EP4374984A1 - Dispositif de commande pour commander un dispositif de laminage, installation de laminage et procédé de commande de dispositif de laminage - Google Patents

Dispositif de commande pour commander un dispositif de laminage, installation de laminage et procédé de commande de dispositif de laminage Download PDF

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Publication number
EP4374984A1
EP4374984A1 EP21958389.5A EP21958389A EP4374984A1 EP 4374984 A1 EP4374984 A1 EP 4374984A1 EP 21958389 A EP21958389 A EP 21958389A EP 4374984 A1 EP4374984 A1 EP 4374984A1
Authority
EP
European Patent Office
Prior art keywords
strip
unwinder
tail end
mill rolls
rolling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP21958389.5A
Other languages
German (de)
English (en)
Other versions
EP4374984A4 (fr
Inventor
Yoichi Matsui
Yuta ODAWARA
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Primetals Technologies Japan Ltd
Original Assignee
Primetals Technologies Japan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Primetals Technologies Japan Ltd filed Critical Primetals Technologies Japan Ltd
Publication of EP4374984A1 publication Critical patent/EP4374984A1/fr
Publication of EP4374984A4 publication Critical patent/EP4374984A4/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16—Unwinding or uncoiling
    • B21C47/18—Unwinding or uncoiling from reels or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/28—Drums or other coil-holders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/32—Tongs or gripping means specially adapted for reeling operations
    • B21C47/323—Slits or pinces on the cylindrical wall of a reel or bobbin, adapted to grip the end of the material being wound
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
    • B21C47/345—Feeding or guiding devices not specially adapted to a particular type of apparatus for monitoring the tension or advance of the material

Definitions

  • the present disclosure relates to a control device for a rolling apparatus, a rolling facility, and a control method for the rolling apparatus.
  • a reverse-type rolling apparatus which is configured to reciprocate and roll a metal plate passed between a pair of mill rolls.
  • Patent Document 1 discloses a reverse-type rolling apparatus which includes a rolling stand with a mill roll, and two reels (an unwinder and a winder) disposed in front and behind the rolling stand.
  • this rolling apparatus in a process of rolling in the rolling stand a rolled material unwound from the first reel and winding the rolled material with the second reel (rolling pass), the rolling apparatus is stopped once a tail end of the rolled material separating from the first reel reaches an exit side of the rolling stand and rolling in a next pass (a process of rolling in the rolling stand the rolled material unwound from the second reel and winding the rolled material with the first reel) is started.
  • Patent Document 1 JP2000-202503A
  • an object of at least one embodiment of the present invention is to provide a control device for a rolling apparatus, a rolling facility, and a control method for the rolling apparatus, which are capable of improving yield while suppressing an increase in time required for rolling.
  • a control device for a rolling apparatus is a control device for controlling a rolling apparatus including a pair of mill rolls for rolling a metal strip, an unwinder for unwinding the strip toward the pair of mill rolls, and a winder for winding the strip rolled by the pair of mill rolls, including: a rotation control unit for controlling rotation of the mill rolls; a velocity acquisition unit configured to acquire velocity of the strip between the unwinder and the mill rolls; and a separation detection unit configured to detect separation of a tail end of the strip from the unwinder.
  • the rotation control unit is configured to stop the rotation of the pair of mill rolls, based on a separation timing which is a timing when the separation of the tail end from the unwinder is detected by the separation detection unit and the velocity of the strip acquired by the velocity acquisition unit.
  • a rolling facility includes: a rolling apparatus including a pair of mill rolls for rolling a metal strip, an unwinder for unwinding the strip toward the pair of mill rolls, and a winder for winding the strip rolled by the pair of mill rolls; and the above-described control device for controlling the rolling apparatus.
  • a control method for a rolling apparatus is a control method for controlling a rolling apparatus including a pair of mill rolls for rolling a metal strip, an unwinder for unwinding the strip toward the pair of mill rolls, and a winder for winding the strip rolled by the pair of mill rolls, including: a rotation control step of controlling rotation of the mill rolls; a velocity acquisition step of acquiring velocity of the strip between the unwinder and the mill rolls; and a separation detection step of detecting separation of a tail end of the strip from the unwinder.
  • the rotation control step includes stopping the rotation of the pair of mill rolls, based on a separation timing which is a timing when the separation of the tail end from the unwinder is detected in the separation detection step and the velocity of the strip acquired in the velocity acquisition step.
  • a control device for a rolling apparatus a rolling facility, and a control method for the rolling apparatus, which are capable of improving yield while suppressing an increase in time required for rolling.
  • FIG. 1 is a schematic configuration view of a rolling facility to which a control device is applied according to an embodiment.
