EP4129511B1 - Formsteuerungsverfahren in einem walzwerk und formsteuervorrichtung in einem walzwerk - Google Patents
Formsteuerungsverfahren in einem walzwerk und formsteuervorrichtung in einem walzwerk Download PDFInfo
- Publication number
- EP4129511B1 EP4129511B1 EP21775354.0A EP21775354A EP4129511B1 EP 4129511 B1 EP4129511 B1 EP 4129511B1 EP 21775354 A EP21775354 A EP 21775354A EP 4129511 B1 EP4129511 B1 EP 4129511B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shape
- steel sheet
- control
- rolling mill
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
- B21B13/142—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls by axially shifting the rolls, e.g. rolls with tapered ends or with a curved contour for continuously-variable crown CVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2263/00—Shape of product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2263/00—Shape of product
- B21B2263/02—Profile, e.g. of plate, hot strip, sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2267/00—Roll parameters
- B21B2267/18—Roll crown; roll profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/02—Roll bending; vertical bending of rolls
- B21B2269/06—Intermediate roll bending
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/12—Axial shifting the rolls
- B21B2269/16—Intermediate rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/38—Control of flatness or profile during rolling of strip, sheets or plates using roll bending
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/40—Control of flatness or profile during rolling of strip, sheets or plates using axial shifting of the rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/42—Control of flatness or profile during rolling of strip, sheets or plates using a combination of roll bending and axial shifting of the rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/02—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
Definitions
- the present invention relates to a method for shape control in a rolling mill and a device for shape control in the rolling mill, see e.g. JP 2017 064790 A , which forms the basis for the preamble of claim 1 and claim 2.
- a method is employed in which the shape of a steel sheet is measured after rolling, and then the result of the measurement is fed back to a rolling mill to control the shape of the steel sheet to within an allowable range. Furthermore, another method is employed in which a sheet thickness gauge or both a sheet thickness gauge and a sheet passing speedometer are provided in each of rolling stands to perform roll gap control or roll speed control in each of the rolling stands (see Patent Literature 1).
- the above-described methods are for controlling the thickness of a steel sheet to within an allowable range, and therefore effective in reducing sheet thickness defects, but are not effective in preventing sheet breakage.
- a steel sheet has a width of 1200 mm or wider, such wide steel sheet is prone to cause breakage more easily due to a shape defect.
- the present invention is proposed in view of the above-described problem, and an object of the present invention is to provide a method for shape control in a rolling mill and a device for shape control in the rolling mill, the method and the device being capable of substantially preventing the breakage of even a wide steel sheet without increasing the cost of, for example, equipment modifications.
- a method for shape control in a rolling mill includes: a measurement step of measuring a shape of a steel sheet on a delivery side of the rolling mill; and a control step of controlling the rolling mill in a manner that the shape of the steel sheet falls within an allowable range, based on the shape of the steel sheet measured at the measurement step, wherein the control step includes a step of setting a control gain smaller than a control gain for a width of a steel sheet as a target for rolling being equal to or smaller than the predetermined value when the steel sheet as the target for rolling has a width greater than a predetermined value.
- a device for shape control in a rolling mill includes: a measurement unit configured to measure a shape of a steel sheet on a delivery side of the rolling mill; and a control unit configured to control the rolling mill in a manner that the shape of the steel sheet falls within an allowable range, based on the shape of the steel sheet measured by the measurement unit, wherein the control unit is configured to set a control gain smaller than a control gain for a width of a steel sheet as a target for rolling being equal to or smaller than the predetermined value when the steel sheet as the target for rolling has a width greater than a predetermined value.
- a method for shape control in a rolling mill and a device for shape control in the rolling mill according to the present invention can prevent the breakage of even a wide steel sheet without increasing the cost of, for example, equipment modifications.
- FIGS. 1(a) and 1(b) are a diagram illustrating a target shape and an actual shape of a steel sheet having a sheet width of 1200 mm or smaller and a diagram illustrating a target shape and an actual shape of a steel sheet having a sheet width greater than 1200 mm, respectively.
- the actual shape of the steel sheet is such that edge portions and a center portion in the width direction of the steel sheet have an elongated shape while intermediate portions (quarter portions) between the edge portions and the center portion have a stretched shape, and the shape of any of these portions is similar to the target shape.
- the steel sheet having the above-described shape distribution is less likely to break because the edge portions of the steel sheet have the elongated shape.
