EP3566777A1 - Shaft grinder - Google Patents
Shaft grinder Download PDFInfo
- Publication number
- EP3566777A1 EP3566777A1 EP18171900.6A EP18171900A EP3566777A1 EP 3566777 A1 EP3566777 A1 EP 3566777A1 EP 18171900 A EP18171900 A EP 18171900A EP 3566777 A1 EP3566777 A1 EP 3566777A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shaft
- comminution
- shafts
- shredder
- crushing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012423 maintenance Methods 0.000 claims abstract description 28
- 230000008878 coupling Effects 0.000 claims description 36
- 238000010168 coupling process Methods 0.000 claims description 36
- 238000005859 coupling reaction Methods 0.000 claims description 36
- 238000003825 pressing Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 description 9
- 238000007689 inspection Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 210000001520 comb Anatomy 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
- B02C18/2291—Feed chute arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/26—Disintegrating by knives or other cutting or tearing members which chop material into fragments with knives which both reciprocate and rotate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C2018/147—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers of the plural stage type
Definitions
- the invention relates to a shaft shredder, in particular two-shaft shredder, according to the preamble of claim 1.
- Corresponding wave shredders are for example off EP 3 248 687 A1 known.
- the well-known wave shredder is a twin-shaft shredder and has crushing shafts with thereon, circumferentially surrounding the shaft and spaced apart in the axial direction crushing tools.
- the two shafts are arranged with mutually parallel axes of rotation so that they mesh with each other by immersing the comminuting tools of one shaft in the existing between the crushing tools of the other shaft interstices.
- the known wave shredder has a shredding unit which defines a shredding area in which the crusher waves can grasp the material to be shredded. Spatially distinguishable from this is a so-called material application area, which adjoins the crushing area of the comminution unit adjacent to it, as a rule adjacent to the direction of gravity, that is, with respect to the direction of gravity, in the horizontal direction.
- material application area which adjoins the crushing area of the comminution unit adjacent to it, as a rule adjacent to the direction of gravity, that is, with respect to the direction of gravity, in the horizontal direction.
- a material feed area has a number of - often funnel-shaped converging - side walls.
- the present invention is therefore based on the object of specifying a wave crusher of the type mentioned, in which the disadvantages described avoided or at least reduced.
- An inventive shaft shredder has a machine frame and a shredding unit.
- the latter comprises at least one mounted therein, via a drive-driven crushing shaft.
- a material feed area is formed, which comprises a plurality of side walls. This material feed area is to be understood in particular as being outside the detection range of the comminution unit or the comminution shaft.
- the comminution area can be arranged above or above the at least one comminution shaft with respect to the direction of gravity.
- a sidewall in the sense of the invention may initially be any component which is suitable for laterally delimiting the material application area. At first it does not matter if such a side wall is arranged vertically or extends approximately obliquely to the horizontal.
- a component which is commonly referred to as a tilting funnel, be a side wall in the context of the invention, as far as this tilting funnel limits the material application area.
- End-side side walls are those walls which are not arranged parallel to the longitudinal sides of a comminution shaft, but transversely to the longitudinal extent of the comminution shaft, in particular in the region of their end sections, and in particular essentially above the comminution shaft.
- the coupling areas including those areas are to be understood, in which the crushing shaft is coupled to a machine-side coupling portion, exposed.
- bearing and / or coupling regions of the at least one comminution shaft are thus accessible.
- the at least one comminuting shaft can be disassembled from the comminution housing at each end of the comminuting shaft at each end of the comminuting shaft by a detachable, positive coupling, in particular a screwable flange coupling, and the bearings of the corrugations remain on or in the comminuting housing.
- a detachable, positive coupling in particular a screwable flange coupling
- a wall of the material feed area as, in particular the drive of the crushing shaft (at least in the position of use) at least partially overlapping, tilting funnel is formed.
- wall in particular at least substantially horizontally, so movable, in particular displaceable, that thereby the space for the releasable, positive coupling is released for maintenance purposes.
- one of the side walls of the material application area can be moved, in particular pivoted or moved substantially horizontally, that the space for the releasable, positive coupling is released for maintenance purposes. All these measures ensure that no existing side walls need to be removed to perform maintenance or remove a crushing shaft.
- At least one post-shredding tool in particular a breaking bar or sieve basket, can be arranged below or below the at least one comminuting shaft, in particular with respect to the direction of gravity.
- the Nachzerklein ceremoniesswerkmaschine essentially - especially in relation to the direction of gravity - are raised or lowered in the vertical direction.
- the raising or lowering has, on the one hand, the advantage that, as a result, machine adjustments can optionally be made to the material to be shredded.
- the same can be moved out laterally like a drawer from the machine frame.
- the device may also be such that it provides this on the front side of the wave crusher.
- the shaft crusher for applying the Nachzerkleinticianstechnikmaschines located below or below the crushing shafts located on the inspection flaps, which make the Nachzerklein ceremoniesswerkmaschinection available.
- the shaft shredder according to the invention is preferably a twin-shaft shredder comprising two shredding shafts which lie next to one another, in particular with mutually parallel axes of rotation are arranged.
- juxtaposition does not necessarily mean horizontal alignment and parallel alignment of the two comminution shafts. Adjacent means only that the two crushing waves are arranged in close proximity.
- a V-shaped configuration of the two shredding shafts as well as an arrangement can be understood by it, in which the two waves are arranged in the direction of gravity offset vertically in the manner of a step offset from each other. In this sense, all relative configurations of both comminution waves are to be understood as being juxtaposed.
- a side-by-side configuration is given when the crushing tools located on the shafts mesh with each other, ie the crushing tools arranged on the periphery of the respective crushing shaft at least partially engage in the spaces between the crushing tools of the respective other crushing shaft.
- a shaft crusher having a machine frame and a shredding unit comprising two shredding shafts arranged side by side, the shredding shafts being driven via at least one drive and a material feeding area being formed adjacent to the shredding unit of side walls, wherein the wave crusher, in particular hereinafter is formed as described above, at least one, in particular driven, pressing device comprises.
- the push-over device comprises, for example, an elongate, in particular cylindrical, push-on element whose longitudinal axis preferably runs parallel to the axes of rotation of the comminution shafts.
- the pusher means may comprise a plurality of pusher elements disposed along the pearling shafts, which may comprise, for example, spherical pushers instead of an elongate pusher.
- the Nachdschreib Rosacea worn from a use state in the field of crushing waves, in particular in the area between and / or above the crushing waves in a non-use state can be brought, in particular pivotable.
- the use state is the state in which the pressing device is actively involved in the comminuting process. This can for example be done so that it presses only by gravity on the material to be shredded. It is preferably provided that the pushing-on device is driven, ie actively in addition to Gravity presses material against the crushing waves. This can be done alternately so that a reciprocating movement of the pushing device is carried out on and off the shafts.
- the non-use state of the pressing means the state in which, for example, new material enters the material application area and the Nachdschreibinnate is not actuated.
- the pressing-on device is attached to one of the side walls, in particular pivotably.
- one of these side walls is a side wall provided on a longitudinal side of a comminution shaft.
- the Nachdrück shark can be pivoted, for example via a drive, in particular by one or a plurality of hydraulic cylinders from the non-use position to the use position or moved in the position of use.
- the push-on device is attached to a pivoting lever, which is pivotally mounted on the opposite end of the pressing element on the corresponding side wall.
- the pivot lever in the side wall is preferably mounted so that no opening in the side wall is formed in each pivot state of the pivot lever.
- a circular disk or at least one circular disk segment is rotatably mounted in the side wall with an axis of rotation parallel to the side wall, wherein the pivot lever is attached to this circular disk segment or circular disk.
- the through a storage opening In the side wall reaching through surface, in particular peripheral surface, the circular disc or the circular disc segment thereby closes the bearing opening in each pivot state.
- a shaft shredder with a machine frame and a comminution unit which comprises at least two comminution shafts supported therein via a drive, wherein a material feed area is formed adjacent to the comminution unit.
- This twin-shaft shredder may be configured as described above.
- the shaft crusher comprises a shaft coupling device which is adapted to be moved by a synchronous mode in which the shredding shafts are moved in a defined speed ratio in the opposite direction of rotation, and an asynchronous mode in which the shredding shafts are moved in any direction of rotation and without defined speed ratio , is switchable. In this way, the wave crusher can be adapted to emerging requirements with regard to the comminution process.
- the shaft coupling device has a displaceable or pivotable pinion to effect the switching from the synchronous mode to the asynchronous mode.