  • a rolling facility 100 includes a rolling apparatus 1 for rolling a metal strip S (such as a strip-shaped steel strip), and a control device 50 for controlling the rolling apparatus 1.
  • a metal strip S such as a strip-shaped steel strip
  • the rolling apparatus 1 includes a rolling mill 10 for rolling the strip S, an unwinder 2 disposed at an entry side of the rolling mill 10 (that is, an upstream side of the rolling mill 10 in a traveling direction of the strip S being rolled), and a winder 3 disposed at an exit side of the rolling mill 10 (that is, a downstream side of the rolling mill 10 in the traveling direction of the strip S being rolled).
  • the rolling apparatus 1 may include, for example, one rolling mill 10 as shown in FIG. 1 , or may include not less than two rolling mills 10.
  • the rolling mill 10 includes a pair of mill rolls (work rolls) 15, 16 disposed on both surface sides of the strip S with the strip S interposed therebetween. As shown in FIG. 1 , the rolling mill 10 may include a pair of intermediate rolls 17, 18 and a pair of backup rolls 19, 20 each disposed opposite to the strip S across the pair of mill rolls 15, 16, respectively. The intermediate rolls 17, 18 and the backup rolls 19, 20 are configured to support the mill rolls 15, 16. Further, the rolling mill 10 includes a rolling-reduction device (such as a hydraulic cylinder; not shown) for performing rolling-reduction on the strip S between the pair of mill rolls 15, 16 by applying a load to the pair of mill rolls 15, 16.
  • a rolling-reduction device such as a hydraulic cylinder; not shown
  • the mill rolls 15, 16 are connected to a motor 11 via a spindle (not shown), etc., and the mill rolls 15, 16 are rotationally driven by the motor.
  • a friction force is generated between the strip s and the mill rolls 15, 16 by rotating the mill rolls 15, 16 with the motor 11 while the rolling-reduction device performs rolling-reduction on the strip S. With the friction force, the strip S is sent to the exit side of the mill rolls 15, 16.
  • the unwinder 2 is configured to unwind a coil of the strip S toward the rolling mill 10.
  • the unwinder 2 includes a mandrel 4, and is configured to unwind the strip S toward the rolling mill 10 by rotationally driving the mandrel 4 with a motor (not shown).
  • the mandrel 4 of the unwinder 2 is driven by the motor (not shown) to apply an entry-side tension to the strip S, in rolling of the strip S.
  • the winder 3 is configured to wind the strip S from the rolling mill 10.
  • the winder 3 includes a mandrel 5, and is configured to wind the strip S by rotationally driving the mandrel 5 with a motor (not shown).
  • a motor not shown.
  • a guide part 12 for guiding the strip S introduced from the mandrel 4 of the unwinder 2 to the rolling mill 10 may be disposed between the rolling mill 10 and the mandrel 4 of the unwinder 2.
  • a guide part 13 for guiding the strip S sent from the rolling mill 10 to the mandrel 5 of the winder 3 may be disposed between the rolling mill 10 and the mandrel 5 of the winder 3
  • the guide parts 12, 13 may include deflector rolls 6, 7 and/or guide tables 8, 9.
  • the rolling apparatus 1 is a reverse-type rolling apparatus (reverse mill) which is configured to reciprocate and roll the strip S passed between the pair of mill rolls 15, 16.
  • rolling is stopped immediately before a tail end St of the strip S unwound from the mandrel 4 of the unwinder 2, and rolling in an odd-number pass (first pass, etc.) is completed in a state where the strip S is subjected to rolling-reduction on the mill rolls 15, 16.
  • the strip S is unwound from the mandrel 5 of the winder 3 toward the rolling mill 10, and rolling in an even-number pass (second pass, etc.) is performed by moving the strip S in a traveling direction reverse to the preceding direction while winding the strip S by the mandrel 4 of the unwinder 2. That is, the role of the unwinder 2 and the role of the winder 3 are interchanged, in accordance with the traveling direction of the strip S.
  • FIG. 2 is a partial cross-sectional view of the unwinder 2 (winder 3) according to an embodiment and a view for describing an operation of the unwinder 2 (winder 3).
  • the unwinder 2 includes a gripper 22 for gripping a tail end portion Sa including the tail end St of the strip S.
  • the winder 3 includes a gripper 23 for gripping a head end portion including a head end of the strip S.
  • the gripper 22, 23 is disposed to be movable along the radial direction, between an outer peripheral surface of the mandrel 4, 5 and a radially inner side of the mandrel 4, 5.
  • the mandrel 4, 5 is provided with a slot 24 which opens to a surface of the mandrel 4, 5 and can receive the tail end or the head end of the strip S.
  • the tail end portion or the head end portion of the strip is gripped by moving the gripper 22, 23 radially outward by an actuator (not shown), etc., and providing the strip S with a force from the gripper 22, 23 toward the mandrel 4, 5.
