EP3529293A1 - Verfahren zur herstellung einer beschichtung - Google Patents
Verfahren zur herstellung einer beschichtungInfo
- Publication number
- EP3529293A1 EP3529293A1 EP17780123.0A EP17780123A EP3529293A1 EP 3529293 A1 EP3529293 A1 EP 3529293A1 EP 17780123 A EP17780123 A EP 17780123A EP 3529293 A1 EP3529293 A1 EP 3529293A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- polyurethane resin
- substrate
- clearcoat
- dispersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/08—Polyurethanes from polyethers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
- B05D7/26—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials synthetic lacquers or varnishes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
- C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
- C08G18/8064—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
- C08J9/365—Coating
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2201/00—Polymeric substrate or laminate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2201/00—Polymeric substrate or laminate
- B05D2201/02—Polymeric substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2401/00—Form of the coating product, e.g. solution, water dispersion, powders or the like
- B05D2401/20—Aqueous dispersion or solution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2503/00—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
- C08J2475/08—Polyurethanes from polyethers
Definitions
- the present invention relates to a method for producing a coating on a substrate, in which a clearcoat layer is produced directly on the substrate.
- the present invention relates to a coating which has been produced by the process according to the invention.
- the coatings produced in this way have, in addition to a high-quality optical appearance and good tactile properties, excellent mechanical resistance and flexibility, as well as excellent soil repellency or soiling resistance.
- the weathering stability is excellent.
- a very good retention of protective substances applied to the coating, for example impregnating sprays is achieved (also referred to below as retention behavior). This means that, despite external influences such as mechanical loads, such a protective substance remains significantly longer on the surface and can therefore exert its protective function more effectively.
- the method can thus be used particularly well in areas in which the same optical quality and mechanical stability and flexibility of coated substrates must be achieved.
- the method is suitable, but not exclusively, for use in the footwear industry in the coating of, in particular, shoe soles made of foam substrates.
- Mechanical stability and flexibility are properties that are absolutely essential for coatings or coatings on substrates in a wide variety of industrial areas.
- Mechanical stability for example abrasion resistance and stone chip resistance
- acceptable flexibility is also very important for the coating of almost any substrate. Particularly relevant is the flexibility in the coating of flexible substrates such as foams, textiles and leather, since the application of such flexible and deformable substrate materials corresponding deformation stresses also bring the coatings with it.
- rigid substrates such as hard plastics, metal or wood, the ability of the coating to remain intact under strain loading is very important.
- very thin substrates of inherently rigid materials may also be exposed to significant deformations during use.
- changes in materials due to temperature differences (coefficient of expansion) also require adequate flexibility of the coatings.
- Foams have established themselves as substrate materials for a wide variety of applications in many industrial sectors. Because they are characterized by good processability, low density and variable options for setting property profiles (hard, semi-hard and soft foams, thermoplastic or elastomeric foams).
- the area of the footwear industry like every sector of the fashion industry, requires the possibility of visually enhancing the corresponding goods.
- the coating or coating of foam substrates such as shoe soles allows exactly this fashionable adaptation.
- US 2006/0141234 A1 describes manufactured articles, for example shoe soles, comprising a compressible substrate which has been coated with an aqueous coating composition.
- the composition comprises a polyurethane resin having a hydroxyl number of less than 10 and a colorant. It serves for the visual enhancement of the articles.
- WO 2009/101 133 A1 discloses composite bodies which comprise a polyurethane basic body, for example a polyurethane integral skin foam, and a surface coating applied thereon.
- the surface coating consists of thermoplastic polyurethane, which is applied in the form of a film.
- the Composite is stable against UV radiation and mechanical stress and can be used as an interior of cars or as a shoe sole.
- WO 2008/1 13775 A1 describes aqueous dispersions comprising at least one polyurethane, at least one specific polyisocyanate and a silicone compound.
- the dispersion is used for coating flat substrates such as leather, textile or plastics and leads to a good feel, grip and rubbing fastness.
- the coatings should have high mechanical resistance and flexibility as well as soiling resistance, good retention behavior and weathering stability. This means, in particular, that they should have high flexibility or elasticity, so that the corresponding advantages of, in particular, flexible substrates can be fully realized.
- the stability against mechanical external influences should be excellent. In particular, reference is made to the abrasion and stone chip resistance.
- the coating agents used to prepare the coatings should be watery to allow the best possible ecological profile.
- the present invention furthermore relates to a coating which has been produced by means of the method according to the invention and to a substrate coated with a corresponding coating.
- the method according to the invention allows the production of coatings on substrates which, in addition to outstanding optical quality, have enormous flexibility or elasticity and at the same time good stability against mechanical external influences. In addition, a high soiling resistance, a good retention behavior and a good weathering stability are given.
- the overall structures comprising the coating and the substrate can thus be used particularly well, but not only in the footwear industry, as shoe soles, in particular in the case of foam substrates.
- a coating agent also called coating composition
- the respective coating agent is applied such that the coating layer produced therefrom is arranged on the substrate, but does not necessarily have to be in direct contact with the substrate. For example, other layers may be arranged between the coating layer and the substrate.
- applying a coating agent directly to a substrate is understood as follows.
- the respective coating agent is applied such that the coating layer produced therefrom is arranged on the substrate and is in direct contact with the substrate.
- no other layer is arranged between the coating layer and the substrate.
- This principle applies, for example, in connection with the clearcoat material (k) to be applied directly to the substrate according to the invention.
- flash drying, intermediate drying and hardening are to be understood as meaning the term contents familiar to the person skilled in the art in connection with processes for the production of coatings.
- blowdown basically understood as a term for the evaporation or evaporation of organic solvents and / or water of a coating applied during the preparation of a coating coating at most ambient temperature (ie room temperature), for example 15 to 35 ° C for a period of for example, 0.5 to 30 minutes.
- ambient temperature ie room temperature
- organic solvents and / or water which are contained in the applied coating agent evaporate.
- the coating material since the coating material is still flowable directly after application and at the beginning of venting, it can run during the venting process.
- At least one applied by spray application coating agent is usually applied droplet-shaped and not in a homogeneous thickness. However, it is flowable by the organic solvents contained and / or water and can thus form a homogeneous, smooth coating film by the bleeding. At the same time, organic solvents and / or water evaporate successively, so that after the ablation phase, a comparatively smooth coating layer has formed, which contains less water and / or solvent compared to the applied coating composition. However, the coating layer is not yet ready for use after it has been flashed off. It is, for example, no longer flowable, but still soft or sticky, possibly only dried. In particular, the coating layer is not yet cured as described below.
- Intermediate drying is therefore also understood to mean the evaporation or evaporation of organic solvents and / or water of a coating agent applied during the production of a coating, usually at elevated temperatures of for example 40 to 70 ° C., for a duration of, for example, 1 to 30 min. Even with intermediate drying, the applied coating agent will thus lose a proportion of organic solvents and / or water. With respect to a particular coating agent is generally considered that the intermediate drying in comparison to bleeding at, for example, higher temperatures and / or for a longer period of time is done, so compared to bleeding and a higher proportion of organic solvents and / or water from the escaped coating layer escapes. However, a final distinction between the two terms is neither necessary nor wanted.
- curing of an applied coating agent is understood as meaning the transfer of a corresponding layer into the ready-to-use state, that is to say into a state in which the coated substrate can be transported, stored and used as intended.