- a pinion can be easily by any drive or manually from a synchronous position, in which both waves coupled together, move to an asynchronous position.
- the drive unit for the comminution shafts may preferably be diesel hydraulic or electrohydraulic.
- the shaft shredder according to the invention has coupled to the crushing waves or coupled, arranged on the drive side or on the drive side opposite side of the crushing shafts, in particular comprising the shaft coupling device, transmission device.
- Transmission devices are to be understood as meaning any type of coupling of a shaft to the drive underneath. There may be meshing gears as well as belt drives or chain drives.
- Each shredding shaft preferably has a separate transmission.
- an electrical control for controlling and monitoring the mechanical, electrical and hydraulic processes and parameters of the machine can be provided.
- the side walls which are provided on the longitudinal sides of the comminuting shaft, are preferably designed such that they can be brought close to the outer edge of the housing of the comminution unit. As a result, a direct accessibility to the crushing tools on the crushing shafts and the counter-combs is achieved.
- the counter combs are preferably mounted below the longitudinal side walls in the shredding unit.
- FIG. 1 shows a mobile shaft crusher 1 in the loading position.
- the above the crushing unit 2 arranged material application area, which is formed within the side walls 4-7 of these.
- the inspection flaps 12, 13 are arranged below the side wall 5 and below the crushing shafts 8, 9 (not visible here) shredding unit 2, the inspection flaps 12, 13 are arranged.
- the side walls 4, 5, 6 are designed so that they can be folded outwardly for maintenance purposes P1, P2, P3.
- the Nachdrück nerve 3 On the side wall 5 is the Nachdgur worn 3, which will be discussed in more detail below.
- the material to be crushed is added to the material feed area, comminuted by the comminution unit 2 and collected below it.
- the shredded material is transported from there to the conveyor belt shown on the right side and transported away from it.
- FIG. 2 shows the wave crusher 1 in preparation for maintenance.
- the side walls 4, 5, 6 are outwardly folded down and give the view of the two crushing shafts 8, 9 free.
- the side wall 7, which can be designed as a material slide or tilting funnel, can be moved by the comminution unit 2 via the machine housing in the X direction.
- FIG. 3 shows enlarged the crushing unit 2 of FIG. 2 .
- the crushing shafts 8, 9, which are arranged here by way of example with the longitudinal axes parallel to each other, visible.
- the area for comminution by shields 10, 11 is limited.
- the shield 10 is intended to prevent the material to be comminuted from reaching the area of the couplings which are located towards the shaft coupling device 14.
- the shield 11 is to prevent comminuted material from entering the flange area facing the drive. This area is in FIG. 4 shown.
- the crushing shafts 8, 9 are arranged with clutches 15, 16, in particular flange clutches, on the drive (not shown).
- the flange clutches 15, 16 are shielded by the shield 11 of the crushing region 2 of the crushing shafts 8, 9 so that no comminuted material can reach the flange couplings 15, 16.
- FIG. 5 shows the corresponding couplings 17, 18, in particular flange couplings, on the side of the shaft coupling device 14, where the shield 10 prevents the penetration of comminuted material into the area of the flange couplings 17, 18.
- the flange clutches 15, 16, 17, 18 can be removed to remove the crushing shafts 8, 9 and then they can be removed immediately after loosening the screw in, relative to the axis of rotation, radial direction, in particular vertical.
- the removal of the crushing shafts 8, 9 can be accelerated without first a part of the drive or the storage of the crushing shafts 8, 9 must be dismantled.
- FIG. 6 shows a portion of the crushing unit 2 with open inspection flaps 12, 13.
- the extract 20 is pulled down with the Nachzerklein ceremoniesstechnikmaschinemaschine 19 thereon, which is arranged in the operating state below and between the crushing shafts 8, 9, lowered.
- the Nachzerkleinticianstechnikmaschinedus 19 is in this embodiment, a breaker bar; but it can also be a different Nachzerklein fürstechnikmaschinemaschine be present, such as a screen basket.
- the drawer 20 is constructed with the post-shredding tool 19 so that it can be easily lifted out of the guides. On these guides can now in the FIG. 7 shown maintenance frame 21 are set. On the maintenance rack two pairs of trays 22, 23 are arranged.
- the comminution shafts 8, 9 can be raised after loosening the flange couplings 15, 16, 17, 18.
- the maintenance frame 21 can be inserted into the shaft shredder 1 and positioned with the shelves 22, 23 under the crushing shafts 8, 9. Then it will the maintenance frame 21 raised and the crushing waves are on the shelves 22, 23 and are raised with the maintenance frame 21.
- the crushing shafts 8, 9 are placed on the service frame 21 above the coupling position.
- the end of the comminution shaft 9 with the flange coupling 16 rests on a support 22, as is the case with the comminution shaft 8 with the flange coupling 15 on the supports 23 (not shown). In the elevated position, the crushing shafts 8, 9 are easily accessible.
- the maintenance of the shredding unit 2 can be simplified and at the same time shortened, which reduces the maintenance costs.
- FIG. 9 shows an embodiment of another inventive detail of the wave crusher 1, a Nachdschreib issued 3.
- the Nachdschreib responded 3 is disposed on one of the side walls, in the example shown here on the side wall 5.
- the side wall 5 is shown in the maintenance position, it is folded outwards, whereby the inside of the side wall 5 facing outward and the crushing shaft 8 is more accessible.
- the pressing device 3 is arranged on the inner wall of the side wall 5.
- the active part of the push-over device 3 is an elongate, cylindrical body whose cylinder axis is aligned parallel or at least approximately parallel to the axes of the comminution shafts 8, 9 is.
- another form of Nachdschreib liked can be provided.
- the active part of the push-over device 3 is attached to a push-on lever 3a.
- the push-in lever 3a in turn is pivotally mounted on the side wall 5 via a pivoting element 3b.
- the Nachdschreib worn 3 can be pivoted up to allow loading, or on the other hand, the active part of the Nachdschreibinnate 3 can be placed by the Verschwenkungselement 3b in a position above and between the crushing shafts 8, 9 so Crushing material to the crushing shafts 8, 9 to push out.
- the Nachdschreibhebel 3a can be moved back and forth, resulting in a Nachstopf soap the Nachdschreibinnate 3.
- this stuffing movement of the Nachdschreibhebels 3a is hydraulically driven, because such drives are robust and can transmit high forces.
- the pivoting element 3b is here designed in the form of a circular disk or circular segment disc.
- the area of the pivoting element 3b, which is out of the side wall 5 protrudes into the material application area, both at the end faces, and disguised on the cylindrical surface, so that no material to be crushed can impair the function of Verschwenkungselements 3b.
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Abstract
Ein Wellenzerkleinerer (1) weist einen Maschinenrahmen und eine Zerkleinerungseinheit (2) auf. Die Zerkleinerungseinheit (2) umfasst mindestens eine darin gelagerte, über einen Antrieb angetriebene Zerkleinerungswelle (8, 9). Benachbart zur Zerkleinerungseinheit (2) ist ein Materialaufgabebereich ausgebildet, welcher eine Mehrzahl von Seitenwänden (4, 5, 6, 7) umfasst. Wenigstens eine der Seitenwände (4, 5, 6, 7), insbesondere wenigstens eine bezogen auf die Axialrichtung der Zerkleinerungswelle (8, 9) stirnseitig angeordnete Seitenwand (4, 7), ist aus einer Gebrauchsstellung in eine Wartungsstellung bringbar, insbesondere klappbar oder verschiebbar, ausgebildet. A wave crusher (1) has a machine frame and a shredding unit (2). The comminution unit (2) comprises at least one comminution shaft (8, 9), which is mounted therein and driven by a drive. Adjacent to the comminution unit (2), a material feed area is formed, which comprises a plurality of side walls (4, 5, 6, 7). At least one of the side walls (4, 5, 6, 7), in particular at least one with respect to the axial direction of the crushing shaft (8, 9) frontally disposed side wall (4, 7) can be brought from a use position into a maintenance position, in particular hinged or displaceable , educated.
Description
Die Erfindung betrifft einen Wellenzerkleinerer, insbesondere Zweiwellenzerkleinerer, nach dem Oberbegriff des Anspruchs 1.The invention relates to a shaft shredder, in particular two-shaft shredder, according to the preamble of claim 1.
