EP3608122B1 - Installation de production permettant de fabriquer des cartes de données pour documents de sécurité - Google Patents

Installation de production permettant de fabriquer des cartes de données pour documents de sécurité Download PDF

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Publication number
EP3608122B1
EP3608122B1 EP19188160.6A EP19188160A EP3608122B1 EP 3608122 B1 EP3608122 B1 EP 3608122B1 EP 19188160 A EP19188160 A EP 19188160A EP 3608122 B1 EP3608122 B1 EP 3608122B1
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EP
European Patent Office
Prior art keywords
station
card
production system
workpiece support
line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19188160.6A
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German (de)
English (en)
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EP3608122A1 (fr
Inventor
Andreas Gümmer
Dietmar Frost
Dirk Adorf
Michael Petri
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Bundesdruckerei GmbH
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Bundesdruckerei GmbH
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Publication date
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Publication of EP3608122A1 publication Critical patent/EP3608122A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/475—Cutting cards
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/45—Associating two or more layers
    • B42D25/455—Associating two or more layers using heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00—Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40—Manufacture
    • B42D25/45—Associating two or more layers
    • B42D25/46—Associating two or more layers using pressure

Definitions

  • the invention relates to a production plant for the production of data cards for security documents, which consist of a laminated composite comprising at least two layers laminated to one another.
  • This laminate composite comprises at least two layers laminated to one another.
  • This production system includes a transport device and an assembly station, which includes a magazine in which raw cards cut to a final size are stored. Furthermore, the production system includes a handling device that equips the transport device with a raw card from the magazine. A printing station is also provided, as well as a subsequent output station.
  • this heating station has the advantage that a printed raw card is then provided with a cover layer, so that in the subsequent heating station the heating of the cover film is sufficient, whereby the subsequent lamination process is accelerated.
  • a feed station for a further foil or a layer, in particular a hologram layer is preferably provided before or after the printing station.
  • a data card to be produced can be built up flexibly using one or more layers based on a raw card.
  • the processing station of the production system preferably represents an interface between the production line and the personalization line. This can also result in a decoupling between the two lines.
  • the processing stations are preferably configured redundantly so that downtimes are avoided and the productivity figure can also be kept high.
  • the processing station is preferably matched to the raw card supplied.
  • the raw card which has already been cut to the final dimensions of the finished data card and onto which at least one layer is laminated, is processed in the processing station by punching or cutting the at least one laminated layer, so that only the laminated layer is cut to the final dimensions of the raw card becomes.
  • the personalization line comprises at least one personalization station and a subsequent quality inspection station.
  • the personalization station can be designed depending on the requirement for the data card to be produced.
  • the Personalizing station can be designed as a labeling and/or engraving station.
  • laser personalization of a layer of the card cut to final size is preferably provided.
  • a removal station is provided after the quality check, which separates the data card, which is checked as a good part, from the rejects.
  • a handling device can preferably be used.
  • the personalization line preferably also has a transport device with an endless transport route, along which the workpiece carrier is moved through all the stations, which accepts the card to be personalized to its final dimensions.
  • the at least one workpiece carrier of the transport device is preferably cycled along the transport path.
  • a processing step in one station is divided into two individual stations. The cycle and thus the productivity can be increased.
  • At least one heat-conducting element is contained in the receptacle of the workpiece carrier for positioning and for receiving the raw card.
