JP2016171875A - 脱臭剤封入濾材 - Google Patents
脱臭剤封入濾材 Download PDFInfo
- Publication number
- JP2016171875A JP2016171875A JP2015052777A JP2015052777A JP2016171875A JP 2016171875 A JP2016171875 A JP 2016171875A JP 2015052777 A JP2015052777 A JP 2015052777A JP 2015052777 A JP2015052777 A JP 2015052777A JP 2016171875 A JP2016171875 A JP 2016171875A
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- Prior art keywords
- deodorant
- filter medium
- air
- acidic
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
(1)通気性基材(A)と通気性基材(B)との間に脱臭剤を挟んで熱可塑性接着剤によって封入してなる脱臭剤封入濾材であって、空気流出側にアルカリ性脱臭剤が、空気流入側に中性又は/及び酸性脱臭剤が配置されてなる濾材であり、且つ通気性基材(B)がエレクトレット濾材であることを特徴とする脱臭剤封入濾材。
アルカリ性脱臭剤(粒状活性炭)100質量部に対して、熱可塑性接着剤(軟化点100℃のエチレン酢酸ビニル樹脂粉体)50質量部を混合し、混合粉体を調製した。
中性脱臭剤(粒状活性炭)100質量部に対して、酸性脱臭剤(粒状活性炭)100質量部を混合した後、熱可塑性接着剤(軟化点100℃のエチレン酢酸ビニル樹脂粉体)100質量部を混合し、混合粉体を調製した。
アルカリ性脱臭剤(粒状活性炭)100質量部に対して、中性脱臭剤(粒状活性炭)50質量部と、酸性脱臭剤(粒状活性炭)50質量部を加え混合した後、熱可塑性接着剤(軟化点100℃のエチレン酢酸ビニル樹脂粉体)100質量部を混合し、混合粉体を調製した。
坪量20g/m2の市販ポリプロピレン製濾材(商品名:シンテックス(登録商標)、三井化学(株)製)に、高電圧を印加して、調製例4のエレクトレット濾材を調製した。調製例4のエレクトレット濾材を通気性基材(B)とする。
ポリエステル繊維を主体としてなる坪量60g/m2の乾式不織布を通気性基材(A)とする。通気性基材(A)の上に、調整例2の混合粉体405g/m2を散布する。その上に、調製例1の混合粉体45g/m2を散布する。散布側から表面温度150℃の赤外線ヒーターを当てて加熱し、次いで、熱可塑性接着剤が可塑化した後に加熱を止め、速やかに通気性基材(A)の脱臭剤散布側に通気性基材(B)(調製例4のエレクトレット濾材)と重ね合わせて2本の回転ロール間に挟んで加圧し、接着により一体化し、実施例1の脱臭剤封入濾材を得た。
実施例1で用いた調製例2の混合粉体を315g/m2に、調製例1の混合粉体を135g/m2に代える以外は、実施例1と同様の方法により、実施例2の脱臭剤封入濾材を得た。
実施例1で用いた調製例2の混合粉体を225g/m2に、調製例1の混合粉体を225g/m2に代える以外は、実施例1と同様の方法により、実施例3の脱臭剤封入濾材を得た。
実施例1で用いた調製例2の混合粉体を135g/m2に、調製例1の混合粉体を315g/m2に代える以外は、実施例1と同様の方法により、実施例4の脱臭剤封入濾材を得た。
実施例1で用いた調製例2の混合粉体を45g/m2に、調製例1の混合粉体を405g/m2に代える以外は、実施例1と同様の方法により、実施例5の脱臭剤封入濾材を得た。
