JP2000280351A - 合成樹脂成形品の溶着方法並びに溶着装置 - Google Patents
合成樹脂成形品の溶着方法並びに溶着装置Info
- Publication number
- JP2000280351A JP2000280351A JP11096489A JP9648999A JP2000280351A JP 2000280351 A JP2000280351 A JP 2000280351A JP 11096489 A JP11096489 A JP 11096489A JP 9648999 A JP9648999 A JP 9648999A JP 2000280351 A JP2000280351 A JP 2000280351A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- hot plate
- flange
- opening
- synthetic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
- B29C66/9292—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges in explicit relation to another variable, e.g. pressure diagrams
- B29C66/92921—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges in explicit relation to another variable, e.g. pressure diagrams in specific relation to time, e.g. pressure-time diagrams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2053—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
- B29C65/2061—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
- B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
- B29C66/53245—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow
- B29C66/53246—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers
- B29C66/53247—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers said spouts comprising flanges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
- B29C66/92441—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power the pressure, the force or the mechanical power being non-constant over time
- B29C66/92443—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power the pressure, the force or the mechanical power being non-constant over time following a pressure-time profile
- B29C66/92445—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power the pressure, the force or the mechanical power being non-constant over time following a pressure-time profile by steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/863—Robotised, e.g. mounted on a robot arm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
化し得るように改良された合成樹脂成形品の溶着方法並
びに溶着装置を提供する。 【解決手段】 複数の部品(T・F)の接合面同士間に
熱板(12)を挟んで互いの接合面の平行度が整うよう
に溶融する第1過程(面出し過程)と、互いの接合面を
溶着可能なように溶融する第2過程(溶融過程)と、熱
板を取り外した上で互いの接合面を溶着する第3過程
(溶着過程)とを有し、第1過程と、第2過程と、第3
過程とに於ける加圧圧力をそれぞれ個別に設定する。こ
れにより、接合面同士の平行度を整えるのに要する圧力
および接合面同士を溶着可能なように溶融するのに要す
る圧力が個々に最適設定されるので、面出しに要する時
間を短縮でき、かつ溶融深さが不均一になることを回避
できる。
Description
た複数の部品を溶着する方法並びに溶着する装置に関す
る。
料タンクなどの本体部品に対する合成樹脂材で射出成型
されたフィラーチューブの接続口などの小部品の溶着
は、従来、先ず、電熱線が組み込まれた熱板を本体部品
と小部品との間に挟み込み、所定の圧力で小部品を本体
部品側へ押し付けることによって本体部品と小部品との
互いの接合面を溶融して両者の平行度を整え、かつ溶着
可能な程度に両部品の互いの接合面の溶融を促進させ、
次に、熱板を離脱させた上で小部品を本体部品に押し付
けた状態を維持しつつ冷却する、といった工程がとられ
ていた。
小部品共に製造誤差に基因する個体差があり、面精度に
ばらつきが生じるのを避けられないことから、両者の溶
着面の平行度を整えた上で溶着可能な程度に両部品の互
いの接合面の溶融を促進させるのに要する時間は、低精
度のものに合わせて長めに設定せざるを得なかった。そ
のため、両部品の溶融深さの均一化が阻害される結果、
溶着強度にばらつきが生じかねなかった。
解消するべく案出されたものであり、その主な目的は、
サイクルタイムを増大せずに溶着強度を均一化し得るよ
うに改良された合成樹脂成形品の溶着方法並びに溶着装
置を提供することにある。
ために、本発明に於いては、複数の部品(実施の形態中
のタンクT及びフィラーチューブ接続口F)の接合面同
士間に熱板(12)を挟んで互いの接合面の平行度が整
うように溶融する第1過程(図6中の面出し過程)と、
互いの接合面を溶着可能なように溶融する第2過程(図
6中の溶融過程)と、熱板を取り外した上で互いの接合
面を溶着する第3過程(図6中の溶着過程)とを有し、
第1過程と、第2過程と、第3過程とに於ける加圧圧力
をそれぞれ個別に設定することを特徴とする合成樹脂成
形品の溶着方法、ならびにこの方法を実施する溶着装置
を提供することとした。
整えるのに要する圧力および接合面同士を溶着可能なよ
うに溶融するのに要する圧力が個々に最適設定されるの
