーパ116が表れていないものの、各周壁部材11A〜11Dは図1(a)で示したのと同じ位置に配置されている。
(1-2) Adjustment Method of Resin Molding Mold of First Embodiment An adjustment method of the resin molding mold 10 of the first embodiment will be described with reference to FIGS. 3 and 4. 3 is a sectional view of each of the peripheral wall members 11A to 11D in the BB ′ section shown in FIGS. 1B and 2C, and FIG. 4 is a perspective view. 3 does not include the taper 116 but includes the slide member 131 and the guide hole 132. Below, the case where the adjustment which changes from the state where the planar shape of the cavity C in the molding die 10 for resin molding is the maximum to the state smaller than that is performed is demonstrated to an example. First, the bottom member 12 is taken out from the molding die 10 for resin molding. FIG. 3A shows a state after the bottom surface member 12 is taken out, and the planar shape of the cavity C is a rectangle, and a long side (side extending in the figure) and a short side (side extending in the figure). ) Is the maximum. In FIG. 3A, although the taper 116 does not appear, each peripheral wall member 11A-11D is arrange | positioned in the same position as shown in FIG.

この状態から、各周壁部材11A〜11Dのスライド部材131の案内孔132に対する相対的な位置を、案内孔132に向かって右側に移動させる。この移動に伴い、各周壁部材11A〜11Dの左側面(第2表面)112は、左隣の周壁部材の内面(第3表面)113に対する相対的な位置がキャビティCの内側に向かって移動する(図3(b)中の太矢印)。これにより、キャビティCの平面形状は、長方形を維持しつつ、長辺及び短辺が共に前記移動の前よりも短くなる。   From this state, the relative positions of the peripheral wall members 11 </ b> A to 11 </ b> D with respect to the guide hole 132 of the slide member 131 are moved to the right side toward the guide hole 132. Along with this movement, the relative positions of the left side surfaces (second surface) 112 of the peripheral wall members 11A to 11D with respect to the inner surface (third surface) 113 of the left peripheral wall member move toward the inside of the cavity C. (Thick arrow in FIG. 3 (b)). As a result, the planar shape of the cavity C is maintained to be rectangular, and both the long side and the short side are shorter than before the movement.

キャビティCの平面形状の長辺及び短辺が最大ではない状態から、各周壁部材11A〜11Dのスライド部材131の案内孔132に対する相対的な位置を右側に、即ち各周壁部材11A〜11Dの左側面(第2表面)112の、左隣の周壁部材の内面(第3表面)113に対する相対的な位置をキャビティCの外側に移動させることにより、キャビティCの平面形状の長辺及び短辺を長くすることができる。また、対向する2つの周壁部材は双方移動させてもよいが、一方のみ移動させてもよい。さらには、4つの周壁部材11A〜11Dのうち対向する2つのみ、又は1つのみを移動させることにより、キャビティCの平面形状の長辺及び短辺のうちの一方のみの長さを変更することもできる。   From the state in which the long side and the short side of the planar shape of the cavity C are not maximum, the relative positions of the peripheral wall members 11A to 11D with respect to the guide hole 132 of the slide member 131 are on the right side, that is, the left sides of the peripheral wall members 11A to 11D. By moving the relative position of the surface (second surface) 112 with respect to the inner surface (third surface) 113 of the peripheral wall member adjacent to the left to the outside of the cavity C, the long side and the short side of the planar shape of the cavity C are changed. Can be long. In addition, the two peripheral wall members facing each other may be moved, but only one of them may be moved. Furthermore, the length of only one of the long side and the short side of the planar shape of the cavity C is changed by moving only two or only one of the four peripheral wall members 11A to 11D. You can also.

なお、案内孔132の長さは前述のようにそれが設けられた高さにおける各周壁部材11A〜11Dの厚みよりも短くなっており、スライド部材131の案内孔132に対する相対的な位置がどの位置にある場合にも、案内孔132とキャビティCが連通することはない。   The length of the guide hole 132 is shorter than the thickness of each of the peripheral wall members 11A to 11D at the height at which the guide hole 132 is provided, and the relative position of the slide member 131 with respect to the guide hole 132 is determined. Even in the position, the guide hole 132 and the cavity C do not communicate with each other.

以上のようにキャビティCの平面形状を変更した後、該平面形状と同じ形状の板面を有する底面部材12を、各周壁部材11A〜11Dの内面113で囲まれたところに装入する。これにより、各周壁部材11A〜11Dの内面113及び底面部材12の上面で囲まれた空間が、樹脂成形用成形型10の調整後のキャビティCとなる。また、上型102も、キャビティCの形状に対応したものに交換する。   After changing the planar shape of the cavity C as described above, the bottom surface member 12 having a plate surface having the same shape as the planar shape is inserted into a place surrounded by the inner surfaces 113 of the peripheral wall members 11A to 11D. Thereby, the space surrounded by the inner surface 113 of each of the peripheral wall members 11 </ b> A to 11 </ b> D and the upper surface of the bottom surface member 12 becomes the cavity C after adjustment of the molding die 10 for resin molding. Also, the upper mold 102 is replaced with one corresponding to the shape of the cavity C.

(1-3) 第1実施形態の樹脂成形用成形型を備える樹脂成形装置(第1実施形態の樹脂成形装置)
次に、図5及び図6を用いて、2組の第1実施形態の樹脂成形用成形型10(第1樹脂成形用成形型10A、第2樹脂成形用成形型10B)を備える樹脂成形装置20を説明する。樹脂成形装置20は、基盤231上に2本のタイバー232が立設されると共にトグルリンク233が設けられている。タイバー232には下可動プラテン211と上可動プラテン212が上下に移動可能に保持されており、タイバー232の上端には固定プラテン22が固定されている。これら基盤231、タイバー232、トグルリンク233、下可動プラテン211、上可動プラテン212及び固定プラテン22が型締め機構に該当する。
(1-3) Resin molding apparatus including the resin molding die according to the first embodiment (resin molding apparatus according to the first embodiment)
Next, referring to FIGS. 5 and 6, a resin molding apparatus including two sets of resin molding molds 10 (first resin molding mold 10 </ b> A, second resin molding mold 10 </ b> B) of the first embodiment. 20 will be described. In the resin molding apparatus 20, two tie bars 232 are erected on a base 231 and a toggle link 233 is provided. A tie bar 232 holds a lower movable platen 211 and an upper movable platen 212 so as to be movable up and down, and a fixed platen 22 is fixed to an upper end of the tie bar 232. The base 231, the tie bar 232, the toggle link 233, the lower movable platen 211, the upper movable platen 212, and the fixed platen 22 correspond to a mold clamping mechanism.

下可動プラテン211の上には、下から順に第1下部断熱部材241A、第1下部ヒータプレート251A、第1樹脂成形用成形型10Aの下型101Aが設けられている。上可動プラテン212の下には、上から順に第1上部断熱部材242A、第1上部ヒータプレート252A、第1樹脂成形用成形型10Aの上型102Aが設けられている。同様に、上可動プラテン212の上には、下から順に第2下部断熱部材241B、第2下部ヒータプレート251B、第2樹脂成形用成形型10Bの下型101Bが、固定プラテン22の下には、上から順に第2上部断熱部材242B、第2上部ヒータプレート252B、第2樹脂成形用成形型10Bの上型102Bが設けられている。第1下部断熱部材241A、第1上部断熱部材242A、第2下部断熱部材241B及び第2上部断熱部材242Bはそれぞれ、柱状の断熱部材を複数本、2次元状に配置して成る。   On the lower movable platen 211, a first lower heat insulating member 241A, a first lower heater plate 251A, and a lower mold 101A of the first resin molding die 10A are provided in order from the bottom. Below the upper movable platen 212, a first upper heat insulating member 242A, a first upper heater plate 252A, and an upper die 102A of the first resin molding die 10A are provided in this order from the top. Similarly, on the upper movable platen 212, the second lower heat insulating member 241B, the second lower heater plate 251B, and the lower mold 101B of the second resin molding mold 10B are arranged below the fixed platen 22 in order from the bottom. A second upper heat insulating member 242B, a second upper heater plate 252B, and an upper mold 102B of the second resin molding mold 10B are provided in order from the top. Each of the first lower heat insulating member 241A, the first upper heat insulating member 242A, the second lower heat insulating member 241B, and the second upper heat insulating member 242B is formed by arranging a plurality of columnar heat insulating members in a two-dimensional manner.

