JP2005005670A - Carrying member with cleaning function and cleaning method for substrate processing device - Google Patents

Carrying member with cleaning function and cleaning method for substrate processing device Download PDF

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Publication number
JP2005005670A
JP2005005670A JP2004019523A JP2004019523A JP2005005670A JP 2005005670 A JP2005005670 A JP 2005005670A JP 2004019523 A JP2004019523 A JP 2004019523A JP 2004019523 A JP2004019523 A JP 2004019523A JP 2005005670 A JP2005005670 A JP 2005005670A
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Prior art keywords
cleaning
vacuum
cleaning function
layer
substrate processing
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JP2004019523A
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JP4593935B2 (en
Inventor
Yoshio Terada
好夫 寺田
Akira Namikawa
亮 並河
Daisuke Uenda
大介 宇圓田
Asami Funatsu
麻美 船津
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Nitto Denko Corp
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Nitto Denko Corp
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Priority to JP2004019523A priority Critical patent/JP4593935B2/en
Application filed by Nitto Denko Corp filed Critical Nitto Denko Corp
Priority to CN2008101708093A priority patent/CN101402091B/en
Priority to EP04008902A priority patent/EP1468752B1/en
Priority to EP12002879.0A priority patent/EP2481489B1/en
Priority to CN2004100794356A priority patent/CN1589980B/en
Priority to US10/823,654 priority patent/US20040204334A1/en
Priority to KR1020040025960A priority patent/KR101016843B1/en
Priority to TW093110348A priority patent/TWI395264B/en
Priority to TW100120825A priority patent/TWI481450B/en
Priority to EP10016058.9A priority patent/EP2314389B1/en
Publication of JP2005005670A publication Critical patent/JP2005005670A/en
Priority to KR1020100097340A priority patent/KR101088949B1/en
Application granted granted Critical
Publication of JP4593935B2 publication Critical patent/JP4593935B2/en
Priority to US14/038,836 priority patent/US20140090199A1/en
Priority to US14/039,286 priority patent/US20140090196A1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0028Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool

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  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a carrying member with cleaning function with which vacuum down in a device caused by the carrying member is hard to be caused, and removal operation for an foreign object is easily and surely performed, when the carrying member is carried into a substrate processing device for cleaning removal for the foreign object in the device. <P>SOLUTION: In the carrying member with cleaning function in which a cleaning layer is provided at least on a single surface of the carrying member, when the member is thrown in a chamber whose degree of vacuum is 3×10<SP>-10</SP>torr and temperature is 50°C, a time for recovering the degree of vacuum, temporarily came down, to 1×10<SP>-9</SP>torr is within 100 minutes after throwing in. Especially, the carrying member with cleaning function having the constitution in which the cleaning layer has no adhesive force substantially, or the carrying member with cleaning function having a constitution in which the cleaning layer comprises heat-resisting polymer resin is provided. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、半導体、フラットパネルディスプレイ、プリント基板などの製造装置や検査装置など、異物を嫌う各種の基板処理装置をクリーニングするためのクリーニング機能付き搬送部材、これを使用した基板処理装置のクリーニング方法およびこの方法によりクリーニングされた基板処理装置に関する。
The present invention relates to a conveying member with a cleaning function for cleaning various substrate processing apparatuses that dislike foreign matters, such as manufacturing apparatuses and inspection apparatuses for semiconductors, flat panel displays, printed boards, and the like, and a method for cleaning a substrate processing apparatus using the same. And a substrate processing apparatus cleaned by this method.

各種の基板処理装置では、各搬送系と基板とを物理的に接触させながら搬送する。その際、基板や搬送系に異物が付着していると、後続の基板をつぎつぎに汚染することになる。このため、装置を定期的に停止させて洗浄処理する必要があり、稼動率の低下や多大な労力が必要という問題があった。
In various types of substrate processing apparatuses, each transport system and the substrate are transported while being in physical contact. At that time, if foreign matter adheres to the substrate or the transport system, subsequent substrates are successively contaminated. For this reason, it is necessary to periodically stop the apparatus and perform a cleaning process, which causes a problem that a reduction in operating rate and a great deal of labor are required.

これらの問題を解決するため、粘着性の物質を固着した基板を搬送して基板処理装置内に付着した異物をクリーニング除去する方法(特許文献1参照)、板状部材を搬送して基板裏面に付着する異物を除去する方法(特許文献2参照)が提案されている。これらの方法によると、基板処理装置を停止させて洗浄処理する必要がないため、稼働率の低下や多大な労力を必要とするといった問題がなく、とくに、前者の方法は、異物の除去性によりすぐれている。
持開平10−154686号公報(第2〜4頁) 特開平11−87458号公報(第2〜3頁)
In order to solve these problems, a method of transporting a substrate to which an adhesive substance is adhered and cleaning and removing foreign substances adhering to the inside of the substrate processing apparatus (see Patent Document 1), transporting a plate-like member to the back surface of the substrate A method (see Patent Document 2) for removing adhering foreign matter has been proposed. According to these methods, since there is no need to stop the substrate processing apparatus and perform the cleaning process, there is no problem that the operating rate is reduced and a great deal of labor is required. In particular, the former method is based on the removal of foreign matters. It is excellent.
Gyokaihei 10-154686 (pages 2-4) Japanese Patent Laid-Open No. 11-87458 (pages 2 to 3)

しかしながら、上記前者の方法では、搬送装置内が100℃の加熱状態にある場合や高真空下(10-9torr)状態にある場合などに、粘着性の物質から多量の揮発性ガスが発生して、装置内を汚染させたり、真空度を低下させたりし、異物の除去操作を簡便に行えないことがあった。

とりわけ、基板処理装置は、プラズマエッチング装置、スパッタリング装置、ドライエッチング装置、反応性イオンエッチング装置、CVD装置など、装置内が高真空条件下で処理される場合が多く、これらの装置でクリーニングを行うと真空度を低下させてしまう問題があった。
However, in the former method, a large amount of volatile gas is generated from the sticky substance when the inside of the transfer device is heated at 100 ° C. or under a high vacuum (10 −9 torr). As a result, the inside of the apparatus is contaminated, the degree of vacuum is lowered, and the foreign matter removal operation cannot be easily performed.

In particular, the substrate processing apparatus is often processed under high vacuum conditions such as a plasma etching apparatus, a sputtering apparatus, a dry etching apparatus, a reactive ion etching apparatus, and a CVD apparatus, and these apparatuses perform cleaning. There was a problem of lowering the degree of vacuum.

本発明は、このような事情に照らし、基板処理装置内に搬送して装置内の異物をクリーニング除去するにあたり、搬送部材に起因した装置内の真空度の低下が起こりにくくて、異物の除去操作を簡便かつ確実に行えるクリーニング機能付き搬送部材を提供することを目的としている
In light of such circumstances, the present invention is less likely to cause a decrease in the degree of vacuum in the apparatus due to the transport member when cleaning and removing foreign substances in the substrate processing apparatus and removing foreign substances. It is an object to provide a conveying member with a cleaning function that can easily and reliably perform

本出願人は、先に、前記したような高真空基板処理装置での真空度の低下が、搬送部材のクリーニング層中に含まれる脂肪族成分や芳香族成分、汚染成分である溶剤成分、フタル酸エステルなどの可塑剤成分などが原因であることを知り、これらの揮発ガス量を特定値以下に規制したクリーニング部材を先行発明〔特願2000−349972(=特開2002−113435号公報)〕として、提案した。
The applicant of the present invention previously stated that a decrease in the degree of vacuum in the high-vacuum substrate processing apparatus as described above is caused by an aliphatic component, an aromatic component, a solvent component that is a contaminating component, Knowing that the cause is a plasticizer component such as an acid ester, and the like, a cleaning member in which the amount of these volatile gases is regulated to a specific value or lower is disclosed in Japanese Patent Application No. 2000-349972 (= Japanese Patent Application Laid-Open No. 2002-113435). As suggested.

