JP2016516914A - 短い個別化靭皮繊維の不織布およびそれによって作られる製品 - Google Patents
短い個別化靭皮繊維の不織布およびそれによって作られる製品 Download PDFInfo
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- JP2016516914A JP2016516914A JP2016500845A JP2016500845A JP2016516914A JP 2016516914 A JP2016516914 A JP 2016516914A JP 2016500845 A JP2016500845 A JP 2016500845A JP 2016500845 A JP2016500845 A JP 2016500845A JP 2016516914 A JP2016516914 A JP 2016516914A
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- GTQFPPIXGLYKCZ-UHFFFAOYSA-L zinc chlorate Chemical compound [Zn+2].[O-]Cl(=O)=O.[O-]Cl(=O)=O GTQFPPIXGLYKCZ-UHFFFAOYSA-L 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- TUDPEWOTGHYZBQ-UHFFFAOYSA-L zinc;dibromate Chemical compound [Zn+2].[O-]Br(=O)=O.[O-]Br(=O)=O TUDPEWOTGHYZBQ-UHFFFAOYSA-L 0.000 description 1
- MBBWTVUFIXOUBE-UHFFFAOYSA-L zinc;dicarbamodithioate Chemical compound [Zn+2].NC([S-])=S.NC([S-])=S MBBWTVUFIXOUBE-UHFFFAOYSA-L 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 1
Classifications
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- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
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- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
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- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
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- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
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- B32B2307/00—Properties of the layers or laminate
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B32B2555/02—Diapers or napkins
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
- Y10T442/627—Strand or fiber material is specified as non-linear [e.g., crimped, coiled, etc.]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本出願は、2013年3月15日に出願された米国仮特許出願第61/793,448号明細書の利益を請求するものであり、これらはその全体がここに組み込まれている。
a.少なくとも1つのメルトブローフィラメントの流れの提供;
b.ペクチンを略含まず略個別化された靭皮繊維を含む少なくとも1つの流れの提供;
c.靭皮繊維を含む少なくとも1つの流れおよび少なくとも1つのメルトブローフィラメントの流れの、合成物の流れへの変換;
d.合成物の流れの、メルトブローフィラメントおよび靭皮繊維のマトリクスとしての形成面上への配置であって、形成面は三次元房共同形成不織布を作成する任意に形作られた表面である配置;
e.形成面上のマトリクスへの圧力差の任意の印加による、突出の配列および形作られた形成面が存在する場合は形作られた形成面に対応する領域を有する不織布の形成;
f.形成面からの不織布の分離;および
g.パターンを有するエンボスロールの通過による、任意の見た目が良いパターンのエンボス加工。
1.メルトブローフィラメントの第1の流れの提供;
2.メルトブローフィラメントの第2の流れの提供;
3.メルトブローフィラメントの第1の流れおよびメルトブローフィラメントの第2の流れを交差の関係で集中させることにおる衝突領域の形成;
4.ペクチンを略含まず略個別化された靭皮繊維を含む流れの、衝突領域またはその近傍でのメルトブローフィラメントの第1の流れと第2の流れとの間への導入による合成物の流れの形成;
5.合成物の流れの、メルトブローフィラメントおよび靭皮繊維のマトリクスとしての形成面上への配置であって、形成面は三次元房共同形成不織布を作成する任意に形作られた表面である配置;
6.形成面上のマトリクスへの圧力差の任意の印加による、突出の配列および形作られた形成面が存在する場合は形作られた形成面に対応する領域を有する不織布の形成;
7.形成面からの不織布の分離;および8.パターンを有するエンボスロールの通過による、任意の見た目が良いパターンのエンボス加工。
約30mgの繊維を、塩酸でpH4.5に調節された800μLの100mMクエン酸ナトリウム緩衝剤中の、20μLのアスペルギルス・ニガーからのノボザイムペクチナーゼ(50倍希釈)に暴露する。溶液を40℃で1時間加熱する。加熱後、50μLの液体溶液を取り除き、1mLの10mM水酸化ナトリウムに加える。溶液に、4−ヒドロキシ−ベンゾヒドラジドの0.5%溶液(0.5M塩酸中の5%溶液として調製され0.5M水酸化ナトリウムでの希釈によって0.5%溶液とする)の3.0mLのアリコートを加え、沸騰水中で5分間加熱する。冷却後、混合物の吸光度を410nmにおいて測定する。
ガラクツロン酸の標準は水の中で調製され、これらの50μLの溶液を10mM水酸化ナトリウムの1mLアリクォートに加える。前記と同じ方式で還元糖の比色分析を続いて行う。
Claims (32)