下型101A及び101Bにはそれぞれ、底面部材12の周囲であって各周壁部材11A〜11Dの下部に弾性部材26A及び26Bが設けられている。底面部材12は固定されているのに対して、各周壁部材11A〜11Dは弾性部材26A及び26B上で上下方向に移動可能である。弾性部材26A及び26Bの横(略水平)方向の位置は、周壁部材11A〜11Dの横(略水平)方向の位置に応じて移動可能である。   The lower molds 101A and 101B are respectively provided with elastic members 26A and 26B around the bottom surface member 12 and below the peripheral wall members 11A to 11D. While the bottom surface member 12 is fixed, the peripheral wall members 11A to 11D are movable in the vertical direction on the elastic members 26A and 26B. The positions of the elastic members 26A and 26B in the lateral (substantially horizontal) direction are movable according to the positions of the peripheral wall members 11A to 11D in the lateral (substantially horizontal) direction.

また、樹脂成形装置20は、第1樹脂成形用成形型10Aの下型101Aと上型102Aの間、第2樹脂成形用成形型10Bの下型101Bと上型102Bの間にそれぞれ、横から搬入される樹脂材料移送トレイ(樹脂材料供給機構)27を有する。樹脂材料移送トレイ27は図6に示すように、板状の部材の中央部が刳り貫かれて成る枠体271と、その刳り貫かれた部分であって枠体271に囲まれた樹脂収容部272と、枠体271の下面に設けられた、離型フィルムFを吸着する気体吸引口273とを有している。樹脂材料移送トレイ27は、吸着口272から空気を吸引することにより、離型フィルムFを枠体271の下面に吸着しつつ該離型フィルムFにより樹脂収容部272の下側が塞がれた状態で、樹脂収容部272に樹脂材料Pを収容する。そのうえで、樹脂材料移送トレイ27は下型101A(101B)と上型102A(102B)の間に搬入される。そして、下型101A(101B)の気体吸引口141から気体を吸引しつつ、樹脂材料移送トレイ27の気体吸引口273による離型フィルムFの吸着を解除することにより、離型フィルムFがキャビティCの内面の形状に対応するように変形して該内面に被覆されると共に、樹脂材料PがキャビティCに供給されるようになっている。   Further, the resin molding apparatus 20 is arranged from the side between the lower mold 101A and the upper mold 102A of the first resin molding mold 10A and between the lower mold 101B and the upper mold 102B of the second resin molding mold 10B. A resin material transfer tray (resin material supply mechanism) 27 to be carried in is provided. As shown in FIG. 6, the resin material transfer tray 27 includes a frame body 271 in which a central portion of a plate-like member is wound, and a resin storage portion surrounded by the frame body 271. 272 and a gas suction port 273 provided on the lower surface of the frame body 271 for adsorbing the release film F. The resin material transfer tray 27 is in a state in which the lower side of the resin container 272 is blocked by the release film F while adsorbing the release film F to the lower surface of the frame body 271 by sucking air from the suction port 272. Thus, the resin material P is accommodated in the resin accommodating portion 272. In addition, the resin material transfer tray 27 is carried between the lower mold 101A (101B) and the upper mold 102A (102B). The release film F is released from the cavity C by releasing the suction of the release film F by the gas suction port 273 of the resin material transfer tray 27 while sucking the gas from the gas suction port 141 of the lower mold 101A (101B). The resin material P is supplied to the cavity C while being deformed so as to correspond to the shape of the inner surface of the resin and covering the inner surface.

(1-4) 第1実施形態の樹脂成形用成形型を用いた樹脂成形品製造方法(第1実施形態の樹脂成形品製造方法、第1実施形態の樹脂成形装置の動作)
図7を用いて、第1実施形態の樹脂成形用成形型を用いた樹脂成形品製造方法(第1実施形態の樹脂成形品製造方法)である第1実施形態の樹脂成形装置の動作を説明する。まお、図7では第1樹脂成形用成形型10Aの動作を示すが、第2樹脂成形用成形型10Bの動作も同様である。
(1-4) Resin molded product manufacturing method using the resin molding mold of the first embodiment (Resin molded product manufacturing method of the first embodiment, operation of the resin molding apparatus of the first embodiment)
The operation of the resin molding apparatus of the first embodiment, which is a resin molded product manufacturing method (resin molded product manufacturing method of the first embodiment) using the resin molding die of the first embodiment, will be described with reference to FIG. To do. FIG. 7 shows the operation of the first resin molding die 10A, but the operation of the second resin molding die 10B is the same.

まず、第1実施形態の樹脂成形用成形型の調整方法により、キャビティCが所定の形状となるように下型101A及び101Bを調整する。それと共に、調整後の各周壁部材11A〜11Dの位置に合わせるように、弾性部材26A及び26Bの位置を移動させる。   First, the lower molds 101A and 101B are adjusted so that the cavity C has a predetermined shape by the method for adjusting a mold for resin molding according to the first embodiment. At the same time, the positions of the elastic members 26A and 26B are moved so as to match the positions of the adjusted peripheral wall members 11A to 11D.

次に、上型102A及び102Bの下面にそれぞれ、複数個の電子部品が実装された基板Sを、実装面を下側に向けて取り付ける(図7(a))。続いて、樹脂材料P及び離型フィルムFが保持された樹脂材料移送トレイ27を下型101A(101B)と上型102A(102B)の間に搬入した後に降下させ、気体吸引口141から気体を吸引すると共に、把持部が離型フィルムFを解放する。これにより、下型101A及び101BのキャビティCの内面が離型フィルムFで被覆されると共に、樹脂材料PがキャビティCに供給される(図7(b))。なお、気体吸引口141は周壁部材11A〜11Dの上面114にのみ設けられており、キャビティCには設けられていないが、上面114にわずかに粗さが存在することにより、上面114と離型フィルムFの隙間を介して、キャビティCの内面と離型フィルムFの間にある空気を気体吸引口141から吸引することができる。そのため、キャビティCの内面と離型フィルムFを密着させることができる。   Next, the substrate S on which a plurality of electronic components are mounted is attached to the lower surfaces of the upper molds 102A and 102B, respectively, with the mounting surface facing downward (FIG. 7 (a)). Subsequently, after the resin material transfer tray 27 holding the resin material P and the release film F is carried between the lower mold 101A (101B) and the upper mold 102A (102B), the resin material transfer tray 27 is lowered and the gas is sucked from the gas suction port 141. At the same time, the gripping part releases the release film F. Thus, the inner surfaces of the cavities C of the lower molds 101A and 101B are covered with the release film F, and the resin material P is supplied to the cavities C (FIG. 7B). The gas suction port 141 is provided only on the upper surface 114 of the peripheral wall members 11A to 11D, and is not provided in the cavity C. However, since the upper surface 114 is slightly rough, the gas suction port 141 is separated from the upper surface 114. The air between the inner surface of the cavity C and the release film F can be sucked from the gas suction port 141 through the gap of the film F. Therefore, the inner surface of the cavity C and the release film F can be adhered.

次に、第1下部ヒータプレート251A及び252Aにより、下型101A及び101BのキャビティC内の樹脂材料Pを加熱し、該樹脂材料Pを溶融又は軟化させる(図7(c))。それと共に、第1上部ヒータプレート252A及び252Bにより、基板Sを樹脂材料Pと同程度の温度に加熱する。これは、次に述べる型締めの直後に、樹脂材料Pと基板Sの温度差によって樹脂材料Pが急激に冷却されることを防止するためである。これらの加熱の際、第1下部ヒータプレート251Aと下可動プラテン211の間に第1下部断熱部材241Aが、第1上部ヒータプレート252Aと上可動プラテン212の間に上部断熱部材242Aが、それぞれ設けられているため、熱が下可動プラテン211や上可動プラテン212に逃げることが抑制され、下型101AのキャビティC内の樹脂材料Pや上型102の基板Sを効率的に加熱することができる(下型101B及び上型102Bも同様)。   Next, the resin material P in the cavities C of the lower molds 101A and 101B is heated by the first lower heater plates 251A and 252A to melt or soften the resin material P (FIG. 7C). At the same time, the substrate S is heated to the same temperature as the resin material P by the first upper heater plates 252A and 252B. This is to prevent the resin material P from being rapidly cooled due to the temperature difference between the resin material P and the substrate S immediately after the mold clamping described below. During the heating, a first lower heat insulating member 241A is provided between the first lower heater plate 251A and the lower movable platen 211, and an upper heat insulating member 242A is provided between the first upper heater plate 252A and the upper movable platen 212. Therefore, heat is prevented from escaping to the lower movable platen 211 and the upper movable platen 212, and the resin material P in the cavity C of the lower mold 101A and the substrate S of the upper mold 102 can be efficiently heated. (The same applies to the lower mold 101B and the upper mold 102B).