- a coating layer hardened in this way is therefore no longer particularly soft or tacky, but conditioned as a solid coating film which no longer substantially changes its properties such as hardness or adhesion to the substrate even upon further exposure to curing conditions as described below.
- coating compositions can basically be cured physically and / or chemically, depending on the constituents contained, such as binders and crosslinking agents.
- binders and crosslinking agents such as binders and crosslinking agents.
- thermal-chemical curing is considered.
- “physically curable” or the term “physical curing” means the formation of a cured coating layer by release of solvent from polymer solutions or polymer dispersions, the curing being achieved by entanglement of polymer chains.
- Such coating compositions are usually formulated as one-component coating compositions.
- cure can be between 15 and 100 ° C over a period of time from 2 to 48 hours.
- the curing of flash-off and / or intermediate drying thus differs possibly only by the duration of the conditioning of the coating layer.
- thermally-chemically curable or the term “thermal-chemical curing” means the crosslinking of a coating layer initiated by chemical reaction of reactive functional groups (formation of a hardened coating layer), wherein the energetic activation of this chemical reaction by thermal energy is possible.
- different functional groups which are complementary to one another can react with one another (complementary functional groups) and / or the formation of the hardened layer is based on the reaction of autoreactive groups, that is to say functional groups which react with each other with groups of their type.
- suitable complementary reactive functional groups and autoreactive functional groups are known, for example, from German Patent Application DE 199 30 665 A1, page 7, line 28, to page 9, line 24. The groups are then included in the various film-forming components of the coating composition.
- the thermal-chemical curing can be made possible by using a variety of film-forming components.
- Typical examples are the use of an organic polymer such as a polyester or polyurethane containing certain functional groups such as hydroxyl groups and another component, for example a polyisocyanate and / or an aminoplast resin, which can then lead to a cured coating film by reaction of the correspondingly complementary functional groups.
- the (first) organic polymer for example the polyester, is often referred to as a binder, and the polyisocyanate and / or aminoplast resin as the crosslinking agent.
- such coating compositions are formulated as one-component and multi-component systems, in particular two-component systems.
- the components to be crosslinked for example organic polymers as binders and crosslinking agents, are present next to one another, that is to say in one component.
- the prerequisite for this is that the components to be crosslinked react with one another only at relatively high temperatures of, for example, above 100 ° C., that is, undergo curing reactions. Curing will therefore take place under appropriate conditions, for example at temperatures of 100 to 250 ° C for a period of 5 to 60 min.
- the components to be crosslinked for example the organic polymers as binders and the crosslinking agents, are present separately from one another in at least two components which are combined only shortly before application.
- This form is selected when the components to be crosslinked react with each other even at ambient temperatures or slightly elevated temperatures of, for example, between 40 and 100 ° C.
- a two-component coating composition is formulated such that a first component (masterbatch component) and a second component (hardener component) are prepared and stored separately from one another and combined on a substrate shortly before application.
- the exact processing time ie the time in which the coating composition at room temperature (15 to 25 ° C, in particular 20 ° C) can be processed without such a strong increase in viscosity occurs, for example, by corresponding crosslinking reactions at room temperature, that no application possible is), of course, depends on the ingredients used, but is usually between 1 minute and 4 hours, preferably between 5 and 120 minutes.
- a first component of the coating composition can react with the addition of a further component such that proportionate functional groups are formed which can undergo further functional groups of the first component as described above for curing reactions.
- a free polyisocyanate that is to say a first component which contains on average more than one free isocyanate group per molecule, react accordingly after the addition of water as the second component.
- free isocyanate groups react with water with elimination of carbon dioxide to free primary amino groups, which are then reacted with remaining isocyanate groups by addition reaction to form urea bonds.
- a coating composition whose cure is to use this form of thermal-chemical curing is thus also formulated as a two-component coating composition.
- the free polyisocyanate is integrated into the second component. After combining the two components then arise primary amino groups, which react with remaining isocyanate groups and thus can form a network.
- thermally-chemically curable coating agent in the curing of a thermally-chemically curable coating agent is always a physical cure, that is a entanglement of polymer chains occur. Nevertheless, such a coating composition is then referred to as thermally-chemically curable. This designation is therefore always selected when the coating composition can be proportionately thermally-chemically cured.
- the curing of two-component coating compositions is carried out in the context of the present invention preferably at temperatures between 40 and 120 ° C.
- the duration of curing depends of course on the circumstances of the case, but is regularly from, for example, 5 to 120 minutes. All temperatures explained in the context of the present invention are understood to mean the temperature of the room in which the coated substrate is located. What is meant is not that the substrate itself must have the appropriate temperature.
- foam substrates which are preferably used in the context of the present invention, are generally not dimensionally stable at temperatures of 120 ° C and higher. If necessary, even significantly lower temperatures are sufficient to cause decomposition or deformation of the substrate.
- the curing of coating layers in the context of the present invention is preferably carried out below 120 ° C., more preferably below 100 ° C.
- the clearcoat (k) is a two-component coating agent. Because as described above, these can be cured at temperatures between 40 and 100 ° C. This ensures that the substrate only has to be heated to temperatures of less than 100 ° C. Depending on the substrate used, it can be heated to even faster curing but also to higher temperatures. However, it is preferred that any hardening processes in the context of the process according to the invention be carried out at below 120 ° C., more preferably at below 100 ° C.
- the foam substrate is preferably never exposed to temperatures of 120 ° C. or higher, preferably never to temperatures of 100 ° C. or higher.
- a coating (B) is produced on a substrate (S).
- substrates for example those of metals, hard plastics, wood, paper and cardboard, textiles, leather goods and foams.
- substrates for example those of metals, hard plastics, wood, paper and cardboard, textiles, leather goods and foams.
- foam substrates are briefly presented in principle. As foam substrates (S) are ultimately all known to those skilled in this context substrates into consideration. In principle, it is therefore possible to use foams which are produced from thermosets, thermoplastics, elastomers or thermal loads, that is to say are obtained by corresponding foaming processes of plastics from the stated classes of plastic. With regard to their chemical base are as foams, for example, but not exclusively, polystyrenes, polyvinyl chlorides, polyurethanes, polyesters, polyethers, polyetheramides or polyolefins such as polypropylene, polyethylene and ethylene vinyl acetate and copolymers of the polymers mentioned possible. Of course, a foam substrate may also contain various of the polymers and copolymers mentioned.
- Preferred foam substrates are flexible foam substrates, particularly preferably flexible thermoplastic polyurethane foam substrates.
- the latter are thus foam substrates which comprise thermoplastic polyurethane as the polymeric plastic matrix.
- Such substrates are basically characterized by the fact that they are compressible and elastically deformable.
- thermoplastic polyurethane In the production of foams, the thermoplastic polyurethane is then foamed by appropriate foaming, that is converted into a foam.
- Foaming processes are known and are therefore presented only briefly. The basic principle is in each case that in the plastic or in a corresponding plastic melt dissolved propellant and / or gases resulting from crosslinking reactions in the production of corresponding polymeric plastics, are released and thereby cause the foaming of the previously relatively dense polymeric plastics. If, for example, a low-boiling hydrocarbon is used as the blowing agent, it evaporates at elevated temperatures and leads to foaming. Even gases such as carbon dioxide or nitrogen can be introduced or dissolved as blowing agent at high pressure in the polymer melt. As a result of subsequent pressure drop, the melts then foam up during the escape of the blowing agent gas.
