EP4215380A1 - Installation de production et procédé de production d'une carte brute ou d'un composite de cartes brutes pour documents d'identité, de valeur ou de sécurité - Google Patents

Installation de production et procédé de production d'une carte brute ou d'un composite de cartes brutes pour documents d'identité, de valeur ou de sécurité Download PDF

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Publication number
EP4215380A1
EP4215380A1 EP23150680.9A EP23150680A EP4215380A1 EP 4215380 A1 EP4215380 A1 EP 4215380A1 EP 23150680 A EP23150680 A EP 23150680A EP 4215380 A1 EP4215380 A1 EP 4215380A1
Authority
EP
European Patent Office
Prior art keywords
workpiece carrier
station
composite
lamination
transport
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP23150680.9A
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German (de)
English (en)
Other versions
EP4215380B1 (fr
Inventor
Andreas Gümmer
Dietmar Frost
Alexander IPHÖFER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bundesdruckerei GmbH
Original Assignee
Bundesdruckerei GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of EP4215380A1 publication Critical patent/EP4215380A1/fr
Application granted granted Critical
Publication of EP4215380B1 publication Critical patent/EP4215380B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/45—Associating two or more layers
    • B42D25/455—Associating two or more layers using heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/45—Associating two or more layers
    • B42D25/46—Associating two or more layers using pressure

