EP4128445A1 - Steckverbindersystem - Google Patents
SteckverbindersystemInfo
- Publication number
- EP4128445A1 EP4128445A1 EP21713903.9A EP21713903A EP4128445A1 EP 4128445 A1 EP4128445 A1 EP 4128445A1 EP 21713903 A EP21713903 A EP 21713903A EP 4128445 A1 EP4128445 A1 EP 4128445A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- connector system
- housing element
- electrical conductors
- realization
- electrically conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/639—Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic welding, or swaged together
- H01R13/5045—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic welding, or swaged together different pieces being assembled by press-fit
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/533—Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/54—Intermediate parts, e.g. adapters, splitters or elbows
Definitions
- the invention relates to a connector system for contacting electrical conductors for the realization of an electrically conductive connection, having a first housing element and at least one second housing element, the housing elements being placed together at their end faces in the contacting position of the electrical conductors of the connector system.
- Plug-in connectors in a wide variety of designs and variants are used to make contact or to produce releasable, electrically conductive connections.
- Connector solutions are available in a large number of different designs, for example with regard to the number of poles, electrical power and the conditioning of a wide variety of external influences such as humidity, temperature, corrosive media or mechanical loads.
- lines can be implemented. For example, aligned cable arrangements, angular positions in practically all angular amounts, right-angled arrangements of the incoming and outgoing lines relative to one another are possible. With any angular arrangements, rotative degrees of freedom z. B. the outgoing line may be required if the feed line opens into a connector plug that is fixed and not movable.
- the position of the cable outlet can be freely selected within the available rotation range » whereby the rotation angle limiting device ensures that the electrical connection between the first set of electrical plug-in contacts and the electrical lines attached to them is not damaged if the electrical connection is rotated too far or multiple times .
- the angular position can be freely selected, but a defined position is not supported due to the lack of a form-fit situation.
- the angle part has a base body in which on the one hand a socket surrounded by the housing for receiving a plug contact is arranged and on the other hand an insertion opening for inserting one end of an electrical line for establishing an electrical connection with a socket contact fixed in the socket is provided.
- cooperating engagement elements are arranged for positive engagement in a predeterminable angular position of the angle part relative to the housing, and a displaceable locking element for locking and releasing the positive engagement is provided on the base body or the housing.
- the variance of the supported angular positions is limited to the predetermined positioning of the engagement elements with respect to one another.
- a cable connector with two selectable cable outlet directions and a housing which has a cable entry area and a contact area is known from the laid-open specification DE 31 35781 AI, the housing consisting of two parts that can be separated and joined together in the cable entry area, the parting surfaces of which are inclined to the longitudinal axis of the connector get lost.
- these cable connectors facilitate cost-saving volume production and a simple possibility of producing the desired cable outlet direction at the installation site, they are unsuitable for many applications, since only two cable outlet directions can be set.
- EP 1 424750 A1 shows an electromechanical plug-in device with a plug connector, which is designed for electrical and mechanical connection with a plug connector counterpart.
- a cable outlet part has a circuit carrier provided for electrical connection to an outgoing cable and a contact carrier drum mounted on the cable outlet part so that it can be rotated about its longitudinal axis, the contact carrier drum having first plug-in contacts that are accessible on the axial front side of the contact carrier drum pointing away from the cable outlet part, in order to To be able to make electrical contact with second plug-in contacts of the connector counterpart within the framework of a plugging movement taking place in the direction of the longitudinal axis of the contact carrier drum.
- the axial rear side of the contact carrier drum facing the cable outlet part is provided with first touch contact surfaces which, regardless of the relative rotational position currently assumed between the cable outlet part and the contact carrier drum, are or can be contacted with second touch contact surfaces provided axially opposite on the circuit carrier.
- the rotatability is already advantageous when the cable outlet is coaxial with the contact carrier drum, because twisting of the outgoing cable can be avoided.
- the arrangement is particularly advantageous in the case of plug connectors that are designed as angled plugs, so that the cable outlet is oriented transversely to the longitudinal axis of the contact carrier drum.
