JP2018167383A - Work carrier and method for manufacturing work carrier - Google Patents

Work carrier and method for manufacturing work carrier Download PDF

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Publication number
JP2018167383A
JP2018167383A JP2017068834A JP2017068834A JP2018167383A JP 2018167383 A JP2018167383 A JP 2018167383A JP 2017068834 A JP2017068834 A JP 2017068834A JP 2017068834 A JP2017068834 A JP 2017068834A JP 2018167383 A JP2018167383 A JP 2018167383A
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Prior art keywords
work
hole
carrier substrate
carrier
holding hole
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JP6792106B2 (en
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将貴 杉山
Masataka Sugiyama
将貴 杉山
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SpeedFam Co Ltd
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SpeedFam Co Ltd
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Priority to JP2017068834A priority Critical patent/JP6792106B2/en
Priority to KR1020180027540A priority patent/KR102447660B1/en
Priority to TW107110240A priority patent/TWI723256B/en
Priority to CN201810250478.8A priority patent/CN108687656B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/673Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Gears, Cams (AREA)
  • Catalysts (AREA)

Abstract

To provide a work carrier which can prevent falling of a resin insert part such as removal thereof in a radial direction, falling-off thereof in a front and rear direction even if a carrier substrate is thin.SOLUTION: A work carrier in which a resin insert part 3 is provided along an inner peripheral surface of a work holding hole 2 which is formed on a metal carrier substrate 1. A front side recess 4A and a rear side recess 4B, which are individually recessed in a front and rear direction, are formed alternately in a circumferential direction on the carrier substrate which becomes an outer marginal part 13 of the work holding hole, and the front side recess and the rear side recess are provided with a continuous through-hole part 8 which penetrates the front and rear direction. Further, a synthetic resin material, which becomes the resin insert part, is filled in the front recess, the rear recess and the through-hole part, and a portion along an inner peripheral surface of the work holding hole.SELECTED DRAWING: Figure 1A

Description

本発明は、酸化物ウエーハ、シリコンウエーハ、ガラス、サファイア、セラミックス、水晶等の薄板状のワークを研磨装置によって研磨加工する際に、ワークの保持に使用されるワークキャリア及びワークキャリアの製造方法に関するものである。   The present invention relates to a work carrier used for holding a work when a thin plate-like work such as an oxide wafer, silicon wafer, glass, sapphire, ceramics, and quartz is polished by a polishing apparatus, and a method for manufacturing the work carrier. Is.

シリコンウエーハなどのワークの両面又は片面を研磨装置によって研磨加工する際に、ワーク保持孔を有するワークキャリアにワークを保持させることが知られている(特許文献1−4など参照)。   It is known to hold a workpiece on a workpiece carrier having a workpiece holding hole when both surfaces or one surface of a workpiece such as a silicon wafer is polished by a polishing apparatus (see Patent Documents 1-4 and the like).

ワークキャリアの本体となるキャリア基板は、SK鋼やステンレス鋼といった硬質の金属素材によって形成されているため、キャリア基板に穿孔されたワーク保持孔に直接、ワークを保持させると、研磨加工中にワークがワーク保持孔の内周面に接触し、ワークに割れや欠けなどの損傷が生じるおそれがある。   Since the carrier substrate that is the main body of the work carrier is formed of a hard metal material such as SK steel or stainless steel, if the workpiece is held directly in the workpiece holding hole drilled in the carrier substrate, May come into contact with the inner peripheral surface of the work holding hole, and the work may be damaged such as cracking or chipping.

そこで、特許文献1−4に開示されているように、ワーク保持孔の内周面に沿って合成樹脂製の軟質のインサートを取り付け、研磨加工中のワークの損傷を防ぐ処理が行われている。   Therefore, as disclosed in Patent Documents 1-4, a soft resin-made insert is attached along the inner peripheral surface of the work holding hole to prevent damage to the work during polishing. .

特許文献1には、ワーク保持孔の内周面に周方向に間隔を置いて突出部を設け、射出成型によって突出部間にも樹脂部が充填されるようにすることで、樹脂部を金属板に一体化させることが記載されている。さらに、突出部の上方部及び下方部に面取り部を形成することで、樹脂部が上下方向に抜けて脱落するのを防ぐことができる構造となっている。   In Patent Document 1, protrusions are provided on the inner peripheral surface of the work holding hole at intervals in the circumferential direction, and the resin part is filled between the protrusions by injection molding. It is described that it is integrated into a plate. Furthermore, by forming chamfered portions at the upper and lower portions of the protruding portion, the resin portion can be prevented from falling off in the vertical direction.

また、特許文献2には、キャリア基板のワーク保持孔の内周面に沿って溝を設け、その溝に合成樹脂材が入り込むように射出成型することによって、軟質のリング状のインサートを設けることが記載されている。   Also, in Patent Document 2, a groove is provided along the inner peripheral surface of the work holding hole of the carrier substrate, and a soft ring-shaped insert is provided by injection molding so that a synthetic resin material enters the groove. Is described.

一方、特許文献3には、ワーク保持孔を形成するキャリア本体の内壁面を、径方向に凹形状とすることで、インサートの上面部と下面部の径方向の長さを短くして、インサートの摩耗や変形を少なくする構造が記載されている。   On the other hand, in Patent Document 3, the inner wall surface of the carrier body that forms the work holding hole is formed in a concave shape in the radial direction, thereby shortening the radial length of the upper surface portion and the lower surface portion of the insert. A structure that reduces wear and deformation of the is described.

さらに、特許文献4には、薄物のワークの研磨加工に使用するための金属キャリアが開示されている。この金属キャリアのワーク保持孔にも樹脂コート保持部(インサート)が設けられるが、樹脂コート保持部が剥がれないように、金属キャリアに小径の穴を設け、その穴に樹脂コート保持部の一部となる樹脂が充填されるようにしている。   Further, Patent Document 4 discloses a metal carrier for use in polishing a thin workpiece. A resin coat holding part (insert) is also provided in the work holding hole of this metal carrier, but a small diameter hole is provided in the metal carrier so that the resin coat holding part is not peeled off, and a part of the resin coat holding part is provided in the hole. Is filled with a resin.

特開2002−18708号公報JP 2002-18708 A 特開2009−12086号公報JP 2009-12086 A 特開2010−179375号公報JP 2010-179375 A 実用新案登録第3086591号公報Utility Model Registration No. 3086591

しかしながら特許文献1,2に開示されたワークキャリアは、キャリア基板のワーク保持孔の内周面を平面視凹凸に加工しており、突出部となる部分の上面や下面に面取りをして厚さを薄くすると、突出部が変形しやすくなる。このため、このような加工は、特許文献4に開示されているような薄物用のワークキャリアには、適用することが難しい。   However, the work carriers disclosed in Patent Documents 1 and 2 have the inner peripheral surface of the work holding hole of the carrier substrate processed into irregularities in plan view, and the thickness is obtained by chamfering the upper surface and the lower surface of the portion that becomes the protruding portion. If the thickness is made thin, the protruding portion is easily deformed. For this reason, it is difficult to apply such processing to a work carrier for thin objects as disclosed in Patent Document 4.

そこで、本発明は、キャリア基板が薄い場合であっても、樹脂インサート部の径方向の外れや表裏方向の抜けなどの脱落を防ぐことが可能なワークキャリア及びワークキャリアの製造方法を提供することを目的としている。   Accordingly, the present invention provides a work carrier and a work carrier manufacturing method capable of preventing the resin insert portion from falling off such as detachment in the radial direction and removal in the front and back direction even when the carrier substrate is thin. It is an object.

前記目的を達成するために、本発明のワークキャリアは、金属製のキャリア基板に形成されたワーク保持孔の内周面に沿って樹脂インサート部が設けられたワークキャリアであって、前記ワーク保持孔の外縁部となる前記キャリア基板には、周方向に交互に、表裏方向にそれぞれ窪む表側凹部と裏側凹部とが形成されているとともに、前記表側凹部及び裏側凹部に連続した前記表裏方向に貫通する貫通穴部が設けられ、前記表側凹部、裏側凹部及び貫通穴部並びに前記ワーク保持孔の内周面に沿った部分に樹脂インサート部となる合成樹脂材が充填されていることを特徴とする。   In order to achieve the above object, a work carrier according to the present invention is a work carrier provided with a resin insert portion along an inner peripheral surface of a work holding hole formed in a metal carrier substrate, the work holding The carrier substrate that is the outer edge of the hole is formed with front and back recesses recessed in the front and back directions alternately in the circumferential direction, and in the front and back direction continuous to the front and back recesses. A through-hole portion that penetrates is provided, and a synthetic resin material serving as a resin insert portion is filled in a portion along the inner peripheral surface of the front-side concave portion, the back-side concave portion and the through-hole portion, and the workpiece holding hole. To do.