Entsprechende Wellenzerkleinerer sind beispielsweise aus
Der bekannte Wellenzerkleinerer weist eine Zerkleinerungseinheit auf, welche einen Zerkleinerungsbereich definiert, in welchem die Zerkleinerungswellen das zugeführte, zu zerkleinernde Material erfassen können. Davon räumlich zu unterscheiden ist ein sogenannter Materialaufgabebereich, welcher bei horizontal liegender Anordnung der Wellen sich in der Regel bezogen auf die Schwerkraftrichtung benachbart, nämlich oberhalb, des Zerkleinerungsbereichs der Zerkleinerungseinheit an diese anschließt. Üblicherweise weist ein solcher Materialaufgabebereich eine Reihe von - oftmals trichterförmig zusammenlaufenden - Seitenwänden auf.The known wave shredder has a shredding unit which defines a shredding area in which the crusher waves can grasp the material to be shredded. Spatially distinguishable from this is a so-called material application area, which adjoins the crushing area of the comminution unit adjacent to it, as a rule adjacent to the direction of gravity, that is, with respect to the direction of gravity, in the horizontal direction. Usually, such a material feed area has a number of - often funnel-shaped converging - side walls.
Bei gattungsgemäßen Wellenzerkleinerern besteht häufig das Problem, dass sich Gegenstände beispielsweise in den Zerkleinerungswellen verfangen oder die Zerkleinerungswerkzeuge verschlissen werden. In solchen Fällen muss eine Wartung durchgeführt werden, wobei bei dem bekannten Wellenzerkleinerer dazu vorgeschlagen wird, dass an den Längsseiten der Zerkleinerungswellen im Zerkleinerungsbereich unterhalb des Materialaufgabebereichs Revisionsklappen vorgesehen sind. Diese können bei Stillstand der Maschine geöffnet werden und so den Zugang zum Zerkleinerungsbereich ermöglichen.In generic wave shredders, there is often the problem that objects get caught, for example in the crushing waves or the crushing tools are worn. In such cases, a maintenance must be performed, which is proposed in the known wave shredder to that on the longitudinal sides of the crushing waves in the crushing below the material application area inspection flaps are provided. These can be opened when the machine is at a standstill, thus allowing access to the shredding area.
Gelegentlich kommt es vor, dass eine entsprechende Zerkleinerungswelle ausgebaut werden muss. Im gattungsgemäßen Dokument wird dazu vorgeschlagen, die Wellen über eine Axialkupplung mit dem Maschinenrahmen zu koppeln. Zum Ausbau lassen sich die Wellen axial verschieben, wodurch die Axialkupplungen der Zerkleinerungswellen von ihrem Antrieb entkoppelt werden. Weiter lässt sich dann eine Stirnwand mit darin gelagerten Wellen als Zweiwellenbaugruppe entnehmen.Occasionally it happens that a corresponding shredding shaft has to be removed. In the generic document is proposed to couple the waves via an axial coupling with the machine frame. For removal, the shafts can be moved axially, whereby the axial couplings of the shredding shafts are decoupled from their drive. Next can then remove an end wall with stored therein waves as a two-shaft assembly.
Diese Vorgehensweise ist nachteilig, weil die Zerkleinerungswellen erst axial verschoben und sodann ausgebaut werden können. Dabei muss auch der Zerkleinerungsbereich mit den umliegenden Wandungen zumindest teilweise zerlegt werden. Dies ist mit hohem Montage- bzw. Demontageaufwand verbunden.This procedure is disadvantageous because the crushing waves can only be moved axially and then removed. In this case, the crushing area must be at least partially disassembled with the surrounding walls. This is associated with high assembly and disassembly effort.
Des Weiteren hat man insbesondere bei Wellenzerkleinerern mit zwei Wellen oftmals das Problem, dass bestimmte zu zerkleinernde Gegenstände zu leicht sind, um von den Zerkleinerungswerkzeugen der Wellen ordnungsgemäß erfasst zu werden. Diese Gegenstände "tanzen" dann auf den sich drehenden Wellen herum, ohne von diesen erfasst und zerkleinert zu werden. Bei stationären Wellenzerkleinerern mit lediglich einer Welle werden hierzu Nachdrückeinrichtungen eingesetzt, mit deren Hilfe die leichten Gegenstände in den Wirkbereich der Zerkleinerungswelle hineingedrückt werden. Üblicherweise werden diese Nachdrückeinrichtungen in Form einer Schwinge an den Stirnwänden des Wellenzerkleinerers im Materialaufgabebereich installiert. Diese Installation wäre allerdings bei Wellenzerkleinerern mit zwei Zerkleinerungswellen mit einer erheblichen räumlichen Beschränkung des Materialaufgabebereiches und damit des Verarbeitungsvermögens des Wellenzerkleinerers verbunden, sodass die Installation einer Nachdrückeinrichtung insbesondere bei mobilen Wellenzerkleinerern mit zwei Zerkleinerungswellen schon aus diesem Grunde ausscheidet.Furthermore, especially with wave shredders with two shafts, there is often the problem that certain shreds that are to be crushed Objects are too light to be properly grasped by the crushing tools of the shafts. These objects then "dance" on the spinning waves without being caught and crushed by them. In stationary shaft shredders with only one shaft Nachdrückeinrichtungen be used for this purpose, with the help of which the light objects are pressed into the effective range of the crushing shaft. Usually, these pressing devices are installed in the form of a rocker on the end walls of the wave crusher in the material feed area. However, this installation would be in Wellenzerkleinerern with two crushing waves associated with a significant spatial limitation of the material feed area and thus the processing capacity of the wave crusher, so that the installation of a Nachdrückeinrichtung especially for mobile shredders with two crushing waves already eliminated for this reason.
Schließlich gibt es je nach Anwendungsfall Wellenzerkleinerer mit zwei Zerkleinerungswellen, die asynchron arbeiten, d.h. es gibt kein definiertes Verhältnis der Drehzahlen der Zerkleinerungswellen und deren Drehrichtung zueinander. Andererseits gibt es Anwendungsfälle, bei denen ein synchroner Betrieb der Zerkleinerungswellen vorteilhaft ist. Bislang sind für beide Anwendungsfälle getrennte Wellenzerkleinerer erforderlich.Finally, depending on the application, there are shaft shredders with two shredding shafts that operate asynchronously, i. there is no defined ratio of the rotational speeds of the crushing shafts and their direction of rotation to each other. On the other hand, there are applications in which a synchronous operation of the shredding waves is advantageous. So far, separate shaft shredders are required for both applications.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, einen Wellenzerkleinerer der eingangs genannten Art anzugeben, bei dem die geschilderten Nachteile vermieden oder jedenfalls reduziert werden.The present invention is therefore based on the object of specifying a wave crusher of the type mentioned, in which the disadvantages described avoided or at least reduced.
Gelöst wird diese Aufgabe insbesondere durch einen Wellenzerkleinerer mit den Merkmalen der Ansprüche 1, 11 und 14. Vorteilhafte Ausführungsformen finden sich in den abhängigen Ansprüchen.This object is achieved in particular by a wave crusher having the features of
Ein erfindungsgemäßer Wellenzerkleinerer weist einen Maschinenrahmen und eine Zerkleinerungseinheit auf. Letztere umfasst mindestens eine darin gelagerte, über einen Antrieb angetriebene Zerkleinerungswelle. Benachbart zur Zerkleinerungseinheit ist ein Materialaufgabebereich ausgebildet, welcher eine Mehrzahl von Seitenwänden umfasst. Dieser Materialaufgabebereich ist insbesondere so zu verstehen, dass er außerhalb des Erfassungsbereichs der Zerkleinerungseinheit bzw. der Zerkleinerungswelle liegt. Insbesondere kann der Zerkleinerungsbereich bezogen auf die Schwerkraftrichtung oberhalb bzw. über der wenigstens einen Zerkleinerungswelle angeordnet sein.An inventive shaft shredder has a machine frame and a shredding unit. The latter comprises at least one mounted therein, via a drive-driven crushing shaft. Adjacent to the comminution unit, a material feed area is formed, which comprises a plurality of side walls. This material feed area is to be understood in particular as being outside the detection range of the comminution unit or the comminution shaft. In particular, the comminution area can be arranged above or above the at least one comminution shaft with respect to the direction of gravity.
