EP4034390A1 - Dispositif et procédé de fabrication automatique de couvertures de reliures de livres et/ou de couvertures de boîtes - Google Patents

Dispositif et procédé de fabrication automatique de couvertures de reliures de livres et/ou de couvertures de boîtes

Info

Publication number
EP4034390A1
EP4034390A1 EP20780614.2A EP20780614A EP4034390A1 EP 4034390 A1 EP4034390 A1 EP 4034390A1 EP 20780614 A EP20780614 A EP 20780614A EP 4034390 A1 EP4034390 A1 EP 4034390A1
Authority
EP
European Patent Office
Prior art keywords
cardboard
transport
cutting
controllable
transport direction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20780614.2A
Other languages
German (de)
English (en)
Other versions
EP4034390B1 (fr
Inventor
Thomas Schwake
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
Original Assignee
Kolbus GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kolbus GmbH and Co KG filed Critical Kolbus GmbH and Co KG
Publication of EP4034390A1 publication Critical patent/EP4034390A1/fr
Application granted granted Critical
Publication of EP4034390B1 publication Critical patent/EP4034390B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/06—Multi-step processes for making books starting with webs not provided for elsewhere
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/08—Conveying between operating stations in machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
    • B42C7/002—Manufacturing loose-leaf binders, folders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
    • B42C7/006—Folding the edges of covers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
    • B42C7/008—Conveying means between operation stations