ここで、前記表側凹部と前記裏側凹部とは、周方向に間隔を置いて設けられていることが好ましい。また、前記貫通穴部は、前記表側凹部と前記裏側凹部との間ごとに設けられている構成とすることができる。   Here, it is preferable that the said front side recessed part and the said back side recessed part are provided at intervals in the circumferential direction. Moreover, the said through-hole part can be set as the structure provided for every between the said front side recessed part and the said back side recessed part.

さらに、前記表側凹部及び裏側凹部の底面には突起部又は穴部が設けられており、前記突起部の周囲又は前記穴部の内部には前記樹脂インサート部の一部が充填されている構成とすることができる。
また、前記表側凹部及び裏側凹部の前記ワーク保持孔の中心側に狭隘部が設けられている構成とすることができる。
Further, a protrusion or a hole is provided on the bottom surface of the front-side recess and the back-side recess, and a part of the resin insert portion is filled around the protrusion or inside the hole. can do.
Moreover, it can be set as the structure by which the narrow part is provided in the center side of the said workpiece | work holding hole of the said front side recessed part and a back side recessed part.

さらに、ワークキャリアの製造方法の発明は、前記キャリア基板の表面及び裏面を所定の描画パターンでマスキングをする工程と、マスキングされた前記キャリア基板にエッチング液を付着させる工程と、前記エッチング液によって加工された前記キャリア基板に対して前記樹脂インサート部を設ける工程とを備えたことを特徴とする。   Furthermore, the invention of the method for manufacturing a work carrier includes a step of masking the front and back surfaces of the carrier substrate with a predetermined drawing pattern, a step of attaching an etchant to the masked carrier substrate, and a process using the etchant. A step of providing the resin insert portion on the carrier substrate.

このように構成された本発明のワークキャリアは、表裏方向にそれぞれ窪む表側凹部と裏側凹部とをワーク保持孔の外縁部の周方向に交互に設ける。このため、表側凹部及び裏側凹部に充填された合成樹脂材によって、樹脂インサート部の表裏方向の抜けを防ぐことができる。   The work carrier of the present invention configured as described above is provided with front-side recesses and back-side recesses recessed in the front and back directions alternately in the circumferential direction of the outer edge portion of the work holding hole. For this reason, the synthetic resin material filled in the front side recess and the back side recess can prevent the resin insert part from coming off in the front and back direction.

また、表側凹部及び裏側凹部に連続した表裏方向に貫通する貫通穴部が設けられて合成樹脂材が充填されるので、樹脂インサート部の径方向の外れを防ぐことができるうえに、樹脂インサート部を剥がれ難くすることができる。   Moreover, since the through-hole part penetrated in the front-and-back direction which continued in the front-side recessed part and the back-side recessed part is provided, and the synthetic resin material is filled, the resin insert part can be prevented from coming off in the radial direction. Can be made difficult to peel off.

さらに、表側凹部及び裏側凹部は、ワーク保持孔の中心に向けて径方向に突出していないため、キャリア基板が薄い場合であっても適用することができる。特に、表側凹部と裏側凹部とを周方向に間隔を置いて設けることで、表側凹部と裏側凹部の両側に全厚のキャリア基板が残されることになって、キャリア基板の変形をより生じ難くすることができる。   Furthermore, since the front-side recess and the back-side recess do not protrude in the radial direction toward the center of the work holding hole, it can be applied even when the carrier substrate is thin. In particular, by providing the front-side recess and the back-side recess with an interval in the circumferential direction, the carrier substrate of the full thickness is left on both sides of the front-side recess and the back-side recess, thereby making the carrier substrate less likely to be deformed. be able to.

また、貫通穴部を表側凹部と裏側凹部との間ごとに設けることで、貫通穴部を介してすべての表側凹部と裏側凹部とが周方向に連続して一体化されるので、樹脂インサート部をより剥がれ難くすることができる。   In addition, by providing the through-hole portion between the front-side recess and the back-side recess, all the front-side recesses and the back-side recess are continuously integrated in the circumferential direction via the through-hole portion, so that the resin insert portion Can be made more difficult to peel off.

さらに、表側凹部及び裏側凹部の底面に突起部又は穴部を設け、その周囲又は穴部の内部に樹脂インサート部の一部を充填することで、樹脂インサート部の径方向の移動を確実に抑えて、キャリア基板との一体性を高めることができる。   Furthermore, by providing protrusions or holes on the bottom surfaces of the front-side recess and the back-side recess and filling a part of the resin insert part around or inside the hole part, it is possible to reliably suppress the radial movement of the resin insert part. Thus, the integrity with the carrier substrate can be enhanced.

また、表側凹部及び裏側凹部のワーク保持孔の中心側に狭隘部を設けることで、樹脂インサート部の径方向の移動を確実に抑えて、キャリア基板との一体性を高めることができる。   Further, by providing the narrow portion on the center side of the work holding hole of the front side recess and the back side recess, the movement of the resin insert portion in the radial direction can be surely suppressed and the integrity with the carrier substrate can be improved.

さらに、ワークキャリアの製造方法の発明であれば、所定の描画パターンでマスキングされたキャリア基板にエッチング液を付着させることでエッチング加工をし、樹脂インサート部を設ける工程を経ることで、キャリア基板と樹脂インサート部との一体性が高いワークキャリアを効率的に製造することができる。   Furthermore, if the invention is a method for manufacturing a work carrier, an etching process is performed by attaching an etchant to a carrier substrate masked with a predetermined drawing pattern, and a step of providing a resin insert portion is performed. A work carrier having high integration with the resin insert portion can be efficiently manufactured.

本実施の形態のワークキャリアのワーク保持孔の外縁部付近を拡大して説明する平面図である。It is a top view which expands and demonstrates the outer edge part vicinity of the workpiece holding hole of the workpiece | work carrier of this Embodiment. 本実施の形態のワークキャリアのワーク保持孔の外縁部付近を拡大して説明する斜視図である。It is a perspective view which expands and demonstrates the outer edge part vicinity of the workpiece | work holding hole of the workpiece | work carrier of this Embodiment. ワークキャリアの概略構成を説明する平面図である。It is a top view explaining schematic structure of a work carrier. 本実施の形態のワークキャリアの製造方法の工程を説明するためのキャリア基板の表側の平面図である。It is a top view of the front side of the carrier substrate for demonstrating the process of the manufacturing method of the work carrier of this Embodiment. 本実施の形態のワークキャリアの製造方法の工程を説明するためのキャリア基板の裏側の平面図である。It is a top view of the back side of the carrier substrate for demonstrating the process of the manufacturing method of the work carrier of this Embodiment. 図3AのA−A矢視方向で見た断面図である。It is sectional drawing seen in the AA arrow direction of FIG. 3A. 図3BのB−B矢視方向で見た断面図である。It is sectional drawing seen in the BB arrow direction of FIG. 3B. キャリア基板と樹脂インサート部とが一体化された状態を示した斜視図である。It is the perspective view which showed the state with which the carrier substrate and the resin insert part were integrated. 実施例1のワークキャリアのワーク保持孔の外縁部付近を拡大して説明する斜視図である。It is a perspective view which expands and demonstrates the outer edge part vicinity of the workpiece | work holding hole of the workpiece | work carrier of Example 1. FIG. 図6のC−C矢視方向で見た断面図である。It is sectional drawing seen in the CC arrow direction of FIG. 図6のD−D矢視方向で見た断面図である。It is sectional drawing seen in the DD arrow direction of FIG. 実施例2のワークキャリアのワーク保持孔の外縁部付近を拡大して説明する斜視図である。It is a perspective view which expands and demonstrates the outer edge part vicinity of the workpiece | work holding hole of the workpiece | work carrier of Example 2. FIG. 図8のE−E矢視方向位置において、実施例2のワーク保持孔の内周面に樹脂インサート部を設けた構成を説明する断面図である。FIG. 9 is a cross-sectional view illustrating a configuration in which a resin insert portion is provided on the inner peripheral surface of a work holding hole of Example 2 at a position in the direction of arrows EE in FIG. 8. 図8のF−F矢視方向位置において、実施例2のワーク保持孔の内周面に樹脂インサート部を設けた構成を説明する断面図である。FIG. 9 is a cross-sectional view illustrating a configuration in which a resin insert portion is provided on the inner peripheral surface of a work holding hole of Example 2 at a position in the direction of arrow F-F in FIG. 8. 実施例3のワークキャリアのワーク保持孔の外縁部付近を拡大して説明する平面図である。It is a top view which expands and demonstrates the outer edge part vicinity of the workpiece | work holding hole of the workpiece | work carrier of Example 3. FIG.