  • This at least one heat conducting element is preferably positioned between the bottom of the receptacle or the workpiece carrier and the raw card inserted therein.
  • FIG 1 a production plant 11 is shown in perspective.
  • This production plant 11 includes an enclosure 12, which in figure 2 shown production line 14 and personalization line 15 completely surrounds. Doors 16 create individual access areas to the production line 14 and/or personalization line 15 .
  • the production of data cards 53 can be controlled and/or monitored by means of a control device 18 which is provided outside the housing 12 .
  • the housing 12 is preferably closed in order to protect the production of the data card 53 from environmental influences. Doors 16 or the like can also provide access areas for magazines for raw products, finished products, waste and/or rejects.
  • a loading station 26 is assigned to the transport path 24 and comprises at least one magazine 27 in which raw cards 28 are provided.
  • These raw cards 28 consist of one or more layers. Particularly in the case of a structure made up of several layers, these are designed as a laminate composite or a prelaminate.
  • the raw card 28 is preferably cut to a finished size or final size.
  • a handling device 29 in the loading station 26 removes a raw card 28 from the magazine 27 and positions it on or in the workpiece carrier 25.
  • This workpiece carrier 25 is moved by means of the transport device 23, in particular indexed.
  • the control of the movement of the workpiece carrier 25 can take place synchronously.
  • the workpiece carriers 25 can also be controlled individually with regard to the dwell time in each station.
  • the loading station 26 is followed, for example, by a heating station 31. In this station, the raw card 28 is preheated. It can be warmed up to around 70 °C.
  • the workpiece carrier 25 with the heated raw card 28 is then fed to a printing station 33 in which information such as the name of the data card owner or other features is printed on. In particular, colored printing can be used for colored personalization. Before features and/or information are printed in the printing station 33, a cleaning process can be carried out in order to prepare the surface of the raw card 28 to be printed for the subsequent printing process.
  • a cover layer 35 is then fed to the printed raw card 28 in an output station 36 .
  • This cover layer 35 can be pulled off the roll in the output station 36 and cut to the format of the raw card 28 and output. Cover layers 35 that have already been cut and correspond to the format of the raw card 28 can also be supplied. The cover layer 35 can also be larger than the format of the raw card 28 cut to the final dimensions.
  • the workpiece carrier 25 with the printed raw card 28 and the cover layer 35 lying thereon is then fed to a heating station 38 in which the cover layer 35 is also heated.
  • the warmed up or heated cover layer 35 and the raw card 28 are then transferred to a laminating station 41 by means of the workpiece carrier 25 .
  • the layers are laminated so that a laminate composite of the raw card 28 and at least one cover layer 35 is formed.
  • the workpiece carrier 25 can then pass through a buffer zone 43 .
  • the workpiece carrier 25 is then fed to a processing station 46 in which the printed and laminated raw card 28 is cut out or punched out to a finished size or final size of the data card 53 .
  • This processing station 46 can carry out a stamping or a cutting process.
  • this data card 53 After the laminate composite has been processed into the data card 53 to the final format by the processing station 46, this data card 53, which has been cut to the final size, is in turn transferred to a workpiece carrier 25 of the transport device 23 of the personalization line 15.
  • This workpiece carrier 25 transports the data card 53 completely through the personalization line 15.
  • the data card 53 can be personalized. For example, if the data card 53 has a transponder or IC chip, this can be done by programming a memory chip.
  • the personalization station 49 can include a laser personalization device in order to write data and/or information and/or security elements on the data card 53 .
  • the workpiece carrier 25 is then cycled on to a quality station 52 which checks the data card 53 .
  • a handling device 55 removes the finished product Data card 53 and transfers it to a magazine 57 or to another component if the test criteria are met.
  • a reject 58 is sorted out by the handling device 55 and, for example, transferred to a waste container.
  • the production line 14 and the personalization line 15 each have an endless conveyor belt, so that a one-piece flow is made possible. This gives a compact arrangement.