- the foaming can for example take place directly during the shaping of corresponding plastic substrates, for example during extrusion or during injection molding.
- the offset with blowing agent, pressurized plastic melt can be foamed at the exit from an extruder through the pressure drop then occurring.
- thermoplastic material It is also possible first to produce propellant-containing granules of thermoplastic material and then subsequently to foam these granules in a mold, wherein the granules increase their volume, fuse together and finally form a molded part made of fused expanded foam particles (also called thermoplastic particle foam).
- the expandable granules can be formed, for example, by extrusion and subsequent granulation of the polymer strand leaving the extruder. Granulation takes place, for example, via corresponding cutting devices, working under such pressure and temperature conditions that no expansion occurs. The subsequent expansion and fusion of the granules is usually carried out with the aid of steam at temperatures of about 100 ° C.
- thermoplastic particle foams of already prefoamed plastic granules It is about Granules whose granule beads or polymer particles already have significantly increased particle sizes compared to non-prefoamed granules with correspondingly reduced densities.
- the production of selectively prefoamed particles can be realized by appropriate process control, as described for example in WO 2013/153190 A1.
- extruded polymer strands can be transferred on leaving the extruder in a granulation chamber with a liquid flow, wherein the liquid is under specific pressure and has a specific temperature.
- By adapting the process parameters it is possible to obtain specific expanded or pre-expanded thermoplastic resin granules which can be converted into thermoplastic particle foam substrates by subsequent fusion and optionally further expansion with, in particular, water vapor.
- thermoplastic particle foams or corresponding thermoplastic expandable and / or expanded plastic granules from which such particle foams can be produced are described, for example, in WO 2007/082838 A1, WO 2013/153190 A1 or WO 2008/125250 A1. It also describes process parameters and starting materials for the production of thermoplastic polyurethanes as well as process parameters for the production of granules and particle foams.
- thermoplastic particle foams in particular thermoplastic polyurethane particle foams
- thermoplastic particle foams are particularly industrially economical to produce and also particularly advantageous in terms of their property profile.
- thermoplastic particle foams can be produced from thermoplastics, in particular from polyurethanes, which have excellent flexibility or elasticity and mechanical stability. They are usually compressible and well elastically deformable. Consequently, it is these foams which are particularly well suited as foam substrates for applications in areas such as the footwear industry.
- Very particularly preferred substrates are therefore compressible, elastically deformable particle foam substrates which contain thermoplastic polyurethane as the polymeric plastic matrix.
- the substrates, preferably the flexible foam substrates may in themselves be shaped as desired, that is to say they may be, for example, simple flat substrates or also more complex shapes such as, in particular, shoe soles such as shoe middle soles.
- a clearcoat film (K) is produced.
- the preparation is carried out by applying an aqueous clearcoat (k) directly to the substrate (S) and subsequent curing of the applied clearcoat (k).
- a clearcoat (k) is a transparent coating agent known to the person skilled in the art in this sense.
- transparent is meant that a layer formed with the coating agent is not color-opaque, but is constituted so that the underlying substrate remains visible. As is known, however, this does not exclude that a clearcoat in minor amounts may also contain pigments.
- clearcoat is clearly distinguished from the term basecoat, that is to say a colorant and / or effect intermediate coating material which can be used in general industrial coating.
- the clear coats (k) are described in detail below.
- the presence of water in the base paint component and component (2) in the hardener component are thermally-chemically curable two-component coating compositions.
- the clearcoats (k) can be applied by the methods known to those skilled in the art for the application of liquid coating compositions, for example by dipping, knife coating, spraying, rolling or the like.
- spray application methods are used, such as compressed air spraying (pneumatic application), airless spraying, high rotation, electrostatic spray application (ESTA), optionally combined with hot spray application such as hot air (hot spraying).
- the clearcoats (k) are applied via the pneumatic spray application or the electrostatic spray application.
- Such an order can take place as a single-use order or as a multiple order, for example as a two-time order.
- the clearcoat (k) is preferably flashed after the application at 15 to 35 ° C for a period of 0.5 to 30 minutes or intermediate dried.
- the curing is preferably carried out at temperatures between 40 and 120 ° C, more preferably between 60 and 100 ° C, for a duration of for example 2 to 120 minutes, preferably 5 to 60 minutes.
- particularly preferred substrates namely foam substrates, can decompose or deform.
- a coating (B) according to the invention results. It is preferred that the coating (B) consists exclusively of the clearcoat layer (K).
- the clearcoat material (k) to be used according to the invention contains at least one special aqueous dispersion (1) in the basecoat component (k.1).
- the aqueous dispersion (1) contains water and a polyurethane resin component, this polyurethane resin component consisting of at least one polyurethane resin.
- Polyurethane resins their preparation and usable starting materials are known.
- the resins can thus be prepared, for example, by polyaddition of polyisocyanates with polyols and polyamines known per se.
- Suitable polyisocyanates are the known aliphatic, cycloaliphatic, aliphatic-cycloaliphatic, aromatic, aliphatic-aromatic and / or cycloaliphatic-aromatic polyisocyanates, for example the polyisocyanates (2a) mentioned below.
- polyester polyols are saturated or olefinically unsaturated polyester polyols and / or polyether polyols.
- polyester polyols are used as polyols.
- Such polyester polyols preferably polyester diols, can be prepared in a known manner by reaction of corresponding polycarboxylic acids and / or their anhydrides with corresponding polyols by esterification.
- monocarboxylic acids and / or monoalcohols may also be used proportionately for the preparation.
- the polyester diols are preferably saturated, in particular saturated and linear.
- polyamines such as diamines and / or amino alcohols.
- diamines hydrazine, alkyl or Cycloalkyldiamine such as propylene diamine and 1-amino-3-aminomethyl-3,5,5-trimethylcyclohexane and as amino alcohols ethanolamine or diethanolamine.
- Corresponding polyurethane resins then also contain urea bonds. However, such resins are generally and also referred to in the context of the present invention as polyurethane resins.
- the polyurethane resin portion has a gel content of at least 50 wt .-% (measurement method see example).
- the dispersions (1) to be used according to the invention are therefore microgel dispersions.
- a microgel dispersion is first a polymer dispersion, ie a dispersion in which at least one polymer is present as a dispersed medium in the form of particles or polymer particles.
- the polymer particles are at least partially crosslinked intramolecularly.
- the latter means that the polymer structures present within a particle resemble, at least in part, a typical macroscopic network with a three-dimensional network structure.
- a microgel dispersion is still a dispersion of polymer particles in a dispersion medium, in this case in particular water.
- the particles may also have partial crosslinking bridges among one another (this can scarcely be ruled out purely for reasons of production), the system is in any case a dispersion with discrete particles contained therein which have a measurable particle size.
- the microgels represent structures that are between branched and macroscopically crosslinked systems, thus combining the characteristics of suitable organic solvent-soluble macromolecules with network structure and insoluble macroscopic networks, the proportion of crosslinked polymers may not change until after isolation of the solid polymer Water and optionally organic solvents and subsequent extraction can be determined. It makes use of the fact that the originally soluble in suitable organic solvents microgel particles retain their internal network structure after isolation and behave in the solid as a macroscopic network. The crosslinking can be checked via the experimentally accessible gel fraction. Ultimately, the gel fraction is the fraction of the polymer from the dispersion which, as an isolated solid, can not be dissolved in a solvent in a molecularly disperse manner. This insoluble part corresponds again to the Proportion of the polymer present in the dispersion in the form of intramolecularly crosslinked particles or particle fractions.