以下、本発明の実施の形態について図面を参照して説明する。図1A,1B及び図2は、本実施の形態のワークキャリア10の構成を説明する図であって、図2が全体の概略構成を示し、図1A及び図1Bがワーク保持孔2の外縁部13付近を拡大して示している。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1A, 1B, and 2 are diagrams for explaining the configuration of the work carrier 10 of the present embodiment, in which FIG. 2 shows the overall schematic configuration, and FIGS. 1A and 1B are the outer edge portions of the workpiece holding hole 2. The vicinity of 13 is shown enlarged.

ワークキャリア10は、薄板状のワークの両面又は片面を研磨加工する平面研磨装置に装着して使用される。例えばワークの両面を研磨加工する平面研磨装置は、定盤である上定盤及び下定盤と、この上定盤及び下定盤の中心部に配置されたサンギアと、上定盤及び下定盤の外周側に配置されたインターナルギアとを備えている。上定盤、下定盤、サンギア及びインターナルギアは、それぞれ回転自在となっている。   The work carrier 10 is used by being mounted on a flat polishing apparatus that polishes both or one side of a thin plate-like work. For example, a flat surface polishing machine that polishes both sides of a workpiece is an upper and lower surface plate that is a surface plate, a sun gear disposed at the center of the upper surface plate and the lower surface plate, and outer peripheries of the upper and lower surface plates. And an internal gear arranged on the side. The upper surface plate, the lower surface plate, the sun gear, and the internal gear are each rotatable.

そして、図2に示すようなワークキャリア10は、平面研磨装置の上定盤と下定盤との間に配置される。
ワークキャリア10は、金属製のキャリア基板1によって円板状の本体が形成される。このキャリア基板1には、例えば複数の円形のワーク保持孔2,・・・が穿孔される。そして、ワーク保持孔2の内周面に沿って樹脂インサート部3が設けられる。
And the work carrier 10 as shown in FIG. 2 is arrange | positioned between the upper surface plate and lower surface plate of a plane polishing apparatus.
The work carrier 10 has a disk-shaped main body formed of a metal carrier substrate 1. In the carrier substrate 1, for example, a plurality of circular work holding holes 2,. A resin insert portion 3 is provided along the inner peripheral surface of the workpiece holding hole 2.

このワークキャリア10には、外形部11にサンギア及びインターナルギアに噛合する歯部(図示省略)が設けられており、サンギア及びインターナルギアの回転により自転及び公転する。そして、ワークキャリア10が自転及び公転することで、ワークキャリア10のワーク保持孔2内に配置されたワークの両面が、上定盤と下定盤により研磨される。   The work carrier 10 is provided with a tooth portion (not shown) that meshes with the sun gear and the internal gear in the outer shape portion 11, and rotates and revolves as the sun gear and the internal gear rotate. Then, as the work carrier 10 rotates and revolves, both surfaces of the work arranged in the work holding hole 2 of the work carrier 10 are polished by the upper surface plate and the lower surface plate.

キャリア基板1は、金属板から円板状に切り出される。金属板としては、ステンレス鋼(SUS)、高炭素クロム軸受鋼、炭素工具鋼(SK鋼)、高速度工具鋼、合金工具鋼、高張力鋼、チタンなどが使用できる。   The carrier substrate 1 is cut out from a metal plate into a disk shape. As the metal plate, stainless steel (SUS), high carbon chromium bearing steel, carbon tool steel (SK steel), high speed tool steel, alloy tool steel, high tensile steel, titanium, and the like can be used.

特に、薄板状のワークを研磨加工する場合には、薄いキャリア基板1が使用される。例えば、0.1mmから1.0mm程度の厚さ(表裏方向の高さ)のキャリア基板1が使用される。また、ワークの厚さに応じて0.7mm以下、さらには0.5mm以下の厚さの薄いキャリア基板1が使用される。   In particular, when a thin plate workpiece is polished, a thin carrier substrate 1 is used. For example, a carrier substrate 1 having a thickness of about 0.1 mm to 1.0 mm (height in the front and back direction) is used. Further, a thin carrier substrate 1 having a thickness of 0.7 mm or less, further 0.5 mm or less is used depending on the thickness of the workpiece.

一方、樹脂インサート部3は、合成樹脂材によって成形される。合成樹脂材には、ポリアミド(PA)、ポリアセタール(POM)、ポリイミド(PI)、ポリ塩化ビニル(PVC)、ポリアミドイミド(PAI)、ポリカーボネート(PC)、エポキシ(EP)などの樹脂や、ガラスエポキシ、布ベークなどの繊維強化プラスチックなどが使用できる。後述するように射出成型によって樹脂インサート部3を設ける場合には、熱可塑性樹脂が使用される。また、熱圧着によって樹脂インサート部3を設ける場合には、熱硬化性樹脂が使用される。   On the other hand, the resin insert portion 3 is formed of a synthetic resin material. Synthetic resin materials include resins such as polyamide (PA), polyacetal (POM), polyimide (PI), polyvinyl chloride (PVC), polyamideimide (PAI), polycarbonate (PC), epoxy (EP), and glass epoxy. Fiber reinforced plastics such as cloth bake can be used. As will be described later, when the resin insert portion 3 is provided by injection molding, a thermoplastic resin is used. Moreover, when providing the resin insert part 3 by thermocompression bonding, a thermosetting resin is used.

本実施の形態のワーク保持孔2の外縁部13となるキャリア基板1には、樹脂インサート部3との一体性を高めるために、図1A及び図1Bに示すように、周方向に交互に、表裏方向にそれぞれ窪む表側凹部4Aと裏側凹部4Bとが形成される。   In order to improve the integrity with the resin insert portion 3 on the carrier substrate 1 that becomes the outer edge portion 13 of the work holding hole 2 of the present embodiment, as shown in FIGS. 1A and 1B, alternately in the circumferential direction, A front side recess 4A and a back side recess 4B that are recessed in the front and back directions are formed.

表側凹部4Aは、キャリア基板1の表側から裏側に向けて窪んだ平面視で長方形状に形成される。表側凹部4Aの表裏方向の深さは、キャリア基板1の厚さの半分程度となる。   4 A of front side recessed parts are formed in a rectangular shape by planar view hollowed toward the back side from the front side of the carrier substrate 1. The depth of the front side recess 4 </ b> A in the front and back direction is about half of the thickness of the carrier substrate 1.

一方、表側凹部4Aからワーク保持孔2の周方向に間隔を置いて設けられる裏側凹部4Bは、キャリア基板1の裏側から表側に向けて窪んだ平面視で長方形状に形成される。裏側凹部4Bの表裏方向の深さは、キャリア基板1の厚さの半分程度となる。   On the other hand, the back-side recess 4 </ b> B provided at a distance from the front-side recess 4 </ b> A in the circumferential direction of the work holding hole 2 is formed in a rectangular shape in plan view that is recessed from the back side of the carrier substrate 1 toward the front side. The depth in the front-back direction of the back-side recess 4B is about half of the thickness of the carrier substrate 1.

ここで、表側凹部4Aと裏側凹部4Bとの間は、平面視で離隔しているので、その間には、全厚のキャリア基板1の本体が残存している。すなわち、表側凹部4A及び裏側凹部4Bは、ワーク保持孔2の中心側は開放されているが、周方向の両側及び径方向の奥行き側は、後述する隅角部付近を除いてキャリア基板1の本体に支持された状態となっている。   Here, since the front side recess 4A and the back side recess 4B are separated from each other in plan view, the main body of the carrier substrate 1 having the full thickness remains between them. That is, the front side recess 4A and the back side recess 4B are open on the center side of the work holding hole 2, but both sides in the circumferential direction and the depth side in the radial direction are formed on the carrier substrate 1 except for the vicinity of the corners described later. It is in a state supported by the main body.

そして、表側凹部4Aと裏側凹部4Bとの間ごとには、貫通穴部8が設けられる。この貫通穴部8は、表裏方向に貫通する穴で、表側凹部4A及び裏側凹部4Bにそれぞれ連続した空間が形成される。   A through-hole portion 8 is provided between the front side recess 4A and the back side recess 4B. The through-hole portion 8 is a hole penetrating in the front-back direction, and a continuous space is formed in each of the front-side recess 4A and the back-side recess 4B.