Erfindungsgemäß ist nun vorgesehen, dass wenigstens eine der Seitenwände aus einer Gebrauchsstellung in eine Wartungsstellung bringbar, insbesondere klappbar oder verschiebbar, ausgebildet ist. Bevorzugt gilt dies für eine Mehrzahl der Seitenwände, insbesondere können alle Seitenwände so ausgebildet sein. Eine Seitenwand im Sinne der Erfindung kann zunächst einmal jedes Bauteil sein, welches dazu geeignet ist, den Materialaufgabebereich seitlich zu begrenzen. Dabei spielt es zunächst einmal keine Rolle, ob eine solche Seitenwand vertikal angeordnet ist oder etwa schräg zur Horizontalen verläuft. Insbesondere kann auch ein Bauteil, welches gemeinhin als Kipptrichter bezeichnet wird, eine Seitenwand im Sinne der Erfindung sein, soweit dieser Kipptrichter den Materialaufgabebereich begrenzt.According to the invention it is now provided that at least one of the side walls from a use position in a maintenance position can be brought, in particular hinged or slidably formed. This preferably applies to a plurality of the side walls, in particular all the side walls can be designed in this way. A sidewall in the sense of the invention may initially be any component which is suitable for laterally delimiting the material application area. At first it does not matter if such a side wall is arranged vertically or extends approximately obliquely to the horizontal. In particular, a component, which is commonly referred to as a tilting funnel, be a side wall in the context of the invention, as far as this tilting funnel limits the material application area.
Bevorzugt ist vorgesehen, dass zumindest eine bezogen auf die Axialrichtung der Zerkleinerungswelle stirnseitig angeordnete Seitenwand in eine Wartungsstellung bringbar, insbesondere klappbar oder verschiebbar, ausgebildet ist. Stirnseitige Seitenwände sind diejenigen Wände, welche nicht parallel zu den Längsseiten einer Zerkleinerungswelle, sondern quer zur Längserstreckung der Zerkleinerungswelle, insbesondere im Bereich ihrer Endabschnitte, und insbesondere im Wesentlichen oberhalb der Zerkleinerungswelle angeordnet sind.It is preferably provided that at least one with respect to the axial direction of the crushing shaft end side arranged side wall can be brought into a maintenance position, in particular hinged or displaceable, is formed. End-side side walls are those walls which are not arranged parallel to the longitudinal sides of a comminution shaft, but transversely to the longitudinal extent of the comminution shaft, in particular in the region of their end sections, and in particular essentially above the comminution shaft.
Auf diese Weise wird erreicht, dass die Kupplungsbereiche, darunter sind diejenigen Bereiche zu verstehen, in denen die Zerkleinerungswelle mit einem maschinenseitigen Kupplungsabschnitt gekuppelt ist, freiliegen. In der Wartungsstellung sind so Lager-und/oder Kupplungsbereiche der wenigstens einen Zerkleinerungswelle zugänglich. Auf diese Weise ist es möglich, die Zerkleinerungswelle in der Wartungsstellung aus dem Maschinenrahmen auszubauen und bevorzugt nach oben, d.h. insbesondere senkrecht zur Schwerkraftrichtung, aus dem Zerkleinerungsbereich auszuheben, ohne Teile des Zerkleinerungsbereiches aufwendig zerlegen oder Wände teilweise oder komplett ausbauen zu müssen.In this way it is achieved that the coupling areas, including those areas are to be understood, in which the crushing shaft is coupled to a machine-side coupling portion, exposed. In the service position, bearing and / or coupling regions of the at least one comminution shaft are thus accessible. In this way, it is possible to expand the crushing shaft in the maintenance position of the machine frame and preferably upwards, ie in particular perpendicular to the direction of gravity to dig out of the crushing area, without consuming parts of the crushing area consuming or remove walls partially or completely.
Besonders vorteilhaft ist es hierbei, wenn die wenigstens eine Zerkleinerungswelle durch eine lösbare, formschlüssige Kupplung, insbesondere eine schraubbare Flanschkupplung, an jedem Ende der Zerkleinerungswelle in vorwiegend senkrechter Richtung aus dem Zerkleinerungsgehäuse demontiert werden kann und die Lagerungen der Wellen am oder im Zerkleinerungsgehäuse verbleiben. Natürlich sind auch andere Kupplungsformen denkbar.It is particularly advantageous if the at least one comminuting shaft can be disassembled from the comminution housing at each end of the comminuting shaft at each end of the comminuting shaft by a detachable, positive coupling, in particular a screwable flange coupling, and the bearings of the corrugations remain on or in the comminuting housing. Of course, other forms of coupling are conceivable.
Zur Verbesserung der Materialaufgabe kann vorgesehen sein, dass eine Wand des Materialaufgabebereiches als, insbesondere den Antrieb der Zerkleinerungswelle (zumindest in der Gebrauchsstellung) wenigstens teilweise überdeckender, Kipptrichter ausgebildet ist. Nach einer bevorzugten Ausführungsform der vorliegenden Erfindung ist eine, insbesondere die als Kipptrichter ausgebildete, Wand, insbesondere zumindest im Wesentlichen horizontal, so bewegbar, insbesondere verschiebbar, dass dadurch der Raum für die lösbare, formschlüssige Kupplung zu Wartungszwecken freigegeben wird. Alternativ oder ergänzend hierzu kann vorgesehen sein, dass eine der Seitenwände des Materialaufgabebereichs so bewegt, insbesondere geschwenkt oder im Wesentlichen horizontal verschoben werden kann, dass der Raum für die lösbare, formschlüssige Kupplung zu Wartungszwecken freigegeben wird. Alle diese Maßnahmen sorgen dafür, dass keine vorhandenen Seitenwände ausgebaut werden müssen, um Wartungsarbeiten durchzuführen bzw. eine Zerkleinerungswelle zu entnehmen.To improve the material task can be provided that a wall of the material feed area as, in particular the drive of the crushing shaft (at least in the position of use) at least partially overlapping, tilting funnel is formed. According to a preferred embodiment of the present invention, in particular designed as a tilting funnel, wall, in particular at least substantially horizontally, so movable, in particular displaceable, that thereby the space for the releasable, positive coupling is released for maintenance purposes. Alternatively or additionally, it may be provided that one of the side walls of the material application area can be moved, in particular pivoted or moved substantially horizontally, that the space for the releasable, positive coupling is released for maintenance purposes. All these measures ensure that no existing side walls need to be removed to perform maintenance or remove a crushing shaft.
Nach einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung kann - insbesondere bezogen auf die Schwerkraftrichtung - unter oder unterhalb der wenigstens einen Zerkleinerungswelle wenigstens ein Nachzerkleinerungswerkzeug, insbesondere ein Brechbalken oder Siebkorb, angeordnet sein. Bevorzugt kann das Nachzerkleinerungswerkzeug im Wesentlichen - insbesondere bezogen auf die Schwerkraftrichtung - in vertikaler Richtung angehoben oder abgesenkt werden. Das Anheben oder Absenken hat zum einen den Vorteil, dass hierdurch gegebenenfalls an dem zu zerkleinernden Material noch maschinelle Anpassungen vorgenommen werden können. Auf der anderen Seite ist es so möglich, das Nachzerkleinerungswerkzeug zu Wartungszwecken von den Zerkleinerungswellen abzurücken. So kann nach einer weiteren bevorzugten Ausführungsform insbesondere vorgesehen sein, dass das Nachzerkleinerungswerkzeug aus dem Wellenzerkleinerer nach Absenken herausgefahren werden kann. Bevorzugt kann nach Absenken des Nachzerkleinerungswerkzeugs dasselbe etwa seitlich nach Art einer Schublade aus dem Maschinenrahmen herausgefahren werden. Natürlich kann die Vorrichtung auch so beschaffen sein, dass sie dies an der Stirnseite des Wellenzerkleinerers vorsieht. Bevorzugt weist der Wellenzerkleinerer zum Ausbringen des Nachzerkleinerungswerkzeugs entsprechend unterhalb oder unter den Zerkleinerungswellen gelegene Revisionsklappen auf, die das Nachzerkleinerungswerkzeug zugänglich machen.According to a further preferred embodiment of the present invention, at least one post-shredding tool, in particular a breaking bar or sieve basket, can be arranged below or below the at least one comminuting shaft, in particular with respect to the direction of gravity. Preferably, the Nachzerkleinerungswerkzeug essentially - especially in relation to the direction of gravity - are raised or lowered in the vertical direction. The raising or lowering has, on the one hand, the advantage that, as a result, machine adjustments can optionally be made to the material to be shredded. On the other hand, it is possible to move the Nachzerkleinerungswerkzeug for maintenance of the crushing shafts. Thus, according to a further preferred embodiment, provision can be made, in particular, for the post-shredding tool to be moved out of the shaft shredder after it has been lowered. Preferably, after lowering the Nachzerkleinerungswerkzeugs the same can be moved out laterally like a drawer from the machine frame. Of course, the device may also be such that it provides this on the front side of the wave crusher. Preferably, the shaft crusher for applying the Nachzerkleinerungswerkzeugs located below or below the crushing shafts located on the inspection flaps, which make the Nachzerkleinerungswerkzeug available.