Definitions

  • the invention relates to a production system and a method for producing a raw card or a composite of raw cards for identification, valuable or security documents.
  • the raw card or the composite of raw cards consists of a laminate composite which comprises at least two layers laminated to one another.
  • the individual layers or plies are provided as an endless strip on a roll and are fed in sequentially in order to then be laminated. It is also possible to provide individual layers or plies in the form of a film sheet. After laminating the individual layers to form a laminate composite, cards are punched to a final format.
  • Such production is also referred to as a roll process, since the individual layers for forming a laminate composite are drawn off a roll as a web-like material.
  • Such a roller process is neither flexible nor compact in its design, since the arrangement of the individual stations for feeding the individual layers and/or printing stations and/or laminating stations are arranged in a row along a straight transport path, resulting in long production lines.
  • a method for producing an individual identification, value or security document in which the document has a personalized composite body, which has a document-type-specific selection of material sheets in a document-type-specific order.
  • the individual sheets of material are made available by means of a supply station, the individual sheets of material made available being collected and collected in the order specific to the document type for the booklet of material sheets to be created.
  • the composite body specific to the document type is then laminated and cut to size. This is followed by a personalization of the data type-specific composite body.
  • From the DE 10 2018 119 178 A1 describes a production system for producing data cards for security elements from a laminate composite, which is formed from two processing lines separated from one another by an interface, namely a production line and a personalization line, each of which includes a closed transport track for transporting the raw card cut to final size in a workpiece carrier.
  • the raw card is inserted in a recess in the workpiece carrier and is thus fed through all processing stations; this results in a so-called one-piece flow.
  • the production plant according to the invention comprises in particular a provision device for the provision of at least two individual layers of plastic to be connected to one another on or on a first workpiece carrier.
  • a first workpiece carrier transport device is present, which includes a first transport path along or through individual Processing stations is performed in order to guide the first workpiece carrier equipped with the individual layers along a production direction to or through the individual processing stations. Downstream of the supply device in the direction of production, there is a pre-fixing station in order to pre-fix the layers assembled on or on the first workpiece carrier with one another to form a foil booklet.
  • the production plant also includes a laminating station which is adjacent to the first transport path and is downstream of the pre-fixing station in the direction of production, in which a heating device is integrated and which is set up to laminate the film booklet to form a laminate composite.
  • the laminating station is assigned a transfer device for removing the film booklet from or from the first workpiece carrier before lamination and positioning it between lamination sheets of the laminating station for lamination and for equipping the first workpiece carrier with the lamination composite after lamination.
  • a handling device Downstream of the laminating station in the production direction is a handling device which is set up to remove the laminate composite from or from the first workpiece carrier of the first workpiece carrier transport device in order to feed it to a cutting station, the cutting station being set up to subject the laminate composite to a multi-sided trim, in particular a 4-side trim.
  • the handling device is also set up to feed the trimmed lamination composite to a second workpiece carrier.
  • the production plant comprises a second workpiece carrier transport device in order to transport the second workpiece carrier equipped with the trimmed lamination composite along a second transport path. Adjacent to the second transport track is a magazine device which is set up to insert the raw card formed from the trimmed lamination composite or the raw card composite formed from the trimmed lamination composite into a magazine.
  • a strip made up of several raw cards for further processing, this strip preferably being a combination of four cards in ID1 format or a combination of two cards in ID3 format.
  • a strip format of the product to be inserted into the magazine which in particular has an area of 104 millimeters by 278 millimeters (if it is a strip in ID3 format) or 104 millimeters by 264 millimeters (if it is a strip in ID1 format).
  • the strip preferably contains raw cards in ID 1, ID 2, ID 3 or in any other format. These formats are standardized by ISO 10373, ISO/IEC 7810 and ISO 14443, for example.
  • the supply device comprises at least one supply station with a roll extractor for supplying a first layer that has been separated from a roll of a plastic web and at least one second supply station with a sheet extractor for supplying a second layer that has been removed from a stack of sheets.
  • the delivery device and/or each of its delivery stations includes a hole punch in order to provide the layers with a hole before they are fitted on or in the first workpiece carrier, and if the first workpiece carriers of the first workpiece carrier transport device are provided with at least one positioning pin adapted to the hole for the true-to-position or true-to-register alignment of the individual layers on or in the first workpiece carrier.
  • the first workpiece carriers of the first workpiece carrier transport device are provided with at least one positioning pin adapted to the hole for the true-to-position or true-to-register alignment of the individual layers on or in the first workpiece carrier.
  • the use of more than one positioning pin on the workpiece carrier serves to prevent the individual plastic layers threaded onto the positioning pins from rotating.
  • the provision device includes a thread insertion station in order to place or insert at least one security thread on or in the stack of layers.
  • the first workpiece carrier transport device comprises a first return transport track, which is arranged on a level that is offset from the plane in which the first transport track is located, and if at least one first workpiece carrier lifting unit is present in order to move the first workpiece carriers between the first transport track and the first return transport track.
  • the use of the return transport path also offers the possibility of guiding a composite body past the individual supply stations several times in order to embed layers of the same structure in the lamination composite several times.
