JP2017528564A - ブロック複合材料相容化剤を含むホットメルト接着剤組成物 - Google Patents
ブロック複合材料相容化剤を含むホットメルト接着剤組成物 Download PDFInfo
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- JP2017528564A JP2017528564A JP2017510389A JP2017510389A JP2017528564A JP 2017528564 A JP2017528564 A JP 2017528564A JP 2017510389 A JP2017510389 A JP 2017510389A JP 2017510389 A JP2017510389 A JP 2017510389A JP 2017528564 A JP2017528564 A JP 2017528564A
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- 229910052717 sulfur Inorganic materials 0.000 description 1
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- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 1
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- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
(A)1〜60重量%のブロック複合材料相容化剤であって、(i)プロピレンを含む硬質ポリマー、(ii)エチレンを含む軟質ポリマー、ならびに(iii)軟質ブロック及び硬質ブロックを有するブロックコポリマーであって、ブロックコポリマーの硬質ブロックが、ブロック複合材料相容化剤の硬質ポリマーと同一の組成を有し、ブロックコポリマーの軟質ブロックが、ブロック複合材料相容化剤の軟質ポリマーと同一の組成を有する、ブロックコポリマーを含む、ブロック複合材料相容化剤と、(B)1〜70重量%の粘着付与剤と、(C)1〜40重量%の、ワックス及び油の群から選択される少なくとも1つと、(D)任意に、エチレン系ポリマー及び/またはプロピレン系ポリマーを含む0超〜97重量%のポリマー成分と、を含むHMA組成物、を提供することによって実現され得る。
元素周期表に対する全ての参照は、CRC Press,Inc.,1990により出版され、著作権が取得された元素周期表を指す。また、族(単数または複数)に対する全ての参照は、族を番号付けするためのIUPACシステムを用いるこの元素周期表に反映される族(単数または複数)に対するものとする。反対の定めがない限り、文脈から黙示的でない限り、または当該技術分野において慣例ではない限り、全ての部及びパーセントは重量に基づき、全ての試験方法は本開示の出願日時点で最新である。米国特許慣行の目的のため、特に、合成技術、製品及び加工設計、ポリマー、触媒、定義(本開示において具体的に提供されるいかなる定義とも矛盾しない程度まで)、ならびに当該技術分野の一般知識の開示に関して、参照されるいかなる特許、特許出願、または特許公開の内容も、それらの全体が参照により組み込まれる(あるいは、その米国等価版が同様に参照により組み込まれる)ものとする。
HMA組成物中のブロック複合材料相容化剤の量は、HMA組成物の総重量に基づいて1重量%〜60重量%である。例えば、ブロック複合材料相容化剤の量は、組成物の総重量に基づいて、1重量%〜50重量%、1重量%〜40重量%、1重量%〜30重量%、3重量%〜50重量%、5重量%〜40重量%、7重量%〜35重量%、10重量%〜30重量%、20重量%〜30重量%、15重量%〜25重量%、20重量%〜25重量%、10重量%〜20重量%、及び/または5重量%〜15重量%であり得る。例示的な実施形態において、HMA組成物中のプロピレン系ポリマー及び/またはエチレン系ポリマー対ブロック複合材料相容化剤の総量の比率は、95:5〜60:40であり得る。さらなる例示的な実施形態において、HMA組成物中のプロピレン系ポリマー及び/またはエチレン系ポリマー対ブロック複合材料相容化剤の総量の比率は、95:5〜40:60(例えば、80:20〜、75:25〜、50:50〜、及び/または45:55〜)であり得る。
エチレン系ポリマーは、HMA組成物中の任意のポリマー成分の全体または一部分を形成する。存在する場合、エチレン系ポリマーは、ホットメルト接着剤組成物の総重量に基づいて、8重量%〜97重量%の量でホットメルト接着剤組成物中に存在し得る。組成物が、粘着付与剤、ワックス、及び/または油に対して50重量%を超える合計総重量を含むとき、エチレン系ポリマーの量は、8重量%〜97重量%の範囲の下端になるだろう。エチレン系ポリマーは、例えば、エチレン系ポリマーの総重量に基づいて、少なくとも50重量%のエチレン含有量を有し得る。例示的な実施形態において、エチレン系ポリマーは、組成物においてプロピレン系ポリマーとブレンドされ得、他の実施形態において、プロピレン系ポリマーは除外され得る。
