JP2008085224A - 太陽電池モジュール - Google Patents
太陽電池モジュール Download PDFInfo
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- JP2008085224A JP2008085224A JP2006265868A JP2006265868A JP2008085224A JP 2008085224 A JP2008085224 A JP 2008085224A JP 2006265868 A JP2006265868 A JP 2006265868A JP 2006265868 A JP2006265868 A JP 2006265868A JP 2008085224 A JP2008085224 A JP 2008085224A
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- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 claims description 3
- 229910001635 magnesium fluoride Inorganic materials 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 239000010408 film Substances 0.000 abstract description 44
- 239000010409 thin film Substances 0.000 abstract description 25
- 239000010410 layer Substances 0.000 description 88
- 239000004065 semiconductor Substances 0.000 description 36
- 229910021417 amorphous silicon Inorganic materials 0.000 description 25
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
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- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
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- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 1
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- 150000004706 metal oxides Chemical class 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
- H01L31/046—PV modules composed of a plurality of thin film solar cells deposited on the same substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/0475—PV cell arrays made by cells in a planar, e.g. repetitive, configuration on a single semiconductor substrate; PV cell microarrays
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
【解決手段】太陽電池モジュールは、透明基板10上に、透明導電膜11と光電変換層12、13と裏面電極14とが順次積層されてなる光起電力素子が複数個直列接続されてなる光起電力層と、充填材15とが順に配置される。又、太陽電池モジュールは、光起電力層の直列接続方向に平行な、光起電力層の端部において、透明導電膜11上で、光電変換層12、13及び裏面電極14を分離する第1の溝部22を備える。
【選択図】図2
Description
本実施形態に係る薄膜系太陽電池モジュールにおける、太陽電池サブモジュール(太陽電池素子)の上面図を図1に示す。薄膜系太陽電池サブモジュールは、中央の枠内(白抜きの領域)が発電領域となる。図2は、図1のA−A断面図であり、図1の上端面(図1の丸で囲んだ部分)を拡大したものである。
本実施形態に係る薄膜系太陽電池モジュールの製造方法について、図5及び図6を用いて説明する。
本実施形態に係る太陽電池モジュールは、図2に示すように、光起電力層の直列接続方向に平行な、光起電力層の端部において、透明導電膜11上で、光電変換層及び裏面電極14を分離する第1の溝部22を備える。このように、透明基板10と光電変換層12、13との界面が存在しないため、光電変換層112、113の内部応力によって膜の剥離が発生することを抑制することができる。特に、光電変換層112、113に微結晶シリコン(μc−Si:H)を用いた薄膜シリコン系太陽電池モジュールでは、μc−Si:Hの内部応力が他の電極膜やアモルファスシリコン(a−Si:H)などに比べると非常に大きいが、最も密着力の弱い透明基板10と光電変換層12、13との界面が存在しないため、膜の剥離が発生することを抑制することができる。
本発明は上記の実施形態によって記載したが、この開示の一部をなす論述及び図面はこの発明を限定するものであると理解すべきではない。この開示から当業者には様々な代替実施形態、実施例及び運用技術が明らかとなろう。
本発明の実施例1に係る薄膜系太陽電池モジュールとして、図2に示す太陽電池モジュールを以下のように製造した。
本発明の実施例2として、図3に示す太陽電池モジュールを作製した。実施例2では、第2の溝部21に絶縁膜17を埋設したこと以外は、実施例1と同様の工程を行った。
従来例1として、図8に示す太陽電池モジュールを作製した。従来例1では、YAGレーザーのパターニングを実施例1と比べ変化させたこと以外は、実施例1と同様の工程を行った。但し、図8に示すように、太陽電池モジュールの端部に、光電変換素子は存在しない。即ち、端部には、ガラス基板110とEVA115の界面が存在する。又、ガラス基板110と非晶質シリコン半導体層12との界面が存在する。