  • the second workpiece carrier transport device comprises a second return transport track, which is arranged on a plane that is offset from the plane in which the second transport track is located, and if at least one second workpiece carrier lifting unit is present in order to move the second workpiece carriers between the second transport track and the second return transport track.
  • part of the first transport path also forms part of the second transport path.
  • a common intermediate lifting unit is also possible, which is set up to move both the first workpiece carrier and the second workpiece carrier between two transport tracks arranged on different levels.
  • the lamination station comprises at least two individual presses that can be operated independently of one another and that can work in parallel with one another.
  • the laminating station is preferably designed in such a way that the tools and their laminating sheets remain in the respective individual press.
  • a cooling device is preferably also integrated into the laminating station, although there are separate temperature ranges for the heating and cooling process.
  • the present laminating station has the advantage that only the laminating sheets and the card material are heated and then cooled again, which results in lower energy consumption.
  • the workpiece carrier does not heat up, since the pre-fixed foil booklet is removed from the first workpiece carrier with the transfer device and fed to one of the two individual presses.
  • the printing device can be a tampon printing device for the application of a signature varnish, which can be inscribed with an indelible ink in its dried state.
  • the production system can be kept lean and compact, with all the essential steps for creating a raw card or a combination of raw cards being run through, so that at the end of the method there is in particular a partially personalized raw card or a combination of partially personalized raw cards in the magazine, which can be made available for further processing in another production system.
  • the film feed of the second film roll contains personalized features, in this case portrait photos.
  • the generated card strips are therefore personalized with at least one photo.
  • the electronic and laser personalization only takes place on downstream machines, which is why the raw cards or the composite are a "partially personalised" product.
  • At least a first layer is provided by a first supply station with a roll extract, which has been separated from a plastic web from a roll, and if at least a second layer is provided by a second supply station with a sheet extract, which has been taken from a stack of sheets.
  • each of the layers is provided with a perforation before the first workpiece carrier is equipped with the respective layer.
  • the first workpiece carrier is provided with at least one positioning pin adapted to the perforation, and wherein each layer is threaded onto the positioning pin with its perforation in order to align the individual layers true to position or register on or in the first workpiece carrier.
  • FIG. 1 a production system 100 for producing a raw card or a composite of raw cards for identity, valuable or security documents is shown.
  • This production plant 100 includes a provision device 102 for the provision of at least two individual items to be connected to one another Layers of plastic on or on a first workpiece carrier 104.
  • the supply device 102 is formed from a plurality of first supply stations 130 and a plurality of second supply stations 136. They are arranged successively along a production direction 110 or a production flow. They enable the use of existing pre-products in the production of such raw cards or such composites of raw cards for ID, value or security documents.
  • the first supply stations 130 are provided with a roller extension 132, with each of the first supply stations 130 providing a layer that is separated from a roll 134 from a plastic web (preferably based on polyamide (PA) or polyurethane (PU), preferably based on polycarbonate (PC)).
  • the pull-out roll 132 also has a hole punch to punch holes in the threaded film. The beginning of the film is then gripped and the roll 134 is drawn off linearly to the strip size that can be received by the first workpiece carrier 104 . The pull-off strip is then clamped, after which the foil strip is cut with a cutting unit in order to separate it.
  • the second supply stations 136 are provided with a sheet extractor 138, which in turn also provides layers of plastic (preferably based on polyamide (PA) or polyurethane (PU), preferably based on polycarbonate (PC)), which were removed from a sheet stack 140.
  • the sheet pull-out 138 comprises in particular an alignment plate which moves under a gripper in order to ensure alignment when the foil is in the deposited state.
  • the sheet extract 138 has a three-axis adjustment option, with a light sensor being used to monitor the correct alignment.
  • a hole punch is also present at these second supply stations 136 in order to make a hole in the respective sheet.
  • the gripper of the sheet extension 138 then places the layer precisely on the workpiece carrier 104.
  • the workpiece carrier 104 has at least one positioning pin, in this case exactly two, adapted to the perforation, onto which the individual layers are threaded, whereby the individual layers of the supply stations 130, 136 are inserted in the correct position or in the correct register on or in the first workpiece carrier 104.
  • first workpiece carrier transport device 106 which includes a first transport track 108, which is guided along or through individual processing stations in order to guide the first workpiece carrier 104 equipped with the individual layers along the production direction 110 to or through the individual processing stations.
  • the first workpiece carrier transport device 106 also guides the first workpiece carrier 104 to a thread insertion station 142 in order to place at least one security thread on or in the stack of layers on the first workpiece carrier 104 or to insert it therein.
  • the thread insertion station 142 is then followed by a delivery station 136 for placing another sheet and a delivery station 130 for placing a separate strip from a roll 134, as a result of which the security thread is placed between the individual layers on the first workpiece carrier 104.
  • the product in the present production plant 100 is a combination of four raw cards present in ID1 format
  • the security thread is applied four times in the production direction 110, for which purpose four security threads in particular are applied at the same time.
  • this application unit can also be exchanged, with one configuration of the thread insertion station 142 providing for the application of a security thread perpendicular to the production direction 110; especially when a composite of raw cards in ID3 format is to be created.
  • a pre-fixing station 112 which is illustrated only schematically in the figure, is downstream of the supply device 102 and the thread insertion station 142 in the direction of production 110.
