JP2006077332A - 液吸収シートおよびその製造方法 - Google Patents
液吸収シートおよびその製造方法 Download PDFInfo
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- JP2006077332A JP2006077332A JP2004259789A JP2004259789A JP2006077332A JP 2006077332 A JP2006077332 A JP 2006077332A JP 2004259789 A JP2004259789 A JP 2004259789A JP 2004259789 A JP2004259789 A JP 2004259789A JP 2006077332 A JP2006077332 A JP 2006077332A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/593—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives to layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/659—Including an additional nonwoven fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/659—Including an additional nonwoven fabric
- Y10T442/668—Separate nonwoven fabric layers comprise chemically different strand or fiber material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/69—Autogenously bonded nonwoven fabric
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
- Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
- Packages (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- External Artificial Organs (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Materials For Medical Uses (AREA)
Abstract
【解決手段】 液吸収シート1は、エアーレイド法により形成された1枚の不織布であり、内部が第1の液透過層5、液保持層7、第2の液透過層6に区分されている。液透過層5,6は70質量%以上が合成樹脂繊維で形成され、液保持層7は70質%以上がセルロース系繊維で構成されている。よって第1の液透過層5を通過した液が液保持層7で保持され、保持された液が表面に戻りにくくなる。また、1枚の不織布で構成されているため層間の境界部8,9が液の透過に対して大きな抵抗として作用することがない。
【選択図】図1
Description
1枚の不織布で形成されて、その内部が、少なくとも一方の表面に現れる液透過層と、前記液透過層に重ねられて液を吸収保持する液保持層とに区分されており、
前記液透過層は70質量%以上が合成樹脂繊維で形成され、前記液保持層は70質量%以上がセルロース系繊維で形成されており、
各繊維間が、バインダーの接着力と前記合成樹脂繊維の熱溶着力の少なくとも一方によって接合されていることを特徴とするものである。
(a)合成樹脂繊維を70質量%以上含む液透過繊維ウエッブと、セルロース系繊維を70質量%以上含む液保持繊維ウエッブとが積層された積層繊維ウエッブを形成する工程と、
(b)前記積層繊維ウエッブをプレスする工程と、
(c)前記工程(b)の前または後に、各繊維間を、バインダーの接着力と前記合成樹脂繊維の熱溶着力の少なくとも一方によって接合する工程と、
を有することを特徴とするものである。
図4に示す製造装置では、回転ロール31と32との間に、ネット状の無端コンベア33が周回している。無端コンベア33上には、上流側から順に第1の供給ダクト34、第2の供給ダクト35、および第3の供給ダクト36が対向しており、無端コンベア33上にエアーレイド法によって繊維ウエッブが形成される。エアーレイド法では、前記供給ダクト34,35,36から短繊維とされ解繊された繊維が空気と共に無端コンベア33上に落下させられて堆積される。
この液吸収シート101も1枚の不織布で構成されているが、この不織布の内部は液透過層105と液保持層107の2つの層に区分されている。液透過層105の繊維構成は、前記第1の液透過層5および第2の液透過層6と同じであり、液保持層107の繊維構成は、前記液保持層7と同じである。また、この液吸収シート101の製造方法は、図4に示す製造装置において、第1の供給ダクト34を使用せず、または第3の供給ダクト36を使用しないようにして、同様にして製造することができる。
2 食品用トレイ
3,103 第1の表面
4,104 第2の表面
5,6,105 液透過層
7,107 液保持層
40 積層繊維ウエッブ
41 第2の液透過繊維ウエッブ
42 液保持繊維ウエッブ
43 第1の液透過繊維ウエッブ
45,46 プレスロール
49 バインダーノズル
50 乾燥室
Claims (8)
- 液を吸収保持する液吸収シートにおいて、
1枚の不織布で形成されて、その内部が、少なくとも一方の表面に現れる液透過層と、前記液透過層に重ねられて液を吸収保持する液保持層とに区分されており、
前記液透過層は70質量%以上が合成樹脂繊維で形成され、前記液保持層は70質量%以上がセルロース系繊維で形成されており、
各繊維間が、バインダーの接着力と前記合成樹脂繊維の熱溶着力の少なくとも一方によって接合されていることを特徴とする液吸収シート。 - 前記不織布の2つの表面にそれぞれ前記液透過層が現れ、前記不織布の内部に前記液保持層が設けられている請求項1記載の液吸収シート。
- 前記不織布の一方の表面に前記液透過層が現れ、他方の表面に前記液保持層が現れている請求項1記載の液吸収シート。
- 前記液保持層の繊維密度が、前記液透過層の繊維密度よりも高い請求項1ないし3のいずれかに記載の液吸収シート。