  • the production line 14 and personalization line 15 are arranged decoupled from one another. This increases the flexibility in production. In addition, cycle times of less than 10 seconds per card can be achieved for their production.
  • FIG 3 a schematic side view of a carriage 61 of the transport device 23 is shown.
  • This carriage 61 comprises a guide element 62 which at least partially surrounds a rail profile 63 and can be moved along it.
  • This rail profile 63 is only shown in dashed lines and also only schematically.
  • the guide element 62 can have one or more sliding elements, roller elements or the like in order to be able to be moved along the rail profile 63 .
  • a carrier 64 is provided on the guide element 62 . This carrier 64 accommodates the workpiece carrier 25 .
  • the workpiece carrier 25 rests on the carrier 64 .
  • Alignment elements 66 are provided for arranging the workpiece carrier 25 on the carrier 64 in a defined position.
  • These can be pins and associated bores that are provided opposite one another on the workpiece carrier 25 and the carrier 64 .
  • These aligning elements 66 advantageously also allow for simplified placement and alignment, in particular exact positioning of a workpiece carrier 25 with respect to carrier 64 and also in a respective receptacle in the respective processing station.
  • the alignment elements 66 which are designed as pins, for example, are in figure 4 shown in a perspective view of the workpiece carrier 25 from below.
  • the workpiece carrier 25 can have guide rollers 67 or receiving bushes on two opposite end faces. These are used to accommodate the workpiece carrier 25 in the respective station and/or to align it with respect to the position within the respective processing station.
  • the workpiece carrier 25 Due to the alignment elements 66 and/or the guide rollers 67 arranged on the workpiece carrier 25, the workpiece carrier 25 can be positioned and accommodated in a defined alignment after it has been transferred from the carriage 61 into the respective processing station. As a result, an additional detection of the position of the raw card 28, in particular when applying pressure, is no longer necessary.
  • the position of the raw card in the respective processing station is always the same due to the alignment elements 66 and/or guide rollers 67, so that high precision is provided when processing the raw card 28 or when completing the data card 53.
  • FIG 5 a perspective view from above of the workpiece carrier 25 is shown.
  • the workpiece carrier 25 has a receptacle 68 for the raw card 28 .
  • Positioning elements 69 are provided in the receptacle 68 , by means of which the raw card 28 is aligned and fixed in relation to the receptacle 68 .
  • the positioning strips 69 each engage on one end face of the raw card 28 .
  • the receptacle 68 of the workpiece carrier 25 has a depth that is less than the thickness of the raw card 28 .
  • an upper peripheral edge of the raw card 28 protrudes upwards relative to a plane of the workpiece carrier 25 . This makes it possible for at least one layer to be laminated on and/or printed when the raw card 28 is in the clamped state in the workpiece carrier 25 .
  • This heat-conducting element 71 is preferably designed as a sheet metal, in particular a diffuser sheet metal. This allows one improved temperature dissipation from the raw card 28 in the workpiece carrier 25 take place. As a result, deformation of the raw card 28 due to the effect of heat can be counteracted.
  • the supplied raw card 28 can be processed and finished with high precision.
  • the raw card 28 is preferably cut to a final size which corresponds to the finished card 48 and is fed to the production line 14 in the state already cut to the final size.
  • this raw card 28 can be picked up by the workpiece carrier 25 in one clamping and passed through the individual processing stations.
  • This is also possible with a two-part production system, which is divided into the production line 14 and the personalization line 15 .
  • the workpiece carrier 25 can be transferred from the production line 14 to the personalization line 15 without removing the raw card 28 .
  • Reference List 11 production plant 33 printing station 58 committee 12.
  • top layer 59 14 production line 36 dispensing station 60 15 personalization line 38 heating station 61 trolley 16 door 41 laminating station 62 guide element 18 steering 43 buffer zone 63 rail profile 21 interface 46 processing station 64 carrier 23 transport device 48 24 transport route 49 personalization station 66 alignment element 25 workpiece carrier 52 quality station 67 guide rollers 26 loading station 53 data card 68 Recording 27 magazine 54 extraction station 69 positioning element 28 raw card 55 handling device 29 handling device 56 71 heat conducting element 31 heating station 57 magazine