- the electrical connection between the contact carrier drum and the cable outlet part is made through first and second touch contact surfaces on the one hand on the axial rear side of the contact carrier drum and on the other hand to a circuit carrier of the connector connected or to be connected to the outgoing cable, whereby between pairs of assigned first and second contact surfaces both a Constant contact is possible or even only one contact when the electromechanical connection is established, with previously no electrical contact between the first and second contact surfaces being present during the rotational angular alignment of the cable outlet part in order to avoid wear.
- electrically conductive, detachable plug connections in addition to the coding as a mechanical implementation of the correct connection of multi-pole plugs, a high degree of defined setting options with regard to the alignment and position of the cable outlet relative to the cable access is often required. This variance in connection with defined orientations of the respective angular positions are not found in the prior art in addition to the disadvantages already indicated.
- the invention proposes a first toothed ring on the face of the first
- the gears are arranged on the plane side and resemble a Hirth gearing in terms of their functional and geometrical design.
- Other toothing geometries for example involute, sawtooth, rectangular or trapezoidal toothing, can also be used.
- the invention uses the respective geometry-related mechanical properties. If the toothings are to be particularly easy to assemble and easy to slide into one another, the invention provides for the use of toothings with an inclined tooth side flank and a small or pointed tooth head, for example Hirth, sawtooth or trapezoidal teeth. With these tooth geometries, the meshing movement is supported by the tooth side bevels, the risk of an “up-block * ” position of the tooth tips in the event of an imprecise preassembly position of the toothed rims is minimized by the small or approaching tooth tip face.
- the invention provides toothing geometries with almost aligned and right-angled tooth side flanks. These are, in particular, rectangular teeth or trapezoidal geometries with a small side bevel.
- Toothings which are arranged on an end face or a shoulder and extend in the axial direction of one of the connector housings offer a largely positive fit in the toothing engagement situation. This ensures that the lines, cables, busbars to be contacted by the plug connection are positioned very precisely and precisely defined.
- the design of the toothing according to the invention not only achieves a high degree of variance in the possible position, but also ensures security against rotation in a particularly reliable manner due to the form-fitting connection of the intermeshing teeth.
- toothing can be produced with a set of tools, injection molding tools.
- the positioning variance achieved can therefore be implemented in a particularly cost-effective manner, since both the tool costs per se and volume effects and part costs are reduced.
- the positioning of the first line, cable, busbar in its rotative position relative to the longitudinal axis (also referred to as the plug-in axis of the plug connection) of the second line, cable, busbar is ensured by the use of the ring gear according to the invention.
- the invention realizes a high variance of the possible positions.
- the high variance ie the high number of possible rotative layers of the first line, cable, busbar relative to the longitudinal axis of the second line, cable, busbar or the second housing element or the second connector is achieved by the high number of teeth of the gear rings.
- the rotative position can be set, rotative relative positioning through a defined pre-assembly position of the housing elements, optionally supported by a zero marking on one housing element and a vernier scale on the other housing element.
- the invention provides that 36 positions can be assumed over the circumference of the gear rims and in this way rotative positions can be assumed in 10 degree angular steps.
- the respective position can be adjusted by a defined pre-assembly positioning between the corresponding toothed rings, which are fixed, for example, on the connector housing parts.
- the 36 possible positions are constructed using 36 teeth on each of the gear rims. The positioning can also be facilitated during assembly with this configuration, supported by a vernier scale, which is preferably attached to a connector housing cover,
- Housing element cover is provided.
- FIG. 1 shows the perspective view of a wire mesh model of the connector system with a first housing element and a second housing element as well as a first line, cable, busbar in operative contact with the first connector plug in one orientation in space;
- FIG. 2 shows the perspective view of a wire mesh model of the connector system with a first housing element and a second housing element as well as a first line, cable, busbar in operative contact with the first connector plug in a second spatial orientation
- 3a shows the top view of the second toothed ring in an exemplary embodiment having 36 teeth on the end face and arranged uniformly in the circumferential direction;
- 3b shows the sectional side view of the first toothed ring with a large number of teeth and the individual part image of a tooth; 4, on the left, the perspective view of the connector system with a first housing element and a second housing element, mating connector in an assembly position and a first line, cable, busbar in operative contact with the first housing element and, on the right, supplemented with a housing element;
- 5 shows the front view and top view of the connector system with a first housing element and a second housing element in a preassembled position
- 6 shows the side view and bottom view of the connector system with a first housing element and a second housing element, mating connector in a preassembled position
- FIG. 7 shows the sectional front view of the connector system with a first housing element and a second housing element, mating connector according to the illustration from FIG. 5;
- FIG. 8 shows the three-dimensional view of the connector system with a first housing element and a second housing element, mating connector according to the illustration from FIG. 6.