Bevorzugt handelt es sich bei dem erfindungsgemäßen Wellenzerkleinerer um einen Zweiwellenzerkleinerer, der zwei Zerkleinerungswellen umfasst, welche nebeneinander liegend, insbesondere mit parallel zueinander angeordneten Drehachsen, angeordnet sind. Nebeneinanderliegend bedeutet im Sinne der Erfindung nicht zwangsläufig eine horizontale Ausrichtung und eine parallele Ausrichtung der beiden Zerkleinerungswellen. Nebeneinanderliegend bedeutet lediglich, dass die beiden Zerkleinerungswellen in räumlicher Nähe angeordnet sind. So kann eine V-förmige Konfiguration der beiden Zerkleinerungswellen ebenso wie eine Anordnung darunter verstanden werden, bei der die beiden Wellen in Schwerkraftrichtung betrachtet vertikal nach Art einer Stufe versetzt zueinander angeordnet sind. In diesem Sinne sind alle relativen Konfigurationen beider Zerkleinerungswellen als nebeneinanderliegend zu verstehen. In jedem Fall ist eine nebeneinanderliegende Konfiguration dann gegeben, wenn die an den Wellen befindlichen Zerkleinerungswerkzeuge dabei miteinander kämmen, d.h. die Zerkleinerungswerkzeuge, die am Umfang der jeweiligen Zerkleinerungswelle angeordnet sind, greifen zumindest teilweise in die Zwischenräume zwischen den Zerkleinerungswerkzeugen der jeweils anderen Zerkleinerungswelle ein.The shaft shredder according to the invention is preferably a twin-shaft shredder comprising two shredding shafts which lie next to one another, in particular with mutually parallel axes of rotation are arranged. For the purposes of the invention, juxtaposition does not necessarily mean horizontal alignment and parallel alignment of the two comminution shafts. Adjacent means only that the two crushing waves are arranged in close proximity. Thus, a V-shaped configuration of the two shredding shafts as well as an arrangement can be understood by it, in which the two waves are arranged in the direction of gravity offset vertically in the manner of a step offset from each other. In this sense, all relative configurations of both comminution waves are to be understood as being juxtaposed. In any case, a side-by-side configuration is given when the crushing tools located on the shafts mesh with each other, ie the crushing tools arranged on the periphery of the respective crushing shaft at least partially engage in the spaces between the crushing tools of the respective other crushing shaft.
Nach einer besonderen Ausführungsform der vorliegenden Erfindung ist ein Wellenzerkleinerer mit einem Maschinenrahmen und einer Zerkleinerungseinheit vorgesehen, welche zwei Zerkleinerungswellen umfasst, welche nebeneinander liegend angeordnet sind, wobei die Zerkleinerungswellen über wenigstens einen Antrieb angetriebenen sind und benachbart zur Zerkleinerungseinheit ein Materialaufgabebereich ausgebildet ist, welcher eine Mehrzahl von Seitenwänden umfasst, wobei der Wellenzerkleinerer, der insbesondere im Weiteren so ausgebildet ist wie oben beschrieben, wenigstens eine, insbesondere angetriebene, Nachdrückeinrichtung umfasst. Die Nachdrückeinrichtung umfasst dabei beispielsweise ein längliches, insbesondere zylinderförmiges, Nachdrückelement, dessen Längsachse bevorzugt parallel zu den Drehachsen der Zerkleinerungswellen verläuft. Natürlich kann die Nachdrückeinrichtung eine Mehrzahl entlang der Zerkleinerungswellen angeordnete Nachdrückelemente aufweisen, wobei diese beispielsweise kugelförmige Nachdrückelemente anstelle eines länglichen Nachdrückelements umfassen können.According to a particular embodiment of the present invention, there is provided a shaft crusher having a machine frame and a shredding unit comprising two shredding shafts arranged side by side, the shredding shafts being driven via at least one drive and a material feeding area being formed adjacent to the shredding unit of side walls, wherein the wave crusher, in particular hereinafter is formed as described above, at least one, in particular driven, pressing device comprises. In this case, the push-over device comprises, for example, an elongate, in particular cylindrical, push-on element whose longitudinal axis preferably runs parallel to the axes of rotation of the comminution shafts. Of course, the pusher means may comprise a plurality of pusher elements disposed along the pearling shafts, which may comprise, for example, spherical pushers instead of an elongate pusher.
Mithilfe dieser Nachdrückeinrichtung können insbesondere leichte, sperrige oder voluminöse Teile im zu zerkleinern Material, die ansonsten nicht von den beiden Zerkleinerungswellen erfasst werden, sondern eher auf den Wellen hin und her geworfen werden, in den Wirkbereich der Werkzeuge der Zerkleinerungswellen hineingedrückt werden.In particular light, bulky or voluminous parts in the material to be shredded, which are otherwise not picked up by the two comminuting shafts but rather are tossed back and forth on the shafts, can be pressed into the effective range of the tools of the comminuting shafts with the aid of this pressing-on device.
Dazu kann nach einer bevorzugten Ausführungsform der vorliegenden Erfindung vorgesehen sein, dass die Nachdrückeinrichtung aus einem Gebrauchszustand im Bereich der Zerkleinerungswellen, insbesondere im Bereich zwischen den und/ oder oberhalb der Zerkleinerungswellen in einen Nichtgebrauchszustand bringbar, insbesondere schwenkbar ist. Der Gebrauchszustand ist derjenige Zustand, bei welchem die Nachdrückeinrichtung aktiv am Zerkleinerungsprozess beteiligt wird. Dies kann beispielsweise so geschehen, dass sie lediglich mit Schwerkraft auf das zu zerkleinerte Material drückt. Bevorzugt ist vorgesehen, dass die Nachdrückeinrichtung angetrieben wird, d.h. aktiv zusätzlich zur Schwerkraft Material gegen die Zerkleinerungswellen drückt. Dies kann alternierend erfolgen, sodass eine Hin- und HerBewegung der Nachdrückeinrichtung auf die Wellen zu und von diesen weg ausgeführt wird. Demgegenüber bezeichnet der Nichtgebrauchszustand der Nachdrückeinrichtung den Zustand, in welchem beispielsweise neues Material in den Materialaufgabebereich gelangt und die Nachdrückeinrichtung nicht betätigt wird.For this purpose, it can be provided according to a preferred embodiment of the present invention, that the Nachdrückeinrichtung from a use state in the field of crushing waves, in particular in the area between and / or above the crushing waves in a non-use state can be brought, in particular pivotable. The use state is the state in which the pressing device is actively involved in the comminuting process. This can for example be done so that it presses only by gravity on the material to be shredded. It is preferably provided that the pushing-on device is driven, ie actively in addition to Gravity presses material against the crushing waves. This can be done alternately so that a reciprocating movement of the pushing device is carried out on and off the shafts. In contrast, the non-use state of the pressing means the state in which, for example, new material enters the material application area and the Nachdrückeinrichtung is not actuated.
Nach einer bevorzugten Ausführungsform ist vorgesehen, dass die Nachdrückeinrichtung an einer der Seitenwände, insbesondere schwenkbar, angebracht ist. Bevorzugt handelt es sich bei einer dieser Seitenwände um eine an einer Längsseite einer Zerkleinerungswelle vorgesehene Seitenwand. An dieser kann die Nachdrückeinrichtung beispielsweise über einen Antrieb, insbesondere durch ein oder eine Mehrzahl Hydraulikzylinder, aus der Nichtgebrauchsstellung in die Gebrauchsstellung geschwenkt bzw. in der Gebrauchsstellung bewegt werden. Bevorzugt ist in diesem Fall die Nachdrückeinrichtung an einem Schwenkhebel angebracht, welcher am dem Nachdrückelement gegenüberliegenden Ende an der entsprechenden Seitenwand schwenkbar gelagert ist. Dabei ist der Schwenkhebel in der Seitenwand bevorzugt so gelagert, dass in jedem Schwenkzustand des Schwenkhebels keine Öffnung in der Seitenwand entsteht. Dies kann beispielsweise dadurch erreicht werden, dass eine Kreisscheibe oder zumindest ein Kreisscheibensegment in der Seitenwand mit einer Drehachse parallel zur Seitenwand drehbar gelagert ist, wobei an diesem Kreisscheibensegment oder dieser Kreisscheibe der Schwenkhebel angebracht ist. Die durch eine Lageröffnung in der Seitenwand hindurchreichende Fläche, insbesondere Umfangsfläche, der Kreisscheibe bzw. des Kreisscheibensegmentes verschließt dabei die Lageröffnung in jedem Schwenkzustand.According to a preferred embodiment it is provided that the pressing-on device is attached to one of the side walls, in particular pivotably. Preferably, one of these side walls is a side wall provided on a longitudinal side of a comminution shaft. At this, the Nachdrückeinrichtung can be pivoted, for example via a drive, in particular by one or a plurality of hydraulic cylinders from the non-use position to the use position or moved in the position of use. Preferably, in this case, the push-on device is attached to a pivoting lever, which is pivotally mounted on the opposite end of the pressing element on the corresponding side wall. In this case, the pivot lever in the side wall is preferably mounted so that no opening in the side wall is formed in each pivot state of the pivot lever. This can be achieved, for example, in that a circular disk or at least one circular disk segment is rotatably mounted in the side wall with an axis of rotation parallel to the side wall, wherein the pivot lever is attached to this circular disk segment or circular disk. The through a storage opening In the side wall reaching through surface, in particular peripheral surface, the circular disc or the circular disc segment thereby closes the bearing opening in each pivot state.
