JP2006509855A - 乾式中和法ii - Google Patents
乾式中和法ii Download PDFInfo
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- JP2006509855A JP2006509855A JP2004557976A JP2004557976A JP2006509855A JP 2006509855 A JP2006509855 A JP 2006509855A JP 2004557976 A JP2004557976 A JP 2004557976A JP 2004557976 A JP2004557976 A JP 2004557976A JP 2006509855 A JP2006509855 A JP 2006509855A
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/0082—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
- C11D11/0088—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads the liquefied ingredients being sprayed or adsorbed onto solid particles
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Detergent Compositions (AREA)
- Fats And Perfumes (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Cephalosporin Compounds (AREA)
- Photoreceptors In Electrophotography (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
350〜700g/lのかさ密度を有する洗浄剤粒状物を製造する方法であって、
i)予備混合機(または予め混合を行う混合機)において、固体キャリヤ材料を液体結合剤の第1部分と混合する工程、
ii)得られる部分的に粒状にされた混合物を流動床リアクターに送り、かかる混合物を流動化させて流動床を形成させる工程、および
iii)スプレー・デバイスによって、流動床リアクター内に形成された流動床に対して液体結合剤の第2部分を噴霧し、更に粒状化させる工程
を含んで成り、
該予備混合機が回転リアクターである、方法に関している。
−流動床の初期の段階では外界温度以下の温度の空気を加え、プロセスが進行するにつれて、導入される空気の温度を外界温度よりも高い温度にする;
−流動床の初期の段階では外界温度以上の温度の空気を加え、プロセスが進行するにつれて、導入される空気の温度を外界温度よりも低い温度に下げる;
−流動床の初期の段階では外界温度と同じ温度の空気を加え、プロセスが進行するにつれて、導入される空気の温度を外界温度よりも低い温度または高い温度にする。
酸性化剤、キレート錯体形成剤、または、沈殿防止ポリマーである。
i)カルボキシル基とオプションとしての水酸基との合計が少なくとも5となっているポリカルボン酸、
ii)窒素を含んだモノカルボン酸またはポリカルボン酸、
iii)ジェミナルジホスホン酸
iv)アミノホスホン酸、
v)ホスホノポリカルボン酸、
vi)シクロデキストリン
a)カルボキシル基とオプションとしての水酸基との合計が少なくとも5となっているポリカルボン酸(グルコン酸)、
b)窒素を含んだモノカルボン酸またはポリカルボン酸(エチレンジアミン四酢酸(EDTA)、N−ヒドロキシエチルエチレンジアミン四酢酸、ジエチレントリアミン五酢酸、ヒドロキシエチルイミノ二酢酸、ニトリロ三酢酸−3−プロピオン酸、イソセリン二酢酸、N,N−ジ(β−ヒドロキシエチル)グリシン、N−(1,2−ジカルボキシ−2−ヒドロキシエチル)エチル、N−(1,2−ジカルボキシ−2−ヒドロキシエチル)アスパラギン酸またはニトリロ三酢酸(NTA)、
c)1−ヒドロキシエタン1,1−ジホスホン酸(HEDP)等のジェミナル・ジホスホン酸、その高級同族体(炭素原子を8つまで有する)およびそれらの誘導体(水酸基またはアミノ基を含んでいる)、ならびに、1−アミノエタン−1,1−ジホスホン酸、その高級同族体(炭素原子を8つまで有する)およびそれらの誘導体(水酸基またはアミノ基を含んでいる)
d)エチレンジアミンテトラ(メチレンホスホン酸)、ジエチレントリアミンペンタ(メチレンスルホン酸)またはニトリロトリ(メチレンホスホン酸)
e)2−ホスホノブタン−1,2,4−トリカルボン酸等のホスホノポリカルボン酸
f)シクロデキストリン