ところが、本発明者らの引き続く研究によると、上記提案のクリーニング部材を使用したときでも、これを高真空基板処理装置内に搬送して異物を除去しようとすると、クリーニング部材に起因した真空度の低下がいぜんとして起こって、基板処理装置が使用不能となる場合があることがわかった。

そこで、この原因について、さらに検討した結果、真空度の低下が上記提案の脂肪族成分や芳香族成分ならびに溶剤成分や可塑剤成分などに限らず、高真空下で揮発する水分にも起因しているという知見を得た。
However, according to the subsequent studies by the present inventors, even when the above-described proposed cleaning member is used, if the foreign material is removed by transporting it into the high vacuum substrate processing apparatus, the degree of vacuum caused by the cleaning member is reduced. It has been found that the reduction may occur and the substrate processing apparatus may become unusable.

Therefore, as a result of further investigation on this cause, the decrease in the degree of vacuum is not limited to the above-mentioned proposed aliphatic component, aromatic component, solvent component and plasticizer component, but also due to moisture volatilized under high vacuum. The knowledge that it is.

本発明者らは、この知見に基づいて、たとえば、加熱処理などによりクリーニング層などの常態吸湿率を低下させたり、クリーニング層などの厚さを薄くして水分の絶対量を低下させるなどして、高真空下で揮発する水分量を可及的に低減してみたところ、高真空下に搬送したときの真空度の低下が抑制され、しかも、この抑制効果は、クリーニング部材を所定温度の真空チャンバー内に投入したときに一時的に低下する真空度がほぼ元の真空度に復帰するまでの時間を規制することにより、確実に奏され、これにより実際の高真空基板処理装置での真空度の低下を抑制して、基板処理装置内に付着した異物を簡便かつ確実にクリーニング除去できることを知り、本発明を完成するに至った。
Based on this finding, the inventors have reduced the normal moisture absorption rate of the cleaning layer, etc. by heat treatment, etc., or reduced the absolute amount of moisture by reducing the thickness of the cleaning layer, etc. When the amount of water volatilized under high vacuum was reduced as much as possible, the decrease in the degree of vacuum when it was transported under high vacuum was suppressed. By restricting the time until the vacuum degree that temporarily decreases when it is put into the chamber is restored to the original vacuum degree, it is surely played, and thereby the degree of vacuum in an actual high vacuum substrate processing apparatus. As a result, the present invention has been completed.

すなわち、本発明は、クリーニング層が搬送部材の少なくとも片面に設けられているクリーニング機能付き搬送部材において、この部材を真空度3×10-10 torr、温度50℃のチャンバー内に投入したときに、一時的に低下する真空度が1×10-9torrにまで復帰する時間が投入後100分以内であることを特徴とするクリーニング機能付き搬送部材に係るものである。

とくに、クリーニング層が実質的に粘着力を有しない上記構成のクリーニング機能付き搬送部材、クリーニング層が耐熱性を有する高分子樹脂からなる上記構成のクリーニング機能付き搬送部材、支持体上にクリーニング層を有し、このクリーニング層が支持体を内側にして搬送部材上に設けられている上記構成のクリーニング機能付き搬送部材、支持体の片面にクリーニング層を、他面に粘着剤層を有し、上記のクリーニング層が上記の粘着剤層を介して搬送部材上に設けられている上記構成のクリーニング機能付き搬送部材を、提供できるものである。

また、本発明は、上記各構成のクリーニング機能付き搬送部材を基板処理装置内に搬送することを特徴とする基板処理装置のクリーニング方法に係るものである。さらに、本発明は、上記のクリーニング方法によりクリーニングされた基板処理装置を提供できるものである。
That is, according to the present invention, in the transport member with a cleaning function in which the cleaning layer is provided on at least one surface of the transport member, when this member is put into a chamber having a vacuum degree of 3 × 10 −10 torr and a temperature of 50 ° C., The present invention relates to a conveying member with a cleaning function, characterized in that the time during which the degree of vacuum temporarily lowering is restored to 1 × 10 −9 torr is within 100 minutes after being charged.

In particular, the transport member with the cleaning function having the above-described configuration in which the cleaning layer has substantially no adhesive force, the transport member with the cleaning function having the above-described configuration made of a heat-resistant polymer resin, and the cleaning layer on the support. The cleaning layer is provided on the transport member with the support inside, the transport member with the cleaning function having the above structure, the cleaning layer on one side of the support, and the adhesive layer on the other side, The transport member with a cleaning function having the above-described configuration in which the cleaning layer is provided on the transport member via the pressure-sensitive adhesive layer can be provided.

The present invention also relates to a cleaning method for a substrate processing apparatus, wherein the transport member with a cleaning function having the above-described configuration is transported into the substrate processing apparatus. Furthermore, the present invention can provide a substrate processing apparatus cleaned by the above-described cleaning method.

このように、本発明においては、基板処理装置内に搬送して装置内の異物をクリーニング除去するにあたり、クリーニング機能付き搬送部材の真空度復帰時間を特定値以下に規制したことにより、上記搬送部材の装置内への搬送時の真空度低下が抑えられ、処理装置内の異物を簡便かつ確実にクリーニング除去できる実用性の高いクリーニング機能付き搬送部材を提供できるものである。
As described above, in the present invention, when transporting into the substrate processing apparatus and cleaning and removing foreign matter in the apparatus, the transport member with the cleaning function is restricted to a specific value or less, so that the transport member is Therefore, it is possible to provide a highly practical transfer member with a cleaning function that can suppress a decrease in the degree of vacuum during transfer into the apparatus and can easily and reliably remove foreign matters in the processing apparatus.

本発明のクリーニング機能付き搬送部材は、クリーニング層が搬送部材の少なくとも片面に設けられてなり、真空度3×10-10 torr、温度50℃のチャンバー内に投入したときに一時的に低下する真空度が1×10-9torrにまで復帰する時間、つまり上記所定温度の真空チャンバー内に投入したときに一時的に低下する真空度がほぼ元の真空度に復帰するまでの時間が、投入後、100分以内、好ましくは50分以内であることを特徴としたものである。
The conveying member with a cleaning function according to the present invention has a cleaning layer provided on at least one side of the conveying member, and the vacuum temporarily lowers when placed in a chamber having a degree of vacuum of 3 × 10 −10 torr and a temperature of 50 ° C. The time until the degree returns to 1 × 10 -9 torr, that is, the time until the degree of vacuum that temporarily decreases when it is put into the vacuum chamber at the predetermined temperature returns to the original degree of vacuum. , Within 100 minutes, preferably within 50 minutes.

このようなクリーニング機能付き搬送部材を使用することにより、これを高真空基板処理装置内に搬送したときにこの装置の真空度の極端な低下が抑えられ、装置が使用停止となるなどの不都合をきたさず、したがって、上記処理装置内の異物を簡便かつ確実にクリーニング除去することができる。

これに対し、上記のほぼ元の真空度に復帰するまでの時間が、投入後、100分を超えるクリーニング機能付き搬送部材を使用すると、これを高真空基板処理装置内に搬送したとき、クリーニング層中などに含まれる水分が揮発して、装置の真空度が低下し、結果として装置が初期真空度に復帰するのに時間がかかり、最悪の場合、装置が停止するなどの問題が起こりやすい。
By using such a conveying member with a cleaning function, when this is conveyed into a high-vacuum substrate processing apparatus, an extreme decrease in the degree of vacuum of the apparatus can be suppressed, and the apparatus can be disabled. Therefore, foreign matters in the processing apparatus can be easily and reliably removed by cleaning.