- the proportion of polyurethane resin contained in the dispersion (1) preferably has a gel content of at least 55% by weight.
- the gel fraction can therefore be up to 100% by weight or approximately 100% by weight, for example 99% by weight or 98% by weight. In such a case, therefore, the entire or approximately the entire polyurethane resin, which makes up the polyurethane resin portion, in the form of crosslinked particles before. However, it is sufficient if at least half of the polyurethane resin portion is present in the form of crosslinked particles.
- the polyurethane resin portion has its glass transition at a temperature of less than -20 ° C and its melt transition at a temperature of less than 100 ° C (measurement method see example).
- the polyurethane resin content in any case has semi-crystalline character. Because, as is known, a glass transition always means that an amorphous solid (glassy, not crystalline) softens, while a melt transition means that a crystalline system melts, ie previously existing crystalline structures are no longer available thereafter. Ideally theoretically considered purely amorphous polymers or resins thus have only a glass transition, but no melting transition (or is such in the real system metrologically not resolvable). Ideally, highly crystalline or pure crystalline polymers have only transitions of melting, but have no glass transition (or, in the real system, they can not be resolved by measurement).
- the system has both amorphous and crystalline domains (partially crystalline).
- the melting transition always occurs at higher temperatures than the glass transition.
- the glass transition can be reconstructed metrologically (for details see example).
- the formulation that the polyurethane resin content at a temperature of less than 100 ° C has its melting transition, thus means that from the corresponding temperature no more crystallites are present.
- the system is already partially softened before reaching the appropriate temperature and above the glass transition temperature.
- the melting transition can also be reconstructed metrologically (for more details see example). In any case, the melt transition takes place below a temperature of 100 ° C.
- the polyurethane resin portion may contain polyurethane resins which are partially crystalline and / or it contains both highly crystalline and amorphous polyurethane resins.
- the polyurethane resin portion has its glass transition at a temperature of less than -20 ° C.
- the glass transition is in the range of -100 ° C to less than -20 ° C, more preferably -90 ° C to -40 ° C.
- the polyurethane resin portion has its melting transition at a temperature of less than 100 ° C.
- the melting transition is at a temperature in the range of -20 ° C to less than 90 ° C, more preferably -15 ° C to less than 80 ° C.
- the component (1) to be used is an aqueous dispersion, that is to say it contains a dispersion medium, in particular water, and particles dispersed therein, namely polymer particles.
- a dispersion medium in particular water
- particles dispersed therein namely polymer particles.
- the polyurethane resin portion or the polyurethane resins constituting this proportion are dispersed in the dispersion medium in the form of polymer particles.
- the particle size of the polyurethane resin particles is for example, within the usual ranges for polymer dispersions. However, it is preferred that the polyurethane resin fraction in any case, but not necessarily exclusively, contains particles having a particle size of greater than 1 micron. Preferred ranges here are from 1 to 100 micrometers. Under the particle size is at this point no mean particle size of all particles in the dispersion to understand.
- the polyurethane resin component comprises different polyurethane resins and / or polyurethane particles which have no monomodal distribution but have a multimodal, for example bimodal, distribution. Rather, it is about the fact that the dispersion basically contains particles that are in the corresponding size range.
- a metrologically obtained particle size distribution (distribution curve, volume density), which may therefore be monomodal or multimodal, such as bimodal, it can be seen then that the dispersion contains particles in the specified range.
- the distribution curves (volume density) can be determined by laser diffraction, by which size distributions in the corresponding area can be optimally detected.
- the measurement was carried out using a "Mastersizer 3000" particle size measuring instrument (Malvern Instruments) .
- the sample was mixed with particle-free, deionized water as the dispersing medium (refractive index: 1.33).
- the Lichtabschattung adjusted depending on the sample between 3% and 15% and measured in the dispersing unit "Hydro 2000G” (Malvern Instruments).
- the volume-weighted size distribution was calculated using the Malvern Instruments software (version 5.60) using Fraunhofer approximation.
- the dispersion (1) based on the total weight of the polyurethane resin portion, at least 10 wt .-%, preferably at least 20 wt .-%, more preferably at least 30 wt .-% and most preferably at least 50 wt. % of polyurethane resin particles having a particle size greater than 1 micron, preferably from 1 to 100 microns.
- the consisting of at least one polyurethane resin polyurethane resin portion which dispersed in the form Particles is present, that contains at least 10 wt .-% (or at least 20 wt .-%, 30 wt .-%, 50 wt .-%) of particles having corresponding particle sizes.
- the polyurethane resin portion of the dispersion (1) is preferably thermally-chemically curable only with minor efficiency with isocyanate-containing components, for example a hydrophilic modified polyisocyanate (2).
- isocyanate-containing components for example a hydrophilic modified polyisocyanate (2).
- the at least one polyurethane resin of the polyurethane resin portion preferably has only a minor amount of functional groups which can undergo crosslinking reactions with isocyanate groups under crosslinking conditions as described above.
- the amounts of corresponding functional groups which can undergo crosslinking reactions with isocyanate groups under crosslinking conditions as described above, especially hydroxyl and amino groups, are preferably not sufficient to form a typical thermochemically cured coating using these polyurethane resins.
- the amounts of starting materials for the preparation chosen so that the ratio of the total molar amount of isocyanate groups and the total molar amount of functional groups that can undergo crosslinking reactions with isocyanate groups, in particular hydroxyl and amino groups , is greater than 0.9.
- said ratio is greater than 0.95, especially at least 1.0, most preferably exactly 1.0.
- the polyurethane resin portion preferably contains potentially ionic groups, for example potentially anionic groups, preferably carboxylic acid or sulfonic acid groups, especially carboxylic acid groups. Such groups are known to be advantageous in forming an aqueous dispersion. Accordingly, in the preparation of the polyurethane resin portion making up polyurethane resins preferably monomers are used, in addition to the production of urethane bonds groups to be reacted, preferably hydroxyl groups and / or amino groups, nor carboxylic acid or sulfonic acid groups. In this way, the corresponding groups are introduced into the prepolymer.
- potentially ionic groups for example potentially anionic groups, preferably carboxylic acid or sulfonic acid groups, especially carboxylic acid groups.
- Such groups are known to be advantageous in forming an aqueous dispersion. Accordingly, in the preparation of the polyurethane resin portion making up polyurethane resins preferably monomers are used, in addition to the production of urethane bonds groups to
- Preferred compounds in this sense are, for example, monocarboxylic acids containing two hydroxyl groups or two amino groups, for example dihydroxypropionic acid, dihydroxysuccinic acid and dihydroxybenzoic acid, and N- (2-aminoethyl) -2-aminoethanecarboxylic acid and N- (2-aminoethyl) -2-aminoethanesulfonic acid.
- alpha, alpha dimethylolalkanoic acids such as 2,2-dimethylolacetic acid, 2,2-dimethylolpropionic acid, 2,2-dimethylolbutyric acid and 2,2-dimethylolpentanoic acid, in particular 2,2-dimethylolpropionic acid and N- (2-aminoethyl) - 2-aminoethanecarboxylic.
- a targeted, at least proportionate neutralization of the groups mentioned above already mentioned neutralizing agent is of course also possible.
- the dispersion (1) is aqueous.
- aqueous in connection with aqueous polymer dispersions is known.