Definitions

  • the present invention relates to a device according to the preamble of claim 1 and a method according to the preamble of claim 8.
  • the protruding edges of the book cover are then folded into one behind the other in workstations either in a flowing cycle or at a standstill, usually only the protruding edges at the head and foot, and after the corners have been drawn in on the sides. Finally, the book covers are guided between press rollers of a pressure device for rubbing the cardboard parts onto the cover panel. In a delivery, the finished book covers arrive as a stack over a roller table for manual removal.
  • Such book cover machines are used for the mass production of identical book covers or box covers with high production output.
  • the uninterrupted Fier ein of different book or box covers is possible if they have the same format, ie the same dimensions in terms of opened width, fleas, cover width and back insert width and the supplied reference grooves of the same format but only different print content.
  • the known book cover machines are always set up for a specific cover format.
  • DE102010024232A1 suggests positioning guide elements during ongoing production and in time coordination according to a book cover to be produced in each case. A respective adjustment is carried out as soon as the respective processing of the previous ceiling or ceiling parts has been completed.
  • Such a change of the guides of the cardboard feed and the folding devices of the side folding station, which align the cardboard covers and spine inserts, enables book covers of different opened widths to be folded without interruption.
  • the format of the cardboard lids can neither be changed in terms of their size nor in their width during continuous production. The different open widths are only achieved by changing the position of the cardboard covers in relation to one another.
  • the invention is based on the object of creating a device and a method for the automated lowering of book covers and / or box covers of the generic type, which enable the industrial lowering of covers of different formats in high quality.
  • FIG. 1 shows a schematic representation of a ceiling machine
  • Fig. 2 is a schematic plan view of a spreading device.
  • the blanket machine shown schematically in Fig. 1 processes a cardboard raw sheet 900 and a blank sheet 905 to form a multi-part blanket 908. It enables blankets of different formats to be set in continuous production, ie with the machine running with blankets of different formats still being processed from cardboard sheets or.
  • Blank sheets of the same format comprises a cardboard feed 1, a panel feed 2, an adhesive application device 3 and joining device 4 arranged along the transport path of the panels, as well as a wrapping device 5 and outfeed 6.
  • the control device 8 is used to control the drive motors 118, 206, 207 and the infeed devices 105 , 107, 109, 119,
  • the cardboard feed 1 has a cardboard magazine 10.
  • This cardboard magazine 10 stores a stack of raw cardboard sheets 900 of the same formats.
  • a first separating device 11 separates the respective lower-lying cardboard raw sheets 900 from the supply stack.
  • First transport elements 101 push this cardboard raw sheet 900 lying at the bottom under the stack in a first cardboard transport direction A.
  • the cardboard transport device 12 following the cardboard magazine 10 takes over the individual cardboard raw sheets 900 and transfers it to the joining device 4.
  • the cardboard transport device 12 has, downstream of one another, a first transport section 13 and a second transport section 14 with a second transport direction B of the cardboard 900, 901, 902, 903.
  • This second transport direction B is collinear with the ejection direction A of the first separating device 11.
  • a cardboard cutting device 15 with a first longitudinal cutting device 16 is arranged following the first separating device 11 in the first cardboard transport direction A.
  • This first longitudinal cutting device 16 is arranged in the area of the second transport section 14 and comprises two first circular shears 106.
  • the upper circular knives 115 or the lower circular knives of the two first circular shears 106 have the same axis of rotation.
  • the axis of rotation of the upper circular knives 115 and the axis of rotation of the lower circular knives run parallel to the cardboard transport plane and transversely to the cardboard transport direction A, B. Pass each into three cardboard elements 901, 902, 903 are separated.
  • Each of the first circular shears 106 is drive-connected to a respective feed device 107.
  • the delivery devices 107 are controllably connected to the control device 8 of the ceiling machine via a first data line 801. They each have infeed elements of a known type, such as spindle drives, with infeed directions transverse to the second cardboard transport direction B of the cardboard 900 in the second transport section 14.
  • the first longitudinal cutting device 16 is followed by a spreading device 18 shown in FIG elements 901, 902, 903 of the same ceiling transversely to the second transport direction B to each other.
  • the fourth transport direction D and the fifth transport direction E are therefore not parallel to one another, but rather they enclose an angle of spread a.
  • This angle of spread a between the fourth transport direction D and the fifth transport direction E is greater than 0 °. It is driven by left guide rollers 112 and generated by right guide rollers 113.
  • the left guide rollers 112 and the right guide rollers 113 are each mounted in a bar above the board transport plane in such a way that they apply a normal force to the outer board elements 901, 902 to be transported.
  • the axes of rotation K of the guide rollers 112, 113 have a lead angle ⁇ to the second transport direction B.
  • This lead angle ⁇ can be changed by pivoting the respective strip with the guide rollers 112, 113 about an axis oriented perpendicular to the plane of the board by an angle of rotation g, d.
  • feed devices of a known type not shown in the figures, are provided.
  • the displacement of the cardboard elements 901, 902 caused by the spreading device 18 transversely to the second transport direction B is limited by a second guide rail 104 and a third guide rail 120.
  • the guide rollers 112, 113 push the respective cardboard element 901, 902 laterally against the second guide rail 104 and against the third guide rail 120, which determine the lateral position and the angular position of the respective cardboard element 901, 902.
  • the second guide rail 104 can be positioned transversely to the second transport direction B by a sixth controllable feed device 119 and the third guide rail 120 by a seventh controllable feed device 121 .
  • These sixth controllable delivery devices 119 and seventh controllable delivery devices 121 are connected by data lines 801 to the controller 8 of the ceiling machine.
  • a second longitudinal cutting device 17 is arranged along the cardboard transport path between the first separating device 11 and the first longitudinal cutting device 16.
  • the second cutting tool 108 comprises circular scissors.
  • the second cutting tool 108 can be positioned transversely to the second transport direction B.
  • it has a third controllable delivery device 109.
  • This third controllable delivery device 109 is also connected to the control device 8 of the ceiling machine by a first data line 801. An automatic adjustment of the second cutting tool 108 A desired cardboard format even during ongoing production is thus possible.
  • the cardboard feed 1 has a first discharge device 19.
  • the first discharge device 19 feeds the section 904 separated from the cardboard in the second longitudinal cutting device 17 from the first cardboard transport path 100.