詳細には、貫通穴部8は、表側凹部4Aの奥側(ワーク保持孔2の中心と反対側)の隅角部と裏側凹部4Bの奥側の隅角部とを繋ぐように、例えば平面視長円状に形成される。このため、表側凹部4A(又は裏側凹部4B)と貫通穴部8とが重なる位置では、キャリア基板1の表側から裏側(又はキャリア基板1の裏側から表側)に向けての窪みが欠けて貫通した穴となる。
また、表側凹部4A(又は裏側凹部4B)に対して接するように貫通穴部を設けることもできる。この場合は、キャリア基板1の表側から裏側(又はキャリア基板1の裏側から表側)に向けての窪みに欠けは生じない。
Specifically, the through-hole portion 8 is, for example, a plane so as to connect the corner portion on the back side of the front-side recess 4A (the side opposite to the center of the workpiece holding hole 2) and the corner portion on the back side of the back-side recess 4B. It is formed in a visual oval shape. For this reason, at the position where the front side concave portion 4A (or the back side concave portion 4B) and the through hole portion 8 overlap each other, a recess from the front side of the carrier substrate 1 toward the back side (or from the back side to the front side of the carrier substrate 1) is cut and penetrated. It becomes a hole.
Moreover, a through-hole part can also be provided so that 4 A of front side recessed parts (or back side recessed part 4B) may be contact | connected. In this case, there is no chipping in the recess from the front side of the carrier substrate 1 to the back side (or from the back side to the front side of the carrier substrate 1).

この貫通穴部8に、図5に示すように、樹脂インサート部3の一部となるように合成樹脂材が充填されて穴充填部33が形成されると、樹脂インサート部3の径方向の移動を阻止する抵抗部となる。
穴充填部33は、キャリア基板1の厚さと同じ厚さとなるため、強い引っ掛かりとすることができる。
As shown in FIG. 5, when the hole filling portion 33 is formed by filling the through-hole portion 8 with a synthetic resin material so as to become a part of the resin insert portion 3, the radial direction of the resin insert portion 3 is formed. It becomes a resistance part that prevents movement.
Since the hole filling portion 33 has the same thickness as the carrier substrate 1, it can be a strong catch.

すなわち樹脂インサート部3は、ワーク保持孔2の直径と同程度の直径のリング状に形成される円環部31と、表側凹部4A及び裏側凹部4Bの内空に形成される直方体状の充填部32,・・・と、貫通穴部8の内空に形成される穴充填部33,・・・とによって構成される。この円環部31と充填部32,・・・と穴充填部33,・・・とは、合成樹脂材によって一体に成形される。   That is, the resin insert portion 3 includes a ring-shaped portion 31 formed in a ring shape having a diameter similar to the diameter of the workpiece holding hole 2 and a rectangular parallelepiped filling portion formed in the inner space of the front-side concave portion 4A and the back-side concave portion 4B. .. And a hole filling portion 33 formed in the inner space of the through hole portion 8. The annular portion 31, the filling portions 32, ... and the hole filling portions 33, ... are integrally formed of a synthetic resin material.

次に、本実施の形態のワークキャリア10の製造方法について、図3A,3B及び図4A,4Bを参照しながら説明する。
まず、キャリア基板1の表面及び裏面に、所定の描画パターンでマスキングを施す。詳細には、CAD/CAMシステムなどで作成されたデータを使って、レーザープロッタなどから高精度の描画パターンの原版を作成する。
Next, the manufacturing method of the work carrier 10 of this Embodiment is demonstrated, referring FIG. 3A, 3B and FIG. 4A, 4B.
First, the front and back surfaces of the carrier substrate 1 are masked with a predetermined drawing pattern. Specifically, an original of a high-precision drawing pattern is created from a laser plotter or the like using data created by a CAD / CAM system or the like.

また、キャリア基板1の表面及び裏面に対しては、酸化膜除去のための酸処理又は電解研磨などの前処理を行う。続いて、キャリア基板1の表面及び裏面の全面に、それぞれフォトレジストを塗布する。   In addition, the front surface and the back surface of the carrier substrate 1 are subjected to a pretreatment such as an acid treatment for removing an oxide film or electrolytic polishing. Subsequently, a photoresist is applied to the entire front surface and back surface of the carrier substrate 1.

そして、描画パターンの原版を用いて、フォトレジストによってコーティングされたキャリア基板1の表面と裏面に露光することで、焼き付けを行う。図示されたマスキング部5A,5Bは、焼き付け後に現像して残ったフォトレジスト層を示している。   Then, printing is performed by exposing the front surface and the back surface of the carrier substrate 1 coated with a photoresist using the original pattern. The illustrated masking portions 5A and 5B show the photoresist layer left after development after baking.

要するに、キャリア基板1の表面においては、図3A及び図4Aに示すように、表側凹部4A,・・・及び貫通穴部8,・・・以外がマスキング部5Aとなる。また、キャリア基板1の裏面においては、図3B及び図4Bに示すように、裏側凹部4B,・・・及び貫通穴部8以外がマスキング部5Bとなる。   In short, on the surface of the carrier substrate 1, as shown in FIGS. 3A and 4A, the masking portion 5A is a portion other than the front-side concave portions 4A,... And the through-hole portions 8,. In addition, on the back surface of the carrier substrate 1, as shown in FIGS. 3B and 4B, the masking portion 5B other than the back-side concave portions 4B,...

さらに、マスキングされたキャリア基板1の表面及び裏面に対しては、エッチング液を噴霧して付着させる。このエッチング液の付着によって、マスキング部5A,5B以外のキャリア基板1の露出した面が除去され、表裏方向に窪んだ表側凹部4A及び裏側凹部4B、並びに表裏方向に貫通する貫通穴部8が形成されることになる。   Further, the etching solution is sprayed and adhered to the front surface and the back surface of the masked carrier substrate 1. By the adhesion of this etching solution, the exposed surface of the carrier substrate 1 other than the masking portions 5A and 5B is removed, and the front side concave portion 4A and the back side concave portion 4B that are recessed in the front and back directions, and the through hole portion 8 that penetrates in the front and back directions are formed. Will be.

所望する深さまで表側凹部4A及び裏側凹部4Bが溶解され、貫通穴部8は貫通した段階でマスキング部5A,5Bを取り除き、洗浄及び乾燥を行う。ここまでの工程で、図1Bに示したように、キャリア基板1のワーク保持孔2の外縁部13に、表側凹部4A、裏側凹部4B及び貫通穴部8が形成される。   The front side concave portion 4A and the back side concave portion 4B are dissolved to a desired depth, and the masking portions 5A and 5B are removed when the through hole portion 8 has penetrated, and cleaning and drying are performed. Through the steps so far, as shown in FIG. 1B, the front side concave portion 4 </ b> A, the back side concave portion 4 </ b> B, and the through hole portion 8 are formed in the outer edge portion 13 of the work holding hole 2 of the carrier substrate 1.

このようにしてエッチング加工されたキャリア基板1のワーク保持孔2,・・・の内周面に対して、樹脂インサート部3を設ける。樹脂インサート部3は、合成樹脂材の射出成型又は熱圧着によって設けられる。   The resin insert portion 3 is provided on the inner peripheral surface of the work holding holes 2... Of the carrier substrate 1 etched in this way. The resin insert portion 3 is provided by injection molding or thermocompression bonding of a synthetic resin material.

射出成型では、ワーク保持孔2の内側面となる位置に型枠を設置して、その型枠とキャリア基板1の外縁部13との間の空間に加熱溶融させた合成樹脂材を射出注入し、冷却によって固化させる。貫通穴部8は表側凹部4Aと裏側凹部4Bに連続して形成されているので、合成樹脂材が流れ込むことができる。
一方、熱圧着であれば、プリプレグを積層して所望の形状にし、加熱加圧プレスすることによって、樹脂インサート部3を設けることができる。
In the injection molding, a mold frame is installed at a position to be the inner surface of the work holding hole 2, and a synthetic resin material heated and melted is injected into a space between the mold frame and the outer edge portion 13 of the carrier substrate 1. Solidify by cooling. Since the through-hole part 8 is continuously formed in the front side recessed part 4A and the back side recessed part 4B, a synthetic resin material can flow in.
On the other hand, in the case of thermocompression bonding, the resin insert portion 3 can be provided by laminating a prepreg to obtain a desired shape and pressurizing by heating and pressing.

次に、本実施の形態のワークキャリア10及びワークキャリア10の製造方法の作用について説明する。
このように構成された本実施の形態のワークキャリア10は、表裏方向にそれぞれ窪む表側凹部4Aと裏側凹部4Bとをワーク保持孔2の外縁部13の周方向に交互に設ける。さらに、表側凹部4A及び裏側凹部4Bに連続した表裏方向に貫通する貫通穴部8を設ける。
Next, the effect | action of the manufacturing method of the work carrier 10 of this Embodiment and the work carrier 10 is demonstrated.
The work carrier 10 according to the present embodiment configured as described above is provided with front-side recesses 4A and back-side recesses 4B, which are recessed in the front and back directions, alternately in the circumferential direction of the outer edge portion 13 of the work holding hole 2. Furthermore, the through-hole part 8 penetrated in the front and back direction which followed the front side recessed part 4A and the back side recessed part 4B is provided.