- this dispersion contains, in particular, water
- the main constituents of the dispersion (1) are water and the polyurethane resin portion
- the dispersion (1) can also be further
- organic solvents and / or typical auxiliaries such as emulsifiers and protective colloids may also be included, for example inorganic components such as silicates or polysilicic acids, the latter being able to contribute, for example, to the matting effect of the final coating to be produced.
- the proportion of the polyurethane resin fraction in the dispersion (1) is preferably 15 to 60 wt .-%, preferably 20 to 50 wt .-%, each based on the total amount of the dispersion (1).
- the proportion of water in the dispersion (1) is preferably 40 to 85 wt .-%, preferably 50 to 80 wt .-%, each based on the total amount of the dispersion.
- the sum of the proportion of the polyurethane resin portion and the proportion of water in the dispersion is preferably at least 75 wt .-%, preferably at least 85 wt .-%.
- the preparation of the described dispersions (1) can be carried out by methods known to the person skilled in the art, for example by reacting corresponding starting components in organic solvents for the preparation of polyurethane resins and subsequent dispersion in an aqueous phase and removal of organic solvents.
- Corresponding dispersions are also commercially available, for example under the trade name Astacin Novomatt (BASF).
- the proportion of the at least one aqueous dispersion (1) may, for example, in the range of 35 to 85 wt .-%, preferably 45 to 80 wt .-%, particularly preferably 55 to 75 wt .-%, each based on the total weight of the invention used Clearcoats, lie.
- the clearcoat material (k) to be used according to the invention contains in the hardener component (k.2) at least one hydrophilically modified polyisocyanate (2) having an isocyanate content of 8 to 18%.
- the hydrophilically modified polyisocyanates (2) can be prepared by modification of polyisocyanates (2a) known to those skilled in the art, that is to say organic polyisocyanates (2a). These are the known aliphatic and aromatic components containing on average more than one isocyanate group per molecule. It is possible to use the polyisocyanates (2a) known per se, such as aliphatic and aromatic polyisocyanates, in particular diisocyanates and their dimers, and trimers such as uretdiones and isocyanurates.
- polyisocyanates (2a) examples include hexamethylene diisocyanate, octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, tetradecamethylene diisocyanate, trimethylhexane diisocyanate, tetramethylhexane diisocyanate, isophorone diisocyanate (IPDI), 2-isocyanato-propylcyclohexyl isocyanate, Dicyclohexylmethane-2,4'-diisocyanate, dicyclohexylmetha-4,4'-diisocyanate, 1,4- or 1,3-bis (isocyanatomethyl) cyclohexane, 1,4- or 1,3- or 1,2-diisocyanatocyclohexane and 2 , 4- or 2,6-diisocyanato-1-methylcyclohexane, their dimers and trimers, and mixtures of
- Preferred polyisocyanates (2a) are the known dimers and / or trimers of the aforementioned diisocyanates, that is to say in particular the known uretdiones and isocyanurates of the abovementioned diisocyanates. Again preferred are isocyanurates, preferably isocyanurates of hexamethylene-1,6-diisocyanate (HDI).
- HDI hexamethylene-1,6-diisocyanate
- isocyanurates can be prepared from various isocyanates in the presence of certain catalysts, for example sodium formate, potassium acetate, tertiary amines or triphenylphosphines. This forms the very stable, even at high temperatures, for example, above 100 ° C resistant Isocyanuratringsysteme, formed from three isocyanate groups. Each of the three isocyanate groups is derived from three different molecules of the particular isocyanate used, that is, trimeric structures are formed.
- catalysts for example sodium formate, potassium acetate, tertiary amines or triphenylphosphines.
- isocyanurate polyisocyanates for example, isocyanurate Diisocyanates
- isocyanurates with a partly polymeric character, based on a polyisocyanate, such as a diisocyanate.
- the amount of isocyanate groups in polyisocyanates is generally indicated by the isocyanate content.
- the isocyanate content is the mass fraction of the free isocyanate groups in polyisocyanates, expressed as a percentage.
- the isocyanate content is determined in the context of the present invention according to DIN EN ISO 1 1909 by reaction of the respective sample with excess dibutylamine and back-titration of the excess with hydrochloric acid against bromophenol blue.
- the isocyanate content reflects the degree of crosslinking of the respective isocyanurate or Isocyanurate diisocyanate. From the above described follows immediately: the lower the isocyanate content, the higher the crosslink density.
- the polyisocyanates (2) are modified in a hydrophilic manner, and are thus prepared in particular by hydrophilic modification of polyisocyanates (2a) as described above, preferably isocyanurates of HDI.
- polyisocyanates (2) contain those groups which are more hydrophilic compared to groups and molecular units which are present in common polyisocyanates, in particular the polyisocyanates (2a) described above. So the groups are definitely more hydrophilic than pure ones Hydrocarbon groups or fractions.
- Preferred groups are polyether groups and polyester groups.
- Preferred polyisocyanates (2) are therefore polyether- and / or polyester-modified polyisocyanates. Very particular preference is given to polyether-modified polyisocyanates.
- a polyether-modified polyisocyanate (2) thus contains polyether groups such as polyether chains, particularly preferably polyoxyalkylene chains.
- polyether groups are polyoxyethylene, polyoxypropylene and / or mixed polyoxyethylene-polyoxypropylene groups or chains.
- polyether modification of polyisocyanates is in particular a modification with alkoxypolyoxyalkylene groups, preferably methoxypolyoxyalkylene groups. Very particular preference is given to methoxypolyoxyethylene groups, methoxypolyoxypropylene groups and / or mixed methoxy-polyoxyethylene-polyoxypropylene groups.
- hydrophilic modifications it is possible to use, for example, the alkoxypoly (oxyalkylene) alcohols known to the person skilled in the art and also commercially available.
- the polymeric monoalcohols whereby the Polyethermodiseren, that is, for example, the poly (oxyalkylene) groups are covalently bound by formation of urethane bridges to the polyisocyanate (2a) and a hydrophilic modified polyisocyanate (2) is formed.
- polyester-modified polyisocyanates (2) Preference is given to aliphatic, linear polyester groups, particularly preferably polylactone groups, more preferably polycaprolactone groups.
- Polycaprolactones and their preparation, for example by reaction of a monoalcohol with epsilon-caprolactone, are known. They too can be introduced by conventional methods via reaction of the at least one hydroxyl group present in them with an isocyanate group in a polyisocyanate (2a). It is therefore apparent that the hydrophilic modification removes isocyanate groups from the system and thus, based on the particular polyisocyanate without modification, leads to a reduction of the isocyanate content.
- polyisocyanate (2) has the following characteristics. It is a polyisocyanate, that is, it must have more than one isocyanate group per molecule on average. It must have an isocyanate content of 10 to 18%. It must contain hydrophilic groups, especially poly (oxyalkylene) groups and / or aliphatic, linear polyester groups, including preferably polyoxyethylene, polyoxypropylene and / or mixed polyoxyethylene-polyoxypropylene groups and / or polylactone groups.
- the proportion of isocyanate groups modified in the polyisocyanate (2) can vary widely and is for example in the range from 1 to 60 mol%, preferably from 2 to 55 mol%, particularly preferably from 5 to 50 mol%.
- the stated molar fraction refers to the free prior to modification isocyanate groups of the polyisocyanate (2a).
- the at least one hydrophilic modified polyisocyanate (2) preferably has an isocyanate content of 9 to 16%, more preferably of 10 to 14%.