次に、トグルリンク233により下可動プラテン211を上昇させる。これにより、まず、第1樹脂成形用成形型10Aの下型101Aと上型102Aが当接し、上型102Aが取り付けられた上可動プラテン212が上昇し、第2樹脂成形用成形型10Bの下型101Bと上型102Bが当接する。さらにトグルリンク233により下可動プラテン211を上昇させることにより、第1樹脂成形用成形型10A及び第2樹脂成形用成形型10Bが型締めされる(図7(d))。この状態で保持することにより、第1樹脂成形用成形型10A及び第2樹脂成形用成形型10B内の樹脂材料Pを硬化させることにより、基板Sの表面に樹脂成形品(樹脂封止品)PMが形成される(図7(e))。   Next, the lower movable platen 211 is raised by the toggle link 233. As a result, first, the lower mold 101A of the first resin molding mold 10A and the upper mold 102A come into contact with each other, the upper movable platen 212 to which the upper mold 102A is attached rises, and the lower mold of the second resin molding mold 10B. The mold 101B and the upper mold 102B abut. Further, the lower movable platen 211 is raised by the toggle link 233, whereby the first resin molding die 10A and the second resin molding die 10B are clamped (FIG. 7 (d)). By holding in this state, the resin material P in the first resin molding die 10A and the second resin molding die 10B is cured, so that a resin molded product (resin-sealed product) is formed on the surface of the substrate S. PM is formed (FIG. 7 (e)).

その後、第1下部ヒータプレート251A及び252A、並びに第1上部ヒータプレート252A及び252Bによる加熱を停止し、トグルリンク233により下可動プラテン211を降下させることにより、第1樹脂成形用成形型10A及び第2樹脂成形用成形型10Bが型開きされる(図7(f))。その際、キャビティCの内面が離型フィルムFで被覆されていること、及び、下型101A、101Bの周壁部材11A〜11Dの内面の上端にテーパ116が形成されていることにより、樹脂成形品PMは下型101A、101Bから容易に離型することができる。その後、表面に樹脂成形品PMが形成された基板Sを上型102A、102Bから取り外すと共に、下型101A、101Bから離型フィルムFを除去する。なお、樹脂成形品PMの端部には樹脂成形用成形型10のテーパ116に対応した傾斜面が形成されるが、樹脂成形品PMが形成された基板Sをこの後に複数個に分割する個片化処理を行い、その際に傾斜面の部分は除去される。   Thereafter, the heating by the first lower heater plates 251A and 252A and the first upper heater plates 252A and 252B is stopped, and the lower movable platen 211 is lowered by the toggle link 233, whereby the first resin molding die 10A and the second The mold 2 for resin molding 10B is opened (FIG. 7 (f)). At that time, the inner surface of the cavity C is covered with the release film F, and the taper 116 is formed on the upper ends of the inner surfaces of the peripheral wall members 11A to 11D of the lower molds 101A and 101B, thereby forming a resin molded product. PM can be easily released from the lower molds 101A and 101B. Thereafter, the substrate S on which the resin molded product PM is formed is removed from the upper molds 102A and 102B, and the release film F is removed from the lower molds 101A and 101B. An inclined surface corresponding to the taper 116 of the resin molding die 10 is formed at the end of the resin molded product PM, but the substrate S on which the resin molded product PM is formed is divided into a plurality of pieces thereafter. The singulation process is performed, and at that time, the portion of the inclined surface is removed.

以後、これまでの動作を繰り返すことにより、樹脂成形品PMを繰り返し製造することができる。   Thereafter, the resin molded product PM can be repeatedly manufactured by repeating the above operations.

(1-5) 第1実施形態の効果
第1実施形態の樹脂成形用成形型10によれば、4つの周壁部材11A〜11Dの相対位置を移動させるだけで、キャビティCの平面形状を変更することができるため、周壁部材11A〜11Dは1種類だけ用意すればよく、交換が不要である。従って、成形型の保管場所の確保や管理に要するコスト及び手間を軽減することができる。
(1-5) Effects of the First Embodiment According to the resin molding die 10 of the first embodiment, the planar shape of the cavity C is changed only by moving the relative positions of the four peripheral wall members 11A to 11D. Therefore, only one type of peripheral wall members 11A to 11D need be prepared, and replacement is not necessary. Therefore, it is possible to reduce the cost and labor required for securing and managing the storage location of the mold.

また、第1実施形態の樹脂成形用成形型10は、周壁部材11A〜11Dの内面113の上端にテーパ116が形成されているため、樹脂成形品PMを容易に離型することができる。それと共に、第1実施形態の樹脂成形用成形型10は、周壁部材11A〜11Dに設けられた気体吸引口141を用いて、キャビティCの内面を離型フィルムFで被覆することができるという点においても、樹脂成形品PMを容易に離型することができる。   Moreover, since the taper 116 is formed in the upper end of the inner surface 113 of the peripheral wall members 11A to 11D, the resin molding die 10 of the first embodiment can easily release the resin molded product PM. At the same time, the resin molding die 10 of the first embodiment can cover the inner surface of the cavity C with the release film F using the gas suction ports 141 provided in the peripheral wall members 11A to 11D. In this case, the resin molded product PM can be easily released.

(1-6) 第1実施形態の変形例
第1実施形態の樹脂成形用成形型10では、4つの周壁部材11A〜11Dは全て移動可能であるが、それら4つのうち1つは位置が固定されていてもよい。第1実施形態の樹脂成形用成形型10では周壁部材11A〜11Dの内面113の上端にテーパ116が形成されているが、テーパ116は省略してもよい。第1実施形態の樹脂成形用成形型10では気体吸引口141を周壁部材11A〜11Dの上面114に設けたが、それと共に、又はその代わりに、周壁部材11A〜11Dの内面113や、底面部材12の上面に気体吸引口を設けてもよい。あるいは、図8に示すように、樹脂成形用成形型10(但し、気体吸引口141は設けず)の周壁部材11A〜11Dの周囲に気体吸引口設置壁16を立設し、該気体吸引口設置壁16の上面に気体吸引口141Aを設けてもよい。その他、第1実施形態の樹脂成形用成形型10の構成は、本発明の主旨の範囲内で種々の変更が可能である。
(1-6) Modification of First Embodiment In the resin molding die 10 of the first embodiment, all the four peripheral wall members 11A to 11D are movable, but one of these four is fixed in position. May be. In the resin molding die 10 of the first embodiment, the taper 116 is formed at the upper ends of the inner surfaces 113 of the peripheral wall members 11A to 11D, but the taper 116 may be omitted. In the resin molding die 10 of the first embodiment, the gas suction port 141 is provided on the upper surface 114 of the peripheral wall members 11A to 11D, but together with or instead of the inner surface 113 and the bottom surface member of the peripheral wall members 11A to 11D. A gas suction port may be provided on the upper surface of 12. Alternatively, as shown in FIG. 8, a gas suction port installation wall 16 is erected around the peripheral wall members 11 </ b> A to 11 </ b> D of the resin molding die 10 (however, the gas suction port 141 is not provided). A gas suction port 141 </ b> A may be provided on the upper surface of the installation wall 16. In addition, the configuration of the resin molding die 10 of the first embodiment can be variously modified within the scope of the gist of the present invention.

第1実施形態の樹脂成形装置20では、2つの可動プラテン(下可動プラテン211、上可動プラテン212)と1つの固定プラテン22を用いて、2つの樹脂成形用成形型(第1樹脂成形用成形型10A、第2樹脂成形用成形型10Bを同時に型締めする構成としたが、1つの可動プラテンと1つの固定プラテンを用いて1つの樹脂成形用成形型10を型締めするようにしてもよい。あるいは、3つ以上の可動プラテンと1つの固定プラテンを用いて、3つ以上の樹脂成形用成形型を同時に型締めするようにしてもよい。   The resin molding apparatus 20 according to the first embodiment uses two movable platens (lower movable platen 211, upper movable platen 212) and one fixed platen 22 to form two resin molding molds (first resin molding mold). Although the mold 10A and the second resin molding mold 10B are clamped at the same time, one resin molding mold 10 may be clamped using one movable platen and one fixed platen. Alternatively, three or more movable molds and one fixed platen may be used to simultaneously clamp three or more resin molding molds.

図9に、第1実施形態の樹脂成形装置の別の変形例である樹脂成形ユニット30を示す。本変形例の樹脂成形ユニット30は、材料受入モジュール31、成形モジュール32、及び払出モジュール33を有する。材料受入モジュール31は、樹脂材料P及び基板Sを外部から受け入れて成形モジュール32に送出するための装置であって、樹脂材料移送トレイ27に樹脂材料Pを供給する樹脂材料供給装置310と基板受入部311を有する。1台の成形モジュール32は前述の樹脂成形装置20を1組備える。図9には成形モジュール32が3台示されているが、樹脂成形ユニット30には成形モジュール32を任意の台数設けることができる。また、樹脂成形ユニット30を組み上げて使用を開始した後であっても、成形モジュール32を増減することができる。払出モジュール33は、成形モジュール32で製造された樹脂成形品を成形モジュール32から搬入して保持しておくものであって、樹脂成形品保持部331を有する。   In FIG. 9, the resin molding unit 30 which is another modification of the resin molding apparatus of 1st Embodiment is shown. The resin molding unit 30 according to this modification includes a material receiving module 31, a molding module 32, and a dispensing module 33. The material receiving module 31 is an apparatus for receiving the resin material P and the substrate S from the outside and sending them to the molding module 32. The material receiving module 31 receives the resin material P to the resin material transfer tray 27 and receives the substrate. Part 311. One molding module 32 includes one set of the resin molding apparatus 20 described above. Although three molding modules 32 are shown in FIG. 9, an arbitrary number of molding modules 32 can be provided in the resin molding unit 30. Even after the resin molding unit 30 is assembled and used, the molding module 32 can be increased or decreased. The payout module 33 carries the resin molded product manufactured by the molding module 32 from the molding module 32 and holds it, and has a resin molded product holding portion 331.