On the other hand, when a transport member with a cleaning function is used that takes more than 100 minutes after the time until it returns to the above-mentioned original vacuum degree, when the transport member with a cleaning function is transported into the high vacuum substrate processing apparatus, the cleaning layer Moisture contained in the inside volatilizes and the degree of vacuum of the apparatus decreases. As a result, it takes time for the apparatus to return to the initial degree of vacuum, and in the worst case, problems such as the apparatus being stopped tend to occur.

なお、本明細書において、上記のほぼ元の真空度に復帰するまでの時間の測定は、クリーニング機能付き搬送部材を試料とし、昇温脱離質量分析装置(電子科学社製の「EMD−WA1000S」)を用いて、行った。

ここで、測定条件は、チャンバー内の温度を50℃に保持し、試料サイズは1cm2 、初期真空度を3×10-10 torrとし、試料投入後、真空度が10-9torrに復帰した時間を真空度復帰時間として、求めたものである。
In this specification, the measurement of the time until the vacuum level is restored to the original level is measured using a temperature-desorption mass spectrometer (“EMD-WA1000S” manufactured by Denshi Kagaku Co., Ltd.) using a conveyance member with a cleaning function as a sample. )).

Here, the measurement conditions were that the temperature in the chamber was maintained at 50 ° C., the sample size was 1 cm 2 , the initial vacuum was 3 × 10 −10 torr, and the vacuum level returned to 10 −9 torr after the sample was charged. The time is obtained as the vacuum recovery time.

本発明のクリーニング機能付き搬送部材は、真空度復帰時間が上記特定値以内となるように規制されたものであればよく、その材料構成は、とくに限定されない。通常は、クリーニング層中に含まれる脂肪族成分、芳香族成分、溶剤成分、可塑剤成分などの揮発成分の低減に加え、クリーニング層の常態吸湿率を低くする、とくに常態吸湿率を1重量%以下としたものが好適に用いられる。上記常態吸湿率とするため、上記搬送部材を、その機能を低下させない条件、たとえば、40〜200℃、好ましくは50〜150℃、より好ましくは50〜100℃で1〜120分、好ましくは1〜60分、加熱脱湿処理するのがよい。さらに、水分の絶対量を減らすため、クリーニング層の厚みをその機能が低下しない限り、薄くするのがよく、通常1〜30μmとするのが望ましい。
The conveying member with a cleaning function of the present invention may be any member as long as the degree of vacuum recovery is regulated so as to be within the specified value, and the material configuration is not particularly limited. Normally, in addition to reducing volatile components such as aliphatic components, aromatic components, solvent components, and plasticizer components contained in the cleaning layer, the normal moisture absorption rate of the cleaning layer is lowered. In particular, the normal moisture absorption rate is 1% by weight. The following are preferably used. In order to obtain the above-mentioned normal moisture absorption rate, the conveying member is used under conditions that do not lower the function thereof, for example, 40 to 200 ° C., preferably 50 to 150 ° C., more preferably 50 to 100 ° C. for 1 to 120 minutes, preferably 1 It is better to heat and dehumidify for ~ 60 minutes. Furthermore, in order to reduce the absolute amount of moisture, the thickness of the cleaning layer should be reduced unless its function is lowered, and it is usually desirable to be 1 to 30 μm.

本発明において、クリーニング層は、引っ張り弾性率(試験法:JIS K7127)が10Mpa以上、好適には10〜2,000Mpaであるのがよい。引っ張り弾性率が10Mpa以上であると、ラベル切断時のクリーニング層のはみ出しや切断不良が抑えられ、プリカット方式で汚染のないクリーニング機能付きラベルシートを製造でき、また搬送時に装置内の接触部位に接着して搬送トラブルを引き起こすおそれがない。引っ張り弾性率が2,000Mpa以下であると、搬送系の異物の除去性に好結果が得られる。
In the present invention, the cleaning layer has a tensile modulus (test method: JIS K7127) of 10 Mpa or more, preferably 10 to 2,000 Mpa. When the tensile elastic modulus is 10 Mpa or more, protrusion of the cleaning layer at the time of label cutting and cutting failure can be suppressed, and a label sheet with a cleaning function free from contamination can be produced by a pre-cut method, and adhered to a contact portion in the apparatus during conveyance. There is no risk of transport problems. When the tensile modulus is 2,000 Mpa or less, good results can be obtained in the removal of foreign matters in the transport system.

このようなクリーニング層は、その材質などにとくに限定はないが、たとえば、紫外線や熱などの活性エネルギー源によって重合硬化した樹脂層から構成されているのが望ましい。これは、上記の重合硬化により分子構造が三次元網状化して実質的に粘着性がなくなり、搬送時に装置接触部と強く接着せず、基板処理装置内を確実に搬送できるクリーニング用部材が得られるからである。

ここで、実質的に粘着性がないとは、粘着の本質を滑りに対する抵抗である摩擦としたとき、粘着性の機能を代表する感圧性タックがないことを意味する。この感圧性タックは、たとえばDahlquistの基準にしたがうと、粘着性物質の弾性率が1MPa間での範囲で発現するものである。
Such a cleaning layer is not particularly limited in its material, but is preferably composed of a resin layer polymerized and cured by an active energy source such as ultraviolet rays or heat. This is because the above-mentioned polymerization and curing causes the molecular structure to become a three-dimensional network, which is substantially non-adhesive, and does not adhere strongly to the apparatus contact portion during conveyance, and a cleaning member that can be reliably conveyed in the substrate processing apparatus is obtained. Because.

Here, “substantially non-adhesive” means that there is no pressure-sensitive tack representing the adhesive function when the essence of the adhesive is friction, which is resistance to slipping. This pressure-sensitive tack develops, for example, in accordance with the Dahlquist standard, in the range where the elastic modulus of the adhesive substance is between 1 MPa.

上記重合硬化した樹脂層としては、たとえば、感圧接着性ポリマーに分子内に不飽和二重結合を1個以上有する化合物(以下、重合性不飽和化合物という)および重合開始剤と、必要により架橋剤などを含ませた硬化型の樹脂組成物を、活性エネルギー源とくに紫外線により硬化したものが挙げられる。
Examples of the polymer-cured resin layer include, for example, a compound having at least one unsaturated double bond in the molecule (hereinafter referred to as a polymerizable unsaturated compound) and a polymerization initiator in a pressure-sensitive adhesive polymer, and crosslinking if necessary. And a curable resin composition containing an agent and the like cured by an active energy source, particularly ultraviolet rays.

感圧接着性ポリマーには、たとえば、(メタ)アクリル酸および/または(メタ)アクリル酸エステルを主モノマーとしたアクリル系ポリマーが挙げられる。このアクリル系ポリマーの合成にあたり、共重合モノマーとして分子内に不飽和二重結合を2個以上有する化合物を用いたり、合成後のアクリル系ポリマーに分子内に不飽和二重結合を有する化合物を官能基間の反応で化合結合させるなどして、アクリル系ポリマーの分子内に不飽和二重結合を導入してもよい。この導入でアクリル系ポリマー自体も重合硬化反応に関与させることができる。
Examples of the pressure-sensitive adhesive polymer include an acrylic polymer having (meth) acrylic acid and / or (meth) acrylic acid ester as a main monomer. In synthesizing this acrylic polymer, a compound having two or more unsaturated double bonds in the molecule is used as a copolymerization monomer, or a compound having an unsaturated double bond in the molecule is functionalized in the synthesized acrylic polymer. An unsaturated double bond may be introduced into the molecule of the acrylic polymer, for example, by a chemical bond between the groups. With this introduction, the acrylic polymer itself can be involved in the polymerization curing reaction.