- the proportion of the at least one hydrophilically modified polyisocyanate (2) is preferably from 3 to 15% by weight, in particular from 4 to 14% by weight, very particularly preferably from 6 to 12% by weight, in each case based on the total amount of the clearcoat to be used according to the invention (k).
- hydrophilically modified polyisocyanates (2) are commercially available and can readily be used in clearcoat.
- the clearcoat material (k) to be used according to the invention preferably contains at least one further special aqueous dispersion (3) in the base component.
- the aqueous dispersion (3) contains water and a polyurethane resin portion, this polyurethane resin portion consisting of at least one polyurethane resin.
- the polyurethane resin content is, of course, different from the above-described polyurethane resin content of the dispersion (1).
- the polyurethane resin portion of the dispersion (3) has a gel content of at least 50 wt .-%, preferably of at least 60 wt .-%, particularly preferably of at least 75 wt .-%.
- the dispersion (3) is thus a microgel dispersion.
- the polyurethane resin portion is preferably made of exactly one polyurethane resin.
- the mean particle size (volume average) of the dispersed in the form of particles polyurethane resin content of the dispersion is preferably from 20 to 500 nanometers, more preferably from 40 to 300 nanometers.
- This can be measured in accordance with DIN EN ISO 1 1357-1 by photon correlation spectroscopy (PCS) using a measuring device "Malvern Nano S90" (Malvern Instruments) at 25 ⁇ 1 ° C, the evaluation by means of digital correlator with the aid of the evaluation software Zetasizer Ver. 6.32 (Malvern Instruments) can be carried out and a review of the measured values on polystyrene standards with certified particle sizes between 50 to 3000 nm can be made.
- the polyurethane resin portion preferably has a monomodal particle size distribution.
- the polyurethane resin portion preferably consists of exactly one polyurethane resin, wherein exactly one polyurethane resin is usually constituted in the form of a monomodal dispersion in a dispersion.
- such a monomodal distribution can be described very well by an average particle size.
- the polyurethane resin content of the dispersion (3) preferably has its glass transition at a temperature of less than 0 ° C.
- the glass transition is in the range of -100 ° C to -20 ° C, more preferably -80 ° C to -30 ° C.
- the polyurethane resin portion of the dispersion (3) has no melt transition in the range of less than 100 ° C.
- the polyurethane resin content either does not have any melting transition, so it has a purely amorphous character. Or it has (partly) crystalline character, in which case the melt transition is at least 100 ° C.
- the polyurethane resin portion of the dispersion (3) has no melting transition.
- the polyurethane resin portion of the dispersion (3) is preferably not effectively thermally chemically curable with isocyanate group-containing components, such as a hydrophilic modified polyisocyanate (2). Accordingly, the hydroxyl number and the amine value of the polyurethane resin portion of the dispersion (3) are preferably less than 20.
- the amounts of the starting materials for preparation are preferably selected so that the ratio of the total molar amount of isocyanate groups and the total molar amount of functional groups which can enter into crosslinking reactions with isocyanate groups, in particular Hydroxyl and amino groups, is greater than 0.9. Again preferably, said ratio is greater than 0.95, especially at least 1.0, most preferably exactly 1.0.
- the polyurethane resin portion of the dispersion (3) preferably contains potentially ionic groups, for example, potentially anionic groups, preferably carboxylic acid or sulfonic acid groups.
- the underlying polyurethane resins are prepared as follows. In organic solution, (i) an isocyanate group-containing polyurethane prepolymer is prepared and (ii) this prepolymer is reacted with monocarboxylic acids containing two amino groups before, during or after the prepolymer has been dispersed in the aqueous phase. In this way, then the potential anionic groups are incorporated into the polymer. Before, during or after the dispersion, it is also possible if appropriate to carry out a reaction with further typical chain extension diamines.
- Preferably used monocarboxylic acids containing two amino groups are N- (2-aminoethyl) -2-aminoethanecarboxylic acid and N- (2-aminoethyl) -2-aminoethanesulfonic acid.
- the dispersions (3) used in the examples were prepared.
- the proportion of the polyurethane resin portion in the dispersion (3) is preferably 25 to 55 wt .-%, preferably 30 to 50 wt .-%, each based on the total amount of the dispersion (3).
- the proportion of water in the dispersion (3) is preferably 45 to 75 wt .-%, preferably 50 to 70 wt .-%, each based on the total amount of the dispersion.
- the sum of the proportion of the polyurethane resin portion and the proportion of water in the dispersion (3) is preferably at least 75 wt .-%, preferably at least 85 wt .-%.
- Such dispersions (3) are also commercially available, for example under the trade name Bayhydrol UH (Bayer).
- the proportion of the at least one aqueous dispersion (3) may, for example, in the range of 15 to 45 wt .-%, preferably 25 to 35 wt .-%, each based on the total weight of the invention to be used clearcoat (k) lie.
- the clearcoat (k) to be used according to the invention is aqueous (definition see above). Preferred definitions of the term "aqueous" with respect to the clearcoat (k) are given below.
- the hardener component (k.2) is preferably anhydrous or the hardener component (k.2) is only shortly before combining with the stock paint component (k.1), that is in particular less than 5 minutes before combining, the water is added.
- the clearcoat material (k) to be used according to the invention may contain a very wide variety of coating components known to the person skilled in the art.
- the clearcoat (k) preferably contains less than 1% by weight, preferably less than 0.5% by weight, of color and / or effect pigments and also dyes, in each case based on the total weight of the clearcoat.
- the solids content of the clearcoat (k) may vary depending on the requirements of the case. In the first place, the solids content depends on the viscosity required for application, in particular spray application, so that it can be adjusted by the person skilled in the art on the basis of his general knowledge, if appropriate with the aid of less orienting tests.
- the solids content of the clearcoats (k) is preferably from 15 to 65% by weight, more preferably from 17.5 to 55% by weight and most preferably from 20 to 45% by weight.
- the term solids content is to be understood as meaning that proportion by weight which remains under evaporation as a residue under defined conditions.
- the solid is determined according to DIN EN ISO 3251.
- the sample to be examined for example the clearcoat, is evaporated for 60 minutes at 130.degree.
- this test method is also used, for example, to specify or predetermine the proportion of various components in a coating agent, for example the clearcoat (k).
- a coating agent for example the clearcoat (k).
- the solid of a dispersion (1) to be added to the clearcoat is determined.
- the proportion of the component in the overall composition can then be determined or determined.
- aqueous clearcoat material (k) is preferably to be understood as follows.
- the percentage sum of the solids of the clearcoat and the proportion of water in the clearcoat is at least 75% by weight, preferably at least 85% by weight.
- the solid which traditionally has only the unit "%”, is given in "% by weight”. Since the solids ultimately represent a percentage weight, this form of representation is justified. If, for example, a clearcoat has a solids content of 35% and a water content of 50% by weight, the percentage sum of the solids of the clearcoat material and the proportion of water on the clearcoat as defined above is 85% by weight.
- preferred clearcoats to be used according to the invention generally contain environmentally harmful components, in particular organic solvents, in a comparatively low proportion of, for example, less than 25% by weight, preferably less than 15% by weight.
- the coatings (B) according to the invention on substrates have a good optical quality, in particular a high matting effect and, consequently, a visually high-quality and noble appearance. At the same time they have a high mechanical Resistance and flexibility as well as a good soiling resistance, a good retention behavior and an excellent weathering stability.