- ペクチンを略含まず、平均長さが6ミリメートル(mm)より小さい個別化繊維からなる不織布。
- 前記靭皮繊維は、亜麻、麻、ツナソ、苧麻、イラクサ、レダマ、ケナフ植物、あるいはこれらの任意の組み合わせから抽出された繊維である、請求項1に記載の不織布。
- 前記靭皮繊維は、前記ペクチンを略含まない繊維が抽出された天然繊維のペクチン成分を重量で10%未満有する、請求項1に記載の不織布。
- 前記靭皮繊維は、前記ペクチンを略含まない繊維が抽出された天然繊維のペクチン成分を重量で15%未満有する、請求項1に記載の不織布。
- 前記靭皮繊維は、前記ペクチンを略含まない繊維が抽出された天然繊維のペクチン成分を重量で20%未満有する、請求項1に記載の不織布。
- 前記靭皮繊維は、平均長さがで少なくとも約4mmである、請求項1に記載の不織布。
- 捲縮した、あるいは直線状の短繊維をさらに含む、請求項1に記載の不織布。
- 捲縮した、あるいは直線状の人造セルロース繊維、熱可塑性繊維、またはそれらの組み合わせをさらに含む、請求項1に記載の不織布。
- パルプ繊維をさらに含む、請求項1に記載の不織布。
- 短繊維およびパルプ繊維をさらに含む、請求項1に記載の不織布。
- 前記不織布は、ウェットタイプのワイプ用品、ドライタイプのワイプ用品、含浸ワイプ用品、吸着剤、医療用消耗品、個人防護布製品、車両用の防護カバー、パーソナルケア製品、流体濾過製品、家屋建具、断熱製品、防音製品、農業用製品、修景用製品、またはジオテキスタイル用製品である、請求項1に記載の不織布。
- 前記不織布は、乳児用ワイプ用品、化粧品ワイプ用品、会陰部ワイプ用品、使い捨て手ぬぐい、台所ワイプ用品、風呂ワイプ用品、硬表面ワイプ用品、ガラスワイプ用品、鏡ワイプ用品、皮革ワイプ用品、エレクトロニクスワイプ用品、レンズワイプ用品、つや出しワイプ用品、医療用洗浄ワイプ用品、消毒ワイプ用品、外科用ドレープ、外科用ガウン、創傷治療製品、防護カバーオール、袖防護具、おむつ、女性生理用品、看護パッド、エアフィルタ、水フィルタ、オイルフィルタ、または家具下地である、請求項1に記載の不織布。
- 請求項1に記載の不織布の作成方法であって、
天然繊維を化学的に処理しペクチンを略除くことによる略個別化された靭皮繊維の形成、
略個別化された靭皮繊維の任意配置繊維織物の形成、および
任意配置繊維織物の結合による不織布の形成、からなる方法。 - 熱可塑性繊維の個別化繊維への添加、および不織布の熱結合をさらに含む、請求項13に記載の方法。
- 前記結合は水流交絡である、請求項13に記載の方法。
- 前記任意配置繊維織物はエアレイド形成工程を用いて形成される、請求項13に記載の方法。
- 前記任意配置繊維織物は共同形成工程を用いて形成される、請求項13に記載の方法。
- エンボス加工によるパターンの提供をさらに含む、請求項13に記載の方法。
- 前記任意配置繊維織物はベルトクレープ工程において形成される、請求項13に記載の方法。
- 前記任意配置繊維織物は湿潤敷設工程において形成される、請求項13に記載の方法。
- 前記任意配置繊維織物が接着剤を用いて結合される、請求項13に記載の方法。
- 請求項1に記載の不織布、フィルム、および不織布とフィルムとの間に配設される接着剤からなる積層物。
- 前記フィルムは、ポリエチレン高分子、ポリエチレン共重合体、ポリプロピレン高分子、ポリプロピレン共重合体、ポリウレタン高分子、ポリウレタン共重合体、またはブタジエンスチレン共重合体からなる、請求項22に記載の積層物。
- 前記フィルムは直鎖状低密度ポリエチレンからなる、請求項22に記載の積層物。
- 前記接着剤は、噴霧可能なラテックス、ポリアルファオレフィン、またはエチレン酢酸ビニルである、請求項22に記載の積層物。
- 前記フィルムは通気性フィルムである、請求項22に記載の積層物。
- 請求項22に記載の積層物の作成方法であって、
ペクチンによって束になっている天然繊維を化学的に処理しペクチンを略除くことによる略個別化された靭皮繊維の形成、
略個別化された靭皮繊維からなる任意配置繊維織物の形成、
任意配置繊維織物の結合による、支持面を有する不織布の形成、
不織布の支持面またはフィルムへの接着剤の配設、
不織布の支持面上へのフィルムの配設、および
挟持による積層物の形成、からなる方法。 - 前記フィルムは、ポリエチレン高分子、ポリエチレン共重合体、ポリプロピレン高分子、ポリプロピレン共重合体、ポリウレタン高分子、ポリウレタン共重合体、またはブタジエンスチレン共重合体からなる、請求項27に記載の方法。
- 前記フィルムは直鎖状低密度ポリエチレンからなる、請求項27に記載の方法。
- 前記接着剤は、噴霧可能なラテックス、ポリアルファオレフィン、またはエチレン酢酸ビニルである、請求項27に記載の方法。
- 第1の不織布、および第1の不織布に結合される別の不織布からなる積層物であって、第1の不織布は請求項1に記載の不織布であり、別の不織布は第2の不織布または織布のうち少なくとも1つであり、第2の不織布は任意で追加の請求項1に記載の不織布である積層物。
- 前記別の不織布は、接着剤によって前記第1の不織布と結合される、請求項31に記載の積層物。
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EP2971313A1 (en) | 2016-01-20 |
JP6428758B2 (ja) | 2018-11-28 |
WO2014149999A1 (en) | 2014-09-25 |
AU2014237612A1 (en) | 2015-11-05 |
EP2971313A4 (en) | 2016-09-14 |
AU2014237612A8 (en) | 2017-11-16 |
TWI622682B (zh) | 2018-05-01 |
KR20150131283A (ko) | 2015-11-24 |
US10519579B2 (en) | 2019-12-31 |
TW201443307A (zh) | 2014-11-16 |
CA2905735A1 (en) | 2014-09-25 |
IL241106B (en) | 2019-05-30 |
CA2905735C (en) | 2022-06-21 |
US20140273704A1 (en) | 2014-09-18 |
BR112015022238A2 (pt) | 2017-07-18 |
KR102130730B1 (ko) | 2020-07-06 |
CN105143542A (zh) | 2015-12-09 |
IL241106A0 (en) | 2015-11-30 |
EP2971313B1 (en) | 2018-07-18 |
MX2015011996A (es) | 2016-04-15 |
CN105143542B (zh) | 2018-09-21 |
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