Nach einer weiteren bevorzugten Ausführungsform der vorliegenden Erfindung ist ein Wellenzerkleinerer mit einem Maschinenrahmen und einer Zerkleinerungseinheit vorgesehen, welche mindestens zwei darin gelagerte, über einen Antrieb angetriebene Zerkleinerungswellen umfasst, wobei benachbart zur Zerkleinerungseinheit ein Materialaufgabebereich ausgebildet ist. Dieser Zweiwellenzerkleinerer kann so ausgebildet sein, wie oben beschrieben. Erfindungsgemäß umfasst der Wellenzerkleinerer eine Wellenkoppelvorrichtung, die so eingerichtet ist, dass sie von einem Synchronmodus, bei dem die Zerkleinerungswellen in einem definierten Drehzahlverhältnis mit entgegengesetzter Drehrichtung bewegt werden, und einem Asynchronmodus, bei dem die Zerkleinerungswellen mit jeweils beliebiger Drehrichtung und ohne definiertes Drehzahlverhältnis bewegt werden, umschaltbar ist. Auf diese Weise kann der Wellenzerkleinerer aufkommenden Anforderungen hinsichtlich des Zerkleinerungsprozesses angepasst werden.According to a further preferred embodiment of the present invention, a shaft shredder with a machine frame and a comminution unit is provided which comprises at least two comminution shafts supported therein via a drive, wherein a material feed area is formed adjacent to the comminution unit. This twin-shaft shredder may be configured as described above. According to the invention, the shaft crusher comprises a shaft coupling device which is adapted to be moved by a synchronous mode in which the shredding shafts are moved in a defined speed ratio in the opposite direction of rotation, and an asynchronous mode in which the shredding shafts are moved in any direction of rotation and without defined speed ratio , is switchable. In this way, the wave crusher can be adapted to emerging requirements with regard to the comminution process.
Nach einer vorteilhaften Ausführungsform weist die Wellenkoppelvorrichtung ein verschiebbares oder schwenkbare Ritzel auf, um das Umschalten vom Synchronmodus in den Asynchronmodus zu bewirken. Ein solches Ritzel lässt sich auf einfache Weise durch einen beliebigen Antrieb oder auch händisch aus einer Synchronstellung, bei der beide Wellen miteinander gekoppelt sind, in eine asynchrone Stellung verschieben.According to an advantageous embodiment, the shaft coupling device has a displaceable or pivotable pinion to effect the switching from the synchronous mode to the asynchronous mode. Such a pinion can be easily by any drive or manually from a synchronous position, in which both waves coupled together, move to an asynchronous position.
Für alle hier vorgestellten Ausführungsformen gilt, dass wenn immer von Antrieben die Rede ist, natürlich beliebige Arten von Antrieben gemeint sein können.For all embodiments presented here, it is true that, whenever there is talk of drives, of course, any type of drives can be meant.
Die Antriebseinheit für die Zerkleinerungswellen kann bevorzugt dieselhydraulisch oder elektrohydraulisch sein.The drive unit for the comminution shafts may preferably be diesel hydraulic or electrohydraulic.
Nach einer weiteren Ausführungsform der vorliegenden Erfindung ist vorgesehen, dass der erfindungsgemäße Wellenzerkleinerer mit den Zerkleinerungswellen gekoppelte oder koppelbare, auf der Antriebsseite oder auf der der Antriebsseite gegenüberliegenden Seite der Zerkleinerungswellen angeordnete, insbesondere die Wellenkoppelvorrichtung umfassende, Getriebeeinrichtung aufweist. Getriebeeinrichtungen sind so zu verstehen, dass jede Art von Kopplung einer Welle mit dem Antrieb darunter zu verstehen ist. Es können miteinander kämmende Zahnräder genauso vorliegen wie etwa Riemenantriebe oder Kettenantriebe. Jede Zerkleinerungswelle weist bevorzugt ein separates Getriebe auf.According to a further embodiment of the present invention, it is provided that the shaft shredder according to the invention has coupled to the crushing waves or coupled, arranged on the drive side or on the drive side opposite side of the crushing shafts, in particular comprising the shaft coupling device, transmission device. Transmission devices are to be understood as meaning any type of coupling of a shaft to the drive underneath. There may be meshing gears as well as belt drives or chain drives. Each shredding shaft preferably has a separate transmission.
Weiter kann im erfindungsgemäßen Wellenzerkleinerer eine elektrische Steuerung zur Steuerung und Überwachung der mechanischen, elektrischen und hydraulischen Vorgänge und Parameter der Maschine vorgesehen sein.Furthermore, in the shaft shredder according to the invention, an electrical control for controlling and monitoring the mechanical, electrical and hydraulic processes and parameters of the machine can be provided.
Was das Bewegen der Seitenwände betrifft, so kann dies natürlich händisch erfolgen, vorstellbar ist natürlich auch, dass eine oder eine Mehrzahl Seitenwände hydraulisch, elektrisch oder mechanisch bewegbar sind. Dies kann beispielsweise dann über die Steuerung bewerkstelligt werden.As far as moving the side walls, of course, this can be done manually, of course, is also conceivable in that one or a plurality of side walls are hydraulically, electrically or mechanically movable. This can be done for example via the controller.
Die Seitenwände, welche an den Längsseiten der Zerkleinerungswelle vorgesehen sind, sind bevorzugt so ausgelegt, dass sie dicht an die Außenkante des Gehäuses der Zerkleinerungseinheit verbringbar sind. Hierdurch wird eine direkte Zugänglichkeit zu den Zerkleinerungswerkzeugen auf den Zerkleinerungswellen und den Gegenkämmen erreicht. Die Gegenkämme sind bevorzugt unterhalb der längsseitigen Seitenwände in der Zerkleinerungseinheit angebracht.The side walls, which are provided on the longitudinal sides of the comminuting shaft, are preferably designed such that they can be brought close to the outer edge of the housing of the comminution unit. As a result, a direct accessibility to the crushing tools on the crushing shafts and the counter-combs is achieved. The counter combs are preferably mounted below the longitudinal side walls in the shredding unit.
Die Erfindung wird nachfolgend anhand der
- Figur 1 -
- zeigt eine perspektivische Darstellung eines erfindungsgemäßen Wellenzerkleinerers in Beladungsstellung,
- Figur 2 -
- zeigt den Wellenzerkleinerer in Vorbereitung einer Wartung,
- Figur 3 -
- zeigt eine Detailansicht der
Figur 2 , - Figur 4 -
- zeigt den Kopplungsbereich von Antrieb und Zerkleinerungswellen,
- Figur 5 -
- zeigt den Kopplungsbereich von Zerkleinerungswellen und Wellenkoppelvorrichtung,
- Figur 6 -
- zeigt eine Detailansicht mit geöffneten Revisionsklappen und herausgezogenem Nachzerkleinerungswerkzeug,
- Figur 7 -
- zeigt ein Wartungsgestell zur Aufnahme von Zerkleinerungswellen,
- Figur 8 -
- zeigt einen Ausschnitt der auf dem Wartungsgestell liegenden Zerkleinerungswellen,
- Figur 9 -
- zeigt die Nachdrückeinrichtung in Nichtgebrauchsstellung, während sich die Seitenwand in der Wartungsstellung befindet.