- Figure 1 shows the perspective view of a wire mesh model of the connector system 1 with a first connector plug or housing element 10 and a second connector plug, mating connector or housing element 20 and a first line, cable, busbar 30 in operative contact with the first connector plug 10 in an orientation in Space.
- the exploded view shows the elements of the connector system 1 in a position before assembly, in which the two Gehiuseieri 10, 20 are perpendicular and correctly aligned with one another.
- the rotative position of the housing elements 10, 20 to one another is determined by their relative orientation; in the arrangement example shown, the zero-degree position is selected so that the zero-degree marking 21 on the second housing element 20 and the zero-degree labeling on the vernier 11 are aligned in the longitudinal direction LL.
- At least one anti-rotation device 24 can be provided on the second housing element 20, which interacts with a housing element 20 '(not shown here) and prevents the second housing element 20 from rotating in the assembled position.
- Figure 2 comprises the perspective view of a wire mesh model of the connector system 1 with a first housing element 10 and a second housing element, mating connector 20 and a first line, cable, busbar 30 in operative contact with the first housing element 10 in a second orientation in space that is different from that of FIG .
- This illustration also shows in an exploded view the elements of the connector system 1 in a position prior to assembly, in which the two housing elements 10, 20 are perpendicular and correctly connected to one another in the zero-degree position, so that the zero-degree marking 21 on the second housing element 20 and the zero-degree lettering on the vernier 11 are aligned in the direction of longitudinal extension LL.
- the two gear rims 12, 22 are designed for a total of 36 rotational relative positions. This is achieved by 36 teeth 12 ′, 22 ′ distributed uniformly in the circumferential direction, with the result that the rotational relative position can be changed in 10 degree steps.
- the vernier scale 11 is also coordinated with this, the scale of which ranges from 0-360 in 10 degree markings.
- At least one first snap element 13 and on the second housing element are to be fixed on the first housing element 10 20 at least one second snap element 23 is provided, which in the assembled position of the housing elements 10, 20 interlock, prevent their displacement in the axial direction and guide them in the radial direction.
- the snap elements 13, 23 must also fix the housing elements 10, 20 against these forces in order to prevent undesired or uncontrolled loosening or movements out of the meshing position of the teeth 12% 22 '.
- Figure 3a illustrates the top view of the second ring gear 22 in an exemplary embodiment having 36 teeth 22 'on the end face and evenly arranged in the circumferential direction, so that the rotational relative position of the first and second ring gear 12, 22 or the housing elements 10, 20 can be changed in 10 degree steps is.
- This exemplary configuration of the toothing according to the invention not only achieves a high degree of variance in the possible position, but also guarantees the security against rotation due to the form-fitting connection of the intermeshing teeth 12% 22 '.
- FIG. 3b the sectional side view of the first toothed ring 12 with a multiplicity of teeth 12 'as well as the individual part representation of a tooth 12' is shown.
- the tooth shape selected here as one of many suitable options has straight tooth flanks and the
- Tooth tip area is tapered by a chamfer.
- the straight side flanks cause an axial force component that is almost or approaching zero in the case of radial load, and the effect of torque on the toothing in the case of intermeshing teeth.
- the face of the teeth is reduced by the chamfer in the tooth tip area, so that the risk of an “up-block” position of the tooth tips with an imprecise preassembly position of the gear rims 12, 22 due to the small or approaching zero tooth tip front surface is minimized.
- FIG. 4 comprises, on the left, the perspective view of the connector system 1 with a first housing element 10 and a second housing element, mating connector 20 in an assembly position and a first line, cable, busbar 30 in operative contact with the first housing element 10 and, on the right, supplemented with a housing element 20 ' .