従来例2として、図9に示す太陽電池モジュールを作製した。従来例2では、YAGレーザーのパターニングを実施例1と比べ変化させたこと以外は、実施例1と同様の工程を行った。但し、図9に示すように、太陽電池モジュールの端部に、光電変換素子は存在しない。即ち、端部には、ガラス基板110とEVA115の界面が存在する。又、ガラス基板110と非晶質シリコン半導体層12との界面が存在する。
実施例に係る薄膜系太陽電池モジュールと従来例に係る薄膜系太陽電池モジュールとの信頼性を比較するための耐候信頼性評価を行った。具体的には、IEC61646に従い、温度85℃、湿度85%の環境における各モジュールを1000時間暴露することを行った。
従来例1及び従来例2はともに、100時間以内に、ガラス基板110と非晶質シリコン半導体層12との界面において、図7に示すように、剥離が発生した。図7では、透明導電膜111(第1電極)が除去された領域において、ガラス基板110と非晶質シリコン半導体層112との界面が剥離していることを示している。
11、111…透明導電膜
12、13、112、113…光電変換層
14、114…裏面電極
15、115…充填材
16、116…保護材
17…絶縁膜
20…積層体
21…第2の溝部
22…第1の溝部
27…ハンダ
28…リード線
30…樹脂
31…金属フレーム
Claims (5)
- 透明基板上に、第1電極と光電変換層と第2電極とが順次積層されてなる光起電力素子が複数個直列接続されてなる光起電力層と、充填材とが順に配置される太陽電池モジュールであって、
前記光起電力層の直列接続方向に平行な、前記光起電力層の端部において、前記第1電極上で、前記光電変換層及び前記第2電極を分離する溝部
を備えることを特徴とする太陽電池モジュール。 - 前記光起電力層の直列接続方向に平行な、前記充填材の端部において、前記透明基板上に、前記光起電力層とは電気的に分離して配置された、第1電極と光電変換層とが順次積層されてなる積層体
を更に備えることを特徴とする請求項1に記載の太陽電池モジュール。 - 前記光起電力層と前記積層体とを分離する溝の幅は、0.1mm以上であることを特徴とする請求項2に記載の太陽電池モジュール。
- 前記光起電力層と前記積層体とを分離する溝は、絶縁膜で埋設されていることを特徴とする請求項2又は3に記載の太陽電池モジュール。
- 前記絶縁膜は、酸化シリコン、窒化シリコン、酸化アルミニウム、酸化チタニウム、フッ化マグネシウムの単体、あるいは、これらの内の少なくとも一つからなる粒子を含有した樹脂材料であることを特徴とする請求項4に記載の太陽電池モジュール。
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006265868A JP4762100B2 (ja) | 2006-09-28 | 2006-09-28 | 太陽電池モジュール |
KR1020097006243A KR101105140B1 (ko) | 2006-09-28 | 2007-09-19 | 태양 전지 모듈 |
EP07807567A EP2068370A1 (en) | 2006-09-28 | 2007-09-19 | Solar cell module |
PCT/JP2007/068198 WO2008038553A1 (en) | 2006-09-28 | 2007-09-19 | Solar cell module |
CN2007800358541A CN101517747B (zh) | 2006-09-28 | 2007-09-19 | 太阳电池模块 |
US12/441,912 US20100018564A1 (en) | 2006-09-28 | 2007-09-19 | Solar cell module |
TW096135306A TW200816504A (en) | 2006-09-28 | 2007-09-21 | Solar battery module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006265868A JP4762100B2 (ja) | 2006-09-28 | 2006-09-28 | 太陽電池モジュール |
Publications (2)
Publication Number | Publication Date |
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JP2008085224A true JP2008085224A (ja) | 2008-04-10 |
JP4762100B2 JP4762100B2 (ja) | 2011-08-31 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2006265868A Expired - Fee Related JP4762100B2 (ja) | 2006-09-28 | 2006-09-28 | 太陽電池モジュール |
Country Status (7)
Country | Link |
---|---|
US (1) | US20100018564A1 (ja) |
EP (1) | EP2068370A1 (ja) |
JP (1) | JP4762100B2 (ja) |
KR (1) | KR101105140B1 (ja) |
CN (1) | CN101517747B (ja) |
TW (1) | TW200816504A (ja) |
WO (1) | WO2008038553A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012501530A (ja) * | 2008-09-01 | 2012-01-19 | メルク パテント ゲゼルシャフト ミット ベシュレンクテル ハフツング | エッチングによる薄層ソーラーモジュールの端部除去 |
Families Citing this family (15)
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US20100200042A1 (en) * | 2008-09-10 | 2010-08-12 | Sanyo Electric Co., Ltd. | Photovoltaic device and method for manufacturing photovoltaic device |