プロピレン系ポリマーは、HMA組成物中の任意のポリマー成分の全体または一部分を形成する。存在する場合、プロピレン系ポリマーは、ホットメルト接着剤組成物の総重量に基づいて、8重量%〜97重量%の量でホットメルト接着剤組成物中に存在し得る。組成物が、粘着付与剤、ワックス、及び/または油に対して50重量%を超える合計総重量を含み、エチレン系ポリマーの量を含むとき、プロピレン系ポリマーの量は、8重量%〜97重量%の範囲の下端になるだろう。プロピレン系ポリマーは、プロピレン系ポリマーの総重量(例えば、10重量%未満)に基づいて、例えば、20重量%未満のエチレン含有量を有し得る。例示的な実施形態において、プロピレン系ポリマーは、組成物においてエチレン系ポリマーとブレンドされ得る。
HMA組成物は、任意に、粘着付与剤を含み得る。粘着付与剤の量は、1重量%〜70重量%(例えば、5重量%〜60重量%、10重量%〜50重量%、15重量%〜40重量%など)である。例えば、HMA組成物中の粘着付与剤の量は、HMA組成物の総重量に基づいて、0超、または1重量%、または5重量%、または10重量%、または15重量%、または20重量%、または25重量%、または30重量%〜35重量%、または40重量%、または45重量%、または50重量%、または55重量%、または60重量%、または65重量%、または最大70重量%までである。
HMA組成物は、任意に、ワックス及び油(すなわち、ワックス及び/または油)の群から選択される少なくとも1つを含む。ワックス及び/または油の量は、1重量%〜40重量%(例えば、1重量%〜30重量%、3重量%〜25重量%、5重量%〜20重量%など)である。例えば、ワックス及び/または油の量は、HMA組成物の総重量に基づいて、0超、または1重量%、または5重量%、または10重量%、または15重量%、または20重量%、または25重量%、または30重量%、または最大40重量%までである。
HMA組成物は、任意に、(粘着付与剤、ワックス、及び油とは異なり、別個である)1つ以上の添加剤及び/または充填剤を含み得る。添加剤の非限定的な例としては、可塑剤、熱安定剤、光安定剤(例えば、UV光安定剤及び吸収剤)、光学的増白剤、帯電防止剤、潤滑剤、酸化防止剤、触媒、レオロジー変性剤、殺生物剤、腐食防止剤、脱水剤、有機溶媒、着色剤(例えば、顔料及び染料)、界面活性剤、アンチブロック剤、造核剤、難燃剤、ならびにこれらの組み合わせが挙げられる。充填剤の非限定的な例としては、ヒュームドシリカ、沈降性シリカ、タルク、炭酸カルシウム、カーボンブラック、アルミノシリケート、粘土、ゼオライト、セラミックス、雲母、二酸化チタン、及びこれらの組み合わせが挙げられる。添加剤及び/または充填剤の種類及び量は、HMA組成物の製造、保管、使用、及び/または経済性を最大化するように選択される。造核剤の非限定的な例としては、3:2,4−ジ−p−メチル−ジベンジリデンソルビトールが挙げられる。
ホットメルト接着剤(HMA)組成物は、少なくともブロック複合材料相容化剤を含む。ブロック複合材料相容化剤は、HMA組成物の総重量に基づいて1重量%〜60重量%の量で存在する。HMA組成物は、HMA組成物の総重量に基づいて1〜70重量%の少なくとも1つの粘着付与剤を含み得る。例えば、(含まれる場合)粘着付与剤の量は、HMA組成物の総重量に基づいて、5重量%〜60重量%、10重量%〜50重量%、20重量%〜40重量%、及び/または30重量%〜40重量%であり得る。例示的な実施形態において、HMA組成物は、30重量%〜40重量%の粘着付与剤を含む。HMA組成物は、1〜40重量%のワックス及び/または油をさらに含み得る(すなわち、ワックス及び/または油の合計重量は、0〜40重量%である、など)。例えば、(含まれる場合)ワックス及び/または油の量は、HMA組成物の総重量に基づいて、5重量%〜40重量%、10重量%〜35重量%、15重量%〜30重量%、及び/または20重量%〜30重量%であり得る。例示的な一実施形態において、HMA組成物は、10重量%〜35重量%のワックスを含む。HMA組成物は、0重量%〜5重量%の酸化防止剤などの他の添加剤を含み得る。例えば、HMA組成物は、0.1重量%〜2重量%の酸化防止剤を含み得る。HMA組成物はまた、エチレン系ポリマー及び/またはプロピレン系ポリマーを含む0超〜97重量%のポリマー成分を含み得る。例えば、エチレン系ポリマー及び/またはプロピレン系ポリマーの量は、1重量%〜90重量%、5重量%〜80重量%、10重量%〜70重量%、15重量%〜60重量%、20重量%〜55重量%、25重量%〜50重量%、及び/または30重量%〜45重量%であり得る。
密度を、ASTM D−792に従って測定する。結果は、1立方センチメートル当たりガンマ(g)、またはg/ccで報告される。