  • the prefix station 112 is set up to prefix the layers assembled on or on the first workpiece carrier 104 with one another to form a foil booklet.
  • This pre-fixing takes place, for example, by means of a heating die or a sonotrode, as a result of which the individual layers are welded to form a film booklet.
  • the fixing preferably takes place in an area that was cut away again in the later product of the production plant.
  • the pre-fixing facilitates the handling of the film booklet in a laminating station 114 which is adjacent to the first transport path 108 and is downstream of the pre-fixing station 112 in the direction of production 110.
  • the present lamination station 114 has at least two individual presses 154 that can be operated independently of one another, as a result of which the lamination time required for lamination of the layers can be compensated for. In order to minimize the number of parts to be heated, it is advantageous if the foil booklet is heated and pressed without the first workpiece carrier 104 .
  • the laminating station 114 is assigned a transfer device 116 for removing the film booklet from or from the first workpiece carrier 104 before lamination and positioning it between lamination sheets of the individual presses 154 for the lamination and for loading the first workpiece carrier 104 with the lamination composite after lamination.
  • the transfer device 116 is designed in the manner of a portal and is therefore set up in such a way that it can operate or load both individual presses 154 .
  • the laminating station 114 in the present case also has a cooling device, with separate temperature ranges being present for the heating and for the cooling process. All tools and also the lamination sheets remain with the respective individual press 154 in the present embodiment. Since only the lamination sheets and the card material are heated and cooled, there is a lower energy requirement than in systems in which the workpiece carrier 104 is also inserted into the individual presses 154.
  • the first workpiece carrier 104 becomes one of the laminating station 114 in the production direction 110 downstream handling device 118 adjusted.
  • Handling device 118 is set up to remove the laminate composite from or from the first workpiece carrier 104 of the first workpiece carrier transport device 106 and to feed it to a cutting station 120, which is also shown only schematically, with cutting station 120 being set up to subject the laminate composite to a multi-sided trim, in particular a 4-side trim.
  • the handling device 118 is also set up in such a way that the laminated composite, which has then been trimmed, is fed to a second workpiece carrier 124 . Since the perforation of the individual film layers was typically also cut away after the edge trimming, the second workpiece carrier 124 is provided with a pocket in which the trimmed laminated composite can be accommodated in the correct position.
  • the second workpiece carriers 124 are transported along a second transport path 128 by a second workpiece carrier transport device 126 .
  • this printing device 156 is adjoining the second transport web 128, which is only shown in outline, and which is set up to apply a varnish to the trimmed lamination composite.
  • this printing device 156 is in the form of a pad printing device which is set up to apply a signature varnish which, in its dried state, can be inscribed with an indelible ink.
  • the lamination composite has printer's marks that are optically captured by a camera.
  • a drying unit for the applied paint is shown here, with the pad printer itself not being shown.
  • a magazining device 122 adjacent to the second transport path 128, which is located downstream of the printing device 126 in the production direction 110.
  • the magazining device 122 is set up to insert the raw card formed from the trimmed lamination composite or the composite of raw cards formed from the trimmed lamination composite into a magazine.
  • the raw card thus formed can then be drawn from this magazine or the composite of raw cards formed in this way can be forwarded to another production plant for further processing, in particular for individualization.
  • the workpiece carrier transport devices 106 , 126 are interlocking or overlapping, with part of the first transport path 108 also forming part of the second transport path 128 .
  • the overlap is provided by a common intermediate lifting unit 152, which is set up to move both the first workpiece carrier 104 and the second workpiece carrier 124 between two transport tracks 108, 144, 128, 148 arranged on different levels.
  • the first workpiece carrier transport device 106 has a first return transport path 144 which is arranged on a plane which is offset from the plane in which the first transport path 108 is present.
  • a first workpiece carrier lifting unit 146 At the other end of the first transport track 108 and the first return transport track 44, which in each case faces away from the intermediate lifting unit 152, there is a first workpiece carrier lifting unit 146 in order to displace the first workpiece carriers 104 between the first transport track 108 and the first return transport track 144, so that the movement of the workpiece carriers 104 is made possible by a type of set up "circular path" that extends over the two levels.
  • the second workpiece carrier transport system 126 also has a second return transport track 148, which is arranged on a plane that is offset from the plane in which the second transport track 128 is located, with a second workpiece carrier lifting unit 150 also being present here in order to move the second workpiece carriers 124 between the second transport track 128 and the second return transport track 148.
  • a kind of established "circular path" is made possible for the movement of the workpiece carrier 124, which extends over the two planes.
  • first transport path 108 and the second transport path 128 are arranged on the same level.
  • first return transport path 144 and the second return transport path 144 are arranged on the same plane.
  • FIG 1 Although no machine housing is shown, this is present in the present production system 100, it was only hidden for the sake of clarity.
  • a control device also not shown in detail, is present in order to control and regulate the individual processing stations and also the transport devices, in particular their drives.
  • the production of raw cards or composites of raw cards for identification, valuable or security documents can be made lean and compact; this creates a card system that can be flexibly adapted to different card formats.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Credit Cards Or The Like (AREA)
EP23150680.9A 2022-01-13 2023-01-09 Installation de production et procédé de production d'une carte brute ou d'un composite de cartes brutes pour documents d'identité, de valeur ou de sécurité Active EP4215380B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102022100764.2A DE102022100764A1 (de) 2022-01-13 2022-01-13 Produktionsanlage und Verfahren zum Herstellen einer Rohkarte oder eines Verbunds aus Rohkarten für Ausweis-, Wert- oder Sicherheitsdokumente

