JP2013072131A5 - - Google Patents
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- JP2013072131A5 JP2013072131A5 JP2011214301A JP2011214301A JP2013072131A5 JP 2013072131 A5 JP2013072131 A5 JP 2013072131A5 JP 2011214301 A JP2011214301 A JP 2011214301A JP 2011214301 A JP2011214301 A JP 2011214301A JP 2013072131 A5 JP2013072131 A5 JP 2013072131A5
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本願出願人による特許文献1に、共通陽極電極と、分割陰極レールを用いた電流制御方法が開示されている。この方法は、特許文献1の図1に示すように、例えば5つのユニットが、対応する5つの分割陰極レール(陰極中継部材)を介して、メッキ槽ユニット内を連続搬送される最大5個のワークに一定の電流密度(A/dm 2 )となるように給電する。5つの電源ユニットは、ワーク全面が共通陽極電極と対向している全部浸漬状態では、設定電流値(A/dm2)にて定電流制御する。さらに、最上流の電源ユニットは、メッキ槽内に搬入される部分浸漬状態のワークと共通陽極電極とが対向する電解面積に基づいて、電流を漸増制御する。最下流の電源ユニットは、メッキ槽ユニット内より搬出される部分浸漬状態のワークと共通陽極電極とが対向する電解面積に基づいて、電流を漸減制御する。 Patent Document 1 by the present applicant discloses a current control method using a common anode electrode and a divided cathode rail. In this method, as shown in FIG. 1 of Patent Document 1, for example, five units are continuously conveyed through the plating tank unit through five corresponding divided cathode rails (cathode relay members). Power is supplied to the workpiece so as to have a constant current density (A / dm 2 ) . The five power supply units perform constant current control at a set current value (A / dm 2 ) in a fully immersed state where the entire work surface faces the common anode electrode. Furthermore, the most upstream power supply unit gradually increases the current based on the electrolytic area where the partially immersed workpiece and the common anode electrode carried into the plating tank face each other. The most downstream power supply unit gradually reduces the current based on the electrolytic area where the partially immersed workpiece and the common anode electrode that are carried out of the plating tank unit face each other.
分割陽極電極40(40−1〜40−4)の各一つと共通陰極電極30とに接続され、分割陽極電極40(40−1〜40−4)に供給される電流をそれぞれ独立して制御する複数の電源50(50−1〜50−4)が設けられている。第1電極40A(40A−1〜40A−4)に接続される電源を第1電源50A(50A−1〜50A−4)と称し、第2電極40B(40B−1〜40B−4)に接続される電源を第2電源50B(50B−1〜50B−4)と称する。第1電源50A(50A−1〜50A−4)と第2電源50B(50B−1〜50B−4)の各々が、独立して電流値を設定することができる。 Each of the divided anode electrodes 40 (40-1 to 40-4) is connected to the common cathode electrode 30 and the current supplied to the divided anode electrodes 40 (40-1 to 40-4) is independently controlled. A plurality of power supplies 50 (50-1 to 50-4) are provided. A power source connected to the first electrode 40A (40A-1 to 40A-4) is referred to as a first power source 50A (50A-1 to 50A-4) and connected to the second electrode 40B (40B-1 to 40B-4). The power source to be used is referred to as a second power source 50B (50B-1 to 50B-4). Each of the first power supply 50A (50A-1 to 50A-4) and the second power supply 50B (50B-1 to 50B-4) can independently set a current value.