微粉化された表面調整剤でもって、予備混合物の「ほこり除去」を行ってもよい。そのような「ほこり除去」は、予備混合物および最終的な洗剤成形品およびクリーニング成形品の稠度および物理的性質(保存性、圧縮性)にとって有利となり得る。微粉化されたダスティング材料(または「ほこり除去」作用を有する材料、dusting material)は従来技術として既知であり、普通は、ゼオライト、ケイ酸塩または他の無機塩が用いられる。しかしながら、微粉化されたゼオライト、好ましくはホージャサイト型ゼオライトを用いることによって、予備混合物の「ほこり除去」を行うことが好ましい。本発明では、「ホージャサイト型ゼオライト」という用語は、ゼオライト構造グループ4のホージャサイトのサブグループを成す3つの全てのゼオライトを特徴付けるものである(ドナルド・ダブリュ・ブレック(Donald W.Breck)、「ゼオライト・モレキュラ・シーブス(Zeolite Molecular Sieves)」、ジョン・ウィリー・アンド・ソンズ(John Wiley & Sons)、ニューヨーク、ロンドン、シドニー、トロント、1974、第92頁を参照のこと)。好ましいゼオライトXおよび純粋なゼオライトXの他に、ゼオライトY、ホージャサイト、およびそれらの混合物も加えることができる。
−厚さ誤差の小さいプラスチック・インサートの使用
−遅い回転速度
−大きいフィードシュー
−フィードシュー羽根の回転速度とローターの回転速度との調和
−粉体レベルが一定したフィードシュー
−フィードシューと粉体供給部との分離
Claims (12)
- 350〜700g/lのかさ密度を有する洗浄剤粒状物を製造する方法であって、
i)予備混合機において、固体キャリヤ材料を液体結合剤の第1部分と混合する工程、
ii)得られる部分的に粒状となった混合物を流動床リアクターに送り、かかる混合物を流動化させて流動床を形成する工程、および
iii)スプレー・デバイスによって、流動床リアクター内に形成された流動床に対して液体結合剤の第2部分を噴霧し、更に粒状化させる工程
を含んで成り、
該予備混合機が回転リアクターである、方法。 - 工程i)の回転リアクターは、重力式混合機であり、好ましくは、ドラムミキサー、タンブルミキサー、コーンミキサー、ダブルコーンミキサーまたはVブレンダーである、請求項1に記載の方法。
- 工程iii)で噴霧される結合剤に関する流動床表面積負荷は、0.0001〜2.0kg/(m2s)、好ましくは0.001〜2.0kg/(m2s)、より好ましくは0.002〜2.0kg/(m2s)、および特に0.004〜2.0kg/(m2s)である、請求項1または2に記載の方法。
- 工程iii)の流動床は、2〜100cmの深さ、好ましくは4〜80cmの深さ、より好ましくは8〜60cmの深さ、および特に10〜40cmの深さを有している、請求項1〜3のいずれかに記載の方法。
- 工程iii)で噴霧される結合剤に関する流動床体積負荷は、0.0001〜6.0kg/(m3s)である、請求項1〜4のいずれかに記載の方法。
- 工程iii)でのベース・プレートからスプレー・デバイスまでの距離は、少なくとも30cmであり、好ましくは少なくとも60cmであり、より好ましくは少なくとも80cmであり、および特に少なくとも100cmである、請求項1〜5のいずれかに記載の方法。
- 工程iii)での流動床の表面からスプレー・デバイスまでの距離は、少なくとも10cmであり、好ましくは少なくとも30cmであり、および特に少なくとも50cmである、請求項1〜6のいずれかに記載の方法。
- 噴霧された液体結合剤の液滴径は、1〜100μm、好ましくは2〜80μm、より好ましくは4〜70μm、および特に8〜60μmである、請求項1〜6のいずれかに記載の方法。
- 部分的に粒状となった混合物のかさ密度は、気体圧式流動床に導入される際、300〜700g/lとなっており、好ましくは350〜650g/lであり、特に400〜600g/lとなっている、請求項1〜8のいずれかに記載の方法。
- 粒状混合物のかさ密度は、気体圧式流動床から排出される際、300〜700g/lとなっており、好ましくは400〜700g/lであり、特に500〜650g/lとなっている、請求項1〜9のいずれかに記載の方法。
- 工程i)の液体結合剤の第1部分は、加えられる全ての液体結合剤の55〜90重量%である、請求項1〜10のいずれかに記載の方法。
- 粒状混合物を、気体圧式流動床から排出した後で後処理に付す、請求項1〜11のいずれかに記載の方法。
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Application Number | Priority Date | Filing Date | Title |
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DE10258006A DE10258006B4 (de) | 2002-12-12 | 2002-12-12 | Trockenneutralisationsverfahren II |
PCT/EP2003/013613 WO2004053037A2 (de) | 2002-12-12 | 2003-12-03 | Trockenneutralisationsverfahren ii |
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US (1) | US20050245425A1 (ja) |
EP (1) | EP1570040B1 (ja) |
JP (1) | JP2006509855A (ja) |