  • a rail as a diverting element 117 is the first cardboard transport path 100 affixed penetrating from top to bottom. With regard to the individual cut, the diverting element 117 is stationary but can be displaced transversely for a format setting.
  • the cardboard feed 1 has a first cross-cutting device 45 within the first cardboard transport path 100.
  • the transverse cutting device 45 makes it possible to cut the cardboard raw sheets 900 to a desired smaller sheet height.
  • the cross cutting device is formed from a pair of cooperating cutting cylinders, each with knives 114 attached to its circumference.
  • the cutting cylinders extend transversely to the first transport direction A over the first cardboard transport path 100.
  • a controllable drive is assigned to them.
  • a variable, non-uniform movement profile of the rotation allows the cardboard to be cut at different heights in a step-by-step manner in a simple manner.
  • a further removal device not shown for the sake of clarity, guides the section out of the first cardboard transport path 100.
  • the cutting devices 16, 17, 45 enable the blanket machine to produce 900 blankets 908 of different formats from a uniform format of the raw cardboard sheets. This means that there is no need to stock up on various raw cardboard formats. In addition, a format-related setting of the cardboard magazine 10 is not required.
  • the ceiling machine has a blank feed 2.
  • the blank sheets 905 are stored as a stack in the blank magazine 20.
  • a second separating device 21 is located above the utility magazine 20. This separates the respective top sheet from the rest of the stack of copies and feeds it to a transport device 22.
  • a third longitudinal cutting device 23 is subsequently provided along the transport direction C of the panel separation 21. Like the second longitudinal cutting device 17, it has circular shears 202, which can be positioned transversely to the direction C of the copies. For this purpose, the circular shears 202 are assigned a further controllable delivery device.
  • This third longitudinal cutting device 23 enables the ceiling machine to cut a fed blank sheet 905 to the required blank width.
  • the second transverse cutting device 24 is formed from a knife 203 cutting against a stationary cutting bar. In this way, together with the third longitudinal cutting device 23, any desired smaller use formats can be cut from a raw format.
  • a corner repelling device 25 is arranged downstream in the product flow. It comprises two pairs of cutting cylinders which are coaxially and variably spaced apart from one another, each with two spiral-shaped cutting edges. The two spiral cutting edges of a cylinder are arranged opposite one another and have mutually opposite pitches.
  • the corner repelling device 25 also has a controllable individual drive. In this way, the corners of the leading and trailing edges of the multiple-copy sheet can be repelled by means of diagonal cuts.
  • the panel transport device 22 feeds the separated panels through the cutting devices 23, 24, 25 to the adhesive application device 3.
  • a utility cylinder 400 with grippers 401 fixes the leading edge of the utility blank and guides it along its surface along the adhesive application device 3.
  • This is composed of a beam Nozzles 300 are formed.
  • a roller gluing unit of a known type can also be used.
  • the cardboard feed direction a, B is tangent to the blank cylinder 400 in such a way that the glued blank blank is rolled onto the cardboard elements as it passes through.
  • a counterpressure shaft 403 arranged in the joining area generates additional pressure on the adhesive.
  • the workpiece produced in this way passes through the hammering device 5 of the ceiling machine.
  • This comprises two knock-in devices 50, 51 of a known type.
  • the joining device 4 is followed by the head and foot knock-in device.
  • Strips 501 extending transversely to the transport direction B of the cardboard elements 901, 902, 903 align the leading and trailing protrusions of the glued panel by an essentially vertical movement relative to the cardboard elements 901, 902, 903 along the first bending lines 500 formed by the cardboard edges on.
  • Folding rails 502 fold over the raised protrusions through linear movements parallel to the transport direction B of the cardboard elements 901, 902, 903 onto the inside of the ceiling and rub them against the cardboard elements 901, 902, 903.
  • All of the wrapping elements 501, 502, 505, 506 are assigned controllable delivery devices 503, 507, by means of which they are positioned to match the ceiling format to be produced.
  • Second tuck-in rails 506 pivot from a starting position below the lateral protruding cardboard onto the covers 901, 902. In doing so, they grasp the lateral product protrusions and fold them onto the cardboard 901, 902 along lateral bending lines 504.
  • the completely wrapped blankets 908 run through a rolling device downstream of the wrapping device 5, which presses the adhesive pieces 901, 902, 903, 909 with one another as they pass.
  • a downstream export device 6 transports the blankets 908 out of the blanket machine in order to make them available for further processing or for temporary storage.
  • the magazines 10, 20 are arranged at approximately the same ergonomic height as the outfeed 6.
  • the transport directions A, B, C, D, E of the cardboard feed 1 from the cardboard magazine 10 to the joining device 4 are oriented in an increasing manner.
  • the ceiling machine also includes a controller 8 with a data memory 800 in which production parameters and format data assigned to the production orders for the finished and to be produced ceilings 908 and their individual parts 901, 902, 903, 909 and starting materials 900, 905 are stored.
  • All controllable delivery devices 105, 107, 109, 503, 507 are connected to the controller 8 via first data lines 801 and all controllable drives 118, 205, 206, 207 via further data lines 803. Via this, the controller 8 uses the data stored in the data memory 800 to supply the drives 118, 205, 206, 207 and delivery devices 105, 107, 109, 503, 507 with product- and production-dependent setpoint values. Actual values are sent to the controller 8.
  • a detection device 700 is present in the area of the panel feed 2. This detects a label present on the panel 905 as soon as a panel 905 passes through its detection area 701.
  • a camera is used as the detection device 700, for example, which reads the data matrix code printed in each case on the panel and the information recorded via a
  • Data line 802 of the controller 8 is transmitted.
  • the setpoint specifications of the drives 118, 205, 206, 207 and delivery devices 105, 107, 109, 503, 507 are determined from the identifier and transmitted to them.
  • wrapping device 11 first separating device Cardboard transport device 108 second cutting tool first transport section 109 third controllable second transport section infeed device cardboard cutting device 110 fourth transport path first longitudinal cutting device 111 fifth transport path second longitudinal cutting device 112 guide rollers spreading device 113 guide rollers first removal device 114 first knife bar longitudinal cutting device 117 drum cutter utility guide element 115 circular knife second separating transport device 116 drum knife utility guide element Cardboard transport, second cross-cutting device 119, sixth controllable corner push-off device, feed device, second discharge device 120, third guide rail, adhesive tank 121, seventh controllable adhesive dispensing device, feed device, adhesive metering device 200, third transport path, positioning device 201, third transport element, rolling device, 202, circular knife, first cross-cutting device 203, knife bar, first e wrapping device 204 diverting element second wrapping device 205 drive blank transport first transport path 206 drive blank cylinder first transport element 207 drive cross knife second transport lane 300 application nozzle second transport element 400 blank cylinder second guide rail 401 blank gripper first controllable 40