(1)加熱速度に従って、溶出中の等温ステップのそれぞれについて溶出温度を外挿する。
(2)遅延体積を計算する。IR測定チャネルクロマトグラム(y軸)に対応する温度(x軸)を移動させて、Eicosaneピーク最大値(y軸)が30.0℃での溶出温度と一致するようにする。遅延体積を、温度差(30℃−Eicosaneピーク最大値の実際の溶出温度)をこの方法の加熱速度で除し、次いで溶出流量を乗じて算出する。
(3)この同一の遅延体積調節によって記録された溶出温度を調節する。
(4)加熱速度を直線スケーリングして、観察されたHDPE基準が150.0℃の溶出ピーク最大温度を有する一方で、Eicosane溶出ピーク最大温度が30.0℃にとどまるようにする。
(5)ポリプロピレンのピーク温度は119.3〜120.2℃の範囲内で観察され、これは較正法の検証である。
バイアルを160℃で2時間、穏やかに振盪することによって、約30mgを8mLのデカン中に溶解させる。デカンは、ラジカルスカベンジャーとして400ppmのBHT(2,6−ジ−tert−ブチル−4−メチルフェノール)を含有する。次いで、試料バイアルを、注入のため、GPCV2000のオートサンプラーに移動させる。オートサンプラー、注入器、Hypercarbカラム及びPLgelカラムの両方、10口VICI弁、ならびにLS検出器及びIR5の両方の温度を、分離を通して140℃に維持する。
0〜10分まで、100%デカン/0%TCB、
10〜651分まで、TCBは、0%TCBから80%TCBまで直線的に増加する。
651分間の未加工のクロマトグラムをまず展開して、217SECクロマトグラムをもたらす。各クロマトグラムは、2D溶出体積の単位で0〜7.53mLである。次いで、積分限界を設定し、SECクロマトグラムは、スパイク除去、ベースライン補正、及び平滑化を受ける。このプロセスは、従来のSECにおける複数SECクロマトグラムのバッチ分析と同様である。ピークの左側(積分上限)及び右側(積分下限)の両方が0としてベースラインにあることを確実にするために、全てのSECクロマトグラムの合計を目視検査する。さもなければ、積分限界を調節して、プロセスを反復する。
wpp=ポリマー中のPPの重量分率
wPE=ポリマー中のPEの重量分率
C3重量%PP=PP成分またはブロック中のプロピレンの重量パーセント
C3重量%PE=PE成分またはブロック中のプロピレンの重量パーセント
wPP=全ポリマー中に存在するPPの重量分率
C3重量%PP=PP成分またはブロック中のプロピレンの重量パーセント
C3重量%PE=PE成分またはブロック中のプロピレンの重量パーセント
w単離されたPP=HTLCから単離されたPPの重量分率
wPE−画分=ジブロック及び未結合のPEを含有する、HTLCから分離されたPEの重量画分
C3重量%PP=PP中のプロピレンの重量%、これはまたPPブロック中及び未結合のPP中に存在するのと同一の量のプロピレンでもある
C3重量%PE−画分=HTLCによって分離されたPE−画分中のプロピレンの重量%
C3重量%全体=全ポリマー中の全体的プロピレン重量%
C3重量%PE−画分=HTLCによって分離されたPE−画分中のプロピレンの重量%(方程式4)
C3重量%PP=(すでに定義した)PP成分またはブロック中のプロピレンの重量%
C3重量%PE=(すでに定義した)PE成分またはブロック中のプロピレンの重量%
wPP−ジブロック=HTLCによってPE画分で分離されたジブロック中のPPの重量分率
wPP−ジブロック=HTLCによってPE−画分で分離されたジブロック中のPPの重量分率(方程式6)
wPP=ポリマー中のPPの重量分率
wPE−画分=ジブロック及び未結合のPEを含有する、HTLCから分離されたPEの重量分率(方程式5)
BCCの試料を、連続して接続された2つの連続撹拌槽反応器(CSTR)を用いて調製する。第1の反応器は、体積において約12ガロンであり、一方で第2の反応器は、約26ガロンである。各反応器は、液圧的に満たされ、定常状態条件で動作するように設定されている。モノマー、溶媒、触媒、共触媒−1、共触媒−2、及びCSA1は、表1に概要を述べるプロセス条件に従って、第1の反応器へと流動する。次いで、第1の反応器の内容物が、連続して第2の反応器へと流動する。追加の触媒、共触媒−1、及び共触媒−2が、第2の反応器に添加される。
本開示の例示的な実施形態に従って、プロピレン系ポリマーを含むポリマー成分の試料を調製した。
ホットメルト接着剤組成物を、上記の方法に従って調製した。上記に論じるBCCの試料及びプロピレン系ポリマーに加えて、ホットメルト接着剤組成物を生成するために使用された他の材料を、以下の表6に提供する。
Claims (17)
- ホットメルト接着剤組成物であって、
(A)1〜60重量%のブロック複合材料相容化剤であって、
(i)プロピレンを含む硬質ポリマー、
(ii)エチレンを含む軟質ポリマー、ならびに