重合性不飽和化合物としては,不揮発性でかつ重量平均分子量が10,000以下の低分子量体であるのがよく,とくに硬化時の三次元網状化が効率よくなされるように,5,000以下の分子量を有しているのが好ましい。

このような重合性化合物としては、たとえば、フェノキシポリエチレングリコール(メタ)アクリレート、ε−カプロラクトン(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ウレタン(メタ)アクリレート、エポキシ(メタ)アクリレート、オリゴエステル(メタ)アクリレートなどが挙げられる。これらの化合物の中から、1種または2種以上が用いられる。
The polymerizable unsaturated compound is preferably a non-volatile and low molecular weight material having a weight average molecular weight of 10,000 or less, particularly 5,000 or less so that three-dimensional networking can be efficiently performed during curing. It is preferable to have a molecular weight of

Examples of such polymerizable compounds include phenoxy polyethylene glycol (meth) acrylate, ε-caprolactone (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, and trimethylolpropane tri (meth). Examples include acrylate, dipentaerythritol hexa (meth) acrylate, urethane (meth) acrylate, epoxy (meth) acrylate, and oligoester (meth) acrylate. Among these compounds, one or more are used.

重合開始剤としては、とくに限定されず、公知のものを広く使用できる。

たとえば、活性エネルギー源に熱を用いる場合は、ベンゾイルパーオキサイド、アゾビスイソブチロニトリルなどの熱重合開始剤、また光を用いる場合は、ベンゾイル、ベンゾインエチルエーテル、シベンジル、イソプロピルベンゾインエーテル、ベンゾフェノン、ミヒラーズケトンクロロチオキサントン、ドデシルチオキサントン、シメチルチオキサントン、アセトフェノンジエチルケタール、ベンジルジメチルケタール、α−ヒドロキシシクロヒキシルフェニルケトン、2−ヒドロキシメチルフェニルプロパン、2,2−ジメトキシ−2−フェニルアセトフェノンなどの光重合開始剤が挙げられる。
It does not specifically limit as a polymerization initiator, A well-known thing can be used widely.

For example, when using heat as an active energy source, a thermal polymerization initiator such as benzoyl peroxide or azobisisobutyronitrile, and when using light, benzoyl, benzoin ethyl ether, cibenzyl, isopropyl benzoin ether, benzophenone, Light of Michler's ketone chlorothioxanthone, dodecylthioxanthone, cymethylthioxanthone, acetophenone diethyl ketal, benzyldimethyl ketal, α-hydroxycyclohexyl phenyl ketone, 2-hydroxymethylphenylpropane, 2,2-dimethoxy-2-phenylacetophenone A polymerization initiator is mentioned.

また、クリーニング層は、耐熱性を有する高分子樹脂からものであってもよい。この場合、高温処理を行う基板処理装置、たとえば、オゾンアッシャー、レジストコーター、酸化拡散炉、常圧CVD装置、減圧CVD装置、プラズマCVD装置などに適用しても、搬送時に処理装置内での搬送不良や汚染を発生させることなく使用できる。

耐熱性を有する高分子樹脂には、とくに限定はないが、たとえば、フェニル−T、ポリキノキサリン、ポリベンゾイレンベンズイミダゾールなどのラダーポリマーや、ポリフェニレン、ポリアミド、ポリイミド、ポリベンズイミダゾール、ポリカルボジイミド、アラミドなどの芳香族ポリマーなどが挙げられる。とくに、ポリイミドや、ポリアミド、ポリカルボジイミドなどは、400℃以上の高温にさらしても、揮発性ガスや分解モノマーを生成しないという点で、クリーニング層として好適である。
The cleaning layer may be made of a heat-resistant polymer resin. In this case, even if it is applied to a substrate processing apparatus that performs high-temperature processing, such as an ozone asher, a resist coater, an oxidation diffusion furnace, an atmospheric pressure CVD apparatus, a low pressure CVD apparatus, a plasma CVD apparatus, etc. It can be used without causing defects or contamination.

The polymer resin having heat resistance is not particularly limited, but examples thereof include ladder polymers such as phenyl-T, polyquinoxaline, polybenzoylene benzimidazole, polyphenylene, polyamide, polyimide, polybenzimidazole, polycarbodiimide, and aramid. Aromatic polymers and the like. In particular, polyimide, polyamide, polycarbodiimide, and the like are suitable as a cleaning layer in that they do not generate volatile gas or decomposition monomer even when exposed to a high temperature of 400 ° C. or higher.

上記のような材料構成からなるクリーニング層は、シリコンウエハ(ミラー面)に対する180度引き剥がし粘着力(JIS Z0237に準じて測定)が0.2N/10mm幅以下、好ましくは0.01〜0.1N/10mm幅程度であるのがよい。このような低粘着ないし非粘着とすることにより、搬送時に装置内の被接触部と接着することなく、搬送トラブルを起こすことがない。
The cleaning layer having the above material structure has a 180 ° peel-off adhesive force (measured according to JIS Z0237) of 0.2 N / 10 mm width or less, preferably 0.01-0. The width is preferably about 1N / 10 mm. By using such low adhesion or non-adhesion, it does not adhere to the contacted part in the apparatus at the time of conveyance, and a conveyance trouble does not occur.

本発明においては、このようなクリーニング層を、これ単独でシート状やテープ状などに成形し、これを適宜の粘着剤を用いて搬送部材の少なくとも片面に設けることにより、クリーニング機能付き搬送部材とする。また好ましくは、上記のクリーニング層を支持体上に設け、この支持体を内側にして搬送部材の少なくとも片面に設けることにより、さらにより好ましくは、支持体の片面に上記のクリーニング層を、他面に粘着剤層を設けて、上記のクリーニング層を上記の粘着剤層を介して搬送部材の少なくとも片面に設けることにより、クリーニング機能付き搬送部材とする。
In the present invention, such a cleaning layer is formed by itself into a sheet shape or a tape shape, and this is provided on at least one surface of the transport member using an appropriate pressure-sensitive adhesive. To do. Preferably, the cleaning layer is provided on a support, and the support is provided on at least one side of the conveying member with the support facing inward. Even more preferably, the cleaning layer is provided on one side of the support. A transporting member with a cleaning function is provided by providing a pressure-sensitive adhesive layer and providing the cleaning layer on at least one surface of the transporting member via the pressure-sensitive adhesive layer.

また、クリーニング層が耐熱性樹脂からなるものでは、この樹脂を、スピンコート法、スプレー法などにより、シリコンウエハなどの搬送部材上に直接塗布乾燥して、クリーニング層を形成するか、または上記樹脂を、支持体上にコンマコート法、ファウンテン法、グラビア法などにより、塗布乾燥して、クリーニング層を形成し、これを上記搬送部材上に支持体を内側にしてラミネート(積層)したり、クリーニング層だけを転写することにより、クリーニング機能付き搬送部材とすることができる。

なお、塗布乾燥時の加熱温度は200℃以上とするのがよく、樹脂の酸化劣化を防ぐため、窒素雰囲気下や真空中など不活性な雰囲気下で処理するのが望ましい。これにより、樹脂中に残存する揮発成分を完全に除去することができる。
In the case where the cleaning layer is made of a heat resistant resin, the resin is directly applied and dried on a transfer member such as a silicon wafer by spin coating or spraying to form a cleaning layer, or the above resin The substrate is coated and dried on the support by a comma coat method, a fountain method, a gravure method, etc. to form a cleaning layer, and this is laminated (laminated) with the support on the above conveying member or cleaned. A transfer member with a cleaning function can be obtained by transferring only the layer.