本実施形態では、メッキ槽10には、ロット単位で複数のワークW1〜WNが供給される。図5(A)に示すように、同一ロットの最先のワークW1が分割陽極電極40A−1〜40A−4の各一つと対向する時には、ワークW1の下流にはメッキ対象の他のワークが存在しない。あるいは、ワークW1の下流に上述した隙間Gを設けてワーク端部への電界集中を避けるためだけのダミーワークを設けても良い。この場合、分割陽極電極40Aと最先のワークW1とが対向する電解面積(図5(A)のL3×ワーク高さ)に基づいて、分割陽極電極40A−1〜40A−4の各一つを電源50A−1〜50A−4の対応する各一つが電流値を漸増制御する(図5(B)参照)。 In the present embodiment, a plurality of workpieces W1 to WN are supplied to the plating tank 10 in lot units. As shown in FIG. 5A, when the first workpiece W1 in the same lot faces each one of the divided anode electrodes 40A-1 to 40A-4, another workpiece to be plated is downstream of the workpiece W1. not exist. Alternatively, the above-described gap G may be provided downstream of the workpiece W1, and a dummy workpiece only for avoiding electric field concentration on the workpiece end may be provided. In this case, each one of the divided anode electrodes 40A-1 to 40A-4 based on the electrolytic area (L3 × work height in FIG. 5A) where the divided anode electrode 40A and the foremost work W1 face each other. Each of the corresponding ones of the power supplies 50A-1 to 50A-4 controls the current value gradually increasing (see FIG. 5B).
同様に、図6(A)に示すように、同一ロットの最後のワークWNが分割陽極電極40A−1〜40A−4の各一つと対向する時には、ワークWNの上流にはメッキ対象の他のワークが存在しない。あるいは、ワークWNの上流に上述した隙間Gを設けてワーク端部への電界集中を避けるためだけのダミーワークを設けても良い。この場合、分割陽極電極40Aと最後のワークWNとが対向する電解面積(図6(A)のL4×ワーク高さ)に基づいて、分割陽極電極40A−1〜40A−4の各一つを電源50A−1〜50A−4の対応する各一つが電流値を漸減制御する(図6(B)参照)。 Similarly, as shown in FIG. 6A, when the last workpiece WN of the same lot faces each one of the divided anode electrodes 40A-1 to 40A-4, other workpieces to be plated are placed upstream of the workpiece WN. There is no work. Alternatively, the above-described gap G may be provided upstream of the workpiece WN to provide a dummy workpiece only for avoiding electric field concentration at the workpiece end. In this case, based on the electrolytic area (L4 × work height in FIG. 6A) where the divided anode electrode 40A and the last workpiece WN face each other, each one of the divided anode electrodes 40A-1 to 40A-4 is used. Each corresponding one of the power supplies 50A-1 to 50A-4 gradually controls the current value (see FIG. 6B).
図7(A)〜図7(C)は、各々が長さL2の分割陽極電極40−1,40−2,40−3,40−4,…を有するメッキ槽10にて、異なる長さL1A,L1B,L1CのワークWA,WB,WCを搬送した状態を示している。図7(A)ではn=3でL2<L1A/3が成立し、図7(B)ではn=4でL2<L1B/4が成立し、図7(A)ではn=2でL2<L1C/2が成立する。 7 (A) to 7 (C) show different lengths in the plating tank 10 having divided anode electrodes 40-1, 40-2, 40-3, 40-4,... Each having a length L2. L1A, L1B, workpiece W a of L1C, W B, shows a state in which transported the W C. In FIG. 7A, L2 <L1A / 3 is established when n = 3, FIG. 7B is established where n = 4 and L2 < L1B / 4 , and in FIG. 7A, n = 2 and L2 < L1C / 2 is established.
メッキ液11の逃げ場が確保されることで、ワーク1を常にフレッシュなメッキ液と接触させることができる。また、ワークWと、ノズル100及び陽極電極40との間の領域にてメッキ液の流動が足りないと、高速ノズル流の周囲に生ずる負圧領域にメッキ液が行き渡らず、特に柔軟なワークWはノズル100側に吸着される現象が観察された。そのため、ノズル100から噴出されたメッキ液の逃げ場を確保することは、ワークWが負圧領域側に吸着される現象を防止する観点からも重要である。 Since the escape place of the plating solution 11 is ensured, the workpiece 1 can always be brought into contact with the fresh plating solution. Further, if the plating solution does not flow sufficiently in the region between the workpiece W and the nozzle 100 and the anode electrode 40, the plating solution does not reach the negative pressure region generated around the high-speed nozzle flow, and the flexible workpiece W is particularly flexible. Was observed to be adsorbed on the nozzle 100 side. Therefore, it is important from the viewpoint of preventing a phenomenon that the workpiece W is attracted to the negative pressure region side to secure a escape place for the plating solution ejected from the nozzle 100 .