この表側凹部4Aと裏側凹部4Bと貫通穴部8とに、それぞれ樹脂インサート部3の一部である充填部32,32及び穴充填部33が設けられると、樹脂インサート部3が周方向に移動する(ずれる)ことを防止することができる。   When the front side concave portion 4A, the back side concave portion 4B, and the through hole portion 8 are provided with the filling portions 32 and 32 and the hole filling portion 33, respectively, which are part of the resin insert portion 3, the resin insert portion 3 moves in the circumferential direction. It is possible to prevent (shift).

さらに、キャリア基板1の表側と裏側の両方に、周方向に交互に表側凹部4Aと裏側凹部4Bとが形成され、その内空にそれぞれ充填部32,32が設けられることにより、キャリア基板1が充填部32,32によって挟まれることになるので、キャリア基板1の表裏いずれの方向に対しても樹脂インサート部3が脱落することを防止できるようになる。
例えば射出成型や熱圧着によって樹脂インサート部3を設けた場合、冷却して固化させた際に収縮が起きるが、キャリア基板1の両面に表側凹部4Aと裏側凹部4Bとによる充填部32,32が設けられていれば、樹脂インサート部3が多少収縮したとしても脱落を防ぐことができる。
Furthermore, the front side recesses 4A and the back side recesses 4B are alternately formed in the circumferential direction on both the front side and the back side of the carrier substrate 1, and the filling portions 32 and 32 are provided in the inner spaces thereof, whereby the carrier substrate 1 Since it is sandwiched between the filling portions 32, 32, it is possible to prevent the resin insert portion 3 from falling off in both the front and back directions of the carrier substrate 1.
For example, when the resin insert portion 3 is provided by injection molding or thermocompression bonding, shrinkage occurs when cooled and solidified. However, the filling portions 32 and 32 formed by the front-side concave portion 4A and the back-side concave portion 4B are formed on both surfaces of the carrier substrate 1. If provided, even if the resin insert portion 3 contracts somewhat, it can be prevented from falling off.

また、表裏方向に貫通する貫通穴部8に設けられた穴充填部33は、樹脂インサート部3の径方向の移動を阻止する抵抗部となる。すなわち、樹脂インサート部3が縮むなどしてワーク保持孔2の中心に向けた径方向のずれが起きそうになっても、穴充填部33が引っ掛かりとなって外れ(剥がれ)を防ぐことができる。   Moreover, the hole filling part 33 provided in the through-hole part 8 penetrating in the front and back direction serves as a resistance part that prevents the resin insert part 3 from moving in the radial direction. That is, even if the resin insert portion 3 shrinks or the like and a radial shift toward the center of the workpiece holding hole 2 is likely to occur, the hole filling portion 33 is caught and can be prevented from coming off (peeling). .

さらに、表側凹部4A及び裏側凹部4Bは、凸歯のようなワーク保持孔2の中心に向けて径方向に突出していないため、キャリア基板1が薄い場合であっても適用することができる。例えば、薄板状のワークの研磨加工に使用される1.0mm以下のキャリア基板1に適用できる。また、さらに薄いワークを研磨加工する場合に使用される0.7mm以下、さらには0.5mm以下の厚さの薄いキャリア基板1であっても、適用することができる。   Furthermore, since the front-side recess 4A and the back-side recess 4B do not protrude in the radial direction toward the center of the work holding hole 2 such as a convex tooth, it can be applied even when the carrier substrate 1 is thin. For example, the present invention can be applied to a carrier substrate 1 having a thickness of 1.0 mm or less used for polishing a thin plate workpiece. Further, even a thin carrier substrate 1 having a thickness of 0.7 mm or less, further 0.5 mm or less, which is used when a thinner workpiece is polished, can be applied.

本実施の形態のワークキャリア10においては、表側凹部4Aと裏側凹部4Bとを周方向に間隔を置いて設けているため、表側凹部4Aと裏側凹部4Bの両側に、それぞれ全厚のキャリア基板1が残されている。このため、厚さが薄くなる表側凹部4A及び裏側凹部4Bは、両側と背面側の三辺(隅角部付近を除く)で支持されることになって変形が生じ難くなる。   In the work carrier 10 of the present embodiment, the front-side recess 4A and the back-side recess 4B are provided at intervals in the circumferential direction, so that the full thickness carrier substrate 1 is provided on both sides of the front-side recess 4A and the back-side recess 4B. Is left. For this reason, the front side concave portion 4A and the back side concave portion 4B, which are reduced in thickness, are supported by the three sides (excluding the vicinity of the corner portion) on both sides and the back side, and thus are less likely to be deformed.

また、貫通穴部8を表側凹部4Aと裏側凹部4Bとの間ごとに設けることで、樹脂インサート部3の剥がれを、より生じ難くすることができる。すなわち、研磨面に露出された樹脂インサート部3は、研磨加工時にキャリア基板1よりも摩耗や変形が起きやすいが、貫通穴部8に形成される穴充填部33のようにキャリア基板1と同じ厚さがあれば、繰り返し研磨加工に使用しても樹脂インサート部3の剥がれを生じ難くすることができる。   Moreover, peeling of the resin insert part 3 can be made more difficult to occur by providing the through-hole part 8 between the front side concave part 4A and the back side concave part 4B. That is, the resin insert portion 3 exposed on the polishing surface is more likely to be worn or deformed than the carrier substrate 1 during polishing, but is the same as the carrier substrate 1 like the hole filling portion 33 formed in the through hole portion 8. If it has thickness, even if it uses repeatedly for grinding | polishing process, it can be made hard to produce peeling of the resin insert part 3. FIG.

さらに、このような穴充填部33を介してすべての表側凹部4Aと裏側凹部4Bとが、キャリア基板1の内部側(ワーク保持孔2の中心と反対側)でも周方向に連続して一体化されていれば、樹脂インサート部3をより剥がれ難くすることができる。   Furthermore, all the front-side recesses 4A and the back-side recesses 4B are continuously integrated in the circumferential direction on the inner side of the carrier substrate 1 (the side opposite to the center of the work holding hole 2) via the hole filling portion 33. If it is made, the resin insert part 3 can be made harder to peel off.

そして、本実施の形態のワークキャリア10の製造方法であれば、所定の描画パターンでマスキングされたキャリア基板1にエッチング液を付着させることでエッチング加工をし、樹脂インサート部3を設ける工程を経ることで、キャリア基板1と樹脂インサート部3との一体性が高いワークキャリア10を効率的に製造することができる。   And if it is the manufacturing method of the work carrier 10 of this Embodiment, it etches by attaching etching liquid to the carrier substrate 1 masked by the predetermined drawing pattern, and passes through the process of providing the resin insert part 3. Thereby, the work carrier 10 with high integrity of the carrier substrate 1 and the resin insert portion 3 can be efficiently manufactured.

以下、前記実施の形態で説明したワークキャリア10とは別の形態の実施例1について、図6,図7A,図7Bを参照しながら説明する。なお、前記実施の形態で説明した内容と同一乃至均等な部分の説明については、同一用語又は同一符号を用いて説明する。   Hereinafter, Example 1 of a form different from the work carrier 10 described in the above embodiment will be described with reference to FIGS. 6, 7A, and 7B. Note that the description of the same or equivalent parts as the contents described in the above embodiment will be described using the same terms or the same reference numerals.

前記実施の形態では、抵抗部として貫通穴部8に形成される穴充填部33について説明した。本実施例1では、表側凹部4C及び裏側凹部4Dの底面41に、抵抗部となる円柱部42を追加して設ける場合について説明する。   In the embodiment, the hole filling portion 33 formed in the through hole portion 8 as the resistance portion has been described. In the first embodiment, a case will be described in which a cylindrical portion 42 serving as a resistance portion is additionally provided on the bottom surface 41 of the front-side recess 4C and the back-side recess 4D.

本実施例1のキャリア基板1Aには、表側凹部4Cと裏側凹部4Dに、図6に示すように円柱部42が平面視の略中央に設けられる。この円柱部42は、表側凹部4C(又は裏側凹部4D)の底面41から上方(又は下方)に向けて延伸される突起部である。この円柱部42の高さは、表側凹部4C(又は裏側凹部4D)の深さと等しくキャリア基板1Aの半分程度になる。   In the carrier substrate 1A of the first embodiment, a cylindrical portion 42 is provided in the front-side recess 4C and the back-side recess 4D at substantially the center in plan view as shown in FIG. The cylindrical portion 42 is a protruding portion that extends upward (or downward) from the bottom surface 41 of the front-side recess 4C (or the back-side recess 4D). The height of the cylindrical portion 42 is equal to the depth of the front-side recess 4C (or the back-side recess 4D) and is about half of the carrier substrate 1A.

この円柱部42の周囲に、図7A及び図7Bに示すように、樹脂インサート部3Aの一部となるように合成樹脂材が充填されて充填部32が形成されると、円柱部42は、樹脂インサート部3Aの径方向の移動を阻止する抵抗部となる。   As shown in FIGS. 7A and 7B, when the synthetic resin material is filled around the cylindrical portion 42 so as to become a part of the resin insert portion 3 </ b> A and the filling portion 32 is formed, the cylindrical portion 42 is It becomes a resistance part which prevents the movement of the resin insert part 3A in the radial direction.