- the use of the coatings of the invention for increasing the stability of substrates, in particular flexible foam substrates against mechanical external influences, in particular the abrasion and stone chip resistance, is the subject of the present invention.
- the use of the coatings of the invention for improving the soiling resistance, the retention behavior and / or the weathering stability of substrates is the subject of the present invention.
- the gel content in particular of polyurethane resin proportions of corresponding aqueous dispersions, is determined gravimetrically in the context of the present invention.
- the polymer contained was isolated by freeze-drying from a sample of an aqueous dispersion (weight 1, 0 g).
- the temperature at which the electrical resistance of the sample no longer changes upon further lowering of the temperature the main drying of the completely frozen sample was usually carried out in the pressure range of the drying vacuum between 5 mbar and 0.05 mbar, at a 10 ° C lower drying temperature than the solidification temperature.
- the determined gel content of the microgel particles is independent of the sintering time. It is therefore impossible that in the isolation of the polymeric solid downstream crosslinking reactions further increase the gel content.
- aqueous commercially available polymer dispersions used additionally contain inorganic components such as silicates, and the proportion of these inorganic components is of course included in the determination of the gel content, all dispersions were ashed (800 ° C) and the optionally existing ash content then from determined gel fraction deducted.
- the glass transition is determined by the glass transition temperature.
- the glass transition temperature is determined experimentally in the context of the invention on the basis of DIN 51005 "Thermal analysis (TA) - terms” and DIN 53765 “Thermal analysis - Dynamic Differenzkalo metry (DDK)".
- TA Thermal analysis
- DDK Thermal analysis - Dynamic Differenzkalo metry
- a sample of the binder is applied with a wet layer thickness of ⁇ ⁇ using a doctor blade on a glass plate, first predried for 1 hour at 40 ° C and then dried at 1 10 ° C for 1 hour.
- a portion of the thus dried film is removed from the glass plate and introduced into the measuring sleeve. This is then in a DSC device introduced. It is cooled to the starting temperature and then a 1. and 2. Measuring run with an inert gas purge (N2) of 50 ml / min at a heating rate of 10 K / min, being cooled between the
- a glass transition is to be seen in the DDK diagram as a section of the trace, which in terms of magnitude has a significantly greater slope in relation to the baselines before and after the transition.
- the magnitude larger slope is known to be due to the higher amount of energy that is necessary in the phase conversion to increase the temperature.
- Such a measuring curve section then naturally has a turning point in the area with a magnitude greater slope.
- the glass transition temperature of a glass transition is the temperature of this point of inflection in the second measuring run.
- the temperature at which the polyurethane resin fraction has its glass transition is defined in the context of the present invention as follows: It is the temperature at the point of inflection of the curve segment (glass transition temperature) to be assigned to the glass transition. It is possible that there are several curve sections that are assigned to glass transitions. The corresponding system then has several glass transitions and glass transition temperatures. In such a case, the temperature at which the polyurethane resin portion has its glass transition, the temperature at the inflection point of the curve section in the highest temperature range. Because in such a case, no glassy structure is present in the corresponding polyurethane resin content until after the last glass transition.
- the term "its glass transition” is thus equivalent to the phrase "its complete glass transition” or "its glass transition with the highest temperature”.
- the melting transition is also determined from the DDK diagram measured as described above.
- a melt transition is an area different from the baseline in the DDK plot. Within this range, the system needs a higher amount of energy due to the phase transformation of the crystallites be supplied to cause a temperature increase. These areas are known to be different narrow or wide peaks.
- the temperature at which the polyurethane resin fraction has its melt transition is defined in the context of the present invention as follows: It is the temperature at the extreme point of the peak to be assigned to the melt transition. If several peaks are present, which are to be assigned to melt transitions, then this is the extreme point of the peak in the highest temperature range. Because in such a case, the system has multiple melting transitions. Accordingly, no crystalline structure is present in the corresponding polyurethane resin content until after the last melting transition.
- the expression "its melting transition” is thus equivalent to the phrase “its complete melting transition” or "its melting transition with the highest temperature”.
- the basecoat components of various clearcoats were prepared by successively combining the respective constituents and intimate mixing in a dissolver or obtained directly as a commercial product (Table 1 a).
- Clearcoats (k) to be used according to the invention have the abbreviation E, comparison systems the abbreviation V.
- the hardener components of the individual paints are listed in Table 1 b. Indicated are in each case the parts by weight of the components used.
- Aqueous dispersion (1) The commercial dispersion contains a polyurethane resin content with a gel content of 61, 3%.
- the polyurethane resin portion has its glass transition at a temperature of -47 ° C and its melt transition at a temperature of 50 ° C.
- the polyurethane resin portion contains particles having a particle size of 1 to 100 microns.
- the solids of the dispersion is 26.5%, of which 1, 8% of inorganic components (silicates) are included (determined by ashing, 800 ° C).
- Aqueous dispersions (3) The commercial dispersions contain a polyurethane resin portion with a gel content of 91% (first dispersion) and 95% (second dispersion). The mean particle size (volume average) is 244 nanometers (first dispersion) and 56 nanometers (second dispersion). The polyurethane resin portions have their glass transition at -48 ° C (first dispersion) and -60 ° C (second dispersion). Melt transitions below 100 ° C are not observed. The solids of the dispersions are 39.0 (first dispersion) and 37.0% (second dispersion).
- coatings were prepared directly on foam substrates.
- the respective base lacquer component with the hardener component was mixed homogeneously with one another only immediately before application.
- the application was carried out in a single-layer structure (pneumatic hand painting).
- the clearcoat was applied directly to the substrate and then cured after a short flash-off time at 80 ° C for 30 minutes in a convection oven.
- the layer thicknesses (cured) of the clearcoat films were 20-25 microns each.
- the substrates used were thermoplastic polyurethane particle foams in the form of sheets having a thickness of about 1 cm and shoe soles consisting of said material.
- the polyurethane particle foams were previously prepared by expansion and fusion of corresponding polyurethane granules by means of steam in appropriate forms.
- the inventive coating BE1 showed no cracking / damage with a maximum possible bending of 180 ° over the metal edge (test (a)). Likewise, after a bend with the painted side to the outside (180 °) no changes could be detected. Also, the "Twisf" movement showed no effect on the appearance of the paint (test (b)). Analogous results were obtained for the uncoated substrate.
- the cured coatings were then partially masked and sprayed with a commercial impregnation spray (Nano Plus, Solitaire) from a distance of 30 cm in two passes and allowed to air dry. Subsequently, the surface energies of the impregnated and non-impregnated coating portions were measured (according to DIN 55660-2, measuring instrument DSA100, Fa Krüss).
- the impregnated coating described above was subjected to a wear test according to GS97034-5 (standard BMW) using a Crockmeter (method B in accordance with DIN EN ISO 105-X12) (5 or 10 double strokes with dry cotton rubbing fabric). Again the surface energies were measured (after 5 or after 10 double strokes).
- the effect of an impregnating spray namely to protect a surface and to protect it from contamination, manifests itself in a significant reduction of the surface energy.
- the test described here evaluates to what extent the spray, ie the protective layer, remains on the coating despite the mechanical stress caused by the abrasion test (quality of the retention behavior).
- the weathering test (passing through several cycles in which both irradiation and temperature and humidity were varied) was carried out by the WOM method. PV 3930. The evaluation was carried out visually on the basis of the following scale: 0 (no change in the substrate) to 5 (strong yellowing and destruction of the surface).