- FIG. 1 -
- shows a perspective view of a shaft shredder according to the invention in loading position,
- FIG. 2 -
- shows the shaft crusher in preparation for maintenance,
- FIG. 3 -
- shows a detailed view of
FIG. 2 . - FIG. 4 -
- shows the coupling area of drive and crushing shafts,
- FIG. 5 -
- shows the coupling region of crushing shafts and shaft coupling device,
- FIG. 6 -
- shows a detailed view with opened inspection flaps and pulled-out secondary comminution tool,
- FIG. 7 -
- shows a maintenance rack for receiving shredding shafts,
- FIG. 8 -
- shows a section of the lying on the maintenance rack shredding shafts,
- FIG. 9
- shows the Nachdrückeinrichtung in non-use position, while the side wall is in the maintenance position.
Das zu zerkleinernde Material wird in den Materialaufgabebereich gegeben, durch die Zerkleinerungseinheit 2 zerkleinert und unterhalb von dieser aufgefangen. Das zerkleinerte Material wird von dort zu dem auf der rechten Seite gezeigten Förderband transportiert und von diesem abtransportiert.The material to be crushed is added to the material feed area, comminuted by the
Ebenso soll die Abschirmung 11 verhindern, dass Zerkleinerungsgut in den zum Antrieb hin weisenden Flanschbereich gelangt. Dieser Bereich ist in
Die Flanschkupplungen 15, 16, 17, 18 können zur Entnahme der Zerkleinerungswellen 8, 9 gelöst und sodann können diese unmittelbar nach dem Lösen der Verschraubung in, relativ zur Drehachse, radialer Richtung, insbesondere vertikaler, entnommen werden. Somit kann die Entnahme der Zerkleinerungswellen 8, 9 beschleunigt werden, ohne dass dazu zunächst ein Teil des Antriebes oder der Lagerung der Zerkleinerungswellen 8, 9 demontiert werden muss.The
Zur Wartung können nach dem Lösen der Flanschkupplungen 15, 16, 17, 18 die Zerkleinerungswellen 8, 9 angehoben werden. Das Wartungsgestell 21 kann in den Wellenzerkleinerer 1 eingeschoben werden und mit den Ablagen 22, 23 unter den Zerkleinerungswellen 8, 9 positioniert werde. Sodann wird das Wartungsgestell 21 angehoben und die Zerkleinerungswellen liegen auf den Ablagen 22, 23 auf und werden mit dem Wartungsgestell 21 angehoben. Somit können die Zerkleinerungswellen 8, 9 - wie es die
Mit einem derartigen Wellenzerkleinerer 1 kann die Wartung der Zerkleinerungseinheit 2 vereinfacht und gleichzeitig verkürzt werden, was die Wartungskosten reduziert.With such a wave shredder 1, the maintenance of the
Im Gebrauchszustand, bei dem die Seitenwände 4, 5, 6, 7, wie in
Um die Mechanik der Nachdrückeinrichtung 3 vor Verschmutzungen und damit vor Beschädigungen zu schützen, ist gerade das Verschwenkungselement 3b hier in Form einer Kreisscheibe oder Kreissegmentscheibe ausgebildet. Dabei ist der Bereich des Verschwenkungselements 3b, der aus der Seitenwand 5 hinaus in den Materialaufgabebereich hereinragt, sowohl an den Stirnflächen, als auch auf der Zylinderfläche verkleidet, so das kein Zerkleinerungsgut die Funktion des Verschwenkungselements 3b beeinträchtigen kann.In order to protect the mechanism of
Claims (16)
dadurch gekennzeichnet,
dass wenigstens eine der Seitenwände (4, 5, 6, 7), insbesondere wenigstens eine bezogen auf die Axialrichtung der Zerkleinerungswelle (8, 9) stirnseitig angeordnete Seitenwand (4, 7), aus einer Gebrauchsstellung in eine Wartungsstellung bringbar, insbesondere klappbar oder verschiebbar, ausgebildet ist.Shaft shredder (1) comprising a machine frame and a comminution unit (2) comprising at least one comminution shaft (8, 9) driven by a drive, wherein a material feed area is formed adjacent to the comminution unit (2), which has a plurality of side walls ( 4, 5, 6, 7),
characterized,
in that at least one of the side walls (4, 5, 6, 7), in particular at least one side wall (4, 7) arranged at the end side relative to the axial direction of the comminution shaft (8, 9), can be brought from a use position into a maintenance position, in particular foldable or displaceable , is trained.
dadurch gekennzeichnet,
dass in der Wartungsstellung Lager-und/oder Kupplungsbereiche der wenigstens einen Zerkleinerungswelle (8, 9) zugänglich sind.Shaft shredder (1) according to claim 1,
characterized,
that in the maintenance position bearing and / or coupling portions of the at least one crushing shaft (8, 9) are accessible.
dadurch gekennzeichnet,
dass die wenigstens eine Zerkleinerungswelle (8, 9) durch eine lösbare, formschlüssige Kupplung, insbesondere eine schraubbare Flanschkupplung (15, 16; 17, 18) an jedem Ende der Zerkleinerungswelle (8, 9), in vorwiegend senkrechter Richtung aus dem Zerkleinerungsgehäuse demontiert werden kann und die Lagerungen der Wellen am oder im Zerkleinerungsgehäuse verbleiben.Shaft shredder (1) according to claim 2,
characterized,
in that the at least one comminuting shaft (8, 9) is formed by a releasable, positive coupling, in particular a screwable flange coupling (15, 16, 17, 18) at each end of the comminution shaft (8, 9) in a predominantly vertical direction out of the comminuting housing can be dismantled and the bearings of the waves remain on or in the crushing housing.
dadurch gekennzeichnet,
dass eine Wand (7) des Materialaufgabebereiches als, insbesondere den Antrieb der Zerkleinerungswelle (8, 9) wenigstens teilweise überdeckender, Kipptrichter (7) ausgebildet ist.Shaft shredder (1) according to one of the preceding claims,
characterized,
that a wall (7), (8, 9), tipping funnel (7) is formed of the material feed portion as in particular the drive of the comminuting shaft at least partially opaque.
dadurch gekennzeichnet,
dass eine insbesondere als Kipptrichter ausgebildete Wand (7), insbesondere zumindest im Wesentlichen horizontal, so bewegbar ist, insbesondere verschiebbar ist, dass dadurch der Raum für die lösbare, formschlüssige Kupplung (15, 16) zu Wartungszwecken freigegeben wird.Shaft shredder (1) according to claims 3 and 4,
characterized,
in that a wall (7) designed in particular as a tilting funnel, in particular at least substantially horizontally, is movable, in particular displaceable, thereby releasing the space for the detachable, positive coupling (15, 16) for maintenance purposes.
dadurch gekennzeichnet,
dass eine der Seitenwände (4) des Materialaufgabebereichs so bewegt, insbesondere geschwenkt oder im Wesentlichen horizontal verschoben werden kann, dass der Raum für die lösbare, formschlüssige Kupplung (17, 18) zu Wartungszwecken freigegeben wird.Shaft shredder (1) according to one of the preceding claims,
characterized,
in that one of the side walls (4) of the material feed area can be moved, in particular swiveled or displaced substantially horizontally, so that the space for the detachable, positive-fit coupling (17, 18) is released for maintenance purposes.
dadurch gekennzeichnet,
dass unterhalb der wenigstens einen Zerkleinerungswelle (8, 9) wenigstens ein Nachzerkleinerungswerkzeug (19), insbesondere ein Brechbalken oder Siebkorb angeordnet ist.Shaft shredder (1) according to one of the preceding claims,
characterized,
in that at least one post-shredding tool (19), in particular a breaking bar or sieve basket, is arranged below the at least one comminuting shaft (8, 9).
dadurch gekennzeichnet,
dass das Nachzerkleinerungswerkzeug (19) im Wesentlichen in vertikaler Richtung angehoben oder abgesenkt werden kann.Shaft shredder (1) according to claim 7,
characterized,
may be that the Nachzerkleinerungswerkzeug (19) are substantially raised or lowered in the vertical direction.
dadurch gekennzeichnet,
dass das Nachzerkleinerungswerkzeug (19) aus dem Wellenzerkleinerer (1) herausgefahren werden kann.Shaft shredder (1) according to one of claims 7 or 8,
characterized,
that the Nachzerkleinerungswerkzeug (19) from the Wellenzerkleinerer (1) can be moved out.
dadurch gekennzeichnet,
dass er zwei Zerkleinerungswellen (8, 9) umfasst, welche nebeneinander liegend, insbesondere mit parallel zueinander angeordneten Drehachsen, angeordnet sind.Shaft shredder (1) according to one of the preceding claims,
characterized,
in that it comprises two comminution shafts (8, 9) which are arranged next to one another, in particular with axes of rotation arranged parallel to one another.