(iii)軟質ブロック及び硬質ブロックを有するブロックコポリマーであって、前記ブロックコポリマーの前記硬質ブロックが、前記ブロック複合材料相容化剤の前記硬質ポリマーと同一の組成を有し、前記ブロックコポリマーの前記軟質ブロックが、前記ブロック複合材料相容化剤の前記軟質ポリマーと同一の組成を有する、ブロックコポリマーを含む、ブロック複合材料相容化剤と、
(B)1〜70重量%の粘着付与剤と、
(C)1〜40重量%の、ワックス及び油の群から選択される少なくとも1つと、
(D)任意に、エチレン系ポリマー及び/またはプロピレン系ポリマーを含む0超〜97重量%のポリマー成分と、を含む、ホットメルト接着剤組成物。 - 前記組成物が、0.86g/cc〜0.885g/ccの密度、5g/10分〜3,000g/10分のメルトインデックス(I2)、及び50,000センチポアズ(cP)未満のBrookfield粘度を有する前記エチレン系ポリマーを含む、請求項1に記載のホットメルト接着剤組成物。
- 前記組成物が、0.85g/cc〜0.90g/ccの密度及び50,000cP未満のBrookfield粘度を有する前記プロピレン系ポリマーを含む、請求項1に記載のホットメルト接着剤組成物。
- 前記組成物が、0.86g/cc〜0.885g/ccの密度、5g/10分〜3,000g/10分のメルトインデックス(I2)、及び50,000センチポアズ(cP)未満のBrookfield粘度を有する前記エチレン系ポリマーを含み、
前記組成物が、0.85g/cc〜0.90g/ccの密度及び50,000cP未満のBrookfield粘度を有する前記プロピレン系ポリマーを含む、請求項1に記載のホットメルト接着剤組成物。 - 前記組成物が、前記プロピレン系ポリマーを除外し、0.86g/cc〜0.885g/ccの密度、5g/10分〜3,000g/10分のメルトインデックス(I2)、及び50,000センチポアズ(cP)未満のBrookfield粘度を有する前記エチレン系ポリマーを含む、請求項1に記載のホットメルト接着剤組成物。
- 前記ブロックコポリマーの前記軟質ブロックが、50重量%〜84重量%のエチレンに由来する単位を含み、残りがプロピレンに由来する、請求項1に記載のホットメルト接着剤組成物。
- 前記ブロックコポリマーの前記硬質ブロックが、0重量%〜20重量%のエチレンに由来する単位を含み、残りがプロピレンに由来する、請求項6に記載のホットメルト接着剤組成物。
- 前記ブロック複合材料相容化剤が、1超〜20未満の微細構造指数を有する、請求項1に記載のホットメルト接着剤組成物。
- 前記ブロック複合材料相容化剤が、0超かつ1.0未満のブロック複合材料指数を有する、請求項1に記載のホットメルト接着剤組成物。
- 前記ブロック複合材料相容化剤が、0超かつ1.0未満の修正されたブロック複合材料指数を有する、請求項1に記載のホットメルト接着剤組成物。
- 1〜5重量%の酸化防止剤をさらに含む、請求項1に記載のホットメルト接着剤組成物。
- 前記ブロック複合材料相容化剤が、300g/10分〜700g/10分のメルトインデックス(I2)を有する、請求項1に記載のホットメルト接着剤組成物。
- プロピレン系ポリマーとエチレン系ワックスとをさらに含む、請求項1に記載のホットメルト接着剤組成物。
- 前記組成物が、50℃〜70℃の剥離接着破壊温度を有する、請求項1に記載のホットメルト接着剤組成物。
- 前記組成物が、−40℃〜60℃の温度で60%を超える繊維引裂を有する、請求項1に記載のホットメルト接着剤組成物。
- 前記組成物が、3秒以下のセットタイムを有する、請求項1に記載のホットメルト接着剤組成物。
- 基材と、
前記基材の少なくとも1つの表面上に、請求項1に記載のホットメルト接着剤組成物と、を備える、物品。
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BR112017003445B1 (pt) | 2022-06-07 |
JP6669724B2 (ja) | 2020-03-18 |
EP3183312A1 (en) | 2017-06-28 |
WO2016028970A1 (en) | 2016-02-25 |
EP3183312B1 (en) | 2020-01-15 |
AU2015305415B2 (en) | 2019-08-01 |
CN107109170B (zh) | 2020-01-17 |
KR102380002B1 (ko) | 2022-03-29 |
KR20170047289A (ko) | 2017-05-04 |
US10155889B2 (en) | 2018-12-18 |
BR112017003445A2 (pt) | 2017-11-28 |
CN107109170A (zh) | 2017-08-29 |
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US20170240784A1 (en) | 2017-08-24 |
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