Note that the heating temperature during coating and drying is preferably 200 ° C. or higher, and it is desirable to perform the treatment under an inert atmosphere such as a nitrogen atmosphere or a vacuum in order to prevent oxidative degradation of the resin. Thereby, the volatile component remaining in the resin can be completely removed.

このように作製されるクリーニング機能付き搬送部材によれば、クリーニング層を含めた部材全体としての真空度復帰時間を前記した特定値以内に規制することにより、これを各種の基板処理装置、とくに高真空基板処理装置に搬送したときに、従来のような真空度の極端な低下がみられず、処理装置の運転に支障をきたすことがなく、この搬送部材のクリーニング層を非接触部位に接触させることにより、上記部位に付着した異物を簡便かつ確実にクリーニング除去できる。
According to the transport member with a cleaning function manufactured as described above, by restricting the vacuum degree return time of the entire member including the cleaning layer within the above-described specific value, When transported to a vacuum substrate processing apparatus, there is no extreme decrease in the degree of vacuum as in the prior art, and there is no hindrance to the operation of the processing apparatus, and the cleaning layer of this transport member is brought into contact with a non-contact portion. As a result, the foreign matter adhering to the part can be easily and reliably removed by cleaning.

クリーニング層を支持する支持体は、とくに限定されない。たとえば、ポリエチレン、ポリプロピレン、ポリブテン、ポリブタジエン、ポリメチルペンテンなどのポリオレフィン系フィルム、ポリ塩化ビニル、塩化ビニル共重合体、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリウレタン、エチレン−酢酸ビニル共重合体、アイオノマー樹脂、エチレン−(メタ)アクリル酸共重合体、エチレン−(メタ)アクリル酸エステル共重合体、ポリスチレン、ポリカーボネート、ポリイミドなどからなるプラスチックフィルムなどが挙げられる。

これらの中でも、ポリオレフィン系フィルムやエチレン−酢酸ビニル共重合体フィルムなどは低吸湿性材料のため、とくに好ましい。また、耐熱性を有する高分子樹脂をクリーニング層とする場合、ポリエチレンテレフタレートフィルムやポリイミドフィルムなどが好ましい。これらの支持体は、1種または2種以上を組み合わせて使用してもよく、片面または両面にコロナ処理などの表面処理を施したものでもよい。
The support for supporting the cleaning layer is not particularly limited. For example, polyolefin film such as polyethylene, polypropylene, polybutene, polybutadiene, polymethylpentene, polyvinyl chloride, vinyl chloride copolymer, polyethylene terephthalate, polybutylene terephthalate, polyurethane, ethylene-vinyl acetate copolymer, ionomer resin, ethylene Examples thereof include a plastic film made of-(meth) acrylic acid copolymer, ethylene- (meth) acrylic acid ester copolymer, polystyrene, polycarbonate, polyimide and the like.

Among these, polyolefin films and ethylene-vinyl acetate copolymer films are particularly preferable because of their low hygroscopic materials. Moreover, when a polymer resin having heat resistance is used as the cleaning layer, a polyethylene terephthalate film, a polyimide film, or the like is preferable. These supports may be used singly or in combination of two or more, and may be one or both surfaces subjected to surface treatment such as corona treatment.

支持体の他面に設けられる粘着剤層は、その材料構成について、とくに限定されず、アクリル系やゴム系などの通常の粘着剤がいずれも使用できる。これらの中でも、アクリル系の粘着剤として、重量平均分子量が10万以下の成分が10重量%以下であるアクリル系ポリマーを主剤としたものが、とくに好ましく用いられる。

上記のアクリル系ポリマーは、たとえば、(メタ)アクリル酸アルキルエステルを主モノマーとしこれに必要により共重合可能な他のモノマーを加えたモノマー混合物を、重合反応させることにより、合成することができる。
The pressure-sensitive adhesive layer provided on the other surface of the support is not particularly limited with respect to the material configuration, and any ordinary pressure-sensitive adhesive such as acrylic or rubber can be used. Among these, as the acrylic pressure-sensitive adhesive, those mainly composed of an acrylic polymer having a component having a weight average molecular weight of 100,000 or less and 10% by weight or less are preferably used.

The acrylic polymer can be synthesized by, for example, polymerizing a monomer mixture in which (meth) acrylic acid alkyl ester is used as a main monomer and another monomer that can be copolymerized is added if necessary.

このような粘着剤層は、厚さが通常5〜100μmであるのがよく、とくに、水分の絶対量の低減のため、好ましくは5〜20μmとするのがよい。

また、この粘着剤層は、シリコンウエハ(ミラー面)に対する180度引き剥がし粘着力が0.01〜10N/10mm幅、とくに好ましくは0.05〜5N/10mm幅であるのがよい。粘着力が高すぎると、クリーニング層を支持体を介して搬送部材から剥離除去する際に、支持体が裂けるおそれがある。
Such a pressure-sensitive adhesive layer usually has a thickness of 5 to 100 μm, and particularly preferably 5 to 20 μm in order to reduce the absolute amount of moisture.

In addition, this adhesive layer has a 180-degree peeling adhesive strength to the silicon wafer (mirror surface) of 0.01 to 10 N / 10 mm width, particularly preferably 0.05 to 5 N / 10 mm width. If the adhesive strength is too high, the support may be torn when the cleaning layer is peeled off from the conveying member via the support.

本発明においては、クリーニング層や上記の粘着剤層を保護するために、これらの層上に保護フィルムを貼り合わせてもよい。

この保護フィルムには、シリコーン系、長鎖アルキル系、フツ素系、脂肪酸アミド系、シリカ系などの剥離処理剤で剥離処理した、ポリ塩化ビニル、塩化ビニル共重合体、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリウレタン、エチレン−酢酸ビニル共重合体、アイオノマー樹脂、エチレン−(メタ)アクリル酸共重合体、エチレン−(メタ)アクリル酸エステル共重合体、ポリスチレン、ポリカーボネートなどのプラスチックフィルムがある。また、ポリエチレン、ポリプロピレン、ポリブテン、ポリブタジエン、ポリメチルペンテンなどのポリオレフィン系樹脂からなるフィルムは、離型処理剤を用いなくとも離型性を有するため、それ単体を保護フィルムとして使用できる。

このような各種の材質からなる保護フィルムとしては、その厚さが通常10〜100μm程度であるのが望ましい。
In this invention, in order to protect a cleaning layer and said adhesive layer, you may bond a protective film on these layers.

For this protective film, polyvinyl chloride, vinyl chloride copolymer, polyethylene terephthalate, polybutylene terephthalate, which has been subjected to release treatment with release agents such as silicone, long chain alkyl, fluorine, fatty acid amide, silica, etc. , Polyurethane, ethylene-vinyl acetate copolymer, ionomer resin, ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylic acid ester copolymer, polystyrene, polycarbonate and other plastic films. In addition, since a film made of a polyolefin resin such as polyethylene, polypropylene, polybutene, polybutadiene, polymethylpentene, etc. has releasability without using a release treatment agent, it can be used alone as a protective film.

The protective film made of such various materials preferably has a thickness of usually about 10 to 100 μm.

