JP2011162583A - 透明難燃熱可塑性樹脂組成物および樹脂成形品 - Google Patents
透明難燃熱可塑性樹脂組成物および樹脂成形品 Download PDFInfo
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- JP2011162583A JP2011162583A JP2010023334A JP2010023334A JP2011162583A JP 2011162583 A JP2011162583 A JP 2011162583A JP 2010023334 A JP2010023334 A JP 2010023334A JP 2010023334 A JP2010023334 A JP 2010023334A JP 2011162583 A JP2011162583 A JP 2011162583A
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Images
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
【解決手段】芳香族ビニル化合物に由来する構造単位とシアン化ビニル化合物に由来する構造単位を所定割合で含有する共重合体Aと、ゴム質重合体の存在下にグラフト重合して得られ、マトリックス成分の芳香族ビニル化合物に由来する構造単位、シアン化ビニル化合物に由来する構造単位、(メタ)アクリル酸エステル化合物に由来する構造単位を所定割合で含有する共重合体Bと、(メタ)アクリル酸エステル化合物に由来する構造単位、(メタ)アクリル酸エステル化合物と共重合可能な単量体に由来する構造単位を所定割合で含有する重合体Cと、所定の難燃剤Dと、ポリテトラフルオロエチレンEとを所定割合で含有し、厚さ2.4mmの樹脂単独成形品について測定した全光線透過率が55%以上であり、UL94試験による難燃性がV−2規格に合格する透明難燃熱可塑性樹脂組成物。
【選択図】なし
Description
グラフト率(%)=〔(y−x)/x〕×100
3/2×AN(A)−29 ≦ AN(B) ≦ 3/2×AN(A)−18 (1)
3/2×AN(A)−26 ≦ AN(B) ≦ 3/2×AN(A)−20 (2)
3/2×AN(A)−25 ≦ AN(B) ≦ 3/2×AN(A)−21 (3)
|SP(A)−SP(B)|≦ 0.30 (i)
|SP(A)−SP(B)|≦ 0.25 (ii)
|SP(A)−SP(B)|≦ 0.20 (iii)
|SP(B)−SP(C)|≦ 0.6 (iv)
|SP(B)−SP(C)|≦ 0.5 (v)
|SP(B)−SP(C)|≦ 0.4 (vi)
SP=a1×SP1+a2×SP2+a3×SP3+・・・ (I)
米国アンダーライターラボラトリーズ発行のUL94規格に定められた方法により、長さ5インチ、幅1/2インチ、厚み1/12インチの試験片について垂直燃焼試験を行った。本発明においては、評価結果を、UL94規格V−2ランクを「V2」、V−2不適合を「×」と記載した。
射出成形機(日本製鋼社製「J−35AD」)を使用し、シリンダー温度:210℃、金型温度:50℃にて、5cm×9cm、厚み2.4mmの平板を射出成形した。この平板を使用し、ASTM D1003に準じて全光線透過率を測定し、以下の基準で評価した。
○:全光線透過率が55%以上65%未満
△:全光線透過率が30%以上55%未満
×:全光線透過率が30%未満
上記(1)と同様に平板を作成し、東測精密工業株式会社製の往復動摩擦試験器を使用し、ティッシュペーパー、垂直荷重1kgで試験片表面を50往復摩擦後、当該表面を目視で観察し、以下の基準で評価した。
△:傷が僅かに観察される。
×:傷が明確に観察される。
高速パンクチャー衝撃試験器(島津製作所「ハイドロショットHITS−P10」)を使用し、前述の射出成形機を用いて成形した縦55mm、横80mm、厚み2.4mmの試験片5枚を評価した。試験条件は、受け台穴径38.1mm、ポンチ直径15.9mm、打ち抜き速度2.4m/sとし、以下の基準で評価した。
△:5枚中3〜4枚が破片が飛び散らず延性破壊を示し、他は破片が飛び散るか又は 試験片に亀裂が生じ脆性破壊を示した。
×:5枚0〜2枚が破片が飛び散らず延性破壊を示し、他は破片が飛び散るか又は試 験片に亀裂が生じ脆性破壊を示した。
公知の乳化重合法により、表1−1に記載の共重合体:A−1〜2を製造した。共重合体の組成分析はフーリエ変換赤外分光光度計(FT−IR)によって行った。以下に、共重合体(A−1)の製造例を示す。
