JP2017057325A - ベンゼン環を有する内部エポキシ化合物および熱硬化性組成物 - Google Patents
ベンゼン環を有する内部エポキシ化合物および熱硬化性組成物 Download PDFInfo
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- JP2017057325A JP2017057325A JP2015184521A JP2015184521A JP2017057325A JP 2017057325 A JP2017057325 A JP 2017057325A JP 2015184521 A JP2015184521 A JP 2015184521A JP 2015184521 A JP2015184521 A JP 2015184521A JP 2017057325 A JP2017057325 A JP 2017057325A
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- Prior art keywords
- acid
- epoxy compound
- group
- compound
- thermosetting composition
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 32
- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 21
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 title description 7
- 239000002253 acid Substances 0.000 claims abstract description 35
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 18
- 150000008065 acid anhydrides Chemical class 0.000 claims abstract description 17
- 229920005989 resin Polymers 0.000 claims abstract description 15
- 239000011347 resin Substances 0.000 claims abstract description 15
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 22
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000003860 storage Methods 0.000 abstract description 12
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- -1 hydrogen compound Chemical class 0.000 description 17
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- 238000005160 1H NMR spectroscopy Methods 0.000 description 9
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
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- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 4
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- 239000000853 adhesive Substances 0.000 description 3
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- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 3
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- 238000002156 mixing Methods 0.000 description 3
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- 239000008096 xylene Substances 0.000 description 3
- IQVLXQGNLCPZCL-UHFFFAOYSA-N (2,5-dioxopyrrolidin-1-yl) 2,6-bis[(2-methylpropan-2-yl)oxycarbonylamino]hexanoate Chemical compound CC(C)(C)OC(=O)NCCCCC(NC(=O)OC(C)(C)C)C(=O)ON1C(=O)CCC1=O IQVLXQGNLCPZCL-UHFFFAOYSA-N 0.000 description 2
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- XKBGEWXEAPTVCK-UHFFFAOYSA-M methyltrioctylammonium chloride Chemical compound [Cl-].CCCCCCCC[N+](C)(CCCCCCCC)CCCCCCCC XKBGEWXEAPTVCK-UHFFFAOYSA-M 0.000 description 1
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- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
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- 229910052698 phosphorus Inorganic materials 0.000 description 1
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- LVDAGIFABMFXSJ-UHFFFAOYSA-N propyl 2-butoxyacetate Chemical compound CCCCOCC(=O)OCCC LVDAGIFABMFXSJ-UHFFFAOYSA-N 0.000 description 1