本発明のクリーニング機能付き搬送部材において、クリーニング層が設けられる搬送部材としては、とくに限定はなく,異物除去の対象となる基板処理装置の種類に応じて、各種の基板が用いられる。具体的には、半導体ウエハ(シリコンウエハ)、LCD、PDPなどのフラットパネルディスプレイ用基板,その他、コンパクトディスク、MRヘッドなどの基板などが挙げられる。
In the transport member with a cleaning function of the present invention, the transport member on which the cleaning layer is provided is not particularly limited, and various substrates are used depending on the type of substrate processing apparatus to be subjected to foreign matter removal. Specific examples include substrates for flat panel displays such as semiconductor wafers (silicon wafers), LCDs, and PDPs, and other substrates such as compact disks and MR heads.

本発明のクリーニング機能付き搬送部材は、真空度の低下を抑えた設計としているため、これを用いてクリーニングする基板処理装置は高真空系の基板処理装置が好ましいが、とくに限定されず、たとえば、露光装置、レジスト塗布装置、現像装置、アッシング装置、ドライエッチング装置、イオン注入装置、PVD装置、CVD装置、外観検査装置、ウェハプローバなどが挙げられる。

本発明は、本発明のクリーニング機能付き搬送部材を搬送してクリーニングされた上記の各基板処理装置を提供できるものである。
Since the conveyance member with a cleaning function of the present invention is designed to suppress a decrease in the degree of vacuum, the substrate processing apparatus to be cleaned using this is preferably a high vacuum type substrate processing apparatus, but is not particularly limited. Examples include an exposure apparatus, a resist coating apparatus, a developing apparatus, an ashing apparatus, a dry etching apparatus, an ion implantation apparatus, a PVD apparatus, a CVD apparatus, an appearance inspection apparatus, and a wafer prober.

The present invention can provide each of the above-described substrate processing apparatuses transported and cleaned by the transport member with a cleaning function of the present invention.

つぎに、本発明を実施例に基づいて説明するが、本発明はこれに限定されるものではない。なお、以下において、部とあるのは重量部を意味する。
Next, the present invention will be described based on examples, but the present invention is not limited thereto. In the following, “parts” means parts by weight.

アクリル酸2−エチルヘキシル75部、アクリル酸メチル20部およびアクリル酸5部からなるモノマー混合物から得たアクリル系ポリマー(重量平均分子量70万)100部に、ポリエチレングリコール200ジメタクリレート(新中村化学社製の商品名「NKエステル4G」)200部、ポリイソシアネート化合物(日本ポリウレタン工業社製の商品名「コロネートL」)3部、エポキシ系化合物(三菱瓦斯化学社製の商品名「テトラッドC」)2部および光重合開始剤としてベンジルジメチルケタール(チバ・スペシャリティケミカルズ社製の商品名「イルガキュアー651」)3部を、均一に混合することにより、紫外線硬化型の樹脂組成物Aを調製した。
Polyethylene glycol 200 dimethacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.) was added to 100 parts of an acrylic polymer (weight average molecular weight 700,000) obtained from a monomer mixture consisting of 75 parts of 2-ethylhexyl acrylate, 20 parts of methyl acrylate and 5 parts of acrylic acid. (Trade name “NK ester 4G”) 200 parts, polyisocyanate compound (trade name “Coronate L” manufactured by Nippon Polyurethane Industry Co., Ltd.) 3 parts, epoxy compound (trade name “Tetrad C” manufactured by Mitsubishi Gas Chemical Co., Ltd.) 2 UV curable resin composition A was prepared by uniformly mixing 3 parts of benzyl dimethyl ketal (trade name “Irgacure 651” manufactured by Ciba Specialty Chemicals) as a photopolymerization initiator.

これとは別に、温度計、攪拌機、窒素導入管および還流冷却管を備えた内容量が500mlの3つ口フラスコ型反応器内に、アクリル酸2−エチルヘキシル73部、アクリル酸n−ブチル10部、N,N−ジメチルアクリルアミド15部およびアクリル酸5部からなるモノマー混合物、重合開始剤として2,2′−アゾビスイソブチロニトリル0.15部、酢酸エチル100部を、全体が200gになるように配合して投入し、窒素ガスを約1時間導入しながら攪拌し、内部の空気を窒素で置換した。その後、内部の温度を58℃にし、この状態で約4時間保持して重合を行い、粘着剤ポリマー溶液を得た。このポリマー溶液100部に、ポリイソシアネート化合物(日本ポリウレタン工業社製の商品名「コロネートL」)3部を、均一に混合し、粘着剤溶液Aを調製した。
Separately, in a three-necked flask type reactor having an internal volume of 500 ml equipped with a thermometer, a stirrer, a nitrogen inlet tube and a reflux condenser, 73 parts of 2-ethylhexyl acrylate and 10 parts of n-butyl acrylate , 15 parts of N, N-dimethylacrylamide and 5 parts of acrylic acid, 0.15 part of 2,2′-azobisisobutyronitrile as a polymerization initiator and 100 parts of ethyl acetate, resulting in a total of 200 g The mixture was added and stirred while introducing nitrogen gas for about 1 hour, and the air inside was replaced with nitrogen. Thereafter, the internal temperature was set to 58 ° C., and the polymerization was carried out in this state for about 4 hours to obtain an adhesive polymer solution. To 100 parts of this polymer solution, 3 parts of a polyisocyanate compound (trade name “Coronate L” manufactured by Nippon Polyurethane Industry Co., Ltd.) was uniformly mixed to prepare an adhesive solution A.

片面がシリコーン系離型剤にて処理された長尺ポリエステルフィルム(三菱化学ポリエステルフィルム社製の商品名「MRF50N100」、厚さ50μm、幅250mm)からなる保護フィルムのシリコーン離型処理面に、上記の粘着剤溶液Aを、乾燥後の厚さが5μmとなるように塗布した。その粘着剤層上に、支持体として長尺エチレン−酢酸ビニル共重合体フィルム(厚さ100μm、幅250mm)を積層した。さらに、そのフィルム上に、紫外線硬化型の樹脂組成物Aを、乾燥後の厚さが5μmとなるように塗布して、樹脂層を設けるとともに、その表面に前記と同様の保護フィルム(「MRF50N100」)のシリコーン離型処理面側を貼り合わせて、積層シートAとした。
On the silicone release treatment surface of the protective film made of a long polyester film (trade name “MRF50N100” manufactured by Mitsubishi Chemical Polyester Film Co., Ltd., thickness 50 μm, width 250 mm) treated on one side with a silicone release agent, The pressure-sensitive adhesive solution A was applied so that the thickness after drying was 5 μm. A long ethylene-vinyl acetate copolymer film (thickness: 100 μm, width: 250 mm) was laminated on the pressure-sensitive adhesive layer as a support. Further, an ultraviolet curable resin composition A is applied onto the film so that the thickness after drying is 5 μm, and a resin layer is provided, and a protective film (“MRF50N100” as described above is provided on the surface thereof. The laminated sheet A was obtained by pasting the silicone release treatment side of “)”.

この積層シートAに、中心波長365nmの紫外線を積算光量1,000mJ/cm2 照射して、重合硬化した樹脂層からなるクリーニング層を有するクリーニングシートAを得た。このクリーニングシートAのクリーニング層側の保護フィルムを剥がして、シリコンウエハ(ミラー面)に対する180°引き剥がし粘着力(JIS Z0237に準じて測定)を測定したところ、0.06N/10mm幅であった。また、このクリーニング層の引張り強さ(引張り弾性率:試験法JIS K7127に準じて測定)は、440Mpaであった。
The laminated sheet A was irradiated with ultraviolet rays having a central wavelength of 365 nm and an integrated light quantity of 1,000 mJ / cm 2 to obtain a cleaning sheet A having a cleaning layer composed of a polymerized and cured resin layer. The protective film on the cleaning layer side of the cleaning sheet A was peeled off, and the 180 ° peel adhesion (measured according to JIS Z0237) to the silicon wafer (mirror surface) was measured. As a result, the width was 0.06 N / 10 mm. . Moreover, the tensile strength (tensile modulus: measured according to test method JIS K7127) of this cleaning layer was 440 Mpa.