AT (1) | ATE357499T1 (ja) |
AU (1) | AU2003292173A1 (ja) |
DE (2) | DE10258006B4 (ja) |
ES (1) | ES2283832T3 (ja) |
WO (1) | WO2004053037A2 (ja) |
Cited By (2)
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WO2011062234A1 (ja) * | 2009-11-18 | 2011-05-26 | 花王株式会社 | 洗剤粒子群の製造方法 |
JP2011528282A (ja) * | 2008-07-18 | 2011-11-17 | ユーロタブ | 定体積圧密化によるタブレット成形装置 |
Families Citing this family (3)
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DE102004016497B4 (de) * | 2004-04-03 | 2007-04-26 | Henkel Kgaa | Verfahren zur Herstellung von Granulaten und deren Einsatz in Wasch- und/oder Reinigungsmitteln |
DE102012217877A1 (de) * | 2012-10-01 | 2013-08-14 | Henkel Ag & Co. Kgaa | Nontower-Verfahren |
JP2017511421A (ja) * | 2014-04-15 | 2017-04-20 | エコラボ ユーエスエー インコーポレイティド | プリズム又は筒状の形状の一つ又は複数のドメインを含む新規な固体ブロック及びその製造 |
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-
2003
- 2003-12-03 DE DE50306872T patent/DE50306872D1/de not_active Expired - Lifetime
- 2003-12-03 AU AU2003292173A patent/AU2003292173A1/en not_active Abandoned
- 2003-12-03 JP JP2004557976A patent/JP2006509855A/ja active Pending
- 2003-12-03 AT AT03767728T patent/ATE357499T1/de active
- 2003-12-03 EP EP03767728A patent/EP1570040B1/de not_active Expired - Lifetime
- 2003-12-03 WO PCT/EP2003/013613 patent/WO2004053037A2/de active IP Right Grant
- 2003-12-03 ES ES03767728T patent/ES2283832T3/es not_active Expired - Lifetime
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2005
- 2005-06-09 US US11/148,825 patent/US20050245425A1/en not_active Abandoned
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JPH05508874A (ja) * | 1990-06-26 | 1993-12-09 | ザ、プロクター、エンド、ギャンブル、カンパニー | 漂白剤を有する粒状多表面クリーナー |
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Also Published As
Publication number | Publication date |
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US20050245425A1 (en) | 2005-11-03 |
DE10258006B4 (de) | 2006-05-04 |
ATE357499T1 (de) | 2007-04-15 |
DE50306872D1 (de) | 2007-05-03 |
WO2004053037A2 (de) | 2004-06-24 |
ES2283832T3 (es) | 2007-11-01 |
WO2004053037A3 (de) | 2004-08-26 |
EP1570040A2 (de) | 2005-09-07 |
DE10258006A1 (de) | 2004-07-08 |
EP1570040B1 (de) | 2007-03-21 |
AU2003292173A8 (en) | 2004-06-30 |
AU2003292173A1 (en) | 2004-06-30 |
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