- the anti-rotation device 24 of the second housing element 20 is introduced into axially extending recesses of the housing element 20 ′ and realizes a form fit with the recesses for rotationally securing the second housing element 20 in the circumferential direction.
- the vernier 11 is formed in one piece with or within a housing element cover 11 ', which is detachably connected to the first housing element 10 on its free end face, ie the side facing away in the plug-in direction, via snap elements.
- Figure 5 outlines the front view and top view of the connector system 1 with a first housing element 10 and a second housing element 20 in a preassembled position.
- the assembly situation is realized by the interlocking of the first and second snap connection elements 13, 23, so that the housing elements 10, 20 are detachable in their axial direction and fixed with zero degree of freedom and in the rotational position relative to one another with degree of freedom 1 with respect to the snap connection.
- FIG. 6 illustrates the side view and bottom view of the connector system 1 with a first housing element 10 and a second housing element, mating connector 20 in a preassembled position analogous to the illustration in FIG. 5.
- FIG. 7 comprises the sectional front view of the connector system 1 with a first housing element 10 and a second housing element, mating connector 20 according to the illustration from FIG. 5.
- FIG. 8 shows a further three-dimensional view of the connector system 1 with a first housing element 10 and a second housing element, mating connector 20 as shown in FIG. 6.
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102020108008.5A DE102020108008B3 (de) | 2020-03-24 | 2020-03-24 | Steckverbindersystem |
| PCT/EP2021/056769 WO2021191010A1 (de) | 2020-03-24 | 2021-03-17 | Steckverbindersystem |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4128445A1 true EP4128445A1 (de) | 2023-02-08 |
| EP4128445B1 EP4128445B1 (de) | 2025-10-01 |
Family
ID=75173273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21713903.9A Active EP4128445B1 (de) | 2020-03-24 | 2021-03-17 | Steckverbindersystem |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4128445B1 (de) |
| DE (1) | DE102020108008B3 (de) |
| WO (1) | WO2021191010A1 (de) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3135781A1 (de) | 1981-09-10 | 1983-03-24 | Richard Hirschmann Radiotechnisches Werk, 7300 Esslingen | Kabelsteckverbinder mit zwei waehlbaren kabelabgangsrichtungen |
| DE29710984U1 (de) | 1997-06-24 | 1997-08-21 | Festo Kg, 73734 Esslingen | Elektrische Steckverbindungseinrichtung |
| ATE483263T1 (de) | 2002-11-27 | 2010-10-15 | Festo Ag & Co Kg | Elektromechanische steckvorrichtung mit drehbarem kabelabgangsteil |
| DE20218749U1 (de) | 2002-12-04 | 2003-02-27 | Coninvers Elektrotechnische Bauelemente GmbH, 71083 Herrenberg | Winkelsteckverbinder |
| DE102004041809B4 (de) | 2003-08-26 | 2010-09-16 | Robert Karst Gmbh & Co. Kg | Winkelkuppler |
| US7621040B2 (en) * | 2005-07-05 | 2009-11-24 | Sullivan Robert W | Optical selectable force impact tool |
| CN205921126U (zh) | 2016-05-13 | 2017-02-01 | 厦门唯恩电气有限公司 | 免退针工具连接器插头 |
| DE102017113875B3 (de) | 2017-06-22 | 2018-10-18 | Te Connectivity Industrial Gmbh | Elektrischer Stecker mit einem Schutzleiterkontakt und damit einstückig ausgebildeten Schutzleiterverbindungselement zur Erdung von Außenteilen |
| DE102018121397A1 (de) | 2018-09-03 | 2020-03-05 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Elektrische Steckverbindung, Fahrzeug und Verfahren zum Verriegeln einer elektrischen Steckverbindung |
-
2020
- 2020-03-24 DE DE102020108008.5A patent/DE102020108008B3/de active Active
-
2021
- 2021-03-17 WO PCT/EP2021/056769 patent/WO2021191010A1/de not_active Ceased
- 2021-03-17 EP EP21713903.9A patent/EP4128445B1/de active Active
Also Published As
| Publication number | Publication date |
|---|---|
| DE102020108008B3 (de) | 2021-08-12 |
| EP4128445B1 (de) | 2025-10-01 |
| WO2021191010A1 (de) | 2021-09-30 |
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