このクリーニングシートAの粘着剤層側の保護フィルムを剥がして、8インチシリコンウエハのミラー面にハンドローラで貼り付け、クリーニング機能付き搬送部材Aを作製した。上記の粘着剤層のシリコンウエハ(ミラー面)に対する180°引き剥がし粘着力は1.5N/10mm幅であった。

また、このクリーニング機能付き搬送部材Aのクリーニング層側の保護フィルムを剥離して、真空度復帰時間を昇温脱離質量分析装置(電子科学社製の「EMD−WA1000S」)を用いて測定した結果、50分であった。
The protective film on the pressure-sensitive adhesive layer side of the cleaning sheet A was peeled off and attached to the mirror surface of an 8-inch silicon wafer with a hand roller to prepare a conveying member A with a cleaning function. The adhesive strength of the above adhesive layer to the silicon wafer (mirror surface) was 180 N and the width was 1.5 N / 10 mm.

Further, the protective film on the cleaning layer side of the conveying member A with the cleaning function was peeled off, and the vacuum recovery time was measured using a temperature programmed desorption mass spectrometer (“EMD-WA1000S” manufactured by Electronic Science Co., Ltd.). As a result, it was 50 minutes.

レーザー表面検査装置にて、新品の8インチシリコンウエハ3枚のミラー面の0.2μm以上の異物を測定したところ、それぞれ、10個、3個、5個であった。つぎに、これらのウエハを、静電吸着機構を有し、装置内の真空度が10-9torrである別々のスパッタリング装置に、ミラー面を下側に向けて搬送したのち、レーザー表面検査装置により、再びミラー面を測定したところ,8インチウエハサイズのエリア内で、0.2μm以上の異物は、それぞれ,15,553個、16,643個、14,961個であった。
Using a laser surface inspection apparatus, foreign matters of 0.2 μm or more on the mirror surface of three new 8-inch silicon wafers were measured and found to be 10, 3, and 5, respectively. Next, these wafers are transferred to separate sputtering devices having an electrostatic attraction mechanism and a vacuum degree of 10 −9 torr in the device with the mirror surface facing downward, and then a laser surface inspection device Then, the mirror surface was measured again. As a result, there were 15,553, 16,643, and 14,961 foreign matters of 0.2 μm or more in an 8-inch wafer size area, respectively.

つぎに、上記の15,553個の異物が付着していたウエハステージを持つスパッタリング装置に、上記のクリーニング機能付き搬送部材Aを、そのクリーニング層側の保護フィルムを剥がして、搬送したところ、装置内の真空度は10-9torrを保っており、支障なく搬送できた。この操作を5回繰り返した。その後に、新品の8インチシリコンウエハをミラー面を下側に向けて搬送し、レーザー異物検査装置により、0.2μm以上の異物を測定した結果、初期に対して、90%の異物を除去できていた。

このように、クリーニング機能付き搬送部材Aのスパッタリング装置への搬送に際して、装置内の真空度の低下はみられず、装置の使用上なんの問題もなく、この装置のクリーニングが可能であった。
Next, the transport member A with the cleaning function was transported to the sputtering device having the wafer stage on which the 15,553 foreign substances had been adhered with the protective film on the cleaning layer side peeled off. The inside vacuum was kept at 10 -9 torr and could be transported without any trouble. This operation was repeated 5 times. After that, a new 8-inch silicon wafer was transported with the mirror surface facing downward, and a foreign object measuring 0.2 μm or more was measured with a laser particle inspection device. As a result, 90% of the foreign object was removed from the initial stage. It was.

In this way, when the transport member A with a cleaning function is transported to the sputtering apparatus, the degree of vacuum in the apparatus is not reduced, and the apparatus can be cleaned without any problems in using the apparatus.

実施例1と同様の保護フィルム(「MRF50N100」)のシリコーン離型処理面に、実施例1で調製した粘着剤溶液Aを、乾燥後の厚さが15μmとなるように塗布した。その粘着剤層上に、支持体として長尺ポリエステルフィルム(厚さ50μm、幅250mm)を積層した。さらに、そのフィルム上に、実施例1で調製した紫外線硬化型の樹脂組成物Aを、乾燥後の厚さが30μmとなるように塗布して、樹脂層を設けるとともに、その表面に上記と同様の保護フィルムのシリコーン離型処理面側を貼り合わせて、積層シートBとした。
The pressure-sensitive adhesive solution A prepared in Example 1 was applied to the silicone release treatment surface of the same protective film (“MRF50N100”) as in Example 1 so that the thickness after drying was 15 μm. A long polyester film (thickness 50 μm, width 250 mm) was laminated as a support on the adhesive layer. Further, on the film, the ultraviolet curable resin composition A prepared in Example 1 was applied so that the thickness after drying was 30 μm, a resin layer was provided, and the surface thereof was the same as described above. A laminated sheet B was obtained by pasting together the silicone release treatment side of the protective film.

この積層シートBを用い、以下、実施例1と同様にして、クリーニングシートBおよびクリーニング機能付き搬送部材Bを作製した。

つぎに、このクリーニング機能付き搬送部材Bのクリーニング層上の保護フィルムを剥離して、90℃で10分加熱処理した。その後に、実施例1と同様にして、クリーニング機能付き搬送部材Bの真空度復帰時間を測定したところ、30分であった。
Using this laminated sheet B, a cleaning sheet B and a conveying member B with a cleaning function were produced in the same manner as in Example 1 below.

Next, the protective film on the cleaning layer of the conveying member B with the cleaning function was peeled off, and heat-treated at 90 ° C. for 10 minutes. Thereafter, in the same manner as in Example 1, the time for returning the degree of vacuum of the conveying member B with the cleaning function was measured and found to be 30 minutes.

つぎに、前記の16,643個の異物が付着していたウエハステージを持つスパッタリング装置に、上記のクリーニング機能付き搬送部材Bを、そのクリーニング層側の保護フィルムを剥がして、搬送したところ、装置内の真空度は10-9torrを保っており、支障なく搬送できた。この操作を5回線り返した。その後に、新品の8インチシリコンウエハをミラー面を下側に向けて搬送し、レーザー異物検査装置により、0.2μm以上の異物を測定した結果、初期に対して、93%の異物を除去できていた。

このように、クリーニング機能付き搬送部材Bのスパッタリング装置への搬送に際して、装置内の真空度の低下はみられず、装置の使用上なんの問題もなく、この装置のクリーニングが可能であった。
Next, when the transport member B with the cleaning function was transported to the sputtering apparatus having the wafer stage on which the 16,643 foreign substances had adhered, the protective film on the cleaning layer side was peeled off, and the apparatus was transported. The inside vacuum was kept at 10 -9 torr and could be transported without any trouble. This operation was repeated 5 times. After that, a new 8-inch silicon wafer was transported with the mirror surface facing downward, and a foreign object measuring 0.2 μm or more was measured with a laser particle inspection device. As a result, 93% of the foreign object was removed from the initial stage. It was.

As described above, when the transport member B with the cleaning function is transported to the sputtering apparatus, the degree of vacuum in the apparatus is not reduced, and the apparatus can be cleaned without any problems in using the apparatus.