この抵抗部としての機能の高さ(効果)は、突起部の形状によって異なる。図7A及び図7Bに示すように、円柱部42の奥側(ワーク保持孔2の中心と反対側)の側面と底面41とがなす角度θは、約90°である。この角度θが大きくなるほど、樹脂インサート部3Aのワーク保持孔2の中心方向への移動を阻止する機能は高くなる。この角度θは、70°以上が好ましいが、より好ましくは90°以上で、角度θが鈍角になって奥側に傾けば、より強い引っ掛かりとすることができる。また、円柱部42の側面の形状も、側面視で直線状に限定されるものではなく、曲線状や凹凸がある形状であってもよい。   The height (effect) of the function as the resistance portion varies depending on the shape of the protrusion. As shown in FIGS. 7A and 7B, the angle θ formed by the side surface on the back side (the side opposite to the center of the work holding hole 2) of the cylindrical portion 42 and the bottom surface 41 is about 90 °. As the angle θ increases, the function of preventing the resin insert portion 3A from moving in the center direction of the work holding hole 2 becomes higher. The angle θ is preferably 70 ° or more, but more preferably 90 ° or more. If the angle θ is an obtuse angle and tilted to the back side, a stronger hook can be obtained. Further, the shape of the side surface of the cylindrical portion 42 is not limited to a linear shape in a side view, and may be a shape having a curved shape or an unevenness.

さらには、表側凹部4C及び裏側凹部4Dに設けられる突起部の形状は、円柱状に限定されるものではなく、直方体状、多角柱状など様々な形状にすることができる。突起部がいかなる形状であっても、樹脂インサート部3Aの径方向の移動を阻止する移動抑制機能を発揮させることができる。   Furthermore, the shape of the protrusions provided in the front-side recess 4C and the back-side recess 4D is not limited to a cylindrical shape, and can be various shapes such as a rectangular parallelepiped shape and a polygonal column shape. Regardless of the shape of the protrusion, it is possible to exert a movement suppressing function that prevents the resin insert 3A from moving in the radial direction.

この円柱部42は、マスキング工程において、表側凹部4C内の円柱部42となる箇所にマスキングを施し、裏側凹部4D内の円柱部42となる箇所にもマスキングを施すことによって、形成することができる。   The cylindrical portion 42 can be formed by masking a portion that becomes the cylindrical portion 42 in the front side concave portion 4C and masking a portion that becomes the cylindrical portion 42 in the back side concave portion 4D in the masking step. .

射出成型では、ワーク保持孔2の内側面となる位置に型枠を設置して、その型枠とキャリア基板1Aの外縁部13との間の空間に加熱溶融させた合成樹脂材を射出注入し、冷却によって固化させる。突起部が円柱部42であれば、合成樹脂材を隙間なくまわり込ませることができる。   In the injection molding, a mold frame is installed at a position to be the inner surface of the work holding hole 2, and a synthetic resin material heated and melted is injected into a space between the mold frame and the outer edge portion 13 of the carrier substrate 1A. Solidify by cooling. If the protruding portion is the cylindrical portion 42, the synthetic resin material can be wound around without any gap.

また、表側凹部4Cと裏側凹部4Dに樹脂インサート部3Aの径方向の移動を阻止する抵抗部として円柱部42が追加で設けられると、樹脂インサート部3Aが縮むなどしてワーク保持孔2の中心に向けた径方向のずれが起きそうになっても、円柱部42が引っ掛かりとなって外れ(剥がれ)を防ぐことができる。要するに、穴充填部33の外れ防止機能に、円柱部42の効果が加算されることになる。   Further, if the cylindrical portion 42 is additionally provided as a resistance portion for preventing the resin insert portion 3A from moving in the radial direction in the front side concave portion 4C and the back side concave portion 4D, the resin insert portion 3A contracts and the center of the work holding hole 2 Even if a radial shift toward the surface is likely to occur, the cylindrical portion 42 is caught and can be prevented from coming off (peeling). In short, the effect of the cylindrical portion 42 is added to the function of preventing the hole filling portion 33 from coming off.

さらに、この円柱部42は、キャリア基板1A自体であって硬質の金属素材によって形成されているため、樹脂インサート部3Aの移動に対して強い抵抗となって、外れや剥がれを確実に阻止することができる。
なお、実施例1のこの他の構成及び作用効果については、前記実施の形態又は他の実施例と略同様であるため説明を省略する。
Further, since the cylindrical portion 42 is the carrier substrate 1A itself and is formed of a hard metal material, it has a strong resistance to the movement of the resin insert portion 3A and reliably prevents the separation and peeling. Can do.
Other configurations and operational effects of the first embodiment are substantially the same as those of the above-described embodiment and other embodiments, and thus description thereof is omitted.

以下、前記実施の形態及び実施例1で説明したワークキャリア10とは別の形態の実施例2について、図8,図9A,図9Bを参照しながら説明する。なお、前記実施の形態又は実施例1で説明した内容と同一乃至均等な部分の説明については、同一用語又は同一符号を用いて説明する。   Hereinafter, Example 2 of a form different from the work carrier 10 described in the embodiment and Example 1 will be described with reference to FIGS. 8, 9A, and 9B. Note that the description of the same or equivalent parts as those described in the above embodiment or Example 1 will be described using the same terms or the same reference numerals.

前記実施例1では、抵抗部として表側凹部4C及び裏側凹部4Dの底面41に円柱部42を追加した場合について説明した。本実施例2では、表側凹部6A及び裏側凹部6Bの底面61に、抵抗部となる穴部として円筒部62を円柱部42に代えて設ける場合について説明する。   In the first embodiment, the case where the cylindrical portion 42 is added to the bottom surface 41 of the front side concave portion 4C and the back side concave portion 4D as the resistance portion has been described. In the second embodiment, a case where a cylindrical portion 62 is provided as a hole portion serving as a resistance portion on the bottom surface 61 of the front side concave portion 6A and the back side concave portion 6B will be described.

本実施例2のキャリア基板1Bには、ワーク保持孔2の外縁部13に設けられる表側凹部6Aと裏側凹部6Bとに、図8に示すように円筒部62が平面視の略中央に設けられる。この円筒部62は、表側凹部6A(又は裏側凹部6B)の底面61から下方(又は上方)の面に向けて貫通された穴部である。この円筒部62の深さは、キャリア基板1Bの半分程度になる。   In the carrier substrate 1B of the second embodiment, a cylindrical portion 62 is provided at a substantially center in a plan view as shown in FIG. 8 in the front side recess 6A and the back side recess 6B provided in the outer edge portion 13 of the workpiece holding hole 2. . The cylindrical portion 62 is a hole that penetrates from the bottom surface 61 of the front side recess 6A (or the back side recess 6B) toward the lower (or upper) surface. The depth of the cylindrical portion 62 is about half that of the carrier substrate 1B.

この円筒部62の内部に、図9A及び図9Bに示すように、樹脂インサート部3Bの一部となるように合成樹脂材が充填されて柱状部35が形成されると、柱状部35は、樹脂インサート部3Bの径方向の移動を阻止する抵抗部となる。   9A and 9B, when the columnar portion 35 is formed by filling the synthetic resin material so as to become a part of the resin insert portion 3B, the columnar portion 35 is It becomes a resistance part which prevents the movement of the resin insert part 3B in the radial direction.

樹脂インサート部3Bは、リング状に形成される円環部31と、表側凹部6A及び裏側凹部6Bの内空に形成される直方体状の充填部34,・・・と、円筒部62,・・・の内部に形成される円柱状の柱状部35,・・・と、貫通穴部8の内空に形成される穴充填部33,・・・とによって構成される。この円環部31と充填部34,・・・と柱状部35,・・・と穴充填部33,・・・とは、合成樹脂材によって一体に成形される。   The resin insert portion 3B includes an annular portion 31 formed in a ring shape, a rectangular parallelepiped filling portion 34 formed in the inner space of the front side concave portion 6A and the back side concave portion 6B, a cylindrical portion 62,. ... Are formed by cylindrical columnar portions 35,... Formed inside, and hole filling portions 33,. The annular part 31, the filling part 34, ..., the columnar part 35, ... and the hole filling part 33, ... are integrally formed of a synthetic resin material.

このように構成された実施例2のワークキャリア10は、表裏方向にそれぞれ窪む表側凹部6Aと裏側凹部6Bとがワーク保持孔2の外縁部13の周方向に交互に設けられるとともに、表側凹部6A及び裏側凹部6Bの円筒部62には、樹脂インサート部3Bの一部である柱状部35が設けられる。   In the work carrier 10 of Example 2 configured in this way, the front side recesses 6A and the back side recesses 6B that are recessed in the front and back directions are alternately provided in the circumferential direction of the outer edge portion 13 of the work holding hole 2, and the front side recesses are provided. The cylindrical part 62 of 6A and the back side recessed part 6B is provided with the columnar part 35 which is a part of the resin insert part 3B.