樹脂成形ユニット30には、材料受入モジュール31、1又は複数台の成形モジュール32、及び払出モジュール33を貫くように、基板S、樹脂材料移送トレイ27、及び樹脂成形品を搬送する主搬送装置36が設けられている。また、各モジュール内には、主搬送装置36と当該モジュール内の装置との間で基板S、樹脂材料移送トレイ27、及び樹脂成形品を搬送する副搬送装置37が設けられている。その他、樹脂成形ユニット30は、上記各モジュールを動作させるための電源及び制御部(いずれも図示せず)を有する。   The resin molding unit 30 includes a material receiving module 31, one or a plurality of molding modules 32, and a delivery module 33 so as to pass through the substrate S, the resin material transfer tray 27, and a main transport device 36 that transports the resin molded product. Is provided. Further, in each module, a substrate S, a resin material transfer tray 27, and a sub-transport device 37 for transporting the resin molded product are provided between the main transport device 36 and the devices in the module. In addition, the resin molding unit 30 includes a power source and a control unit (none of which are shown) for operating each of the modules.

樹脂成形ユニット30の動作を説明する。基板Sは、操作者によって材料受入モジュール31の基板受入部311に保持される。主搬送装置36及び副搬送装置37は、基板Sを基板受入部311から、成形モジュール32のうちの1台にある樹脂成形装置20に搬送し、基板Sを当該樹脂成形装置20の上型102A、102Bに取り付ける。   The operation of the resin molding unit 30 will be described. The board | substrate S is hold | maintained at the board | substrate receiving part 311 of the material reception module 31 by the operator. The main transport device 36 and the sub transport device 37 transport the substrate S from the substrate receiving portion 311 to the resin molding device 20 in one of the molding modules 32, and the substrate S is the upper mold 102A of the resin molding device 20. , 102B.

続いて、主搬送装置36及び副搬送装置37は、樹脂材料移送トレイ27を樹脂材料供給装置310に搬入する。樹脂材料供給装置310では、前述のように把持部で把持された離型フィルムFの上に樹脂材料Pを供給する。   Subsequently, the main transport device 36 and the sub transport device 37 carry the resin material transfer tray 27 into the resin material supply device 310. In the resin material supply device 310, the resin material P is supplied onto the release film F held by the holding portion as described above.

主搬送装置36及び副搬送装置37は、樹脂材料Pが供給された樹脂材料移送トレイ27を、基板Sが上型102A、102Bに取り付けられた成形モジュール32の樹脂成形装置20に搬送する。そして、当該樹脂成形装置20の下型101A、101Bの上に樹脂材料移送トレイ27を配置したうえで、樹脂材料移送トレイ27から下型101A、101BのキャビティCの内面に離型フィルムFを被覆すると共に該キャビティCに樹脂材料Pを供給する。その後、主搬送装置36及び副搬送装置37によって樹脂材料移送トレイ27を樹脂成形装置20から搬出したうえで、当該樹脂成形装置20において圧縮成形を行う。当該樹脂成形装置20で圧縮成形を行っている間に、他の成形モジュール32にある樹脂成形装置20に対してこれまでと同様の操作を行うことにより、複数の成形モジュール32間で時間をずらしながら並行して圧縮成形を行うことができる。   The main transport device 36 and the sub transport device 37 transport the resin material transfer tray 27 supplied with the resin material P to the resin molding device 20 of the molding module 32 in which the substrate S is attached to the upper molds 102A and 102B. Then, after the resin material transfer tray 27 is disposed on the lower molds 101A and 101B of the resin molding apparatus 20, the release film F is coated on the inner surfaces of the cavities C of the lower molds 101A and 101B from the resin material transfer tray 27. At the same time, the resin material P is supplied to the cavity C. Thereafter, the resin material transfer tray 27 is unloaded from the resin molding apparatus 20 by the main conveyance device 36 and the sub-conveyance device 37, and then compression molding is performed in the resin molding device 20. While the resin molding apparatus 20 is performing compression molding, the same operation as before is performed on the resin molding apparatuses 20 in the other molding modules 32, thereby shifting the time among the plurality of molding modules 32. However, compression molding can be performed in parallel.

圧縮成形により得られた樹脂成形品は、主搬送装置36及び副搬送装置37によって樹脂成形装置20から搬出され、払出モジュール33の樹脂成形品保持部331に搬入されて保持される。ユーザは適宜、樹脂成形品を樹脂成形品保持部331から取り出す。   The resin molded product obtained by the compression molding is carried out from the resin molding device 20 by the main conveyance device 36 and the sub conveyance device 37, and is carried into the resin molded product holding portion 331 of the dispensing module 33 and held therein. The user appropriately takes out the resin molded product from the resin molded product holding portion 331.

(2) 第2実施形態
(2-1) 第2実施形態の樹脂成形用成形型
図10に、第2実施形態の樹脂成形用成形型40を示す。この樹脂成形用成形型40は、移送成形用の成形型である。樹脂成形用成形型40は、第1周壁部材41A、第2周壁部材41B、第3周壁部材41C及び第4周壁部材41Dから成る4つの周壁部材、底面部材42、ランナ45、並びにこれら各部から成る組を下面に2組取り付けるベース4011を有する上型401と、2台の基板載置台46及び2個のポット47を有する下型402から成る。ポット47には、下側からプランジャ48が挿入される。図10(a)には上型401の下面図を、(b)にはランナ45を通過する縦断面における上型401の縦断面図を、(c)には下型402の上面図を、(d)にはポット47を通過する縦断面における下型402の縦断面図をそれぞれ示す。
(2) Second embodiment
(2-1) Resin Molding Mold of Second Embodiment FIG. 10 shows a resin molding mold 40 of the second embodiment. The resin molding die 40 is a transfer molding die. The molding die 40 for resin molding includes four peripheral wall members including a first peripheral wall member 41A, a second peripheral wall member 41B, a third peripheral wall member 41C, and a fourth peripheral wall member 41D, a bottom surface member 42, a runner 45, and these parts. It consists of an upper mold 401 having a base 4011 for attaching two groups to the lower surface, and a lower mold 402 having two substrate mounting tables 46 and two pots 47. A plunger 48 is inserted into the pot 47 from below. 10A is a bottom view of the upper die 401, FIG. 10B is a longitudinal sectional view of the upper die 401 in a longitudinal section passing through the runner 45, and FIG. 10C is a top view of the lower die 402. (d) shows a longitudinal sectional view of the lower mold 402 in a longitudinal section passing through the pot 47.

上型401のランナ45と下型402のポット47は、上型401と下型402を上下に当接した状態で接続されるように互いの位置が設定されている。上型401のランナ45の周囲(図10(a)のランナ45の上側及び下側)にはランナブロック451が、下型402のポット47の周囲(図10(c)のポット47の上側及び下側)にはポットブロック471がそれぞれ設けられており、ランナ45及びポット47の周囲には樹脂が流出しないようになっている。   The positions of the runner 45 of the upper mold 401 and the pot 47 of the lower mold 402 are set so that they are connected in a state where the upper mold 401 and the lower mold 402 are in contact with each other vertically. A runner block 451 is disposed around the runner 45 of the upper mold 401 (upper side and lower side of the runner 45 in FIG. 10A), and around the pot 47 of the lower mold 402 (upper side of the pot 47 in FIG. 10C). Pot blocks 471 are respectively provided on the lower side so that the resin does not flow out around the runner 45 and the pot 47.