dadurch gekennzeichnet,
dass er eine, insbesondere angetriebene, Nachdrückeinrichtung (3) umfasst, welche ein insbesondere längliches, insbesondere zylinderförmiges, Nachdrückelement aufweist, dessen Längsachse bevorzugt parallel zu den Drehachsen der Zerkleinerungswellen (8, 9) verläuft.Shaft shredder (1) with a machine frame and a comminution unit (2), which has at least one comminution shaft mounted thereon and driven by a drive (8, 9), wherein adjacent to the comminution unit (2) a material feed area is formed, which comprises a plurality of side walls (4, 5, 6, 7), wherein the wave comminutor (1) comprises two comminution shafts (8, 9), which are arranged side by side, in particular according to one of the preceding claims,
characterized,
that it comprises a, in particular driven, pressing device (3), which has a particularly elongated, in particular cylindrical, pressing element whose longitudinal axis preferably runs parallel to the axes of rotation of the comminution shafts (8, 9).
dadurch gekennzeichnet,
dass die Nachdrückeinrichtung (3) aus einem Gebrauchszustand im Bereich der Zerkleinerungswellen, insbesondere im Bereich zwischen den und/oder oberhalb der Zerkleinerungswellen (8, 9) in einen Nichtgebrauchszustand bringbar, insbesondere schwenkbar ist.Shaft shredder (1) according to claim 10 or 11,
characterized,
that the pressure backup (3) from a state of use in the field of comminution waves, in particular in the region between and / or can be brought above the comminuting shafts (8, 9) into a non-use state, in particular is pivotable.
dadurch gekennzeichnet,
dass die Nachdrückeinrichtung (3) an einer der Seitenwände (4, 5, 6, 7), insbesondere schwenkbar, angebracht ist.Shaft shredder (1) according to one of claims 10 to 12,
characterized,
that the pressure backup (3) on one of the side walls (4, 5, 6, 7), in particular pivotably, mounted.
dadurch gekennzeichnet,
dass der Wellenzerkleinerer eine Wellenkoppelvorrichtung (14) umfasst, die so eingerichtet ist, dass sie von einem Synchronmodus, bei dem die Zerkleinerungswellen (8, 9) in einem definierten Drehzahlverhältnis mit entgegengesetzter Drehrichtung bewegt werden, und einem Asynchronmodus, bei dem die Zerkleinerungswellen (8, 9) mit jeweils beliebiger Drehrichtung und ohne definiertes Drehzahlverhältnis bewegt werden, umschaltbar ist.Shaft shredder (1) with a machine frame and a comminution unit (2), which comprises at least two comminution shafts (8, 9) driven by a drive, wherein a material feed area is formed adjacent to the comminution unit (2), in particular according to one of the preceding claims .
characterized,
in that the shaft crusher comprises a shaft coupling device (14) which is adapted to be moved by a synchronous mode in which the shredding shafts (8, 9) are moved in a defined rotational speed ratio in the opposite direction of rotation, and an asynchronous mode in which the shredding shafts (8 , 9) are moved with any direction of rotation and without defined speed ratio, can be switched.
dadurch gekennzeichnet,
dass die Wellenkoppelvorrichtung ein verschiebbares oder schwenkbare Ritzel aufweist, um das Umschalten vom Synchronmodus in den Asynchronmodus zu bewirken.Shaft shredder (1) according to claim 14,
characterized,
in that the shaft coupling device has a displaceable or pivotable pinion in order to bring about the changeover from the synchronous mode into the asynchronous mode.
dadurch gekennzeichnet,
dass er weiter eine mit den Zerkleinerungswellen (8, 9) gekoppelte oder koppelbare, auf der Antriebsseite oder auf der der Antriebsseite gegenüberliegenden Seite der Zerkleinerungswellen (8, 9) angeordnete, insbesondere die Wellenkoppelvorrichtung umfassende, Getriebeeinrichtung aufweist.Shaft shredder according to claim 14 or 15,
characterized,
in that it furthermore has a side of the comminuting shafts (8, 9) which is coupled or can be coupled to the comminution shafts (8, 9) and is arranged on the drive side or on the drive side, in particular Having the shaft coupling device comprehensive, transmission device.
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL18171900T PL3566777T3 (en) | 2018-05-11 | 2018-05-11 | Shaft grinder |
PL20202224.0T PL3799961T3 (en) | 2018-05-11 | 2018-05-11 | Shaft shredder |
EP18171900.6A EP3566777B1 (en) | 2018-05-11 | 2018-05-11 | Shaft grinder |
EP20202224.0A EP3799961B1 (en) | 2018-05-11 | 2018-05-11 | Shaft shredder |
ES18171900T ES2841808T3 (en) | 2018-05-11 | 2018-05-11 | Shaft crusher |
PCT/EP2019/062002 WO2019215312A1 (en) | 2018-05-11 | 2019-05-10 | Shaft shredder |
US17/045,593 US20210023569A1 (en) | 2018-05-11 | 2019-05-10 | Shaft shredder |
JP2020563533A JP7475285B2 (en) | 2018-05-11 | 2019-05-10 | Shaft Shredder |
CA3097072A CA3097072A1 (en) | 2018-05-11 | 2019-05-10 | Shaft shredder |
US18/527,563 US20240116057A1 (en) | 2018-05-11 | 2023-12-04 | Shaft shredder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18171900.6A EP3566777B1 (en) | 2018-05-11 | 2018-05-11 | Shaft grinder |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20202224.0A Division EP3799961B1 (en) | 2018-05-11 | 2018-05-11 | Shaft shredder |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3566777A1 true EP3566777A1 (en) | 2019-11-13 |
EP3566777B1 EP3566777B1 (en) | 2020-11-18 |
Family
ID=62152479
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20202224.0A Active EP3799961B1 (en) | 2018-05-11 | 2018-05-11 | Shaft shredder |
EP18171900.6A Active EP3566777B1 (en) | 2018-05-11 | 2018-05-11 | Shaft grinder |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20202224.0A Active EP3799961B1 (en) | 2018-05-11 | 2018-05-11 | Shaft shredder |
Country Status (7)
Country | Link |
---|---|
US (2) | US20210023569A1 (en) |
EP (2) | EP3799961B1 (en) |
JP (1) | JP7475285B2 (en) |
CA (1) | CA3097072A1 (en) |
ES (1) | ES2841808T3 (en) |
PL (2) | PL3566777T3 (en) |
WO (1) | WO2019215312A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT523406A4 (en) * | 2020-04-23 | 2021-08-15 | Untha Shredding Tech Gmbh | Shredding machine |
DE202020103188U1 (en) | 2020-06-03 | 2021-09-06 | Vogelsang Gmbh & Co. Kg | Twin shaft shredder with a horizontal maintenance concept |
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2018
- 2018-05-11 PL PL18171900T patent/PL3566777T3/en unknown
- 2018-05-11 ES ES18171900T patent/ES2841808T3/en active Active
- 2018-05-11 EP EP20202224.0A patent/EP3799961B1/en active Active
- 2018-05-11 EP EP18171900.6A patent/EP3566777B1/en active Active
- 2018-05-11 PL PL20202224.0T patent/PL3799961T3/en unknown
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2019
- 2019-05-10 CA CA3097072A patent/CA3097072A1/en active Pending
- 2019-05-10 JP JP2020563533A patent/JP7475285B2/en active Active
- 2019-05-10 US US17/045,593 patent/US20210023569A1/en active Pending
- 2019-05-10 WO PCT/EP2019/062002 patent/WO2019215312A1/en active Application Filing
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2023
- 2023-12-04 US US18/527,563 patent/US20240116057A1/en active Pending
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Also Published As
Publication number | Publication date |
---|---|
JP2021523825A (en) | 2021-09-09 |
PL3799961T3 (en) | 2024-04-29 |
CA3097072A1 (en) | 2019-11-14 |
US20240116057A1 (en) | 2024-04-11 |
US20210023569A1 (en) | 2021-01-28 |
JP7475285B2 (en) | 2024-04-26 |
PL3566777T3 (en) | 2021-05-04 |
EP3799961B1 (en) | 2023-12-13 |
ES2841808T3 (en) | 2021-07-09 |
EP3566777B1 (en) | 2020-11-18 |
EP3799961A2 (en) | 2021-04-07 |
EP3799961A3 (en) | 2021-06-09 |
EP3799961C0 (en) | 2023-12-13 |
WO2019215312A1 (en) | 2019-11-14 |
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