- ADOFEJQZDCWAIL-UHFFFAOYSA-N propyl 2-ethoxyacetate Chemical compound CCCOC(=O)COCC ADOFEJQZDCWAIL-UHFFFAOYSA-N 0.000 description 1
- GXKPKHWZTLSCIB-UHFFFAOYSA-N propyl 2-ethoxypropanoate Chemical compound CCCOC(=O)C(C)OCC GXKPKHWZTLSCIB-UHFFFAOYSA-N 0.000 description 1
- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
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- CYIRLFJPTCUCJB-UHFFFAOYSA-N propyl 2-methoxypropanoate Chemical compound CCCOC(=O)C(C)OC CYIRLFJPTCUCJB-UHFFFAOYSA-N 0.000 description 1
- BMVTVMIDGMNRRR-UHFFFAOYSA-N propyl 2-propoxyacetate Chemical compound CCCOCC(=O)OCCC BMVTVMIDGMNRRR-UHFFFAOYSA-N 0.000 description 1
- HJIYVZIALQOKQI-UHFFFAOYSA-N propyl 3-butoxypropanoate Chemical compound CCCCOCCC(=O)OCCC HJIYVZIALQOKQI-UHFFFAOYSA-N 0.000 description 1
- IYVPXMGWHZBPIR-UHFFFAOYSA-N propyl 3-ethoxypropanoate Chemical compound CCCOC(=O)CCOCC IYVPXMGWHZBPIR-UHFFFAOYSA-N 0.000 description 1
- KNCDNPMGXGIVOM-UHFFFAOYSA-N propyl 3-hydroxypropanoate Chemical compound CCCOC(=O)CCO KNCDNPMGXGIVOM-UHFFFAOYSA-N 0.000 description 1
- JCMFJIHDWDKYIL-UHFFFAOYSA-N propyl 3-methoxypropanoate Chemical compound CCCOC(=O)CCOC JCMFJIHDWDKYIL-UHFFFAOYSA-N 0.000 description 1
- YTUFRRBSSNRYID-UHFFFAOYSA-N propyl 3-propoxypropanoate Chemical compound CCCOCCC(=O)OCCC YTUFRRBSSNRYID-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
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- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
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- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
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- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
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- 238000007493 shaping process Methods 0.000 description 1
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- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
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- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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- 239000010937 tungsten Substances 0.000 description 1
- JABYJIQOLGWMQW-UHFFFAOYSA-N undec-4-ene Chemical compound CCCCCCC=CCCC JABYJIQOLGWMQW-UHFFFAOYSA-N 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
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- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- Epoxy Resins (AREA)
Abstract
Description
一般式(1)
nは3〜6の整数を表す。)
攪拌機、温度計、ガス導入管を備えた反応容器に、1,3,5−トリカルボン酸10.5部、アセトン200部、1−メチルイミダゾール26.3部を仕込み、氷冷下で攪拌した。p−トルエンスルホニルクロリド30.5部を30分かけて加えた。30分攪拌後、クロチルアルコール12.6部を30分かけて滴下した。氷浴から外して室温で2時間反応させ、1H−NMRで反応が完結しているのを確認した。反応溶液を分液漏斗に移し、酢酸エチルおよび10%塩酸を加えて分相した。有機層をさらに飽和炭酸水素ナトリウム水溶液、飽和食塩水で洗後し、硫酸マグネシウムで乾燥後、エバポレーターで溶媒を留去し、反応中間体(1−1)を10.9部得た。
攪拌機、温度計を備えた反応容器に、上記中間体(1−1)10.9部、炭酸水素ナトリウム65.9部、アセトン130部、水120部を仕込み、室温で攪拌した。ここにオキソン(ペルオキシ硫酸カリウム複塩)88.5部を4分割して1時間ごとに加えた。室温で一晩反応させ、1H−NMRで反応が完結しているのを確認した。反応溶液を分液漏斗に移し、水を加えて酢酸エチルで抽出した。水で洗浄し、硫酸マグネシウムで乾燥後、エバポレーターで溶媒を留去し、化合物(1)を7.3部得た。得られた化合物(1)は、1H−NMRで構造を確認した。化合物(1)の1H−NMRチャートを図1に示す。