公知の乳化重合法により、以下の表1−2に記載の共重合体:B−1〜3を製造した。ゴム質重合体としては、体積平均粒子径300nmのポリブタジエンゴムラテックスを使用した。共重合体のグラフト率と極限粘度[η]は前述の方法で求め、マトリックス成分の組成分析はフーリエ変換赤外分光光度計(FT−IR)によって行った。以下に、共重合体(B−1)の製造例を示す。
次の市販の樹脂を使用した。組成および物性については以下の表1−3に示す。
(C−1):三菱レイヨン社製「アクリペットMF001」
以下の式で表される縮合リン酸エステル(大八化学工業社製「PX200」)
以下の式で表される末端封止型テトラブロモビスフェノールA型エポキシオリゴマー((n=0,1の混合物)(東都化成社製「エポトートTB62」)
ダイキン工業社製「ポリフロン FA−500」
三酸化アンチモン(ローレルインダストリー社製「ファイアシールドH」)
フェノール系酸化防止剤(住友化学工業社製「スミライザーGS」)
シリコーン系滑剤(信越化学工業社製「KF54」)
エチレンビスステアリン酸アマイド(花王社製「KAOWAX EB−FF」)
共重合体A−1:25.5質量部、共重合体B−1:32質量部、共重合体C−1:30質量部、難燃剤D−1:12.5質量部、ポリテトラフルオロエチレンE−1:0.05質量部、酸化防止剤:0.1質量部、滑剤−1:0.9質量部、滑剤−2:1.0質量部を混合した後、これをホッパーに投入し、一軸押出機(ナカタニ機械社製「NVC」、L/D=36)を使用し、シリンダー設定温度230℃、スクリュー回転数120rpm、混練樹脂の吐出速度25kg/hrの条件で混練して樹脂ペレットを得、各特性の評価を行った。評価結果を表2に示す。
表2に示す組成割合で各成分を配合し、実施例1と同様にして樹脂ペレットを得、評価を行った。評価結果を表2及び表3に示す。
Claims (4)
- 芳香族ビニル化合物に由来する構造単位64〜84質量%とシアン化ビニル化合物に由来する構造単位16〜36質量%を含有する共重合体A(但し、これら2つの構造単位の含有量の合計を100質量%とする)と、ゴム質重合体の存在下にグラフト重合して得られ、マトリックス成分の芳香族ビニル化合物に由来する構造単位1〜55質量%、シアン化ビニル化合物に由来する構造単位0〜36質量%、(メタ)アクリル酸エステル化合物に由来する構造単位45〜90質量%を含有する共重合体B(但し、これら3つの構造単位の含有量の合計を100質量%とする)と、(メタ)アクリル酸エステル化合物に由来する構造単位70〜100質量%、(メタ)アクリル酸エステル化合物と共重合可能な単量体に由来する構造単位0〜30質量%を含有する重合体C(但し、これら2つの構造単位の含有量の合計を100質量%とする)と、有機ハロゲン化合物および/または有機リン系化合物からなる難燃剤Dと、ポリテトラフルオロエチレンEとを含有し、A/B/C/Dの割合が5〜55/10〜50/10〜50/3〜25(質量比)であり、共重合体A、B、C及び難燃剤Dの含有量の合計100質量部に対する、ポリテトラフルオロエチレンEの割合が0.005〜0.1質量部であり、厚さ2.4mmの樹脂単独成形品について測定した全光線透過率が55%以上であり、UL94試験による難燃性がV−2規格に合格することを特徴とする透明難燃熱可塑性樹脂組成物。
- 共重合体Aのシアン化ビニル化合物に由来する構造単位の含有量(AN(A)%)と共重合体Bのシアン化ビニル化合物に由来する構造単位の含有量(AN(B)%)との関係が以下の式(1)を満足する請求項1に記載の透明難燃熱可塑性樹脂組成物。
[数1]
3/2×AN(A)−29 ≦ AN(B) ≦ 3/2×AN(A)−18 (1) - 共重合体Aの溶解度パラメーター(SP(A))と共重合体Bにおけるマトリックス成分の溶解度パラメーター(SP(B))との関係が以下の式(i)を満足し、共重合体Bの溶解度パラメーター(SP(B))と共重合体Cの溶解度パラメーター(SP(C))との関係が以下の式(iv)を満足する請求項1又は2に記載の透明難燃熱可塑性樹脂組成物。
[数2]
|SP(A)−SP(B)|≦ 0.3 (i)
|SP(A)−SP(B)|≦ 0.3 (iv) - 請求項1〜3の何れかに記載の透明難燃熱可塑性樹脂組成物から成ることを特徴とする樹脂成形品。
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