図11(a)に第1周壁部材41Aの正面図を、図11(b)に第3周壁部材41Cの正面図を、それぞれ示す。なお、これら周壁部材の「正面図」は、4個の周壁部材で囲まれた平面領域の外側から見た図をいう。第1周壁部材41Aは、第1実施形態における下面111に相当する上面(第1表面)411を有する。また、第1周壁部材41Aは、第1実施形態と同様の左側面(第2表面)412、内面(第3表面)413、テーパ416及び庇状部417を有する。但し、テーパ416及び庇状部417は、第1実施形態とは上下反転した形状を呈している。また、第1周壁部材41Aには、第1実施形態と同様のスライド部材431と案内孔432を有する。一方、第1周壁部材41Aは、第1実施形態における気体吸引口141、気体吸引管142及び接続口143が設けられていない点と、以下に述べる樹脂材料供給流路452が設けられている点で、第1実施形態の第1周壁部材11Aと相違している。   FIG. 11A shows a front view of the first peripheral wall member 41A, and FIG. 11B shows a front view of the third peripheral wall member 41C. The “front view” of these peripheral wall members is a view seen from the outside of a planar region surrounded by four peripheral wall members. The first peripheral wall member 41A has an upper surface (first surface) 411 corresponding to the lower surface 111 in the first embodiment. The first peripheral wall member 41 </ b> A includes a left side surface (second surface) 412, an inner surface (third surface) 413, a taper 416, and a flange-shaped portion 417 similar to those of the first embodiment. However, the taper 416 and the hook-shaped portion 417 have a shape that is vertically inverted from that of the first embodiment. Further, the first peripheral wall member 41A has the same slide member 431 and guide hole 432 as in the first embodiment. On the other hand, the first peripheral wall member 41A is not provided with the gas suction port 141, the gas suction tube 142, and the connection port 143 in the first embodiment, and is provided with a resin material supply channel 452 described below. Thus, it is different from the first peripheral wall member 11A of the first embodiment.

樹脂材料供給流路452は、第1周壁部材41Aの下面(第4表面)414の一部に凹部を形成したものであり、ランナ45と連通している。樹脂材料供給流路452は第1周壁部材41Aの長手方向に幅を持って設けられており、後述のように第1周壁部材41Aが移動する範囲内において、常にランナ45と連通するようになっている。一方、ランナ45と連通している所以外では、樹脂材料供給流路452はポットブロック471により塞がれ、ランナ45から樹脂材料供給流路452に流入する樹脂材料が漏れないようになっている。   The resin material supply channel 452 is formed by forming a recess in a part of the lower surface (fourth surface) 414 of the first peripheral wall member 41 </ b> A and communicates with the runner 45. The resin material supply flow path 452 is provided with a width in the longitudinal direction of the first peripheral wall member 41A, and always communicates with the runner 45 within a range in which the first peripheral wall member 41A moves as will be described later. ing. On the other hand, the resin material supply channel 452 is blocked by the pot block 471 outside the place communicating with the runner 45 so that the resin material flowing into the resin material supply channel 452 from the runner 45 does not leak. .

第1周壁部材41Aは、上面411に雌ねじ491(図11(a))が設けられており、この雌ねじ491とベース4011に設けられた孔を通過させたボルト492(図10(b))により、ベース4011に固定されている。ベース4011には図10(b)の奥行き方向に1列に並んだ複数個の孔が設けられており、ボルト492を通過させる孔を変更することにより、第1周壁部材41Aの全体が長手方向に移動可能である。   The first peripheral wall member 41A is provided with an internal thread 491 (FIG. 11 (a)) on the upper surface 411, and a bolt 492 (FIG. 10 (b)) passing through the internal thread 491 and a hole provided in the base 4011. The base 4011 is fixed. The base 4011 is provided with a plurality of holes arranged in a line in the depth direction of FIG. 10B. By changing the holes through which the bolts 492 are passed, the entire first peripheral wall member 41A is in the longitudinal direction. Can be moved to.

第3周壁部材41Cは、第1実施形態の第3周壁部材11Cの上下を反転した構成を有している。第3周壁部材41Cは、第1周壁部材41Aとは異なり、第1実施形態と同様の気体吸引口441、気体吸引管442及び接続口443が(但し、上下の向きは反転しており、気体吸引口441は下面414に)設けられている一方、樹脂材料供給流路452は設けられていない。また、第1周壁部材41Aの雌ねじ491の代わりに、外面から内面413に貫通する貫通孔493が設けられている。   The third peripheral wall member 41C has a configuration in which the top and bottom of the third peripheral wall member 11C of the first embodiment are inverted. Unlike the first peripheral wall member 41A, the third peripheral wall member 41C has the same gas suction port 441, gas suction pipe 442, and connection port 443 as in the first embodiment (however, the up and down directions are reversed and the gas While the suction port 441 is provided on the lower surface 414, the resin material supply channel 452 is not provided. Further, a through hole 493 that penetrates from the outer surface to the inner surface 413 is provided instead of the female screw 491 of the first peripheral wall member 41A.

第2周壁部材41B及び第4周壁部材41Dは、左右方向の長さが第3周壁部材41Cよりも短い点を除いて、第3周壁部材41Cと同じ構成を有する。第1周壁部材41Aと第2周壁部材41Bは長手方向が互いに90°異なるため、移動する方向も互いに90°異なる。   The second peripheral wall member 41B and the fourth peripheral wall member 41D have the same configuration as the third peripheral wall member 41C, except that the length in the left-right direction is shorter than the third peripheral wall member 41C. Since the first circumferential wall member 41A and the second circumferential wall member 41B have 90 ° different longitudinal directions, the moving directions are also 90 ° different from each other.

底面部材42は、板状(直方体状)であり、板面を上下方向に向けて、4つの周壁部材で形成される四角柱状の空間内に装入される。底面部材12は、板面の縦及び横の大きさが異なる複数のものを用意する。各周壁部材41A〜41Dの内面413及び底面部材12の下面により、キャビティ(キャビティ)Cが形成される。また、ベース4011にはボルト4012を通す貫通孔が設けられており、底面部材42の上面には該孔と一致する位置に雌ねじが設けられている。この雌ねじとボルト4012によって底面部材42がベース4011に固定される。   The bottom surface member 42 has a plate shape (a rectangular parallelepiped shape), and is inserted into a quadrangular columnar space formed by four peripheral wall members with the plate surface directed in the vertical direction. As the bottom surface member 12, a plurality of bottom surface members having different vertical and horizontal sizes are prepared. A cavity (cavity) C is formed by the inner surface 413 of each of the peripheral wall members 41 </ b> A to 41 </ b> D and the lower surface of the bottom surface member 12. The base 4011 is provided with a through hole through which the bolt 4012 is passed, and a female screw is provided on the upper surface of the bottom member 42 at a position corresponding to the hole. The bottom member 42 is fixed to the base 4011 by the female screw and the bolt 4012.

また、第2周壁部材41Bの4つの側面のうち、第2周壁部材41B、第3周壁部材41C及び第4周壁部材41Dに接する面には、各周壁部材の貫通孔493に対向する位置に雌ねじが設けられている。各周壁部材は、貫通孔493を通過させたボルト494(図10(b))により、底面部材42に固定されている。   Further, of the four side surfaces of the second peripheral wall member 41B, the surface that contacts the second peripheral wall member 41B, the third peripheral wall member 41C, and the fourth peripheral wall member 41D is provided with a female screw at a position facing the through hole 493 of each peripheral wall member. Is provided. Each peripheral wall member is fixed to the bottom surface member 42 by a bolt 494 (FIG. 10B) that has passed through the through hole 493.

(2-2) 第2実施形態の樹脂成形用成形型の調整方法
図12を用いて、第2実施形態の樹脂成形用成形型40の調整方法を説明する。図12では上型401の下面図を示し、同図の(a)では調整前であってキャビティCの平面形状が最大である状態を示し、(b)では調整後であってキャビティCの平面形状が(a)よりも小さくなった状態を示している。
(2-2) Adjustment Method of Resin Molding Mold of Second Embodiment A method of adjusting the resin molding mold 40 of the second embodiment will be described with reference to FIG. 12 shows a bottom view of the upper die 401, (a) in FIG. 12 shows a state in which the planar shape of the cavity C is the maximum before adjustment, and (b) shows a plane of the cavity C after adjustment. The shape is smaller than (a).

樹脂成形用成形型40の調整では、まず、上型401から、底面部材42を取り外す。この状態から、各周壁部材41A〜41Dを以下のように移動させる。第1周壁部材41Aは、長手方向(図12の縦方向)に移動させ、ベース4011に設けられた複数個の孔のうちの1つと雌ねじ491の位置を合わせたうえで、該孔を通過させたボルト492によりベース4011に固定する。   In adjusting the resin molding die 40, first, the bottom member 42 is removed from the upper die 401. From this state, each peripheral wall member 41A-41D is moved as follows. The first peripheral wall member 41A is moved in the longitudinal direction (vertical direction in FIG. 12), and after aligning one of the plurality of holes provided in the base 4011 with the position of the female screw 491, the first peripheral wall member 41A is allowed to pass through the hole. It is fixed to the base 4011 with a bolt 492.