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Making Paper Articles (AREA)

Abstract

L'invention concerne une machine de couverture dotée d'une alimentation en carton, d'une alimentation en matériau de couvrure, d'un dispositif d'application de colle, d'un dispositif d'assemblage, d'un dispositif de couverture, d'un dispositif de transfert, d'un dispositif de commande, et d'un dispositif d'écartement de l'alimentation en carton disposé en aval dans le flux de produit d'un premier dispositif de coupe de carton, afin de positionner mutuellement les découpes de carton produites à l'aide du premier dispositif de coupe de carton à partir d'une feuille de carton commune.
EP20780614.2A 2019-09-26 2020-09-23 Dispositif et procédé de fabrication automatique de couvertures de reliures de livres et/ou de couvertures de boîtes Active EP4034390B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102019126034.5A DE102019126034A1 (de) 2019-09-26 2019-09-26 Vorrichtung und Verfahren zur automatisierten Herstellung von Bucheinbanddecken und/oder Schachteldecken
PCT/EP2020/076480 WO2021058510A1 (fr) 2019-09-26 2020-09-23 Dispositif et procédé de fabrication automatique de couvertures de reliures de livres et/ou de couvertures de boîtes

Publications (2)

Publication Number Publication Date
EP4034390A1 true EP4034390A1 (fr) 2022-08-03
EP4034390B1 EP4034390B1 (fr) 2023-05-17