比較例1
実施例1と同様の保護フィルム(「MRF50N100」)のシリコーン離型処理面に、実施例1で調製した粘着剤溶液Aを、乾燥後の厚さが30μmとなるように塗布した。その粘着剤層上に、支持体として長尺ポリエステルフィルム(厚さ50μm、幅250mm)を積層した。さらに、そのフィルム上に、実施例1で調製した紫外線硬化型の樹脂組成物Aを、乾燥後の厚さが60μmとなるように塗布して、樹脂層を設けるとともに、その表面に上記と同様の保護フィルムのシリコーン離型処理面側を貼り合わせて、積層シートCとした。
Comparative Example 1
The pressure-sensitive adhesive solution A prepared in Example 1 was applied to the silicone release treatment surface of the same protective film (“MRF50N100”) as in Example 1 so that the thickness after drying was 30 μm. A long polyester film (thickness 50 μm, width 250 mm) was laminated as a support on the adhesive layer. Further, on the film, the ultraviolet curable resin composition A prepared in Example 1 was applied so that the thickness after drying was 60 μm, and a resin layer was provided, and the surface thereof was the same as described above. A laminated sheet C was obtained by laminating the silicone release surface side of the protective film.

この積層シートCを用い、以下、実施例1と同様にして、クリーニングシートCおよびクリーニング機能付き搬送部材Cを作製した。

このクリーニング機能付き搬送部材Cについて、実施例1と同様にして、真空度復帰時間を測定したところ、120分であった。
Using this laminated sheet C, a cleaning sheet C and a conveying member C with a cleaning function were produced in the same manner as in Example 1.

With respect to this conveying member C with a cleaning function, the vacuum degree recovery time was measured in the same manner as in Example 1, and was 120 minutes.

つぎに、前記の14,961個の異物が付着していたウエハステージを持つスパッタリング装置に、上記クリーニング機能付き搬送部材Cを、そのクリーニング層側の保護フィルムを剥がして、搬送したところ、1枚目で装置内の真空度が10-9torrから10-1torrに低下してしまい、2枚目以降のクリーニングを停止した。

このように、上記のクリーニング機能付き搬送部材Cでは、スパッタリング装置への搬送に際して、装置内の真空度が極端に低下して、装置の使用が不能となり、クリーニングできなかった。
Next, when the transporting member C with the cleaning function was transported to the sputtering apparatus having the wafer stage on which the 14,961 foreign matter had adhered, the protective film on the cleaning layer side was peeled off, and one sheet was transported. As a result, the degree of vacuum in the apparatus dropped from 10 -9 torr to 10 -1 torr, and the cleaning of the second and subsequent sheets was stopped.

As described above, in the transport member C with the cleaning function, when transported to the sputtering apparatus, the degree of vacuum in the apparatus is extremely lowered, and the apparatus cannot be used and cannot be cleaned.

Claims (7)

クリーニング層が搬送部材の少なくとも片面に設けられているクリーニング機能付き搬送部材において、この部材を真空度3×10-10 torr、温度50℃のチャンバー内に投入したときに、一時的に低下する真空度が1×10-9torrにまで復帰する時間が投入後100分以内であることを特徴とするクリーニング機能付き搬送部材。
In a transport member with a cleaning function in which a cleaning layer is provided on at least one side of the transport member, a vacuum that temporarily decreases when the member is put into a chamber having a degree of vacuum of 3 × 10 −10 torr and a temperature of 50 ° C. A conveying member with a cleaning function, wherein the time for returning to a degree of 1 × 10 −9 torr is within 100 minutes after being charged.
クリーニング層は実質的に粘着力を有しない請求項1に記載のクリーニング機能付き搬送部材。
The conveying member with a cleaning function according to claim 1, wherein the cleaning layer has substantially no adhesive force.
クリーニング層は耐熱性を有する高分子樹脂からなる請求項1または2に記載のクリーニング機能付き搬送部材。
The conveying member with a cleaning function according to claim 1, wherein the cleaning layer is made of a polymer resin having heat resistance.
支持体上にクリーニング層を有し、このクリーニング層が支持体を内側にして搬送部材上に設けられている請求項1〜3のいずれかに記載のクリーニング機能付き搬送部材。
The conveyance member with a cleaning function according to claim 1, further comprising a cleaning layer on the support, the cleaning layer being provided on the conveyance member with the support inside.
支持体の片面にクリーニング層を、他面に粘着剤層を有し、上記のクリーニング層が上記の粘着剤層を介して搬送部材上に設けられている請求項1〜3のいずれかに記載のクリーニング機能付き搬送部材。
The cleaning layer is provided on one side of the support, the pressure-sensitive adhesive layer is provided on the other side, and the cleaning layer is provided on the conveying member via the pressure-sensitive adhesive layer. Conveying member with cleaning function.
請求項1〜5のいずれかに記載のクリーニング機能付き搬送部材を基板処理装置内に搬送することを特徴とする基板処理装置のクリーニング方法。
6. A method for cleaning a substrate processing apparatus, comprising transporting the transport member with a cleaning function according to claim 1 into the substrate processing apparatus.
請求項6に記載のクリーニング方法によりクリーニングされた基板処理装置。
A substrate processing apparatus cleaned by the cleaning method according to claim 6.
JP2004019523A 2003-04-14 2004-01-28 Conveying member with cleaning function and method for cleaning substrate processing apparatus Expired - Fee Related JP4593935B2 (en)

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TW093110348A TWI395264B (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
EP12002879.0A EP2481489B1 (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
CN2004100794356A CN1589980B (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
US10/823,654 US20040204334A1 (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
KR1020040025960A KR101016843B1 (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
CN2008101708093A CN101402091B (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
TW100120825A TWI481450B (en) 2003-04-14 2004-04-14 Carrying member with a cleaning function and method of cleaning substrate processing equipment
EP10016058.9A EP2314389B1 (en) 2003-04-14 2004-04-14 Cleaning sheet, carrying member and method of cleaning a substrate
EP04008902A EP1468752B1 (en) 2003-04-14 2004-04-14 Cleaning sheet and method of cleaning a substrate
KR1020100097340A KR101088949B1 (en) 2003-04-14 2010-10-06 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
US14/038,836 US20140090199A1 (en) 2003-04-14 2013-09-27 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment
US14/039,286 US20140090196A1 (en) 2003-04-14 2013-09-27 Cleaning sheet, carrying member with a cleaning function and method of cleaning substrate processing equipment

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JP2010153575A (en) * 2008-12-25 2010-07-08 Nitto Denko Corp Conveying member with cleaning function, and method of manufacturing the same

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JPH1154487A (en) * 1997-08-08 1999-02-26 Matsushita Electric Ind Co Ltd Plasma cleaning device and plasma cleaning method for electronic component
JP2002113435A (en) * 2000-07-31 2002-04-16 Nitto Denko Corp Cleaning sheet and method for cleaning substrate treatment device by using the same
JP2004146700A (en) * 2002-10-25 2004-05-20 Kyocera Corp Method and system for etching

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JPH1154487A (en) * 1997-08-08 1999-02-26 Matsushita Electric Ind Co Ltd Plasma cleaning device and plasma cleaning method for electronic component
JP2002113435A (en) * 2000-07-31 2002-04-16 Nitto Denko Corp Cleaning sheet and method for cleaning substrate treatment device by using the same
JP2004146700A (en) * 2002-10-25 2004-05-20 Kyocera Corp Method and system for etching

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010153575A (en) * 2008-12-25 2010-07-08 Nitto Denko Corp Conveying member with cleaning function, and method of manufacturing the same

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