第2周壁部材41B、第3周壁部材41B及び第4周壁部材41Dは、スライド部材431の案内孔432に対する相対的な位置を、案内孔432に向かって右側に移動させることにより、隣接する周壁部材に対する相対的な位置を移動させる。このとき、第2周壁部材41Bは、図12の縦方向であって第1周壁部材41Aとは逆方向に移動する。第3周壁部材41Cは、縦方向には第2周壁部材41Bと同じ方向に移動し、横方向には第1周壁部材41Aに近づくように移動する。第4周壁部材41Dは、縦方向には第1周壁部材41Aと同じ方向に移動し、横方向には第3周壁部材41Cと同じ方向に移動する。   The second peripheral wall member 41 </ b> B, the third peripheral wall member 41 </ b> B, and the fourth peripheral wall member 41 </ b> D move adjacent positions of the slide member 431 relative to the guide hole 432 toward the right side toward the guide hole 432, thereby adjacent peripheral wall members. Move the relative position with respect to. At this time, the second peripheral wall member 41B moves in the vertical direction of FIG. 12 and in the opposite direction to the first peripheral wall member 41A. The third peripheral wall member 41C moves in the vertical direction in the same direction as the second peripheral wall member 41B, and moves in the horizontal direction so as to approach the first peripheral wall member 41A. The fourth peripheral wall member 41D moves in the same direction as the first peripheral wall member 41A in the vertical direction and moves in the same direction as the third peripheral wall member 41C in the horizontal direction.

これら各周壁部材41A〜41Dの移動により、各周壁部材41A〜41Dの左側面(第2表面)412が左隣の周壁部材の内面(第3表面)413の一部に接触した状態で相対位置が移動する。こうして、キャビティCの平面形状は、長方形を維持しつつ、長辺及び短辺が共に前記移動の前よりも短くなる。   With the movement of each of the peripheral wall members 41A to 41D, the left side surface (second surface) 412 of each of the peripheral wall members 41A to 41D is in a relative position with a part of the inner surface (third surface) 413 of the adjacent left peripheral wall member. Move. In this way, the planar shape of the cavity C maintains a rectangular shape, and both the long side and the short side are shorter than before the movement.

周壁部材41Aを上記のように移動させると、ランナ45と周壁部材41Aの樹脂材料供給流路452の相対的な位置が変化するが、樹脂材料供給流路452が第1周壁部材41Aの長手方向に幅を持って設けられているため、移動後にもランナ45と樹脂材料供給流路452は繋がっている。また、移動の前後共に、ランナ45の周囲に存在するランナブロック451により、ランナ45に対応するところ以外のランナブロック451側の樹脂材料供給流路452の開口は該ランナブロック451により閉鎖される。   When the peripheral wall member 41A is moved as described above, the relative positions of the runner 45 and the resin material supply flow path 452 of the peripheral wall member 41A change, but the resin material supply flow path 452 is in the longitudinal direction of the first peripheral wall member 41A. Therefore, the runner 45 and the resin material supply channel 452 are connected even after the movement. Further, the runner block 451 existing around the runner 45 both before and after the movement closes the opening of the resin material supply flow path 452 on the runner block 451 side other than that corresponding to the runner 45 by the runner block 451.

こうして各周壁部材41A〜41Dを移動させた後、キャビティCの平面形状と同じ形状の板面を有する底面部材42を、各周壁部材41A〜41Dの内面413で囲まれた空間に装入し、該底面部材42をボルト4012でベース4011に固定する。また、第2周壁部材41B、第3周壁部材41B及び第4周壁部材41Dをボルト494により底面部材42に固定する。なお、上型401の調整に合わせて下型402の調整を行う必要はない。以上の操作により、樹脂成形用成形型40の調整が完了する。   After moving the peripheral wall members 41A to 41D in this way, the bottom surface member 42 having a plate surface having the same shape as the planar shape of the cavity C is inserted into the space surrounded by the inner surfaces 413 of the peripheral wall members 41A to 41D, The bottom member 42 is fixed to the base 4011 with bolts 4012. Further, the second peripheral wall member 41 </ b> B, the third peripheral wall member 41 </ b> B, and the fourth peripheral wall member 41 </ b> D are fixed to the bottom surface member 42 with bolts 494. It is not necessary to adjust the lower die 402 in accordance with the adjustment of the upper die 401. With the above operation, the adjustment of the resin molding die 40 is completed.

(2-3) 第2実施形態の樹脂成形用成形型を備える樹脂成形装置(第2実施形態の樹脂成形装置)
図13に、第2実施形態の樹脂成形用成形型40を備える樹脂成形装置50を示す。樹脂成形装置50は、基盤531、タイバー532、トグルリンク533、可動プラテン51及び固定プラテン52から成る型締め機構を有する。第1実施形態の樹脂成形用成形型10では下可動プラテン211と上可動プラテン212の2つの可動プラテンを設けたが、本実施形態の樹脂成形装置50に設ける可動プラテン51を1つのみである。可動プラテン51以外の型締め機構の構成は第1実施形態の樹脂成形用成形型10と同様である。可動プラテン51の上には下型402が載置されている。下型402にはプランジャ48を上下に移動させる駆動部、及びポット47内を加熱するヒータが設けられている(いずれも図示せず)。固定プラテン52の下には上型401が取り付けられている。
(2-3) Resin molding apparatus including the resin molding die of the second embodiment (resin molding apparatus of the second embodiment)
In FIG. 13, the resin molding apparatus 50 provided with the shaping | molding die 40 for resin molding of 2nd Embodiment is shown. The resin molding apparatus 50 includes a mold clamping mechanism including a base 531, a tie bar 532, a toggle link 533, a movable platen 51, and a fixed platen 52. In the resin molding die 10 of the first embodiment, the two movable platens of the lower movable platen 211 and the upper movable platen 212 are provided, but only one movable platen 51 is provided in the resin molding apparatus 50 of the present embodiment. . The configuration of the mold clamping mechanism other than the movable platen 51 is the same as that of the resin molding die 10 of the first embodiment. A lower die 402 is placed on the movable platen 51. The lower mold 402 is provided with a drive unit that moves the plunger 48 up and down and a heater that heats the inside of the pot 47 (both not shown). An upper die 401 is attached under the fixed platen 52.

(2-4) 第2実施形態の樹脂成形用成形型を用いた樹脂成形品製造方法(第2実施形態の樹脂成形品製造方法、第2実施形態の樹脂成形装置の動作)
図14を用いて、樹脂成形装置50の動作を説明する。まず、上型401を樹脂成形装置50から取り外した状態で上述の調整を行った後、上型401を固定プラテン52の下面に取り付ける。
(2-4) A resin molded product manufacturing method using the resin molding mold of the second embodiment (the resin molded product manufacturing method of the second embodiment, the operation of the resin molding apparatus of the second embodiment)
The operation of the resin molding apparatus 50 will be described with reference to FIG. First, after the above adjustment is performed with the upper mold 401 removed from the resin molding apparatus 50, the upper mold 401 is attached to the lower surface of the fixed platen 52.

次に、下型402の基板載置台46の上に、電子部品が取り付けられた実装面を上向きにして基板Sを載置すると共に、ポット47に固体の樹脂材料Pを投入する(a)。次に、上型401の各周壁部材41A〜41D及び底面部材の下側を覆うように離型フィルムFを配置する。その際、底面部材42及び第1周壁部材41Aでは、離型フィルムFとの間にわずかに隙間を設けておく(図示せず)。そのうえで、各周壁部材41A〜41Dのうち第1周壁部材41Aを除く3つの周壁部材41B〜41Dでは気体吸引口441から気体を吸引すると共に、底面部材42及び第1周壁部材41Aでは前記隙間及び該隙間に連通する気体吸引口441から気体を吸引する。これにより、第1周壁部材41Aの内面413を除くキャビティCの内面が離型フィルムFで被覆される(b)。   Next, the substrate S is placed on the substrate mounting table 46 of the lower mold 402 with the mounting surface on which the electronic components are mounted facing upward, and the solid resin material P is put into the pot 47 (a). Next, the release film F is arrange | positioned so that each peripheral wall member 41A-41D of the upper mold | type 401 and the lower side of a bottom face member may be covered. At that time, a slight gap is provided between the bottom member 42 and the first peripheral wall member 41A and the release film F (not shown). In addition, among the peripheral wall members 41A to 41D, the three peripheral wall members 41B to 41D excluding the first peripheral wall member 41A suck the gas from the gas suction port 441, and the bottom surface member 42 and the first peripheral wall member 41A include the gap and the gap. A gas is sucked from a gas suction port 441 communicating with the gap. Thereby, the inner surface of the cavity C excluding the inner surface 413 of the first peripheral wall member 41A is covered with the release film F (b).