Publications (2)

Publication Number Publication Date
EP4215380A1 true EP4215380A1 (fr) 2023-07-26
EP4215380B1 EP4215380B1 (fr) 2024-08-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP23150680.9A Active EP4215380B1 (fr) 2022-01-13 2023-01-09 Installation de production et procédé de production d'une carte brute ou d'un composite de cartes brutes pour documents d'identité, de valeur ou de sécurité

Country Status (2)

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EP (1) EP4215380B1 (fr)
DE (1) DE102022100764A1 (fr)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008012943A1 (de) * 2008-03-04 2009-09-17 Bundesdruckerei Gmbh Verfahren und Heftvorrichtung zum Heften von Folien in einem Folienstapel sowie Zusammentragmaschine für Folien
DE102016217041B3 (de) 2016-09-07 2018-03-08 Bundesdruckerei Gmbh System und Verfahren zum Herstellen eines Ausweis-, Wert- oder Sicherheitsdokuments
DE102018119178A1 (de) 2018-08-07 2020-02-13 Bundesdruckerei Gmbh Produktionsanlage zum Herstellen von Datenkarten für Sicherheitsdokumente

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010031421B4 (de) 2010-07-15 2013-04-18 Ruhlamat Gmbh Laminiervorrichtung und ein Verfahren zum Laminieren mehrlagiger Dokumente
EP3235651A1 (fr) 2016-04-20 2017-10-25 Gemalto Sa Procédé de fabrication d'une carte d'identification imprimée comportant une bande magnétique
FI3590725T3 (fi) 2017-03-03 2024-03-13 Dainippon Printing Co Ltd Alustan toimitusjärjestelmä ja alustan toimitusmenetelmä

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008012943A1 (de) * 2008-03-04 2009-09-17 Bundesdruckerei Gmbh Verfahren und Heftvorrichtung zum Heften von Folien in einem Folienstapel sowie Zusammentragmaschine für Folien
DE102016217041B3 (de) 2016-09-07 2018-03-08 Bundesdruckerei Gmbh System und Verfahren zum Herstellen eines Ausweis-, Wert- oder Sicherheitsdokuments
DE102018119178A1 (de) 2018-08-07 2020-02-13 Bundesdruckerei Gmbh Produktionsanlage zum Herstellen von Datenkarten für Sicherheitsdokumente

Also Published As

Publication number Publication date
EP4215380B1 (fr) 2024-08-07
DE102022100764A1 (de) 2023-07-13

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