ポリエステル繊維を主体としてなる坪量60g/m2の乾式不織布を通気性基材(A)とする。通気性基材(A)の上に、調製例1の混合粉体450g/m2を散布する。散布側から表面温度150℃の赤外線ヒーターを当てて加熱し、次いで、熱可塑性接着剤が可塑化した後に加熱を止め、速やかに通気性基材(A)の脱臭剤散布側に通気性基材(B)(調製例4のエレクトレット濾材)と重ね合わせて2本の回転ロール間に挟んで加圧し、接着により一体化し、比較例1の脱臭剤封入濾材を得た。
比較例1で用いた調製例1の混合粉体を調製例2の混合粉体に代える以外は、比較例1と同様の方法により、比較例2の脱臭剤封入濾材を得た。
ポリエステル繊維を主体としてなる坪量60g/m2の乾式不織布を通気性基材(A)とする。通気性基材(A)の上に、調製例1の混合粉体225g/m2を散布する。その上に、調製例2の混合粉体225g/m2を散布する。散布側から表面温度150℃の赤外線ヒーターを当てて加熱し、次いで、熱可塑性接着剤が可塑化した後に加熱を止め、速やかに通気性基材(A)の脱臭剤散布側に通気性基材(B)(調製例4のエレクトレット濾材)と重ね合わせて2本の回転ロール間に挟んで加圧し、接着により一体化し、比較例3の脱臭剤封入濾材を得た。
比較例1で用いた調製例1の混合粉体を調整例3の混合粉体に代える以外は、比較例1と同様の方法により、比較例4の脱臭剤封入濾材を得た。
比較例1で用いた調製例1の混合粉体450g/m2を、熱可塑性接着剤(軟化点100℃のエチレン酢酸ビニル樹脂粉体)5g/m2に代える以外は、比較例1と同様の方法により、比較例5の脱臭剤封入濾材を得た。
実施例3において、通気性基材(B)を、調製例4のエレクトレット濾材から坪量20g/m2の市販ポリプロピレン製濾材(商品名:シンテックス(登録商標)、三井化学(株)製)に代える以外は、実施例3と同様の方法により、比較例6の脱臭剤封入濾材を得た。
JEM 1467脱臭性能試験に準拠して、風速0.5m/秒における実施例及び比較例の10cm×10cmに裁断した脱臭剤封入濾材の脱臭効率(%)を測定した。空気流入側は通気性基材(A)、流出側は通気性基材(B)とする。測定対象ガスは、酢酸、アンモニア、アセトアルデヒドであり、濃度(ppm)はガス検知管で測定した。ガスの除去率から、次のように判定した。除去率100〜80%の場合「◎」、79〜50%の場合「○」、49〜20%の場合「△」、20%未満の場合「×」。
脱臭試験直後の実施例及び比較例の脱臭剤封入濾材の脱離臭気を官能評価で判定した。通気性基材(A)側から風速5cm/秒の風を流し、通気性基材(B)側から官能評価を行い、臭気を次のように判定した。臭気強度を6段階臭気強度表示法で判定する。無臭「0」、やっと感知できる臭い「1」、何の臭いかわかる「2」、楽に感知できる「3」、強い臭い「4」、強烈な臭い「5」。臭気の快・不快度を9段階快・不快度表示法で判定する。+4(極端に快)〜−4(極端に不快)、快でも不快でもない「0」。
JIS−B−99008に準拠して、風速5cm/秒における実施例及び比較例の脱臭剤封入濾材の圧力損失(Pa)を測定した。空気流入側は通気性基材(A)、流出側は通気性基材(B)とする。
JIS−B−99008に準拠して、風速5cm/秒における実施例及び比較例の脱臭剤封入濾材の0.3〜0.5μm粒径の大気塵の集塵効率(%)を測定した。空気流入側は通気性基材(A)、流出側は通気性基材(B)とする。
Claims (1)
- 通気性基材(A)と通気性基材(B)との間に脱臭剤を挟んで熱可塑性接着剤によって封入してなる脱臭剤封入濾材であって、空気流出側にアルカリ性脱臭剤が、空気流入側に中性又は/及び酸性脱臭剤が配置されてなる濾材であり、且つ通気性基材(B)がエレクトレット濾材であることを特徴とする脱臭剤封入濾材。
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