FR2939239B1 (fr) | 2008-12-03 | 2010-12-31 | Ecole Polytech | Module photovoltaique comprenant une electrode transparente conductrice d'epaisseur variable et procedes de fabrication d'un tel module |
KR101053782B1 (ko) * | 2009-06-23 | 2011-08-03 | 주성엔지니어링(주) | 박막형 태양전지 및 그 제조방법 |
EP2450969B1 (en) | 2009-06-30 | 2020-02-26 | LG Innotek Co., Ltd. | Photovoltaic power-generating apparatus |
US20110011443A1 (en) * | 2009-07-17 | 2011-01-20 | Sanyo Electric Co., Ltd. | Solar battery module and manufacturing method thereof |
DE102009044142A1 (de) * | 2009-09-30 | 2011-03-31 | Saint-Gobain Sekurit Deutschland Gmbh & Co. Kg | Dünnschicht-Bauelement auf Glas, ein Verfahren zu dessen Herstellung und dessen Verwendung |
KR101295547B1 (ko) * | 2009-10-07 | 2013-08-12 | 엘지전자 주식회사 | 박막 태양 전지 모듈 및 그 제조 방법 |
US8114702B2 (en) | 2010-06-07 | 2012-02-14 | Boris Gilman | Method of manufacturing a monolithic thin-film photovoltaic device with enhanced output voltage |
JP5077408B2 (ja) * | 2010-09-03 | 2012-11-21 | 大日本印刷株式会社 | 太陽電池および太陽電池モジュール |
KR20120051972A (ko) * | 2010-11-15 | 2012-05-23 | 엘지전자 주식회사 | 태양 전지 모듈 |
DE102011005378A1 (de) * | 2011-03-10 | 2012-09-13 | Via Optronics Gmbh | Optoelektronische Vorrichtung |
DE102011005377A1 (de) * | 2011-03-10 | 2012-09-13 | Via Optronics Gmbh | Optoelektronische Vorrichtung |
US20140193941A1 (en) * | 2013-01-10 | 2014-07-10 | Samsung Sdi Co., Ltd. | Method for manufacturing solar cell |
WO2015118592A1 (ja) * | 2014-02-06 | 2015-08-13 | パナソニックIpマネジメント株式会社 | 太陽電池セルおよび太陽電池セルの製造方法 |
RU2015156695A (ru) | 2015-12-29 | 2017-07-05 | Общество С Ограниченной Ответственностью "Яндекс" | Способ и система обработки префикса, связанного с поисковым запросом |
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- 2007-09-19 CN CN2007800358541A patent/CN101517747B/zh not_active Expired - Fee Related
- 2007-09-19 WO PCT/JP2007/068198 patent/WO2008038553A1/ja active Application Filing
- 2007-09-19 KR KR1020097006243A patent/KR101105140B1/ko not_active IP Right Cessation
- 2007-09-19 EP EP07807567A patent/EP2068370A1/en not_active Withdrawn
- 2007-09-21 TW TW096135306A patent/TW200816504A/zh unknown
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JP2012501530A (ja) * | 2008-09-01 | 2012-01-19 | メルク パテント ゲゼルシャフト ミット ベシュレンクテル ハフツング | エッチングによる薄層ソーラーモジュールの端部除去 |
Also Published As
Publication number | Publication date |
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CN101517747A (zh) | 2009-08-26 |
EP2068370A1 (en) | 2009-06-10 |
US20100018564A1 (en) | 2010-01-28 |
KR101105140B1 (ko) | 2012-01-16 |
KR20090043600A (ko) | 2009-05-06 |
CN101517747B (zh) | 2012-06-13 |
WO2008038553A1 (en) | 2008-04-03 |
JP4762100B2 (ja) | 2011-08-31 |
TW200816504A (en) | 2008-04-01 |
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