Family

ID=72659192

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20780614.2A Active EP4034390B1 (fr) 2019-09-26 2020-09-23 Dispositif et procédé de fabrication automatique de couvertures de reliures de livres et/ou de couvertures de boîtes

Country Status (5)

Country Link
US (1) US11731448B2 (fr)
EP (1) EP4034390B1 (fr)
CN (1) CN114174072B (fr)
DE (1) DE102019126034A1 (fr)
WO (1) WO2021058510A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020202033A1 (de) * 2020-02-18 2021-08-19 Bhs Corrugated Maschinen- Und Anlagenbau Gmbh Betriebsmittel-Zuführanordnung

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE530527C (de) * 1931-07-30 Saechsische Cartonnagen Maschi Maschine zur Herstellung von Schnellheftern
US3195924A (en) * 1962-12-26 1965-07-20 Book Covers Book cover boards and board structures and apparatus and method for making the same
DE4213220A1 (de) * 1992-04-22 1993-10-28 Hoerauf Michael Maschf Vorrichtung zum Herstellen von Einbanddecken
DE4313875C3 (de) * 1993-04-28 2001-01-18 Karl Widmann Schweismaschinen Vorrichtung zum Herstellen von Einsteckhüllen oder Einbanddecken
DE10057599C5 (de) * 2000-11-21 2015-02-19 Kolbus Gmbh & Co. Kg Vorrichtung zum Herstellen von Bucheinbanddecken
DE10057602C5 (de) * 2000-11-21 2014-09-11 Kolbus Gmbh & Co. Kg Vorrichtung zum Herstellen von Bucheinbanddecken
DE10230039A1 (de) * 2002-07-04 2004-01-22 Kolbus Gmbh & Co. Kg Verfahren und Vorrichtung zum Herstellen von Broschüren, Büchern o. dgl. Druckprodukte mit einer mit ihren Deckeln wenigstens über die Vorderseite des Buchblocks hinausstehenden Buchdecke.
DE102007018023A1 (de) * 2007-04-17 2008-10-23 Peter Schmidkonz Verfahren und Einrichtung zum maschinellen Herstellen von Buchdecken für Einzelbücher und Kleinstauflagen unterschiedlicher Formatgrößen
JP2010264609A (ja) * 2009-05-12 2010-11-25 Nisca Corp 製本装置及びこれを備えた画像形成システム
DE102010022618A1 (de) * 2010-06-04 2011-12-08 Horst Rathert Klebebinder insbesondere für hochqualitative Kleinauflagen
DE102010024232A1 (de) * 2010-06-18 2011-12-22 Kolbus Gmbh & Co. Kg Verfahren und Vorrichtung zur Herstellung von Buchdecken
DE102011002473B4 (de) * 2011-01-05 2020-07-16 Michael Hörauf Maschinenfabrik GmbH & Co. KG Verfahren zum Einstellen der Breite eines flexiblen Schrenzmaterials und Vorrichtung zum Herstellen von Buchdecken
DE202011001160U1 (de) * 2011-01-05 2012-04-17 Michael Hörauf Maschinenfabrik GmbH & Co. KG Vorrichtung zum Herstellen von Buchdecken
DE102011006901A1 (de) * 2011-04-06 2012-10-11 Kugler-Womako Gmbh Vorrichtung zum Zusammenfügen von Buchblock und Buchdecke
DE102011118316B4 (de) * 2011-11-11 2017-09-21 Kolbus Gmbh & Co. Kg Verfahren und Vorrichtung zur Herstellung von im Rücken gerundeten Buchdecken
DE202015001662U1 (de) * 2015-02-21 2015-03-30 Kolbus Gmbh & Co. Kg Vorrichtung zum Herstellen klebegebundener Druckerzeugnisse

Also Published As

Publication number Publication date
EP4034390B1 (fr) 2023-05-17
CN114174072A (zh) 2022-03-11
CN114174072B (zh) 2023-11-17
US20220371352A1 (en) 2022-11-24
DE102019126034A1 (de) 2021-04-01
US11731448B2 (en) 2023-08-22
WO2021058510A1 (fr) 2021-04-01

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