Claims (9)
前記複数のワークをそれぞれ保持する複数の搬送治具を介して前記複数のワークと電気的に接続される共通陰極電極と、
前記メッキ槽内にて前記搬送経路と対向配置される複数の分割陽極電極と、
前記複数の分割陽極電極の各一つと前記共通陰極電極とに接続され、前記複数の分割陽極電極に供給される電流をそれぞれ独立して制御する複数の電源と、
を有することを特徴とする連続メッキ装置。 A plating tank for containing a plating solution and simultaneously plating a plurality of workpieces continuously conveyed along a conveyance path ;
A common cathode electrode that is electrically connected to the plurality of workpieces via a plurality of conveyance jigs that respectively hold the plurality of workpieces;
A plurality of divided anode electrodes disposed opposite to the transport path in the plating tank;
A plurality of power supplies connected to each one of the plurality of divided anode electrodes and the common cathode electrode, each independently controlling a current supplied to the plurality of divided anode electrodes;
A continuous plating apparatus comprising:
前記複数の分割陽極電極の各々は、前記複数のワークの各々の第1面と対向する第1電極と、前記複数のワークの各々の第2面と対向する第2電極とを含むことを特徴とする連続メッキ装置。 In claim 1,
Each of the plurality of divided anode electrodes includes a first electrode facing the first surface of each of the plurality of workpieces and a second electrode facing the second surface of each of the plurality of workpieces. Continuous plating equipment.
前記複数の電源の各々は、前記第1電極に通電する第1電源と、前記第2電極に通電する第2電源と、を含み、前記第1電源及び前記第2電源がそれぞれ独立して電流値を設定することを特徴とする連続メッキ装置。 In claim 2,
Each of the plurality of power sources includes a first power source for energizing the first electrode and a second power source for energizing the second electrode, wherein the first power source and the second power source are each independently currents A continuous plating apparatus characterized by setting a value.
前記ワークの前記搬送経路に沿った長さをL1と、前記複数の分割陽極電極の各々の前記搬送経路に沿った長さをL2としたとき、実質的にL1=L2を満たすことを特徴とする連続メッキ装置。 In any one of Claims 1 thru | or 3,
When the length of the workpiece along the transport path is L1 and the length of each of the plurality of divided anode electrodes along the transport path is L2, L1 = L2 is substantially satisfied. Continuous plating equipment.
前記メッキ槽には、ロット単位で前記複数のワークが供給され、同一ロットの最先のワークが前記複数の分割陽極電極の各一つと対向する時に、前記複数の分割陽極電極の各一つと前記最先のワークとが対向する電解面積に基づいて、前記複数の分割陽極電極の各一つを前記複数の電源の対応する各一つが電流値を漸増制御し、同一ロットの最後のワークが前記複数の分割陽極電極の各一つと対向する時に、前記複数の分割陽極電極の各一つと前記最後のワークとが対向する電解面積に基づいて、前記複数の分割陽極電極の各一つを前記複数の電源の対応する各一つが電流値を漸減制御することを特徴とする連続メッキ装置。 In claim 4,
The plating tank is supplied with the plurality of workpieces in units of lots, and when the earliest workpiece of the same lot faces each one of the plurality of divided anode electrodes, Based on the electrolysis area facing the earliest workpiece, each one of the plurality of divided anode electrodes is controlled so that the corresponding one of the plurality of power sources gradually increases the current value, and the last workpiece of the same lot is Based on the electrolysis area where each one of the plurality of divided anode electrodes and the last workpiece are opposed to each one of the plurality of divided anode electrodes, each one of the plurality of divided anode electrodes is replaced with the plurality of divided anode electrodes. A continuous plating apparatus characterized in that each corresponding one of the power supplies of the power supply gradually controls the current value.