  • the gripping of the tail end portion or the head end portion of the strip S by the gripper 22, 23 is released by moving the gripper 22, 23 radially inward by an actuator, etc., and releasing a force acting on the strip S from the gripper 22, 23.
  • the mill rolls 15, 16, and the mandrels 4 and 5 of the unwinder 2 and the winder 3 are rotated while applying tension to the strip S in a state where the grippers 22, 23 grip the tail end portion and the head end portion of the strip S.
  • the rolling facility 100 may include a pressing part 30 for correcting a shape of the tail end portion Sa of the strip S.
  • the more detailed configuration of the pressing part 30 will be described later.
  • the rolling facility 100 may include a velocity sensor 40 for detecting velocity of strip S between the unwinder 2 and the mill rolls 15, 16.
  • the velocity sensor 40 is electrically connected to the control device 50, and a signal indicating the velocity of the strip S detected by the velocity sensor 40 is sent to the control device 50.
  • the rolling facility 100 may include a sensor 42 for detecting separation of the tail end St of the strip S from the unwinder 2.
  • the sensor 42 may be a sensor capable of detecting presence or absence of the strip S at a position above, below, or lateral to the unwinder 2.
  • the sensor 42 may be a distance meter (laser distance meter, etc.) capable of detecting a distance from the sensor 42 to the strip S.
  • the sensor 42 is electrically connected to the control device 50, and a signal indicating the detection result by the sensor 42 is sent to the control device 50.
  • the sensor 42 shown in FIG. 1 is a sensor capable of detecting the presence or absence of the strip S at the position below the unwinder 2.
  • the sensor 42 shown in FIG. 1 is a distance sensor disposed at the position below the unwinder 2 and capable of detecting a distance between the sensor 42 and the strip S in the horizontal direction.
  • FIG. 3 is a schematic configuration diagram of the control device 50 according to an embodiment.
  • the control device 50 includes a rotation control unit 52, a velocity acquisition unit 54, and a separation detection unit 56.
  • the control device 50 may further include a gripping control unit 58 and/or a pressing control unit 60.
  • the rotation control unit 52 is configured to control rotation of the mill rolls 15, 16. More specifically, the rotation control unit 52 is configured to stop the mill rolls 15, 16 based on a separation timing which is a timing when the separation of the tail end St of the strip S from the unwinder 2 is detected by the separation detection unit 56 (described later) and the velocity of the strip S acquired by the velocity acquisition unit 54 (described later).
  • the rotation control unit 52 may be configured to stop the rotation of the mill rolls 15, 16 based on, in addition to the separation timing and the velocity of the strip S which are described above, a length of the strip S from a position of the tail end St at the above-described separation timing to an estimated stop position of the tail end St.
  • the velocity acquisition unit 54 is configured to acquire the velocity of the strip S between the unwinder 2 and the mill rolls 15, 16.
  • the velocity acquisition unit 54 may acquire the velocity of the strip S described above, based on the signal indicating the velocity of the strip S, which is received from the above-described velocity sensor 40.
  • the velocity acquisition unit 54 may acquire the velocity of the strip S by acquiring rotation speed of the mill rolls 15, 16 or the motor 11 for driving the mill rolls 15, 16 from a rotation speed sensor, etc., and estimating the velocity of the strip S from the rotation speed by using a backward slip, etc.
  • the separation detection unit 56 is configured to detect the separation of the tail end St of the strip S from the unwinder 2.
  • the separation detection unit 56 may be configured to detect the separation of the tail end St from the unwinder 2, based on the signal from the sensor 42 capable of detecting the presence or absence of the strip S at the same position as the guide part 12 (the deflector roll 6, the guide table 8, or the like) or a position between the guide part 12 and the unwinder 2 in the traveling direction of the strip S (a direction from the unwinder 2 toward the winder 3), and the position above, below, or lateral to the unwinder 2.
  • the sensor 42 may be configured to detect the presence or absence of the strip S at the position below the unwinder 2 (see the sensor 42 of FIG. 1 , a sensor 42A of FIGs. 5A to 5D ).
  • the separation detection unit 56 may be configured to determine, based on the signal from the sensor 42, that the tail end St separates from the unwinder 2, when the presence of the strip S is detected at the position below the unwinder 2.
  • the sensor 42 of FIG. 1 and the sensor 42A of FIGs. 5A to 5D are each a distance sensor disposed at the position below the unwinder 2 and capable of detecting a distance between the sensor 42, 42A and the strip S in the horizontal direction.
  • the sensor 42 may be configured to detect the presence or absence of the strip S at the position above the unwinder (see a sensor 42B or 42C of FIGs. 5A to 5D ).