- the actual shape of the steel sheet is such that distributions of the elongated shape and the stretched shape in the width direction do not necessarily match those in the target shape (shape irregularity), and such mismatch covers a wide region.
- an actuator of the rolling mill for adjusting the shape of the region having partial shape irregularity may be overcontrolled. Then, such overcontrol causes shape distortion in another region that is different from the region having shape irregularity, whereby, for example, the edge portions changes in shape in the stretch direction, so that the steel sheet breaks more easily.
- the control gain of an actuator has conventionally been set to a constant value, regardless of the width of a steel sheet.
- the control gain indicates an operation amount of the actuator configured to control a shape.
- the actuator operates to perform shape control.
- the amount of this operation is defined as control gain.
- control gain in the case where the width of a steel sheet is greater than a predetermined width, for example, greater than 1200 mm, the use of the same value of the control gain results in overcontrol, which leads to increased shape distortion, so that the risk of breakage of the steel sheet is incurred.
- the width of a steel sheet that is prone to cause distortion of the shape of the steel sheet is defined beforehand as a predetermined sheet width.
- the control gain of the actuator configured to control the shape of the steel sheet is made smaller than a control gain for the width of the steel sheet as a target for rolling being the predetermined sheet width or smaller.
- the control gain is made smaller than a control gain for the width of the steel sheet being 1200 mm or smaller.
- a continuous cold rolling mill 1 illustrated in FIG. 2 the control of the shape of a steel sheet was exemplarily performed using a result obtained by measuring the shape in the width direction of the steel sheet on the delivery side of a final rolling stand.
- the continuous cold rolling mill 1 illustrated in FIG. 2 was a rolling mill configured to roll a steel sheet S delivered from a reel 2a by using rolling stands 3a to 3e and then wind the steel sheet S around a reel 2b.
- a shape measuring device 10 configured to measure a shape in the width direction of the steel sheet S was disposed.
- a controller 11 Based on the shape in the width direction of the steel sheet S that was measured by the shape measuring device 10, a controller 11 controlled an actuator (for shift control or bender control of a tapered first intermediate roll) provided in each of the rolling stands, and thereby controlled the shape in the width direction of the steel sheet S to within an allowable range.
- an actuator for shift control or bender control of a tapered first intermediate roll
- the thickness of the steel sheet S was 0.1 to 3.5 mm and the rolling speed thereof was 30 to 2000 rpm.
- the width of the steel sheet S was within a range of 600 to 1300 mm. Furthermore, based on past operational performance, the width of the steel sheet S subjected to the change of control gain was set to 1200 mm, which was a limit beyond which the risk of breakage caused by shape distortion increased.
- a method for shape control in a rolling mill and a device for shape control in the rolling mill can be provided, the method and the device being capable of substantially preventing the breakage of even a wide steel sheet without increasing the cost of, for example, equipment modifications.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
- Ceramic Capacitors (AREA)
- Surface Acoustic Wave Elements And Circuit Networks Thereof (AREA)
Claims (2)
- Verfahren zur Formsteuerung in einem Walzwerk (1), wobei das Verfahren Folgendes umfasst:einen Messschritt des Messens einer Form eines Stahlblechs (S) an einer Ausgabeseite des Walzwerks; undeinen Steuerschritt des Steuerns des Walzwerks auf solche Weise, dass die Form des Stahlblechs in einen zulässigen Bereich fällt, basierend auf der in dem Messschritt gemessenen Form des Stahlblechs, dadurch gekennzeichnet, dassder Steuerschritt einen Schritt des Einstellens einer Steuerverstärkung einschließt, die kleiner ist als eine Steuerverstärkung für eine Breite eines Stahlblechs als Ziel für das Walzen, die gleich oder kleiner als der vorbestimmte Wert ist, wenn das Stahlblech als Ziel für das Walzen eine größere Breite als ein vorbestimmter Wert aufweist.