jER828(ビスフェノールA型エポキシ樹脂)・・・三菱化学社製
jER630(N,N−ジグリシジル−4−グリシジルオキシアニリン)・・・三菱化学社製
MHHPA(メチルヘキサヒドロ無水フタル酸)・・・新日本理化社製,リカシッドMH700
THPA(テトラヒドロ無水フタル酸)・・・新日本理化社製,リカシッドTH
SG−700AS(酸価含有アクリル樹脂)・・・ナガセケムテックス社製(酸価:34mgKOH/g)
BDMA(N,N−ベンジルジメチルアミン)・・・和光純薬社製
表2に示す配合例の樹脂組成物に2−ブタノンを加えて固形分率80%の溶液を調製し、硬化性材料を得た。PETフィルム上に、10ミルのアプリケーターを用いて塗工し、120℃で10分乾燥させて樹脂組成物層を形成した。次に、200℃のオーブンで30分加熱して硬化させた。
120℃10分乾燥させて得た樹脂組成物、又は、さらに200℃30分加熱して得た硬化物の重量を測定した後(重量1)、金属メッシュと金属メッシュの間に挟むことで硬化物同士が重ならないようにし、メチルエチルケトン(MEK)中で3時間還流した。さらに80℃−30分乾燥し、硬化物の重量を測定した(重量2)。下記式よりゲル分率を求め、2段階評価した。
ゲル分率(%)={1−(重量1−重量2)/重量1}}×100
○:ゲル分率が90%以上
△:ゲル分率が30%以上〜90%未満
×:ゲル分率が30%未満
ゲル分率測定の結果を基に、熱応答性を2段階で評価した。
○:120℃10分におけるゲル分率が30%未満、かつ、200℃30分におけるゲル分率が90%以上
×:120℃10分におけるゲル分率が30%以上、かつ、200℃30分におけるゲル分率が90%以上
調製した硬化性材料を60℃で5日間保存した後の、硬化性材料の状態を目視で観察した。
○:変化無し
×:増粘あるいはゲル化
また、本発明の組成物が硬化することにより得られる硬化物の用途としては、レンズ、プリズム、導波路、基板などの光学部品、積層材、複合材、電子部品の材料としての使用が例示される。
特に、得られた硬化物の透明性、高屈折性などの特性を生かし、レンズ、導波路などの光学部品、およびそれらの接着剤、封止剤などに用いることもできる。
Claims (6)
- Xが炭素数1〜10の1価の脂肪族炭化水素基であることを特徴とする請求項1記載の内部エポキシ化合物。
- 請求項1または2記載の内部エポキシ化合物と、ポリカルボン酸又は酸無水物系硬化剤とを含む熱硬化性組成物。
- 請求項1または2記載の内部エポキシ化合物以外のエポキシ化合物をさらに含む、請求項3に記載の熱硬化性組成物。
- 組成物中のエポキシ基と、ポリカルボン酸樹脂又は酸無水物系硬化剤のカルボニル基とのモル比が1:0.4〜1:1.5である請求項3または4記載の熱硬化性組成物。
- 請求項3〜5いずれか記載の熱硬化性組成物を硬化して得られる硬化物。
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2761870A (en) * | 1954-09-22 | 1956-09-04 | Shell Dev | Epoxy esters of polycarboxylic acids |
JPS5141800A (en) * | 1974-08-12 | 1976-04-08 | Aerojet General Co | Ehokishikayujushi oyobi ruijibutsu |
JPS5236133A (en) * | 1975-09-18 | 1977-03-19 | Dainippon Ink & Chem Inc | Resin compositions for powder coating compounds |
JPS5357237A (en) * | 1976-11-05 | 1978-05-24 | Ricoh Co Ltd | Adhesive composition |
US6602924B1 (en) * | 2002-04-23 | 2003-08-05 | Jin-Chih Chiang | Foamed gypsum compositions |
US20070129510A1 (en) * | 2005-12-06 | 2007-06-07 | Acushnet Company | Golf ball layer compositions formed from oxirane functional endcapped polymers |
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2015
- 2015-09-17 JP JP2015184521A patent/JP6520603B2/ja active Active
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US2761870A (en) * | 1954-09-22 | 1956-09-04 | Shell Dev | Epoxy esters of polycarboxylic acids |
JPS5141800A (en) * | 1974-08-12 | 1976-04-08 | Aerojet General Co | Ehokishikayujushi oyobi ruijibutsu |
JPS5236133A (en) * | 1975-09-18 | 1977-03-19 | Dainippon Ink & Chem Inc | Resin compositions for powder coating compounds |
JPS5357237A (en) * | 1976-11-05 | 1978-05-24 | Ricoh Co Ltd | Adhesive composition |
US6602924B1 (en) * | 2002-04-23 | 2003-08-05 | Jin-Chih Chiang | Foamed gypsum compositions |
US20070129510A1 (en) * | 2005-12-06 | 2007-06-07 | Acushnet Company | Golf ball layer compositions formed from oxirane functional endcapped polymers |
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