  • the separation detection unit 56 may be configured to determine, based on the signal from the sensor 42, that the tail end St separates from the unwinder 2, when the absence of the strip S is detected at the position above the unwinder 2.
  • the sensor 42B of FIGs. 5A to 5D is a distance sensor disposed at the position above the unwinder 2 and capable of detecting a distance between the sensor 42B and the strip S in the horizontal direction.
  • the sensor 42C of FIGs. 5A to 5D is a distance sensor disposed at the position above the unwinder 2 and capable of detecting a distance between the sensor 42C and the strip S in the vertical direction.
  • FIGs. 5A to 5D are each a view for describing a control flow of the rolling apparatus according to an embodiment.
  • FIGs. 5A to 5D show the three sensors 42A, 42B, 42C as the sensor 42, it is possible to detect the separation of the tail end St of the strip S from the unwinder 2 as long as one sensor 42 (for example, any one of the sensors 42A to 42C in FIGs. 5A to 5D ) is provided.
  • the gripping control unit 58 is configured to control the operation of the gripper 22 (that is, the gripping of the tail end portion or the head end portion of the strip S by the gripper 22, and/or releasing of the gripping).
  • the gripping control unit 58 may be configured to release the gripping of the tail end portion Sa of the strip S by the gripper, based on the number of windings (turns) of the strip S in the unwinder 2.
  • the number of windings of strip S in the unwinder 2 may be calculated from the number of windings or the length of the strip S at the start of the rolling pass and/or an angular position of the gripper 22 around a rotational axis of the mandrel 4, etc.
  • the pressing control unit 60 is configured to control the operation of the pressing part 30. The more detailed configuration of the pressing control unit 60 will be described later.
  • the control device 50 includes a calculator with a processor (such as CPU), a main storage device (memory device; such as RAM), an auxiliary storage device, an interface, and the like.
  • the control device 50 is configured to receive the signals from the velocity sensor 40 and/or the sensor 42 via the interface.
  • the processor is configured to process the signals thus received.
  • the processor is configured to process programs loaded into the main storage device.
  • the processing contents in the control device 50 is implemented as programs executed by the processor.
  • the programs may be stored in, for example, the auxiliary storage device. When executed, these programs are loaded into the main storage device.
  • the processor is configured to read out the programs from the main storage device to execute instructions included in the programs.
  • control method for the rolling apparatus 1 will be described with reference to FIGs. 4 to 9 .
  • the control method for the rolling apparatus may be performed by using another device, or part of a procedure described below may be performed manually.
  • FIG. 4 is a flowchart of the control method for the rolling apparatus according to an embodiment.
  • FIGs. 5A to 5D are each a view for describing the control flow of the rolling apparatus according to an embodiment, and a view showing a change over time of the position of the strip S in the control of the rolling apparatus.
  • the gripping control unit 58 releases the gripping of the tail end portion Sa of the strip S by the gripper 22 of the unwinder 2, during rolling of the strip S in the rolling apparatus 1 (S2). Further, the velocity acquisition unit 54 acquires the velocity of the strip S between the unwinder 2 and the mill rolls 15, 16 (S4). Furthermore, the separation detection unit 56 detects the separation of the tail end St of the strip S from the unwinder 2 (S6). Then, the rotation control unit 52 controls and stops the rotation of the mill rolls 15, 16, based on the velocity of the strip S acquired in step S4 and the timing (separation timing) when the separation of the tail end St from the unwinder 2 is detected in the step S6.
  • Step S2 includes appropriately operating the actuator for moving the gripper 22 of the unwinder 2 to release the gripping of the tail end portion Sa of the strip S by the gripper 22, if the number of windings of the strip S in the unwinder 2 decreases, during rolling of the strip S in the rolling apparatus 1 (S2).
  • Step S2 typically includes releasing the gripping of the tail end portion Sa by the gripper 22, in a state where the strip S is wound on the mandrel 4 of the unwinder 2 at not less than one round.
  • step S2 Before the gripping of the tail end portion Sa of the strip S by the gripper 22 is released in step S2, the tail end and the tail end portion of the strip S are unseparated from the mandrel 4 as shown in FIG. 5 A . If the gripping of the tail end portion Sa of the strip S by the gripper 22 is released in step S2, the tail end St and the tail end portion Sa of the strip S separate from the mandrel 4 (unwinder 2) as shown in FIG. 5B . Then, as time passes, positions of the strip S and the tail end St change as shown in FIG. 5C and further as shown in FIG. 5D .
  • Step S4 includes acquiring the velocity of the strip S between the unwinder 2 and the mill rolls 15, 16.