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP16194843 | 2016-10-20 | ||
PCT/EP2017/075668 WO2018073034A1 (de) | 2016-10-20 | 2017-10-09 | Verfahren zur herstellung einer beschichtung |
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EP3529293A1 true EP3529293A1 (de) | 2019-08-28 |
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EP17780123.0A Withdrawn EP3529293A1 (de) | 2016-10-20 | 2017-10-09 | Verfahren zur herstellung einer beschichtung |
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US (1) | US10669447B2 (de) |
EP (1) | EP3529293A1 (de) |
JP (2) | JP2019537646A (de) |
CN (1) | CN109843962B (de) |
BR (1) | BR112019005807A2 (de) |
RU (1) | RU2719455C1 (de) |
TW (1) | TWI750240B (de) |
WO (1) | WO2018073034A1 (de) |
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CN110670370A (zh) * | 2019-11-06 | 2020-01-10 | 山东同大海岛新材料股份有限公司 | 仿真皮超纤革的制备方法、仿真皮超纤革及仿真皮产品 |
BR112022011845A2 (pt) | 2019-12-18 | 2022-08-30 | Basf Coatings Gmbh | Processo para preparar um artigo moldado, e, artigo moldado estruturado |
CN114292579A (zh) * | 2021-12-10 | 2022-04-08 | 浙江亚欣包装材料有限公司 | 一种复合膜的涂布方法 |
CN115772367B (zh) * | 2022-11-23 | 2023-07-21 | 广东腐蚀科学与技术创新研究院 | 纳米氟化沥青复合航空涂层及其制备方法 |
Family Cites Families (23)
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CA1335464C (en) * | 1988-09-27 | 1995-05-02 | Frank N. Jones | Water dispersible polymers for coatings |
JPH05186565A (ja) * | 1992-01-10 | 1993-07-27 | Asahi Chem Ind Co Ltd | ブロックイソシアネート含有樹脂 |
JP3170778B2 (ja) * | 1994-02-28 | 2001-05-28 | 住友電気工業株式会社 | ポリウレタン樹脂組成物及び電線 |
DE19930665A1 (de) | 1999-07-02 | 2001-01-11 | Basf Coatings Ag | Basislack und seine Verwendung zur Herstellung von farb- und/oder effektgebenden Basislackierungen und Mehrschichtlackierung |
JP2002069364A (ja) * | 2000-08-31 | 2002-03-08 | Hitachi Chem Co Ltd | 塗料用樹脂組成物及びこれを用いた塗装方法 |
DE10152723A1 (de) * | 2001-10-25 | 2003-05-15 | Degussa Construction Chem Gmbh | Wässriges hochvernetztes Zweikomponenten-Polyurethanbeschichtungssystem mit verringerter Hydrophilie und verbesserter Chemikalienbeständigkeit, Verfahren zu seiner Herstellung sowie dessen Verwendung |
US20060141234A1 (en) * | 2004-12-23 | 2006-06-29 | Rearick Brian K | Coated compressible substrates |
DE102005010963A1 (de) * | 2005-03-10 | 2006-09-14 | Degussa Ag | Wässrige Beschichtungsstoffzusammensetzungen für flexible Untergründe |
EP1979401B1 (de) | 2006-01-18 | 2010-09-29 | Basf Se | Schaumstoffe auf basis thermoplastischer polyurethane |
US8139530B2 (en) | 2007-03-22 | 2012-03-20 | Telefonaktiebolaget L M Ericsson (Publ) | Mobility management (MM) and session management (SM) for SAE/LTE |
PT2144959E (pt) | 2007-04-11 | 2011-02-07 | Basf Se | Espuma de partículas elásticas à base de misturas de poliolefinas/polímeros de estireno |
WO2009101133A1 (de) | 2008-02-15 | 2009-08-20 | Basf Se | Beschichtungen für polyurethanoberflächen |
RU2514926C2 (ru) * | 2008-12-10 | 2014-05-10 | Коутингс Форейн АйПи Ко.,ЛЛК | Способ получения полиуретдионовых смол |
EP2316866A1 (de) * | 2009-10-29 | 2011-05-04 | Bayer MaterialScience AG | Wässrige Zubereitung auf Basis kristalliner oder semikristalliner Polyurethanpolymere |
KR101929594B1 (ko) * | 2010-11-18 | 2018-12-14 | 바스프 코팅스 게엠베하 | 폴리우레탄 코팅 조성물, 이로부터 제조된 무광 표면을 갖는 다중층 표면 코팅, 및 다중층 표면 코팅을 형성시키는 방법 |
PL3578597T3 (pl) | 2012-04-13 | 2021-09-13 | Basf Se | Sposób wytwarzania ekspandowanego granulatu |
EP2749596A1 (de) * | 2012-12-27 | 2014-07-02 | Dow Global Technologies LLC | Vernetzbare Zusammensetzung und Herstellungsverfahren dafür |
WO2014126209A1 (ja) * | 2013-02-14 | 2014-08-21 | 三菱レイヨン株式会社 | 重合体粒子、重合体分散液およびその製造方法、重合体分散液から得られる被覆材および塗装物 |
US9604721B2 (en) * | 2013-06-18 | 2017-03-28 | Dow Global Technologies Llc | Cross-linkable coating composition and method of producing the same |
CN103524693B (zh) * | 2013-10-28 | 2016-08-17 | 洋紫荆油墨(中山)有限公司 | 一种水性聚氨酯的制备方法 |
US9523021B2 (en) * | 2014-04-25 | 2016-12-20 | Ppg Industries Ohio, Inc. | Waterborne coating compositions for soft touch coatings |
EP3297773B1 (de) | 2015-05-22 | 2021-06-09 | BASF Coatings GmbH | Wässriger basislack zur herstellung einer beschichtung |
WO2016188656A1 (de) * | 2015-05-22 | 2016-12-01 | Basf Coatings Gmbh | Verfahren zur herstellung einer mehrschichtbeschichtung |
-
2017
- 2017-10-09 RU RU2019114174A patent/RU2719455C1/ru active
- 2017-10-09 JP JP2019521473A patent/JP2019537646A/ja active Pending
- 2017-10-09 BR BR112019005807A patent/BR112019005807A2/pt active Search and Examination
- 2017-10-09 US US16/343,465 patent/US10669447B2/en active Active
- 2017-10-09 CN CN201780062911.9A patent/CN109843962B/zh active Active
- 2017-10-09 EP EP17780123.0A patent/EP3529293A1/de not_active Withdrawn
- 2017-10-09 WO PCT/EP2017/075668 patent/WO2018073034A1/de unknown
- 2017-10-19 TW TW106135835A patent/TWI750240B/zh not_active IP Right Cessation
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2021
- 2021-06-23 JP JP2021104466A patent/JP2021167418A/ja not_active Withdrawn
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RU2719455C1 (ru) | 2020-04-17 |
CN109843962A (zh) | 2019-06-04 |
US20190270911A1 (en) | 2019-09-05 |
CN109843962B (zh) | 2021-09-21 |
JP2021167418A (ja) | 2021-10-21 |
BR112019005807A2 (pt) | 2019-06-25 |
TW201829647A (zh) | 2018-08-16 |
TWI750240B (zh) | 2021-12-21 |
US10669447B2 (en) | 2020-06-02 |
JP2019537646A (ja) | 2019-12-26 |
WO2018073034A1 (de) | 2018-04-26 |
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Das | Waterborne Polyurethanes for Weather Protective Coatings |
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