次に、ヒータでポット47を加熱し、ポット47内の樹脂材料Pを溶融させる。その後、トグルリンク533により可動プラテン51を上昇させ、上型401と下型402を型締めする。そして、プランジャ48により、溶融した樹脂材料Pをポット47から押し出す(c)。ポット47から押し出された樹脂材料Pは、ランナ45及び樹脂材料供給流路452を通過してキャビティC内に供給される。その後、樹脂材料Pを冷却して硬化させ、可動プラテン51を降下させることにより型開きする(d)。これにより、基板Sの表面で樹脂材料Pが硬化した樹脂成形品PMが得られる。型開きの際、各周壁部材41A〜41Dにテーパ416に形成されていること、及び(第1周壁部材41Aの内面413を除く)キャビティCの内面が離型フィルムFで被覆されていることにより、樹脂成形品PMを容易に離型することができる。   Next, the pot 47 is heated with a heater, and the resin material P in the pot 47 is melted. Thereafter, the movable platen 51 is raised by the toggle link 533, and the upper mold 401 and the lower mold 402 are clamped. Then, the molten resin material P is pushed out from the pot 47 by the plunger 48 (c). The resin material P pushed out from the pot 47 passes through the runner 45 and the resin material supply channel 452 and is supplied into the cavity C. Thereafter, the resin material P is cooled and cured, and the mold is opened by lowering the movable platen 51 (d). Thereby, the resin molded product PM in which the resin material P is cured on the surface of the substrate S is obtained. When the mold is opened, each of the peripheral wall members 41A to 41D is formed into a taper 416, and the inner surface of the cavity C (excluding the inner surface 413 of the first peripheral wall member 41A) is covered with the release film F. The resin molded product PM can be easily released.

(2-5) 第2実施形態の効果
第2実施形態の樹脂成形用成形型40においても第1実施形態と同様に、4つの周壁部材41A〜41Dの相対位置を移動させるだけで、キャビティCの平面形状を変更することができるため、周壁部材41A〜41Dは1種類だけ用意すればよく、交換が不要である。従って、成形型の保管場所の確保や管理に要するコスト及び手間を軽減することができる。
(2-5) Effects of Second Embodiment In the resin molding die 40 of the second embodiment, as in the first embodiment, the cavity C can be obtained simply by moving the relative positions of the four peripheral wall members 41A to 41D. Therefore, only one type of peripheral wall members 41A to 41D need be prepared, and replacement is unnecessary. Therefore, it is possible to reduce the cost and labor required for securing and managing the storage location of the mold.

また、周壁部材41A〜41Dの内面413の下端にテーパ416が形成されていると共に、(第1周壁部材41Aの内面413を除く)キャビティCの内面が離型フィルムFで被覆されているため、樹脂成形品PMを容易に離型することができる。   In addition, since the taper 416 is formed at the lower end of the inner surface 413 of the peripheral wall members 41A to 41D, and the inner surface of the cavity C (excluding the inner surface 413 of the first peripheral wall member 41A) is covered with the release film F, The resin molded product PM can be easily released.

(2-6) 第2実施形態の変形例
第2実施形態の樹脂成形用成形型40は、第1実施形態の樹脂成形用成形型10と同様に種々の変形が可能である。例えば、第2実施形態の樹脂成形用成形型40では4つの周壁部材41A〜41Dが全て移動可能であるが、それら4つのうち1つは位置が固定されていてもよい。第1周壁部材41Aの位置を固定した場合には、ランナ45と樹脂材料供給流路452の相対的な位置が変化しないため、樹脂材料供給流路452にはランナ45と同じ径のものを用いることができる。また、テーパ416は省略してもよい。気体吸引口441は、第1周壁部材41Aの下面(第4表面)414に設けてもよい。その場合、気体吸引管442と接続口443は周壁部材41B〜41Dと同様の構成とする。また気体吸引口441は、周壁部材41A〜41Dの内面413や、底面部材42の下面に設けてもよい。あるいは、図8と同様の気体吸引口設置壁を用いてもよい。樹脂材料供給流路452は底面部材42に設けてもよい。その他、第2実施形態の樹脂成形用成形型40の構成は、本発明の主旨の範囲内で種々の変更が可能である。
(2-6) Modifications of Second Embodiment The resin molding die 40 of the second embodiment can be variously modified in the same manner as the resin molding die 10 of the first embodiment. For example, in the resin molding die 40 of the second embodiment, all the four peripheral wall members 41A to 41D are movable, but one of these four members may be fixed in position. When the position of the first peripheral wall member 41A is fixed, the relative position between the runner 45 and the resin material supply flow path 452 does not change, so that the resin material supply flow path 452 has the same diameter as the runner 45. be able to. Further, the taper 416 may be omitted. The gas suction port 441 may be provided on the lower surface (fourth surface) 414 of the first peripheral wall member 41A. In that case, the gas suction pipe 442 and the connection port 443 are configured in the same manner as the peripheral wall members 41B to 41D. The gas suction port 441 may be provided on the inner surfaces 413 of the peripheral wall members 41 </ b> A to 41 </ b> D and the lower surface of the bottom surface member 42. Or you may use the gas suction port installation wall similar to FIG. The resin material supply channel 452 may be provided in the bottom member 42. In addition, the configuration of the resin molding die 40 of the second embodiment can be variously modified within the scope of the gist of the present invention.

第2実施形態の樹脂成形装置50も、第1実施形態の樹脂成形装置20と同様の種々の変更が可能である。さらには、第2実施形態の樹脂成形装置50を備える成形モジュールを用いて、第1実施形態の樹脂成形ユニット30と同様の樹脂成形ユニットを構成することもできる。   The resin molding apparatus 50 of the second embodiment can be modified in various ways similar to the resin molding apparatus 20 of the first embodiment. Furthermore, a resin molding unit similar to the resin molding unit 30 of the first embodiment can be configured using a molding module including the resin molding device 50 of the second embodiment.

10、40…樹脂成形用成形型
101、101A、101B、402、402A、402B…下型
102、102A、102B、401、401A、401B…上型
10A…第1樹脂成形用成形型
10B…第2樹脂成形用成形型
11…周壁部材
11A、41A…第1周壁部材
11B、41B…第2周壁部材
11C、41C…第3周壁部材
11D、41D…第4周壁部材
111、411…周壁部材の下面(第1表面)
112、412…周壁部材の左側面(第2表面)
113、413…周壁部材の内面(第3表面)
114…周壁部材の上面(第4表面)
116、416…テーパ
117、417…庇状部
12、42…底面部材
131、431…スライド部材
132、432…案内孔
141、141A、441…気体吸引口
142、442…気体吸引管
143、443…接続口
16…気体吸引口設置壁
20、50…樹脂成形装置
211…下可動プラテン
212…上可動プラテン
22、52…固定プラテン
231、531…基盤
232、532…タイバー
233、533…トグルリンク
241A…第1下部断熱部材
241B…第2下部断熱部材
242A…第1上部断熱部材
242B…第2上部断熱部材
251A…第1下部ヒータプレート
251B…第2下部ヒータプレート
252A…第1上部ヒータプレート
252B…第2上部ヒータプレート
26A、26B…弾性部材
27…樹脂材料移送トレイ
271…樹脂材料移送トレイの枠体
272…樹脂材料移送トレイの樹脂収容部
273…樹脂材料移送トレイの気体吸引口
30…樹脂成形ユニット
31…材料受入モジュール
310…樹脂材料供給装置
311…基板受入部
32…成形モジュール
33…払出モジュール
331…樹脂成形品保持部
36…主搬送装置
37…副搬送装置
4011…ベース
4012…ボルト
45…ランナ
451…ランナブロック
452…樹脂材料供給流路
46…基板載置台
47…ポット
471…ポットブロック
48…プランジャ
491…雌ねじ
492、494…ボルト
493…貫通孔
51…可動プラテン
C…キャビティ
F…離型フィルム
P…樹脂材料
PM…樹脂成形品
S…基板
10, 40 ... Resin molding molds 101, 101A, 101B, 402, 402A, 402B ... Lower mold 102, 102A, 102B, 401, 401A, 401B ... Upper mold 10A ... First resin molding mold 10B ... Second Resin-molding mold 11 ... peripheral wall members 11A, 41A ... first peripheral wall members 11B, 41B ... second peripheral wall members 11C, 41C ... third peripheral wall members 11D, 41D ... fourth peripheral wall members 111, 411 ... lower surface of the peripheral wall member ( First surface)
112, 412 ... Left side surface (second surface) of peripheral wall member
113, 413 ... Inner surface (third surface) of peripheral wall member
114 ... Upper surface (fourth surface) of the peripheral wall member
116, 416 ... taper 117, 417 ... bowl-shaped part 12, 42 ... bottom surface member 131, 431 ... slide member 132, 432 ... guide hole 141, 141A, 441 ... gas suction port 142, 442 ... gas suction pipe 143, 443 ... Connection port 16 ... Gas suction port installation walls 20 and 50 ... Resin molding device 211 ... Lower movable platen 212 ... Upper movable platen 22 and 52 ... Fixed platens 231 and 531 ... Bases 232 and 532 ... Tie bars 233 and 533 ... Toggle link 241A ... First lower heat insulating member 241B ... second lower heat insulating member 242A ... first upper heat insulating member 242B ... second upper heat insulating member 251A ... first lower heater plate 251B ... second lower heater plate 252A ... first upper heater plate 252B ... first 2 Upper heater plates 26A, 26B ... elastic member 27 ... resin material transfer tray 2 DESCRIPTION OF SYMBOLS 1 ... Resin material transfer tray frame 272 ... Resin material transfer tray resin container 273 ... Resin material transfer tray gas suction port 30 ... Resin molding unit 31 ... Material receiving module 310 ... Resin material supply device 311 ... Substrate receiving unit 32 ... Molding module 33 ... Discharge module 331 ... Resin molded product holder 36 ... Main transport device 37 ... Sub transport device 4011 ... Base 4012 ... Bolt 45 ... Runner 451 ... Runner block 452 ... Resin material supply channel 46 ... Substrate mounting table 47 ... Pot 471 ... Pot block 48 ... Plunger 491 ... Female screw 492, 494 ... Bolt 493 ... Through hole 51 ... Movable platen C ... Cavity F ... Release film P ... Resin material PM ... Resin molded product S ... Substrate