  • Step S4 may include acquiring the velocity of the strip S described above, before a point in time when the gripping of the tail end portion Sa by the gripper 22 is released in step S2, or may include acquiring the velocity of the strip S described above, after the point in time. Further, the velocity of the strip S described above may be acquired until the mill rolls 15, 16 are stopped in subsequent step S8.
  • Step S4 may include acquiring the velocity of the strip S described above, continuously or every predetermined period.
  • Step S6 includes detecting the separation of the tail end St from the unwinder 2, based on the signal from the sensor 42 capable of detecting the presence or absence of the strip at the position above or below the mandrel 4 of the unwinder 2.
  • whether the tail end St of the strip S separates from the unwinder 2 is determined by using the detection signal of the sensor 42A (see FIGs. 5A to 5D ) configured to detect the presence or absence of the strip at the position below the mandrel 4 of the unwinder 2.
  • FIG. 6 is a graph showing an example of time variations in a detection value of the sensor 42A in a period when the rolling apparatus is controlled, the velocity of the strip S between the unwinder 2 and the mill rolls 15, 16 (hereinafter, also simply referred to as the velocity of the strip S), and an open/close state of the gripper 22.
  • the detection value of the sensor 42A when the detection value is not less than D A indicates a horizontal distance between the sensor 42A and the strip S, which is detected by the sensor 42A, and the detection value less than D A indicates that the presence of the strip S is not detected.
  • the rolling apparatus 1 rolls the strip S at a steady velocity until time t11. Then, at time 112 later than time 111, the gripping of the tail end portion Sa by the gripper 22 is released (step S2). Until the time t12, the tail end and the tail end portion of the strip S are unseparated from the mandrel 4 as shown in FIG. 5 A . Further, at the time t12, as shown in the graph of FIG. 6 , the detection value of the sensor 42A is less than D A , and the presence of the strip S is not detected.
  • the detection value of the sensor 42A is not less than D A . That is, during this period, the presence of the strip S is detected at the position below the unwinder 2 by the sensor 42A.
  • FIG. 5B shows a state at a point in time after the time t12 and before the time t14, where the tail end St separates from the unwinder 2, but has not reached the detection position of the sensor 42A, and the presence of the strip S is not detected by the sensor 42A.
  • FIG. 5C shows a state immediately after the time t14, where the tail end St has reached below the detection position of the sensor 42A, and thus the presence of the strip S is detected by the sensor 42A. Thereafter, the presence of the strip S is no longer detected by the sensor 42A when the tail end St moves above the detection position of the sensor 42A.
  • the separation detection unit 56 determines that the tail end St separates from the unwinder 2 at the time 114 when the presence of the strip S is detected at the position below the unwinder 2 by the sensor 42A. In this case, the timing (separation timing) when the tail end St of the strip S separates separates from the unwinder 2 is at the time t14.
  • whether the tail end St of the strip S separates from the unwinder 2 is determined by using the detection signal of the sensor 42B or 42C (see FIGs. 5A to 5D ) configured to detect the presence or absence of the strip at the position above the mandrel 4 of the unwinder 2.
  • FIG. 7 is a graph showing an example of time variations in a detection value of the sensor 42B in the period when the rolling apparatus is controlled, the velocity of the strip S between the unwinder 2 and the mill rolls 15, 16, and the open/close state of the gripper 22.
  • the detection value of the sensor 42B when the detection value is not less than D B indicates a horizontal distance between the sensor 42B and the strip S, which is detected by the sensor 42B, and the detection value less than D B indicates that the presence of the strip S is not detected.
  • the rolling apparatus 1 rolls the strip S at the steady velocity until time t21. Then, at time t22 later than time t21, the gripping of the tail end portion Sa by the gripper 22 is released (step S2). Until the time t22, the tail end and the tail end portion of the strip S are unseparated from the mandrel 4 as shown in FIG. 5 A . Further, at the time t22, as shown in the graph of FIG. 6 , the detection value of the sensor 42A is not less than D B , and the presence of the strip S is detected.
  • the detection value of the sensor 42B is less than D B . That is, during this period, the presence of the strip S is no longer detected at the position above the unwinder 2 by the sensor 42B.
  • FIG. 5C shows a state at a point in time after the time t22 and before the time t24, where the tail end St separates from the unwinder 2, but the strip S exists at the detection position of the sensor 42B, and thus the presence of the strip S is detected by the sensor 42B.
  • FIG. 5D shows a state immediately after the time t24, where the tail end St has reached above the detection position of the sensor 42B, and thus the presence of the strip S is no longer detected by the sensor 42A.
  • the separation detection unit 56 determines that the tail end St separates from the unwinder 2 at the time t24 when the presence of the strip S is no longer detected at the position above the unwinder 2 by the sensor 42B. In this case, the timing (separation timing) when the tail end St of the strip S separates from the unwinder 2 is at the time t24.