- (a)合成樹脂繊維を70質量%以上含む液透過繊維ウエッブと、セルロース系繊維を70質量%以上含む液保持繊維ウエッブとが積層された積層繊維ウエッブを形成する工程と、
(b)前記積層繊維ウエッブをプレスする工程と、
(c)前記工程(b)の前または後に、各繊維間を、バインダーの接着力と前記合成樹脂繊維の熱溶着力の少なくとも一方によって接合する工程と、
を有することを特徴とする液吸収シートの製造方法。 - 前記(a)(b)(c)の全ての工程の後に、(d)乾燥工程を含む請求項5記載の液吸収シートの製造方法。
- 前記(a)の工程で、液透過繊維ウエッブを構成する繊維および液保持繊維ウエッブを構成する繊維をエアーレイド法で積層する請求項5または6記載の液吸収シートの製造方法。
- 前記(a)の工程では、液透過繊維ウエッブの上に前記液保持繊維ウエッブを積層し、さらにその上に液透過繊維ウエッブを積層して前記積層繊維ウエッブを形成する請求項5ないし7のいずれかに記載の液吸収シートの製造方法。
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004259789A JP4511290B2 (ja) | 2004-09-07 | 2004-09-07 | 食品から滲み出るドリップを吸収保持する液吸収シートおよびその製造方法 |
AT05254043T ATE458079T1 (de) | 2004-09-07 | 2005-06-29 | Flüssigkeitabsorbierende schicht und verfahren zu deren herstellung |
PL05254043T PL1632597T3 (pl) | 2004-09-07 | 2005-06-29 | Arkusz absorbentu płynu i sposób jego wytwarzania |
EP20050254043 EP1632597B1 (en) | 2004-09-07 | 2005-06-29 | Liquid absorbent sheet and method for manufacturing the same |
DE200560019355 DE602005019355D1 (de) | 2004-09-07 | 2005-06-29 | Flüssigkeitabsorbierende schicht und verfahren zu deren herstellung |
US11/186,235 US20060052024A1 (en) | 2004-09-07 | 2005-07-21 | Liquid absorbent sheet and method for manufacturing the same |
TW094128463A TW200624618A (en) | 2004-09-07 | 2005-08-19 | Liquid absorbent sheet and method for manufacturing the same |
CNA2005100981215A CN1762693A (zh) | 2004-09-07 | 2005-09-07 | 吸液片及其制造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004259789A JP4511290B2 (ja) | 2004-09-07 | 2004-09-07 | 食品から滲み出るドリップを吸収保持する液吸収シートおよびその製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2006077332A true JP2006077332A (ja) | 2006-03-23 |
JP4511290B2 JP4511290B2 (ja) | 2010-07-28 |
Family
ID=35276392
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2004259789A Active JP4511290B2 (ja) | 2004-09-07 | 2004-09-07 | 食品から滲み出るドリップを吸収保持する液吸収シートおよびその製造方法 |
Country Status (8)
Country | Link |
---|---|
US (1) | US20060052024A1 (ja) |
EP (1) | EP1632597B1 (ja) |
JP (1) | JP4511290B2 (ja) |
CN (1) | CN1762693A (ja) |
AT (1) | ATE458079T1 (ja) |
DE (1) | DE602005019355D1 (ja) |
PL (1) | PL1632597T3 (ja) |
TW (1) | TW200624618A (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016195753A (ja) * | 2015-04-03 | 2016-11-24 | 王子ホールディングス株式会社 | エアレイド不織布および吸収性物品 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5877647B2 (ja) * | 2011-03-10 | 2016-03-08 | ユニ・チャーム株式会社 | 液吸収シートの製造方法 |
EP3615452A4 (en) * | 2017-04-28 | 2020-12-30 | Emery Silfurtun Inc. | ABSORBENT TRAY WITH COATING |
USD835354S1 (en) * | 2017-06-23 | 2018-12-04 | Brian Stutey | Pet bed |
USD846207S1 (en) * | 2017-07-20 | 2019-04-16 | Doskocil Manufacturing Company, Inc. | Litter pan |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01169323U (ja) * | 1988-05-19 | 1989-11-29 | ||