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Credit Cards Or The Like (AREA)

Claims (15)

  1. Installation de production destinée à fabriquer des cartes de données (53) pour des documents de sécurité formés par un composite stratifié qui est constitué d'au moins deux couches assemblées par stratification, laquelle comprend au moins une chaîne de production (14) :
    - avec un dispositif de transport (23) qui comprend plusieurs porte-pièces (25) qui peuvent être déplacés le long d'un parcours de transport (24) du dispositif de transport (23),
    - avec une station de placement (26) qui comprend un magasin (27) destiné à stocker des cartes brutes (28) coupées à une dimension finale, et qui comprend un dispositif de manipulation (29) destiné à placer sur le porte-pièce (25) une carte brute (28) provenant du magasin (27),
    - avec une station d'impression (33) dans laquelle peut être imprimée une carte brute (28) amenée par le porte-pièce (25),
    - avec, succédant à celle-ci, une station de sortie (36) grâce à laquelle au moins une couche de recouvrement (35) peut être disposée sur la carte brute imprimée (28),
    - avec une station de stratification (41) destinée à assembler par stratification la carte brute imprimée (28) à ladite au moins une couche de recouvrement (35),
    - avec une station d'usinage (46) dans laquelle la carte brute imprimée (28) peut être coupée ou découpée à une dimension finale de la carte de données (53),
    - les porte-pièces (25) se déplaçant le long d'un parcours de transport sans fin (24) en passant par toutes les stations (26, 28, 33, 36, 41, 46) affectées audit parcours de transport (24), et ce en étant activés de manière individuelle pour le temps passé dans chaque station.
  2. Installation de production selon la revendication 1, caractérisée en ce que le porte-pièce (25) présente une réception (68) pour recevoir la carte brute (28) coupée à une dimension finale qui correspond à une dimension finale de la carte de données finie (48).
  3. Installation de production selon la revendication 1 ou 2, caractérisée en ce qu'entre la station de sortie (36) et la station de stratification (41) est prévue une station de réchauffe (38) qui réchauffe ladite au moins une couche de recouvrement (35) appliquée sur la carte brute imprimée (28).
  4. Installation de production selon l'une quelconque des revendications précédentes, caractérisée en ce qu'entre le magasin (27) et la station d'impression (33) est prévue une station de chauffage (31) pour la carte brute (28).
  5. Installation de production selon l'une quelconque des revendications précédentes, caractérisée en ce qu'avant ou après la station d'impression (33) est prévue une station d'amenée pour un autre film ou une autre couche, en particulier un film holographique.
  6. Installation de production selon l'une quelconque des revendications précédentes, caractérisée en ce qu'entre la station de stratification (41) et la station d'usinage (46) est prévue une zone tampon (43) .
  7. Installation de production selon l'une quelconque des revendications précédentes, caractérisée en ce qu'une chaîne de personnalisation (15) est située en aval de la chaîne de production (14) et que de préférence la station d'usinage (46) forme une interface (21) entre la chaîne de production (14) et la chaîne de personnalisation (15).
  8. Installation de production selon la revendication 7, caractérisée en ce qu'entre la chaîne de production (14) et la chaîne de personnalisation (15) sont prévues au moins deux stations d'usinage (46) grâce auxquelles la carte brute (28) imprimée et stratifiée est coupée à une dimension finale de la carte de données (53).
  9. Installation de production selon l'une quelconque des revendications 7 ou 8, caractérisée en ce que la chaîne de personnalisation (15) comprend au moins une station de personnalisation (49) et une station de contrôle de qualité (52), et en ce que la station de personnalisation (49) présente de préférence une personnalisation au laser et/ou une station de programmation pour une mémoire et/ou un transpondeur se trouvant dans ou sur la carte de données (53) à la dimension finale et achève ainsi la réalisation de la carte de données (53), et en ce que la station de contrôle de qualité (52) est suivie de préférence par une station de prélèvement (54) dans laquelle la carte de données (53) est retirée du porte-pièce (25) et dans laquelle est prévu un triage lors duquel la carte de données (53) est soit transférée dans un magasin (57) pour cartes de données finies (53) soit rejetée en tant que pièce de rebut (58).
  10. Installation de production selon l'une quelconque des revendications 7 à 9, caractérisée en ce que la chaîne de personnalisation (15) présente un dispositif de transport (23) avec un parcours de transport sans fin (24) le long duquel peut être déplacé au moins un porte-pièce (25).
  11. Installation de production selon l'une quelconque des revendications 6 à 10, caractérisée en ce que, dans la chaîne de production (14) et/ou dans la chaîne de personnalisation (15), le porte-pièce (25) peut être déplacé de préférence de manière cadencée le long du parcours de transport (24) du dispositif de transport (23) .
  12. Installation de production selon l'une quelconque des revendications précédentes, caractérisée en ce que le porte-pièce (25) peut être déplacé à travers ladite au moins une station (26, 33, 36, 41, 46, 49, 52) grâce à un chariot (61) du dispositif de transport (23), et en ce que le porte-pièce (25) est de préférence soulevé du chariot (61) dans ladite au moins une station (26, 33, 36, 41, 46, 49, 52) et peut être transféré, au niveau de ladite au moins une station (26, 33, 36, 41, 46, 49, 52), dans une position d'usinage, de préférence grâce à des galets de guidage (67) disposés sur ledit porte-pièce (25).
  13. Installation de production selon la revendication 12, caractérisée en ce que la carte brute (28) est maintenue en place dans le porte-pièce (25) grâce à des éléments de positionnement (69) et en ce qu'une réception (68) formée dans le porte-pièce (25) présente une profondeur inférieure à l'épaisseur de la carte brute (28).
  14. Installation de production selon l'une quelconque des revendications 12 ou 13, caractérisée en ce que le porte-pièce (25) présente des éléments d'orientation grâce auxquels le porte-pièce (25) est orienté par rapport au chariot (61) et dans les stations (26, 33, 36, 41, 46, 49, 52).
  15. Installation de production selon la revendication 13, caractérisée en ce que le porte-pièce (25) reçoit au moins un élément conducteur de chaleur (71) dans la réception (68) dans laquelle repose la carte brute (28).
EP19188160.6A 2018-08-07 2019-07-24 Installation de production permettant de fabriquer des cartes de données pour documents de sécurité Active EP3608122B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102018119178.2A DE102018119178A1 (de) 2018-08-07 2018-08-07 Produktionsanlage zum Herstellen von Datenkarten für Sicherheitsdokumente