  • Step S8 includes controlling the rotation of the motor 11 to stop the rotation of the mill rolls 15, 16, based on the velocity of the step S acquired in step S4 and the timing (separation timing) when the separation of the tail end St from the unwinder 2 is detected in the step S6.
  • the strip S can be stopped such that the tail end St is located at a desired position (for example, a position where rolling in a next pass can smoothly be stared; such as a position immediately before the deflector roll 6 or a position of the guide table 8). Therefore, in the reverse-type rolling apparatus 1, even after the tail end St separates from the unwinder 2, rolling can continue until the mill rolls 15, 16 stop, as well as rolling in the next pass can smoothly be started. Therefore, yield can be improved while suppressing an increase in time required for rolling.
  • Step S8 may include stopping the rotation of the mill rolls 15, 16 based on, in addition to the velocity of the strip S and the separation timing of the tail end St, the length of the strip S from the position of the tail end St at the separation timing to the estimated stop position of the tail end St.
  • a movement length of the strip S (that is, a movement length of the tail end St) can be expressed as a time integral of the velocity of the strip S. Therefore, the strip S can easily be stopped such that the tail end St is located at a desired estimated stop position, by controlling the rotation and the stop of the mill rolls 15, 16 (motor 11) with the rotation control unit so that the time integral of the velocity of the strip S acquired by the velocity acquisition unit 54 is the length of the strip S described above. Thus, it becomes easier to smoothly start rolling in the next pass.
  • a length may be used which is geometrically obtained based on the sensors 42 (sensors 42A to 42C, etc.) for detecting the separation of the tail end St, the estimated stop position of the tail end St, and the like.
  • Step S8 may include increasing or decreasing the velocity of the strip S during a period between the separation timing of the tail end St from the unwinder 2 and the stopping of the mill rolls 15, 16, for example, as shown in FIG. 6 or 7 .
  • the velocity of the strip S is increased from time t15 or t25 after the separation timing (time t14 or t24) to time t16 or t26, and the velocity of the strip S is decreased from the time t16 or t26 to time t17 or t27 (when mill rolls 15, 16 stop).
  • the time required for rolling the strip S can be reduced by thus increasing the velocity of the strip S as much as possible until immediately before the strip S stops, and the tail end St is stably and easily located at the desired estimated stop position by thus decreasing the velocity of the strip S immediately before the strip S stops.
  • FIGs. 8 and 9 are each a view for describing the number of windings of the strip S in the unwinder 2.
  • the number of windings of the strip S is counted based on an angular position of the gripper 22 around the rotational axis of the mandrel 4 of the unwinder 2.
  • the angular position of the gripper 22 is the same as an angular position T where the strip S wound on the unwinder 2 is unwound toward the mill rolls 15, 16 (a position where the shape of the strip S changes from an arc shape to a linear shape). That is, FIG. 8 shows a state where the strip S is wound on the mandrel 4 of the unwinder 2 at one round.
  • FIG. 8 shows a state where the strip S is wound on the mandrel 4 of the unwinder 2 at one round.
  • the angular position of the gripper 22 is a position 180-degree rotated from the above-described angular position T. That is, FIG. 9 shows a state where the strip S is wound on the mandrel 4 of the unwinder 2 at 1.5 rounds.
  • step S2 may include releasing the gripping of the tail end portion Sa by the gripper 22, immediately before the tail end St of the strip S separates from the unwinder 2.
  • step S2 may include releasing the gripping of the tail end portion Sa by the gripper 22 while not greater than 2 windings or not greater than 1.7 windings of the strip S is wound on the unwinder 2.
  • the tension acting on the strip S can be maintained until immediately before the tail end St separates from the unwinder 2.
  • step S2 may include releasing the gripping of the tail end portion Sa by the gripper 22 while more than 1 winding or 1.5 windings of the strip S is wound on the unwinder 2.
  • the tail end St of the strip S can separate from the unwinder 2 when not greater than one winding of the strip S is wound on the unwinder 2.
  • the gripping of the tail end portion by the gripper is released while more than 1 winding or 1.5 windings of the strip S is wound on the unwinder 2, that is, before the tail end of the strip S can separate from the unwinder, the tail end of the strip can smoothly be separated from the unwinder.
  • the gripping of the tail end portion Sa by the gripper 22 may be released while not less than 1 winding and not greater than 2 windings of the strip S is wound on the unwinder 2. In some embodiments, the gripping of the tail end portion Sa by the gripper 22 may be released while not less than 1.5 windings and not greater than 1.7 windings of the strip S is wound on the unwinder 2.
  • step S2 may include decreasing rotation speed of the mill rolls 15, 16 in a period including a timing when the gripping of the tail end portion Sa by the gripper 22 is released.