この円筒部62の内部に延伸される柱状部35は、樹脂インサート部3Bが縮むなどしてワーク保持孔2の中心に向けた径方向のずれが起きそうになっても、引っ掛かりとなって外れを防ぐ抵抗部となる。要するに、穴充填部33の外れ防止機能に、柱状部35の効果が加算されることになる。   The columnar portion 35 extended inside the cylindrical portion 62 is caught and detached even if a radial shift toward the center of the work holding hole 2 is likely to occur due to shrinkage of the resin insert portion 3B. It becomes a resistance part to prevent. In short, the effect of the columnar portion 35 is added to the function of preventing the hole filling portion 33 from coming off.

ここで、表側凹部6A及び裏側凹部6Bに設けられる穴部の形状は、円筒状に限定されるものではなく、直方筒状、多角筒状など様々な形状にすることができる。穴部がいかなる形状であっても、樹脂インサート部3Bの径方向の移動を阻止する移動抑制機能を発揮させることができる。   Here, the shape of the hole provided in the front side recess 6A and the back side recess 6B is not limited to a cylindrical shape, and may be various shapes such as a rectangular tube shape and a polygonal tube shape. Regardless of the shape of the hole, it is possible to exhibit a movement suppressing function that prevents the resin insert portion 3B from moving in the radial direction.

また、実施例2のワークキャリア10では、表側凹部6A及び裏側凹部6Bに設けられる充填部34,・・・によって周方向の回り止め機能及び表裏方向への抜け防止機能が発揮され、貫通穴部8に設けられる穴充填部33,・・・と円筒部62,・・・に設けられる柱状部35,・・・とによって周方向の回り止め機能及び径方向の移動抑制機能が発揮されるので、キャリア基板1Bと樹脂インサート部3Bとの高い一体性を確保することができる。
なお、実施例2のこの他の構成及び作用効果については、前記実施の形態又は他の実施例と略同様であるため説明を省略する。
Further, in the work carrier 10 of the second embodiment, the filling portion 34,... Provided in the front-side concave portion 6A and the back-side concave portion 6B exhibits a circumferential anti-rotation function and a front-back direction prevention function. Since the hole filling portion 33 provided in the cylinder 8 and the columnar portion 35 provided in the cylindrical portion 62 provide a circumferential rotation preventing function and a radial movement suppressing function. High integrity between the carrier substrate 1B and the resin insert portion 3B can be ensured.
In addition, about the other structure and effect of Example 2, since it is substantially the same as the said embodiment or another Example, description is abbreviate | omitted.

以下、前記実施の形態及び実施例1,2で説明したワークキャリア10とは別の形態の実施例3について、図10を参照しながら説明する。なお、前記実施の形態又は実施例1,2で説明した内容と同一乃至均等な部分の説明については、同一用語又は同一符号を用いて説明する。   Hereinafter, Example 3 of a form different from the work carrier 10 described in the embodiment and Examples 1 and 2 will be described with reference to FIG. Note that the description of the same or equivalent parts as those described in the above embodiment or Examples 1 and 2 will be described using the same terms or the same reference numerals.

前記実施の形態及び実施例1,2では、貫通穴部8の穴充填部33並びに表側凹部4C,6A及び裏側凹部4D,6Bの底面41,61に円柱部42又は円筒部62を設けて抵抗部とする場合について説明した。本実施例3では、表側凹部7A及び裏側凹部7Bの平面視の形状によって抵抗部を形成する場合について説明する。   In the embodiment and Examples 1 and 2, the cylindrical portion 42 or the cylindrical portion 62 is provided on the bottom surface 41, 61 of the hole filling portion 33 of the through-hole portion 8 and the front side concave portions 4C, 6A and the back side concave portions 4D, 6B to provide resistance. The case where it is set as a part has been described. In the third embodiment, a case will be described in which the resistance portion is formed by the shape of the front side recess 7A and the back side recess 7B in plan view.

本実施例3の抵抗部は、図10に示すように、表側凹部7A及び裏側凹部7Bの傾斜面となる側面71,71によって形成される狭隘部である。すなわち側面71は、ワーク保持孔2の中心側から外側に向けて広がる方向に傾斜している。この結果、表側凹部7A及び裏側凹部7Bは、平面視で開放側(ワーク保持孔2の中心側)が狭くなった狭隘部を有することになり、全体では奥側が広い台形状(楔状)に形成される。   As shown in FIG. 10, the resistance portion of the third embodiment is a narrow portion formed by side surfaces 71 and 71 that are inclined surfaces of the front-side recess 7A and the back-side recess 7B. That is, the side surface 71 is inclined in a direction extending from the center side of the work holding hole 2 toward the outside. As a result, the front-side recess 7A and the back-side recess 7B have a narrowed portion with a narrow open side (center side of the work holding hole 2) in plan view, and are formed in a trapezoidal shape (wedge shape) with a wide back side as a whole. Is done.

ここで、抵抗部としては、表側凹部7A及び裏側凹部7Bに、平面視でワーク保持孔2の中心側が狭くなる狭隘部が形成されていればよいため、側面71は直線的な傾斜面に限定されるものではなく、曲線的であってもよい。例えば、表側凹部7A及び裏側凹部7Bを、平面視でT字状やY字状やフラスコ状に形成することで、ワーク保持孔2の中心側に狭隘部を設けることもできる。   Here, as the resistance portion, it is only necessary to form a narrow portion in which the center side of the work holding hole 2 is narrowed in a plan view in the front side concave portion 7A and the back side concave portion 7B. Therefore, the side surface 71 is limited to a linear inclined surface. It may be curvilinear rather than being done. For example, the narrow side portion can be provided on the center side of the workpiece holding hole 2 by forming the front side concave portion 7A and the back side concave portion 7B in a T shape, a Y shape, or a flask shape in a plan view.

そして、貫通穴部8Aは、表側凹部7Aの奥側(ワーク保持孔2の中心と反対側)の頂点部と裏側凹部7Bの奥側の頂点部とを繋ぐように、例えば平面視長円状に形成される。このため、表側凹部7A(又は裏側凹部7B)と貫通穴部8Aとが重なる位置では、キャリア基板1Cの表側から裏側(又はキャリア基板1Cの裏側から表側)に向けての窪みが欠けて貫通した穴となる。   The through-hole portion 8A is, for example, an ellipse in plan view so as to connect the apex portion on the back side (opposite side of the center of the work holding hole 2) of the front-side recess portion 7A and the apex portion on the back side of the back-side recess portion 7B. Formed. For this reason, at the position where the front side concave portion 7A (or the back side concave portion 7B) and the through hole portion 8A overlap each other, a recess from the front side to the back side of the carrier substrate 1C (or from the back side to the front side of the carrier substrate 1C) is cut and penetrated. It becomes a hole.

この貫通穴部8Aに、樹脂インサート部3Cの一部となるように合成樹脂材が充填されて穴充填部33Aが形成されると、樹脂インサート部3Cの径方向の移動を阻止する抵抗部となる。
穴充填部33Aは、キャリア基板1の厚さと同じ厚さとなるため、強い引っ掛かりとすることができる。
When the through hole 8A is filled with the synthetic resin material so as to be a part of the resin insert 3C to form the hole filling portion 33A, a resistance portion that prevents the resin insert 3C from moving in the radial direction; Become.
Since the hole filling portion 33 </ b> A has the same thickness as the carrier substrate 1, it can be a strong catch.

さらに、台形状の表側凹部7Aと裏側凹部7Bの内空に、樹脂インサート部3Cの一部となるように合成樹脂材が充填されて充填部36が形成されると、楔状の充填部36は、狭隘部においてワーク保持孔2の中心側へは移動しにくい状態となって樹脂インサート部3Cの径方向の移動を阻止する抵抗部となる。   Further, when the filling portion 36 is formed by filling the inner space of the trapezoidal front side concave portion 7A and the back side concave portion 7B with the synthetic resin material so as to become a part of the resin insert portion 3C, the wedge-shaped filling portion 36 is In the narrow portion, it becomes difficult to move to the center side of the workpiece holding hole 2 and becomes a resistance portion that prevents the resin insert portion 3C from moving in the radial direction.