前記ワークの前記搬送経路に沿った長さをL1と、前記複数の分割陽極電極の各々の前記搬送経路に沿った長さはL2とし、nを2以上の整数としたとき、L2<L1/nを満たすことを特徴とする連続メッキ装置。 In any one of Claims 1 thru | or 3,
When the length of the workpiece along the transfer path is L1, the length of each of the plurality of divided anode electrodes along the transfer path is L2, and n is an integer of 2 or more, L2 <L1 / A continuous plating apparatus satisfying n.
前記メッキ槽には、ロット単位で前記複数のワークが供給され、
前記複数の電源の各々は、前記ロット単位の最初から最後まで、前記複数の分割陽極電極の各々を定電流制御することを特徴とする連続メッキ装置。 In claim 6,
The plating tank is supplied with the plurality of workpieces in lot units,
Each of the plurality of power supplies performs constant current control on each of the plurality of divided anode electrodes from the beginning to the end of the lot unit.
前記メッキ槽は、前記複数のワークの各一つと対向する位置に、前記ワークに向けて前記メッキ液を噴射する複数のノズルが前記搬送経路に沿って設けられ、
前記複数の分割陽極電極の各々は、前記複数のノズル中の隣り合う各2つのノズルの間に配置されることを特徴とする連続メッキ装置。 In claim 6 or 7,
The plating tank is provided with a plurality of nozzles for injecting the plating solution toward the workpiece at positions facing each one of the plurality of workpieces along the conveyance path ,
Each of the plurality of divided anode electrodes is disposed between two adjacent nozzles in the plurality of nozzles .
前記複数の分割陽極電極の各々は、横断面の輪郭が円であることを特徴とする連続メッキ装置。 In claim 8,
Each of the plurality of divided anode electrodes has a circular cross-sectional outline, and is a continuous plating apparatus.
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JP2011214301A JP5795514B2 (en) | 2011-09-29 | 2011-09-29 | Continuous plating equipment |
DE102012018393.3A DE102012018393B4 (en) | 2011-09-29 | 2012-09-18 | Serial electroplating system |
TW101134938A TWI564431B (en) | 2011-09-29 | 2012-09-24 | Serial plating system |
KR1020120105600A KR101475396B1 (en) | 2011-09-29 | 2012-09-24 | Serial plating system |
US13/626,791 US20130081939A1 (en) | 2011-09-29 | 2012-09-25 | Serial plating system |
CN201210367382.2A CN103031588B (en) | 2011-09-29 | 2012-09-28 | Continuous electroplating apparatus |
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JP2011214301A JP5795514B2 (en) | 2011-09-29 | 2011-09-29 | Continuous plating equipment |
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JP2013072131A JP2013072131A (en) | 2013-04-22 |
JP2013072131A5 true JP2013072131A5 (en) | 2014-11-13 |
JP5795514B2 JP5795514B2 (en) | 2015-10-14 |
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KR (1) | KR101475396B1 (en) |
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2011
- 2011-09-29 JP JP2011214301A patent/JP5795514B2/en active Active
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2012
- 2012-09-18 DE DE102012018393.3A patent/DE102012018393B4/en not_active Expired - Fee Related
- 2012-09-24 KR KR1020120105600A patent/KR101475396B1/en active IP Right Grant
- 2012-09-24 TW TW101134938A patent/TWI564431B/en active
- 2012-09-25 US US13/626,791 patent/US20130081939A1/en not_active Abandoned
- 2012-09-28 CN CN201210367382.2A patent/CN103031588B/en active Active
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