- Vorrichtung zur Formsteuerung in einem Walzwerk (1), umfassend:eine Messeinheit (10), die so konfiguriert ist, dass sie eine Form eines Stahlblechs (S) an einer Ausgabeseite des Walzwerks misst; undeine Steuereinheit (11), die so konfiguriert ist, dass sie das Walzwerk auf einer solchen Weise steuert, dass die Form des Stahlblechs in einen zulässigen Bereich fällt, basierend auf der durch die Messeinheit gemessenen Form des Stahlblechs, dadurch gekennzeichnet, dassdie Steuereinheit dazu konfiguriert ist, eine Steuerverstärkung einzustellen, die kleiner ist als eine Steuerverstärkung für eine Breite eines Stahlblechs als Ziel für das Walzen, die gleich oder kleiner als der vorbestimmte Wert ist, wenn das Stahlblech als Ziel für das Walzen eine größere Breite als ein vorbestimmter Wert aufweist.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020050557 | 2020-03-23 | ||
| PCT/JP2021/005355 WO2021192713A1 (ja) | 2020-03-23 | 2021-02-12 | 圧延機の形状制御方法及び形状制御装置 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4129511A1 EP4129511A1 (de) | 2023-02-08 |
| EP4129511A4 EP4129511A4 (de) | 2023-08-09 |
| EP4129511B1 true EP4129511B1 (de) | 2024-05-29 |
Family
ID=77891162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21775354.0A Active EP4129511B1 (de) | 2020-03-23 | 2021-02-12 | Formsteuerungsverfahren in einem walzwerk und formsteuervorrichtung in einem walzwerk |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20230133751A1 (de) |
| EP (1) | EP4129511B1 (de) |
| JP (1) | JP6912026B1 (de) |
| MX (1) | MX2022010778A (de) |
| TW (1) | TWI769727B (de) |
| WO (1) | WO2021192713A1 (de) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3630055A (en) * | 1969-05-14 | 1971-12-28 | Gen Electric | Workpiece shape control |
| JPS595362B2 (ja) * | 1976-10-14 | 1984-02-04 | 新日本製鐵株式会社 | 板圧延における板厚制御方法 |
| JPH0626723B2 (ja) * | 1986-09-24 | 1994-04-13 | 三菱電機株式会社 | 板材の形状制御方法 |
| JPH09174128A (ja) * | 1995-12-26 | 1997-07-08 | Kawasaki Steel Corp | 圧延材の形状制御方法 |
| JP2005313190A (ja) * | 2004-04-28 | 2005-11-10 | Nittetsu Elex Co Ltd | 圧延機の蛇行抑制方法 |
| JP4423618B2 (ja) * | 2007-03-28 | 2010-03-03 | 株式会社日立製作所 | 圧延形状制御方法および圧延形状制御システム |
| JP5363380B2 (ja) * | 2010-03-08 | 2013-12-11 | 株式会社日立製作所 | 油圧圧下制御装置の管理システム及び油圧圧下制御装置の管理方法 |
| JP5799497B2 (ja) | 2010-11-25 | 2015-10-28 | Jfeスチール株式会社 | 圧延機の板厚制御方法 |
| CN102581033B (zh) * | 2011-01-12 | 2014-03-19 | 宝山钢铁股份有限公司 | 轧制锥形板坯时粗轧立辊轧机开口度控制方法 |
| KR20120110350A (ko) * | 2011-03-29 | 2012-10-10 | 현대제철 주식회사 | 폭압연 제어장치 및 그 방법 |
| JP6402760B2 (ja) * | 2015-09-30 | 2018-10-10 | Jfeスチール株式会社 | 圧延機における形状制御方法および装置 |
| JP6607318B2 (ja) * | 2016-07-26 | 2019-11-20 | 東芝三菱電機産業システム株式会社 | エッジャの制御装置 |
| EP3479916A1 (de) * | 2017-11-06 | 2019-05-08 | Primetals Technologies Germany GmbH | Gezielte einstellung der kontur durch entsprechende vorgaben |
-
2021
- 2021-02-12 EP EP21775354.0A patent/EP4129511B1/de active Active
- 2021-02-12 MX MX2022010778A patent/MX2022010778A/es unknown
- 2021-02-12 JP JP2021516832A patent/JP6912026B1/ja active Active
- 2021-02-12 US US17/801,929 patent/US20230133751A1/en active Pending
- 2021-02-12 WO PCT/JP2021/005355 patent/WO2021192713A1/ja not_active Ceased
- 2021-03-08 TW TW110108046A patent/TWI769727B/zh active
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2021192713A1 (de) | 2021-09-30 |
| MX2022010778A (es) | 2022-09-26 |
| JP6912026B1 (ja) | 2021-07-28 |
| US20230133751A1 (en) | 2023-05-04 |
| EP4129511A4 (de) | 2023-08-09 |
| TW202140161A (zh) | 2021-11-01 |
| TWI769727B (zh) | 2022-07-01 |
| WO2021192713A1 (ja) | 2021-09-30 |
| EP4129511A1 (de) | 2023-02-08 |
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