  • the rotation speed of the mill rolls 15, 16 is decreased in the period including the time t12 or t22 (a period from t11 to t13 or a period from t21 to t23) when the gripping of the tail end portion Sa by the gripper 22 is released.
  • the pressing part 30 is disposed so as to at least partially located, in the traveling direction of travel of the strip S, between the mill rolls 15, 16 and a rotational axis O of the deflector roll 6 disposed between the unwinder 2 and the mill rolls 15, 16.
  • the pressing part 30 is configured to provide the strip S with a pressing force along a strip thickness direction of the strip S.
  • the pressing control unit 60 (see FIG. 3 ) is configured to control the operation of the pressing part 30.
  • the pressing control unit 60 may be configured to operate the pressing part 30 such that the pressing force is applied to the strip S by the pressing part 30, after the tail end St of the strip S separates from the unwinder 2.
  • the pressing control unit 60 may be configured to apply the pressing force to the strip S by the pressing part 30 in a state where the mill rolls 15, 16 are rotated (that is, in a state where the strip S is conveyed).
  • the tail end portion Sa of the strip S which separates from the unwinder 2, usually has a shape curved relatively greatly (strong winding habit). According to the above configuration, since, after the tail end St separates from the unwinder 2, the mill rolls 15, 16 are rotated in the state where the pressing force is applied to the strip S by the pressing part 30 disposed in the vicinity of the deflector roll 6, the degree of curvature of the tail end portion Sa can be reduced. By thus correcting the shape of the tail end portion Sa of the strip S, rolling in the next pass can be started more smoothly.
  • FIGs. 10 to 12 are each a schematic view of the pressing part 30 according to an embodiment.
  • the pressing part 30 shown in FIG. 10 includes: a pinch roll 32 partially disposed between the mill rolls 15, 16 and the deflector roll 6 and configured to pinch the strip S together with the deflector roll 6; and a push roll 34 disposed between the mill rolls 15, 16 and the deflector roll 6 in the traveling direction of the strip S, and opposite to the pinch roll 32 across the strip S.
  • the push roll 34 is configured to be able to provide the strip S with a pressing force along upward.
  • a center of the pinch roll 32 in the traveling direction of the strip S (hereinafter, also simply referred to as the traveling direction) is located off the rotational axis of the deflector roll 6 to a side of the mill rolls 15, 16 by a distance L1 in the traveling direction.
  • a center of the push roll 34 in the traveling direction is located off the center of the pinch roll 32 described above to the side of the mill rolls 15, 16 by a distance L2 in the traveling direction.
  • the shape of the tail end portion Sa of the strip S can be corrected by pinching the strip S with the deflector roll 6 and the pinch roll 32 and rotating the mill rolls 15, 16 in a state where the pressing force from the push roll 34 acts on the strip S.
  • the pressing part 30 shown in FIG. 11 includes a pinch roll 33 partially disposed between the mill rolls 15, 16 and the deflector roll 6 and configured to pinch the strip S together with the deflector roll 6.
  • the pinch roll 33 is configured to be able to provide the strip S with a pressing force along a direction from the center of pinch roll 33 to the center of deflector roll 6.
  • a center of the pinch roll 33 in the traveling direction of the strip S is located off the rotational axis of the deflector roll 6 to the side of the mill rolls 15, 16 by a distance L3 in the traveling direction.
  • the mill rolls 15, 16 are rotated while rotating the deflector roll 6 and the pinch roll 33, in the state where the strip S is pinched with the deflector roll 6 and the pinch roll 33 and the pressing force from the pinch roll 33 acts on the strip S.
  • the shape of the tail end portion Sa of the strip S can be corrected by thus applying tension to the strip S.
  • the pressing part 30 shown in FIG. 12 includes a forming part 36 disposed between the mill rolls 15, 16 and the deflector roll 6, and a receiving part 38 disposed opposite to the forming part 36 across the strip S.
  • the forming part 36 is disposed to be vertically movable.
  • the receiving part 38 has a contact surface 38a that can contact the surface of the strip S in a state where the strip S is interposed between the contact surface 38a and the forming part 36. Further, the receiving part 38 is configured to change its posture in response to the vertical movement of the forming part 36.
  • a pinch roll 35 which is configured to pinch the strip S together with the deflector roll 6, is disposed above the deflector roll 6.
  • a cross-section of the forming part 36 has a circular shape, but the shape of the forming part 36 is not limited to this.
  • the cross-sectional shape of the forming part 36 may be rectangular, polygonal, home base, oval, or the like.
  • the mill rolls 15, 16 are rotated in a state where the strip S is pinched with the deflector roll 6 and the pinch roll 33, as well as the strip S is pinched with the forming part 36 and the receiving part 38, and the pressing force from the forming part 36 is applied to the strip S by moving the forming part 36 downward.