樹脂インサート部3Cは、リング状に形成される円環部31と、表側凹部7A及び裏側凹部7Bの内空に形成される充填部36,・・・と、貫通穴部8Aの内空に形成される穴充填部33A,・・・とによって構成される。この円環部31と充填部36,・・・と穴充填部33A,・・・とは、合成樹脂材によって一体に成形される。   The resin insert portion 3C is formed in an annular portion 31 formed in a ring shape, a filling portion 36 formed in the inner space of the front side concave portion 7A and the rear side concave portion 7B, and an inner space of the through hole portion 8A. The hole filling portion 33A,. The annular portion 31, the filling portions 36, ... and the hole filling portions 33A, ... are integrally formed of a synthetic resin material.

このように構成された実施例3のワークキャリア10は、表裏方向にそれぞれ窪む平面視略楔形の表側凹部7Aと裏側凹部7Bとがワーク保持孔2の外縁部13の周方向に交互に設けられる。   The work carrier 10 according to the third embodiment configured as described above has a substantially wedge-shaped front-side recess 7A and a back-side recess 7B that are recessed in the front and back directions alternately in the circumferential direction of the outer edge 13 of the work holding hole 2. It is done.

この表側凹部7A及び裏側凹部7Bに設けられる平面視略楔形の充填部36,・・・によって周方向の回り止め機能及び表裏方向への抜け防止機能が発揮されるとともに、径方向の移動抑制機能が発揮されるので、貫通穴部8Aに形成される穴充填部33Aの機能に加えてキャリア基板1Cと樹脂インサート部3Cとの高い一体性を確保することができる。   The front-side recessed portion 7B and the back-side recessed portion 7B provided with a substantially wedge-shaped filling portion 36 in a plan view exhibit a circumferential anti-rotation function and an anti-removal function in the front and back directions, and a radial movement suppression function. Therefore, in addition to the function of the hole filling portion 33A formed in the through hole portion 8A, high integrity between the carrier substrate 1C and the resin insert portion 3C can be ensured.

また、狭隘部による抵抗部には、突起部や穴部による抵抗部を組み合わせることもできる。この場合も、樹脂インサート部3Cの径方向の移動を阻止する移動抑制機能を高めることができる。
なお、実施例3のこの他の構成及び作用効果については、前記実施の形態又は他の実施例と略同様であるため説明を省略する。
Moreover, the resistance part by a narrow part can be combined with the resistance part by a projection part or a hole. Also in this case, it is possible to enhance the movement suppressing function that prevents the resin insert portion 3C from moving in the radial direction.
In addition, about the other structure and effect of Example 3, since it is substantially the same as that of the said embodiment or another Example, description is abbreviate | omitted.

以上、図面を参照して、本発明の実施の形態及び実施例を詳述してきたが、具体的な構成は、この実施の形態及び実施例に限らず、本発明の要旨を逸脱しない程度の設計的変更は、本発明に含まれる。   The embodiments and examples of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to the embodiments and examples, and the gist of the present invention is not deviated. Design changes are included in the present invention.

例えば前記実施の形態及び実施例では、ワーク保持孔2が円形のワークキャリア10について説明したが、これに限定されるものではない。例えば長方形(正方形を含む)のワーク保持孔を有するワークキャリアに対しても本発明を適用することができる。要するに、長方形のワーク保持孔の内周面の周方向に交互に、表裏方向にそれぞれ窪む表側凹部と裏側凹部とを形成するとともに表側凹部及び裏側凹部に連続した貫通穴部を形成し、その内周面に沿って長方形の樹脂インサート部を設けることができる。さらに、ワーク保持孔は、円形及び長方形以外の別の形状であってもよい。   For example, in the said embodiment and Example, although the workpiece | work holding hole 2 demonstrated the circular workpiece | work carrier 10, it is not limited to this. For example, the present invention can be applied to a work carrier having a rectangular (including a square) work holding hole. In short, alternately forming in the circumferential direction of the inner peripheral surface of the rectangular work holding hole, the front side recess and the back side recess respectively recessed in the front and back directions, and forming the through-hole portion continuous to the front side recess and the back side recess, A rectangular resin insert portion can be provided along the inner peripheral surface. Furthermore, the workpiece holding hole may have another shape other than a circle and a rectangle.

また、前記実施の形態及び実施例では、貫通穴部8,8Aが表側凹部4A,4C,6A,7Aと裏側凹部4B,4D,6B,7Bとの間ごとに設けられている場合について説明したが、これに限定されるものではなく、1つ置きや2つ置きなどすべての間に設ける必要はない。   Moreover, in the said embodiment and Example, the case where the through-hole parts 8 and 8A were provided between front side recessed part 4A, 4C, 6A, 7A and back side recessed part 4B, 4D, 6B, 7B was demonstrated. However, the present invention is not limited to this, and it is not necessary to provide them between every other one or every other two.

10 ワークキャリア
1 キャリア基板
13 外縁部
2 ワーク保持孔
3 樹脂インサート部
4A 表側凹部
4B 裏側凹部
5A,5B マスキング部
1A キャリア基板
3A 樹脂インサート部
4C 表側凹部
4D 裏側凹部
41 底面
42 円柱部(突起部)
1B キャリア基板
6A 表側凹部
6B 裏側凹部
61 底面
62 円筒部(穴部)
1C キャリア基板
3C 樹脂インサート部
7A 表側凹部
7B 裏側凹部
DESCRIPTION OF SYMBOLS 10 Work carrier 1 Carrier board 13 Outer edge part 2 Work holding hole 3 Resin insert part 4A Front side recessed part 4B Back side recessed part 5A, 5B Masking part 1A Carrier board 3A Resin insert part 4C Front side recessed part 4D Back side recessed part 41 Bottom face 42 Cylindrical part (projection part)
1B Carrier substrate 6A Front side recess 6B Back side recess 61 Bottom surface 62 Cylindrical part (hole part)
1C Carrier substrate 3C Resin insert 7A Front side recess 7B Back side recess

Claims (6)

金属製のキャリア基板に形成されたワーク保持孔の内周面に沿って樹脂インサート部が設けられたワークキャリアであって、
前記ワーク保持孔の外縁部となる前記キャリア基板には、周方向に交互に、表裏方向にそれぞれ窪む表側凹部と裏側凹部とが形成されているとともに、
前記表側凹部及び裏側凹部に連続した前記表裏方向に貫通する貫通穴部が設けられ、
前記表側凹部、裏側凹部及び貫通穴部並びに前記ワーク保持孔の内周面に沿った部分に樹脂インサート部となる合成樹脂材が充填されていることを特徴とするワークキャリア。
A work carrier provided with a resin insert along the inner peripheral surface of a work holding hole formed on a metal carrier substrate,
The carrier substrate that becomes the outer edge portion of the work holding hole is formed with front side recesses and back side recesses that are recessed in the front and back directions alternately in the circumferential direction,
A through-hole portion penetrating in the front-back direction continuous to the front-side recess and the back-side recess is provided,
A work carrier in which a synthetic resin material serving as a resin insert portion is filled in a portion along the inner peripheral surface of the front side concave portion, the back side concave portion, the through hole portion, and the work holding hole.
前記表側凹部と前記裏側凹部とは、周方向に間隔を置いて設けられていることを特徴とする請求項1に記載のワークキャリア。   The work carrier according to claim 1, wherein the front-side recess and the back-side recess are provided at intervals in the circumferential direction. 前記貫通穴部は、前記表側凹部と前記裏側凹部との間ごとに設けられていることを特徴とする請求項2に記載のワークキャリア。   The work carrier according to claim 2, wherein the through-hole portion is provided between the front-side concave portion and the back-side concave portion. 前記表側凹部及び裏側凹部の底面には突起部又は穴部が設けられており、前記突起部の周囲又は前記穴部の内部には前記樹脂インサート部の一部が充填されていることを特徴とする請求項1乃至3のいずれか一項に記載のワークキャリア。   Protrusions or holes are provided on the bottom surfaces of the front and back recesses, and a part of the resin insert part is filled around the protrusions or inside the holes. The work carrier according to any one of claims 1 to 3. 前記表側凹部及び裏側凹部の前記ワーク保持孔の中心側に狭隘部が設けられていることを特徴とする請求項1乃至4のいずれか一項に記載のワークキャリア。   The work carrier according to any one of claims 1 to 4, wherein a narrow portion is provided on a center side of the work holding hole of the front side concave portion and the back side concave portion. 請求項1乃至5のいずれか一項に記載のワークキャリアの製造方法であって、
前記キャリア基板の表面及び裏面を所定の描画パターンでマスキングをする工程と、
マスキングされた前記キャリア基板にエッチング液を付着させる工程と、
前記エッチング液によって加工された前記キャリア基板に対して前記樹脂インサート部を設ける工程とを備えたことを特徴とするワークキャリアの製造方法。
A method for producing a work carrier according to any one of claims 1 to 5,
Masking the front and back surfaces of the carrier substrate with a predetermined drawing pattern;
Attaching an etchant to the masked carrier substrate;
And a step of providing the resin insert portion on the carrier substrate processed by the etching solution.
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