で、面出しに要する時間を短縮でき、かつ溶融深さが不
均一になることを回避できる。
明について詳細に説明する。
成図である。エアコンプレッサからの元圧が加わる管路
1は2つに分岐され、それぞれ異なる圧力に設定された
減圧弁2・3を介して3位置の4方電磁弁4の2つの入
力ポート5A・5Bにそれぞれ接続されている。そして
電磁弁4の第1出力ポート6Aは、スプリングリターン
型のエアシリンダ7に接続されている。
力ポート5Aと第1出力ポート6Aとが連通し、かつ第
2入力ポート5Bがブロックされ、中立位置CPで、両
入力ポート5A・5Bが共にブロックされ、かつ両出力
ポート6A・6B間が短絡され、第2位置RPで、第2
入力ポート5Bと第1出力ポート6Aとが連通し、かつ
第1入力ポート5Aがブロックされるようになってい
る。
力ポート5Aと第1出力ポート6Aとが連通するので、
第1入力ポート5Aに接続された第1減圧弁2で設定さ
れた比較的高圧P1がエアシリンダ7に作用する。そし
て電磁弁4を中立位置CPにすると、エアシリンダ7に
空気圧が作用しないので、コイルばね8の弾発力でピス
トンロッド9が収縮位置となる無負荷状態が維持され
る。そして電磁弁4を第2位置RPにすると、第2入力
ポート5Bと第1出力ポート6Aとが連通するので、第
2入力ポート5Bに接続された第2減圧弁3で設定され
た比較的低圧P3がエアシリンダ7に作用する。
り、高圧〜無負荷〜低圧とエアシリンダ7の作動圧を切
り換えることができる。
口Fを溶着する過程について図2〜図6を参照して説明
する。
み込まれた熱板11を、燃料タンクTの開口12の周囲
とフィラーチューブ接続口Fのフランジ13との間に挟
み込み、電磁弁4を第1位置LPにして上記のエアシリ
ンダ7に高圧エア(P1)を供給した状態でフランジ1
3を開口12の周囲に押し付ける。これを所定時間継続
し、開口12の周囲とフランジ13との平行度が整う程
度に互いの接合面同士を面出し溶融する。
リンダ7を無負荷にし、例えば加圧装置の自重(P2)
のみが加わるようにする(図3参照)。この状態を所定
時間維持し、開口12の周囲とフランジ13との接合面
同士を溶着可能な程度に溶融する。この時の圧力は、シ
リンダ内圧を大気解放として自重のみが加わるようにす
ることに限定されず、別の減圧弁で設定された適宜な圧
力が加わるようにしても良いし、場合によっては自重よ
りも軽くなるようにシリンダに逆向きのストロークを与
えるように構成しても良い。
ラーチューブ接続口Fを引き出し、熱板11を離脱させ
る。なお、このフィラーチューブ接続口F並びに熱板1
1の移動工程は、公知のスイングアームを用いた工業用
ロボットなどを適宜に利用することができる。
接続口FをタンクT内に再び挿入し、電磁弁4を第2位
置RPにしてエアシリンダ7に低圧エア(P3)を供給
した状態で開口12の周囲にフランジ13を押し付け
る。この状態を所定時間継続し、両者の溶融部分を接着
させ、かつ冷却固化させる。
合面同士の平行度を整えるのに要する圧力および接合面
同士を溶着可能なように溶融するのに要する圧力が個々
に最適設定されるので、面出しに要する時間を短縮で
き、かつ溶融深さが不均一になることを回避できること
から、製造効率を高め、かつ溶着品質を均一化する上に
多大な効果を奏することができる。
Claims (2)
- 【請求項1】 複数の部品の接合面同士間に熱板を挟ん
で互いの接合面の平行度が整うように溶融する第1過程
と、互いの接合面を溶着可能なように溶融する第2過程
と、前記熱板を取り外した上で互いの接合面を溶着する
第3過程とを有する合成樹脂成形品の溶着方法であっ
て、 前記第1過程と、前記第2過程と、前記第3過程とに於
ける加圧圧力をそれぞれ個別に設定することを特徴とす
る合成樹脂成形品の溶着方法。 - 【請求項2】 複数の部品の接合面同士間に熱板を挟ん
で互いの接合面の平行度が整うように溶融する第1過程
と、互いの接合面を溶着可能なように溶融する第2過程
と、前記熱板を取り外した上で互いの接合面を溶着する
第3過程とを実行する合成樹脂成形品の溶着装置であっ
て、 前記第1過程と、前記第2過程と、前記第3過程とに於
ける加圧圧力をそれぞれ個別に設定する圧力設定手段を
備えることを特徴とする合成樹脂成形品の溶着装置。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP09648999A JP3328214B2 (ja) | 1999-04-02 | 1999-04-02 | 合成樹脂成形品の溶着装置 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP09648999A JP3328214B2 (ja) | 1999-04-02 | 1999-04-02 | 合成樹脂成形品の溶着装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000280351A true JP2000280351A (ja) | 2000-10-10 |
JP3328214B2 JP3328214B2 (ja) | 2002-09-24 |
Family
ID=14166501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP09648999A Expired - Lifetime JP3328214B2 (ja) | 1999-04-02 | 1999-04-02 | 合成樹脂成形品の溶着装置 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3328214B2 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007176016A (ja) * | 2005-12-28 | 2007-07-12 | Nachi Fujikoshi Corp | 樹脂部品の溶融装置、樹脂部品の溶融ロボットシステム及び樹脂部品の溶融方法 |
JP2008030262A (ja) * | 2006-07-27 | 2008-02-14 | Toyo Roshi Kaisha Ltd | 樹脂の溶融接合方法及び樹脂の溶融接合装置 |
JP2014233854A (ja) * | 2013-05-31 | 2014-12-15 | キョーラク株式会社 | タンク及びその製造方法 |
-
1999
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007176016A (ja) * | 2005-12-28 | 2007-07-12 | Nachi Fujikoshi Corp | 樹脂部品の溶融装置、樹脂部品の溶融ロボットシステム及び樹脂部品の溶融方法 |
JP2008030262A (ja) * | 2006-07-27 | 2008-02-14 | Toyo Roshi Kaisha Ltd | 樹脂の溶融接合方法及び樹脂の溶融接合装置 |
JP2014233854A (ja) * | 2013-05-31 | 2014-12-15 | キョーラク株式会社 | タンク及びその製造方法 |
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