  • the shape of the tail end portion Sa of the strip S can be corrected.
  • the rotation control unit 52 may be configured to repeat the rotation and stop of the mill rolls 15, 16 in the state where the pressing force is applied to the strip S by the pressing part 30.
  • the shape of the tail end portion can be corrected by shifting the position of the strip S little by little. Whereby, the shape of the tail end portion can be adjusted more finely.
  • FIGs. 13A to 13D are each a view for describing an example of the procedure for correcting the shape of the tail end portion Sa while repeating the rotation and stop of the mill rolls 15, 16 (that is, while inching the strip S).
  • the pressing part 30 shown in FIG. 12 is used to correct the shape of the tail end portion Sa of the strip S.
  • the position of the forming part 36 is adjusted such that the vertical position (height) of the strip S is at the same level as the strip S between the mill rolls 15, 16.
  • the mill rolls 15, 16 are slightly rotated and stopped while the strip S is pinched with the forming part 36 and the receiving part 38, and the pressing force from the forming part 36 is applied to the strip S.
  • the position of the forming part 36 is adjusted to a position lower than the position in the case of FIG. 13A .
  • the mill rolls 15, 16 are slightly rotated and stopped while the strip S is pinched with the forming part 36 and the receiving part 38, and the pressing force from the forming part 36 is applied to the strip S.
  • the position of the forming part 36 is adjusted to a position lower than the position in the case of FIG. 13B .
  • the mill rolls 15, 16 are slightly rotated and stopped while the strip S is pinched with the forming part 36 and the receiving part 38, and the pressing force from the forming part 36 is applied to the strip S.
  • the forming part 36 may be moved upward and separated from the receiving part 38 to release the application of the pressing force to the strip S by the forming part 36, as shown in FIG. 14D.
  • the shape of the tail end portion Sa can effectively be corrected while shifting the position of the strip S little by little.
  • control device for the rolling apparatus the rolling facility, and the control method for the rolling apparatus according to some embodiments will be described.
  • the strip can be stopped at an appropriate position (for example, a position where rolling in the next pass can smoothly be started). Therefore, in the reverse-type rolling apparatus, even after the tail end separates from the unwinder, rolling can continue until the rolling mill stops, as well as rolling in the next pass can smoothly be started. Therefore, the yield can be improved while suppressing the increase in time required for rolling.
  • Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and also includes an embodiment obtained by modifying the above-described embodiments and an embodiment obtained by combining these embodiments as appropriate.
  • an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
  • an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
  • an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Control Of Metal Rolling (AREA)
EP21958389.5A 2021-09-24 2021-09-24 Dispositif de commande pour commander un dispositif de laminage, installation de laminage et procédé de commande de dispositif de laminage Pending EP4374984A4 (fr)

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PCT/JP2021/034999 WO2023047513A1 (fr) 2021-09-24 2021-09-24 Dispositif de commande pour commander un dispositif de laminage, installation de laminage et procédé de commande de dispositif de laminage

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EP4374984A4 EP4374984A4 (fr) 2024-09-25

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EP (1) EP4374984A4 (fr)
JP (1) JPWO2023047513A1 (fr)
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Publication number Priority date Publication date Assignee Title
JPS5315246A (en) * 1976-07-28 1978-02-10 Hitachi Ltd Tension controlling device of band type material
JP2676287B2 (ja) * 1991-11-08 1997-11-12 住友金属工業株式会社 細径線材の製造方法及び装置
JP2000202503A (ja) 1999-01-06 2000-07-25 Toshiba Corp ２スタンド可逆式冷間圧延機の圧延方法及び制御装置
DE102008049180A1 (de) * 2008-09-26 2010-04-01 Sms Siemag Aktiengesellschaft Walzanlage zum Walzen von bandförmigem Walzgut
EP2500114B1 (fr) * 2009-11-09 2015-10-14 Primetals Technologies Japan, Ltd. Appareil de laminage à froid et procédé de laminage à froid
JP2012066274A (ja) * 2010-09-22 2012-04-05 Mitsubishi-Hitachi Metals Machinery Inc コイル循環冷間圧延方法およびコイル循環冷間圧延設備
JP7119130B2 (ja) * 2019-01-29 2022-08-16 Ｐｒｉｍｅｔａｌｓ Ｔｅｃｈｎｏｌｏｇｉｅｓ Ｊａｐａｎ株式会社 圧延装置の制御装置及び圧延設備並びに圧延装置の運転方法

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WO2023047513A1 (fr) 2023-03-30
CN117615863A (zh) 2024-02-27
JPWO2023047513A1 (fr) 2023-03-30

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