JP2005343496A - 超音波溶着装置、包装体製造装置及び包装体製造方法 - Google Patents
超音波溶着装置、包装体製造装置及び包装体製造方法 Download PDFInfo
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- JP2005343496A JP2005343496A JP2004163241A JP2004163241A JP2005343496A JP 2005343496 A JP2005343496 A JP 2005343496A JP 2004163241 A JP2004163241 A JP 2004163241A JP 2004163241 A JP2004163241 A JP 2004163241A JP 2005343496 A JP2005343496 A JP 2005343496A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/326—Shaping the burr, e.g. by the joining tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8221—Scissor or lever mechanisms, i.e. involving a pivot point
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8351—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
- B29C66/83541—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement
- B29C66/83543—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement cooperating flying jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/849—Packaging machines
- B29C66/8491—Packaging machines welding through a filled container, e.g. tube or bag
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- Containers And Plastic Fillers For Packaging (AREA)
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Abstract
【解決手段】超音波振動エネルギーにより被溶着物115を溶融して被溶着物を圧着する超音波溶着装置100であって、被溶着物を圧着する面51から超音波振動エネルギーを加えるホーン50と、ホーンの圧着面に対向し被溶着物を圧着する面65を有するアンビル60とを備え、いずれかの圧着する面には、溶融された被溶着物を溜める窪み63が形成されている超音波溶着装置。超音波溶着装置100を備える包装体製造装置。超音波溶着シールし、薄く形成すると共に、超音波溶着シールする際に流れた溶融物を液だまりに溜め、該溶融物を筒状フィルムに付着させ、シールされた部分で切断する包装体製造方法。
【選択図】 図1
Description
11 フォーミングプレート
12 案内筒
13 縦シール装置
14 送りローラ
15a 内容物が充填された筒状フィルム
15b 内容物不在部
20 原反供給装置
21 原反
22A、22B ガイドローラ
30 充填装置
31 ポンプ
32 ノズル
40 しごき装置
41 しごきローラ
42 腕体
43 横部材
50 ホーン
51 ホーンの圧着面
60 アンビル
61 中央横断部
62 両端部
63 溝(窪み)
65 アンビルの圧着面
70 集束装置
71、72 集束板
80 切断装置
81 カッター
100 超音波溶着装置
115 被溶着物
115a 集束部分
116 溶融物(溶融した被溶着物)
160、260、360 アンビル
161 窪みのない面
261、361 中央横断部
262、362 両端部
163、263、363 溝(窪み)
C 内容物
F 帯状フィルム
F1 筒状フィルム
N 不変部
P 内容物の圧力
S シール部
T 補強部
Claims (6)
- 超音波振動エネルギーにより被溶着物を溶融して該被溶着物を圧着する超音波溶着装置であって;
前記被溶着物を圧着する面から超音波振動エネルギーを加えるホーンと;
前記ホーンの圧着面に対向し前記被溶着物を圧着する面を有するアンビルとを備え;
前記いずれかの圧着する面には、前記溶融された被溶着物を溜める窪みが形成されてなる
超音波溶着装置。 - 前記窪みがアンビルに形成される;
請求項1に記載の超音波溶着装置。 - 前記アンビルの圧着する面が、
中央を横断する中央横断部と、
前記中央横断部の両側に形成された前記中央横断部よりも逃げてなる両端部とに分れ、
前記中央横断部と前記両端部との間に前記窪みが形成される;
請求項2に記載の超音波溶着装置。 - 前記窪みが中央横断部に沿った溝である;
請求項3に記載の超音波溶着装置。 - 帯状フィルムを供給する原反供給装置と;
帯状フィルムの側縁部を重ね合わせてシールし筒状フィルムを成形する縦シール装置と;
前記筒状フィルムに内容物を充填する充填装置と;
内容物が充填された前記筒状フィルムに対して、前記筒状フィルムの長手方向に所定間隔毎の内容物の不在部を扁平に形成するしごき装置と;
前記しごき装置により扁平に形成されてなる不在部を、扁平な面に沿った横断方向に集束する集束装置と;
前記集束した不在部を横断するシールを行う請求項1ないし請求項4のいずれか1項に記載の超音波溶着装置と;
前記超音波溶着装置の前記窪みのない部分または中央横断部で、前記筒状フィルムを切断する切断装置とを備える;
包装体製造装置。 - 帯状フィルムの側縁部を重ね合わせてシールし筒状フィルムを成形する縦シール工程と;
前記筒状フィルムに内容物を充填する充填工程と;
内容物が充填された前記筒状フィルムに対して、前記筒状フィルムの長手方向に所定間隔毎の内容物の不在部を扁平に形成するしごき工程と;
前記不在部を扁平な面に沿った横断方向に集束する集束工程と;
前記集束した不在部を横断して超音波溶着シールし、かつ、薄く形成すると共に、超音波溶着シールする際に流れた溶融物を液だまりに溜め、該溶融物を筒状フィルムに付着させる溶着工程と;
前記超音波溶着シールされた部分で、前記筒状フィルムを切断する切断工程とを備える;
包装体製造方法。
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JP2004163241A JP4554994B2 (ja) | 2004-06-01 | 2004-06-01 | 超音波溶着装置、包装体製造装置及び包装体製造方法 |
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JP2004163241A JP4554994B2 (ja) | 2004-06-01 | 2004-06-01 | 超音波溶着装置、包装体製造装置及び包装体製造方法 |
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JP2005343496A true JP2005343496A (ja) | 2005-12-15 |
JP4554994B2 JP4554994B2 (ja) | 2010-09-29 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012500025A (ja) * | 2008-08-18 | 2012-01-05 | クリエイティブ レゾナンス インク | ペットフード及び製造方法 |
WO2017057244A1 (ja) * | 2015-10-02 | 2017-04-06 | 凸版印刷株式会社 | アンビル及び超音波シール装置 |
KR20170064987A (ko) * | 2015-12-02 | 2017-06-12 | 도요지도키 가부시키가이샤 | 초음파 밀봉방법 및 장치 |
JP2018043758A (ja) * | 2016-09-13 | 2018-03-22 | 凸版印刷株式会社 | アンビル及び超音波シール装置 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2018208152A1 (en) * | 2017-05-08 | 2018-11-15 | Sparkle Innovations B.V. | Method and system for manufacture and filling with a sterile liquid of a tubular packaging |
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