Claims (11)

a) 互いに直交する3つの平面である第1表面、第2表面及び第3表面をそれぞれ有する4つの周壁部材と、
b) 前記4つの周壁部材が、各周壁部材の第1表面が同一平面上に配置され、第2表面が隣接する周壁部材の第3表面の一部に接触するように配置された際に4つの周壁部材の各第3表面により形成される四角柱状の空間の内部に装入され該空間の一方の底部を塞ぐ底面部材と
を備えることを特徴とする樹脂成形用成形型。
a) four peripheral wall members each having a first surface, a second surface and a third surface which are three planes orthogonal to each other;
b) When the four peripheral wall members are disposed such that the first surface of each peripheral wall member is disposed on the same plane and the second surface is in contact with a part of the third surface of the adjacent peripheral wall member. A molding die for resin molding, comprising: a bottom surface member inserted into a quadrangular columnar space formed by each third surface of two peripheral wall members and closing one bottom portion of the space.
前記4つの周壁部材の前記第1表面とは反対側の第4表面及び前記第3表面のいずれか一方又は両方に、気体を吸引する気体吸引口を備えることを特徴とする請求項1に記載の樹脂成形用成形型。   2. The gas suction port for sucking gas is provided on one or both of the fourth surface and the third surface opposite to the first surface of the four peripheral wall members. Mold for resin molding. 前記底面部材の、前記4つの周壁部材及び該底面部材で囲まれたキャビティ側の表面に、気体を吸引する気体吸引口を備えることを特徴とする請求項1又は2に記載の樹脂成形用成形型。   The molding for resin molding according to claim 1 or 2, wherein a gas suction port for sucking gas is provided on a surface of the bottom member on the cavity side surrounded by the four peripheral wall members and the bottom member. Type. 前記4つの周壁部材の前記第3表面の、前記第1表面とは反対側の第4表面側の一部に、該第4表面に近づくに従って前記四角柱状の空間の外側に向かうテーパが形成されていることを特徴とする請求項1〜3のいずれか1項に記載の樹脂成形用成形型。   A taper toward the outside of the quadrangular columnar space is formed on a portion of the fourth surface of the four peripheral wall members on the fourth surface side opposite to the first surface as it approaches the fourth surface. The mold for resin molding according to any one of claims 1 to 3, wherein the mold is used. さらに、
前記4つの周壁部材及び前記底面部材のうちの少なくとも1つの部材に設けられた、該4つの周壁部材及び該底面部材で囲まれたキャビティに樹脂材料を供給する樹脂供給流路
を備えることを特徴とする請求項1〜4のいずれか1項に記載の樹脂成形用成形型。
further,
A resin supply channel is provided in at least one of the four peripheral wall members and the bottom surface member, and supplies a resin material to a cavity surrounded by the four peripheral wall members and the bottom surface member. The molding die for resin molding according to any one of claims 1 to 4.
請求項1〜4のいずれか1項に記載の樹脂成形用成形型と、
前記樹脂成形用成形型を型締めする型締め機構と、
前記4つの周壁部材の下部に設けられた弾性部材と、
前記4つの周壁部材及び前記底面部材で囲まれたキャビティに樹脂材料を供給する樹脂材料供給機構と
を備えることを特徴とする樹脂成形装置。
A molding die for resin molding according to any one of claims 1 to 4,
A mold clamping mechanism for clamping the mold for resin molding;
An elastic member provided at a lower part of the four peripheral wall members;
A resin molding apparatus comprising: a resin material supply mechanism that supplies a resin material to a cavity surrounded by the four peripheral wall members and the bottom surface member.
請求項5に記載の樹脂成形用成形型と、
前記樹脂成形用成形型を型締めする型締め機構と、
前記樹脂供給流路に接続された、樹脂材料を保持する樹脂材料保持部と、
前記樹脂材料保持部内の樹脂材料を、前記樹脂供給流路を介して前記キャビティに注入するプランジャと
を備えることを特徴とする樹脂成形装置。
A molding die for resin molding according to claim 5,
A mold clamping mechanism for clamping the mold for resin molding;
A resin material holding part for holding a resin material connected to the resin supply flow path;
A resin molding apparatus comprising: a plunger that injects the resin material in the resin material holding portion into the cavity through the resin supply channel.
請求項1〜4のいずれか1項に記載の樹脂成形用成形型の前記4つの周壁部材の各々において、前記第1表面が前記同一平面上に配置されたまま、前記第2表面と該第2表面が接触する周壁部材の第3表面の相対位置を移動させる周壁部材移動工程と、
4つの周壁部材の各第3表面により形成される四角柱状の空間の内部に前記底面部材を装入する底面部材装入工程と
を有することを特徴とする樹脂成形用成形型調整方法。
5. In each of the four peripheral wall members of the molding die for resin molding according to claim 1, the second surface and the second surface member are disposed on the same plane while the first surface is disposed on the same plane. A peripheral wall member moving step of moving the relative position of the third surface of the peripheral wall member in contact with the two surfaces;
A method for adjusting a molding die for resin molding, comprising: a bottom member inserting step of inserting the bottom member into a quadrangular columnar space formed by each third surface of four peripheral wall members.
請求項5に記載の樹脂成形用成形型の前記4つの周壁部材の各々において、前記第1表面が前記同一平面上に配置されたまま、前記第2表面と該第2表面が接触する周壁部材の第3表面の相対位置を移動させる周壁部材移動工程と、
4つの周壁部材の各第3表面により形成される四角柱状の空間の内部に前記底面部材を装入する底面部材装入工程と
を有することを特徴とする樹脂成形用成形型調整方法。
6. Each of the four peripheral wall members of the molding die for resin molding according to claim 5, wherein the second surface and the second surface are in contact with each other while the first surface is disposed on the same plane. A peripheral wall member moving step of moving the relative position of the third surface of
A method for adjusting a molding die for resin molding, comprising: a bottom member inserting step of inserting the bottom member into a quadrangular columnar space formed by each third surface of four peripheral wall members.
請求項8に記載の樹脂成形用成形型調整方法により前記4つの周壁部材及び前記底面部材で囲まれたキャビティの形状が調整された請求項1〜4のいずれか1項に記載の樹脂成形用成形型の該キャビティに樹脂材料を供給し、該樹脂材料が軟化又は溶融する温度に該樹脂材料を加熱したうえで、前記樹脂成形用成形型を型締めし、その後該樹脂材料を硬化させることを特徴とする樹脂成形品製造方法。   5. The resin molding according to claim 1, wherein the shape of the cavity surrounded by the four peripheral wall members and the bottom surface member is adjusted by the method for adjusting a molding die for resin molding according to claim 8. Supplying a resin material to the cavity of the mold, heating the resin material to a temperature at which the resin material softens or melts, then clamping the resin mold, and then curing the resin material A resin molded product manufacturing method characterized by the above. 請求項9に記載の樹脂成形用成形型調整方法により前記キャビティの形状が調整された請求項5に記載の樹脂成形用成形型を型締めし、樹脂材料が軟化又は溶融する温度に該樹脂材料を加熱したうえで前記樹脂供給流路から前記キャビティに該樹脂材料を供給し、その後該樹脂材料を硬化させることを特徴とする樹脂成形品製造方法。   The resin molding mold according to claim 5, wherein the shape of the cavity is adjusted by the resin molding mold adjusting method according to claim 9, and the resin material is heated to a temperature at which the resin material is softened or melted. The resin material is supplied from the resin supply flow path to the cavity, and then the resin material is cured.
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