Publications (2)

Publication Number Publication Date
EP3608122A1 EP3608122A1 (fr) 2020-02-12
EP3608122B1 true EP3608122B1 (fr) 2023-05-31

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EP19188160.6A Active EP3608122B1 (fr) 2018-08-07 2019-07-24 Installation de production permettant de fabriquer des cartes de données pour documents de sécurité

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DE (1) DE102018119178A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020130239A1 (de) 2020-11-16 2022-05-19 Mühlbauer Gmbh & Co. Kg Beheizbare dokumententrägervorrichtung und damit ausgestattetes dokumentenbearbeitungssystem
DE102021117583A1 (de) 2021-07-07 2023-01-12 Bundesdruckerei Gmbh Verfahren und Vorrichtung zum Herstellen eines Dokumentenkörpers für ein Sicherheitsdokument
DE102022100765A1 (de) 2022-01-13 2023-07-13 Bundesdruckerei Gmbh Druckeinrichtung zum Bedrucken eines bahnförmigen Substrats
DE102022100767A1 (de) 2022-01-13 2023-07-13 Bundesdruckerei Gmbh Produktionsanlage zum Herstellen von Ausweis-, Wert- oder Sicherheitsdokumenten oder zum Herstellen eines Verbunds aus einer Mehrzahl von Ausweis-, Wert- oder Sicherheitsdokumenten
DE102022100764A1 (de) 2022-01-13 2023-07-13 Bundesdruckerei Gmbh Produktionsanlage und Verfahren zum Herstellen einer Rohkarte oder eines Verbunds aus Rohkarten für Ausweis-, Wert- oder Sicherheitsdokumente

Citations (1)

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EP3290223A1 (fr) * 2016-09-05 2018-03-07 Müller Martini Holding AG Dispositif et procédé d'alignement d'un bloc-livre comprenant des feuilles individuelles et/ou des cahiers

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DE19526087A1 (de) * 1995-06-29 1997-01-02 Georg Sillner Vorrichtung zur Bearbeitung von Ausweiskarten oder Rohlingen für Ausweiskarten
US7824029B2 (en) * 2002-05-10 2010-11-02 L-1 Secure Credentialing, Inc. Identification card printer-assembler for over the counter card issuing
DE102006023917B4 (de) * 2006-05-19 2008-11-13 Mühlbauer Ag Verfahren und Vorrichtung zum Personalisieren einer Vielzahl von Sicherheitsdokumenten
EP3235651A1 (fr) * 2016-04-20 2017-10-25 Gemalto Sa Procédé de fabrication d'une carte d'identification imprimée comportant une bande magnétique
DE102016217041B3 (de) * 2016-09-07 2018-03-08 Bundesdruckerei Gmbh System und Verfahren zum Herstellen eines Ausweis-, Wert- oder Sicherheitsdokuments

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
EP3290223A1 (fr) * 2016-09-05 2018-03-07 Müller Martini Holding AG Dispositif et procédé d'alignement d'un bloc-livre comprenant des feuilles individuelles et/ou des cahiers

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EP3608122A1 (fr) 2020-02-12

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