JPH0260542A (ja) * | 1988-08-25 | 1990-03-01 | Kimberly Clark Corp | 食品の液を吸収するための吸収構造 |
JPH11323710A (ja) * | 1998-05-12 | 1999-11-26 | Kanebo Ltd | 吸水性不織布 |
JP2003113564A (ja) * | 2001-10-10 | 2003-04-18 | Teijin Ltd | 吸水性不織布構造体 |
JP2004033236A (ja) * | 2002-06-28 | 2004-02-05 | Kao Corp | 吸収性物品 |
JP2004060108A (ja) * | 2002-07-30 | 2004-02-26 | Teijin Ltd | 吸水性不織布構造体 |
JP2004105349A (ja) * | 2002-09-17 | 2004-04-08 | Uni Charm Corp | 吸収性複合シートおよびこれを用いた吸収性物品 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2065220C (en) * | 1991-06-11 | 2003-03-18 | Shmuel Dabi | Method of forming a unitized absorbent product with a density gradient |
FI95304C (fi) * | 1994-02-03 | 1996-01-10 | Yhtyneet Paperitehtaat Oy | Menetelmä imukykyisen kuitukerroksen valmistamiseksi ja imukykyinen kuitukerros |
AU732762B2 (en) * | 1996-02-12 | 2001-04-26 | Scan-Web I/S | An absorbent sheet or web material and a method of producing the material by dry forming |
ES2216184T3 (es) * | 1996-12-06 | 2004-10-16 | Weyerhaeuser Company | Material compuesto estratificado unitario. |
WO2001066345A1 (en) * | 2000-03-03 | 2001-09-13 | The Procter & Gamble Company | Absorbent, non-linting nonwoven web |
-
2004
- 2004-09-07 JP JP2004259789A patent/JP4511290B2/ja active Active
-
2005
- 2005-06-29 PL PL05254043T patent/PL1632597T3/pl unknown
- 2005-06-29 AT AT05254043T patent/ATE458079T1/de not_active IP Right Cessation
- 2005-06-29 DE DE200560019355 patent/DE602005019355D1/de active Active
- 2005-06-29 EP EP20050254043 patent/EP1632597B1/en not_active Not-in-force
- 2005-07-21 US US11/186,235 patent/US20060052024A1/en active Pending
- 2005-08-19 TW TW094128463A patent/TW200624618A/zh unknown
- 2005-09-07 CN CNA2005100981215A patent/CN1762693A/zh active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01169323U (ja) * | 1988-05-19 | 1989-11-29 | ||
JPH0260542A (ja) * | 1988-08-25 | 1990-03-01 | Kimberly Clark Corp | 食品の液を吸収するための吸収構造 |
JPH11323710A (ja) * | 1998-05-12 | 1999-11-26 | Kanebo Ltd | 吸水性不織布 |
JP2003113564A (ja) * | 2001-10-10 | 2003-04-18 | Teijin Ltd | 吸水性不織布構造体 |
JP2004033236A (ja) * | 2002-06-28 | 2004-02-05 | Kao Corp | 吸収性物品 |
JP2004060108A (ja) * | 2002-07-30 | 2004-02-26 | Teijin Ltd | 吸水性不織布構造体 |
JP2004105349A (ja) * | 2002-09-17 | 2004-04-08 | Uni Charm Corp | 吸収性複合シートおよびこれを用いた吸収性物品 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016195753A (ja) * | 2015-04-03 | 2016-11-24 | 王子ホールディングス株式会社 | エアレイド不織布および吸収性物品 |
Also Published As
Publication number | Publication date |
---|---|
EP1632597B1 (en) | 2010-02-17 |
ATE458079T1 (de) | 2010-03-15 |
EP1632597A1 (en) | 2006-03-08 |
CN1762693A (zh) | 2006-04-26 |
DE602005019355D1 (de) | 2010-04-01 |
US20060052024A1 (en) | 2006-03-09 |
TW200624618A (en) | 2006-07-16 |
PL1632597T3 (pl) | 2010-07-30 |
JP4511290B2 (ja) | 2010-07-28 |
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