EP3377194A1 - Matériaux adsorbants et procédés d'adsorption de dioxyde de carbone - Google Patents

Matériaux adsorbants et procédés d'adsorption de dioxyde de carbone

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Publication number
EP3377194A1
EP3377194A1 EP16806352.7A EP16806352A EP3377194A1 EP 3377194 A1 EP3377194 A1 EP 3377194A1 EP 16806352 A EP16806352 A EP 16806352A EP 3377194 A1 EP3377194 A1 EP 3377194A1
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EP
European Patent Office
Prior art keywords
bar
adsorbent bed
gas mixture
adsorbent
pressure
Prior art date
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EP16806352.7A
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German (de)
English (en)
Inventor
Peter I. Ravikovitch
David Sholl
Preeti Kamakoti
Charanjit Paur
Karl G. Strohmaier
Hanjun Fang
Ambarish R. Kulkarni
Rohan V. Awati
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Georgia Tech Research Corp
ExxonMobil Upstream Research Co
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Georgia Tech Research Institute
Georgia Tech Research Corp
ExxonMobil Upstream Research Co
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Publication of EP3377194A1 publication Critical patent/EP3377194A1/fr
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0462—Temperature swing adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/047—Pressure swing adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/047—Pressure swing adsorption
    • B01D53/0476—Vacuum pressure swing adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/16—Alumino-silicates
    • B01J20/18—Synthetic zeolitic molecular sieves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30—Processes for preparing, regenerating, or reactivating
    • B01J20/34—Regenerating or reactivating
    • B01J20/3491—Regenerating or reactivating by pressure treatment
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/10—Working-up natural gas or synthetic natural gas
    • C10L3/101—Removal of contaminants
    • C10L3/102—Removal of contaminants of acid contaminants
    • C10L3/104—Carbon dioxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10—Inorganic adsorbents
    • B01D2253/106—Silica or silicates
    • B01D2253/108—Zeolites
    • B01D2253/1085—Zeolites characterized by a silicon-aluminium ratio
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/30—Physical properties of adsorbents
    • B01D2253/34—Specific shapes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/30—Physical properties of adsorbents
    • B01D2253/34—Specific shapes
    • B01D2253/342—Monoliths
    • B01D2253/3425—Honeycomb shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/50—Carbon oxides
    • B01D2257/504—Carbon dioxide
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/12—Regeneration of a solvent, catalyst, adsorbent or any other component used to treat or prepare a fuel
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
    • C10L2290/542—Adsorption of impurities during preparation or upgrading of a fuel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00—Capture or disposal of greenhouse gases
    • Y02C20/40—Capture or disposal of greenhouse gases of CO2

Definitions

  • the present invention relates to methods of designing zeolite materials for adsorption of C0 2 and processes for C0 2 adsorption.
  • Gas separation is important in many industries for removing undesirable contaminants from a gas stream and for achieving a desired gas composition.
  • natural gas from many gas fields can contain significant levels of H 2 0, S0 2 , H 2 S, C0 2 , N 2 , mercaptans, and/or heavy hydrocarbons that have to be removed to various degrees before the gas can be transported to market. It is preferred that as much of the acid gases H 2 S and C0 2 be removed from natural gas as possible to leave methane as the recovered component.
  • Natural gas containing a high concentration of C0 2 should not be directly introduced into pipelines because it may be corrosive to the pipelines in the presence of water.
  • small increases in recovery of methane can result in significant improvements in process economics and also serve to prevent unwanted resource loss. It is desirable to recover more than 80 vol%, particularly more than 90 vol%, of the methane when detrimental impurities are removed.
  • syngas typically requires removal and separation of various components before it can be used in fuel, chemical and power applications because all of these applications have a specification of the exact composition of the syngas required for the process.
  • syngas can contain at least CO and H 2 .
  • Other molecular components in syngas can be CH 4 , C0 2 , H 2 S, H 2 0, N 2 , and combinations thereof.
  • Minority (or trace) components in the gas can include hydrocarbons, NH 3 , NO x , and the like, and combinations thereof.
  • most of the H 2 S should typically be removed from the syngas before it can be used, and, in many applications, it can be desirable to remove much of the C0 2 .
  • Adsorptive gas separation techniques are common in various industries using solid sorbent materials such as activated charcoal or a porous solid oxide such as alumina, silica- alumina, silica, or a crystalline zeolite.
  • solid sorbent materials such as activated charcoal or a porous solid oxide such as alumina, silica- alumina, silica, or a crystalline zeolite.
  • zeolite materials is critical for C0 2 capture and separation.
  • a significant challenge exists in arriving at suitable materials because of the large diversity of zeolite compositions. For example, there are approximately 220 zeolite topologies recognized by the International Zeolite Society, which may have varying Si/Al ratios as well as varying cation concentrations resulting in numerous possible zeolite materials.
  • embodiments of the invention provide a pressure swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, DAC, EMT, EUO, IMF, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW, NES, PAU, RRO, SFF, STF, STI, SZR, TER, TON, TSC, TUN
  • embodiments of the invention provide a pressure swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises a zeolite having a Si/Al ratio of between about 5 and about 45 and with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI, and a combination thereof; wherein the adsorbent bed is operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the feed gas mixture is adsorbed by the adsorbent bed and wherein
  • embodiments of the invention provide an a pressure temperature swing adsorption process for separating a C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, HEU, IMF, ITH, KFI, LAU, MFS, MTT, PAU, RRO, SFF, STF, SXR, TER, TON, TUN, and a combination thereof; or a zeolite with
  • embodiments of the invention provide a vacuum swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following; (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of CAS, DAC, HEU, LAU, MTT, RRO, TON, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, EMT, EUO, IMF, IRR, IRY, ITH, ITT
  • embodiments of the invention provide a vacuum swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI and a combination thereof, having (a) a Si/Al ratio of about 3 to about 30; and (b) a potassium cation concentration of about 40% to about 100%; wherein the adsorbent bed is operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the
  • embodiments of the invention provide a vacuum temperature swing adsorption process for separating a C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 with a CAS framework structure; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, EMT, EUO, HEU, IMF, IRR, IRY, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW
  • embodiments of the invention provide a vacuum temperature swing adsorption process for separating a C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, MFI, RHO, UFI and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and (b) a potassium cation concentration of about 0% to about 40%; or (ii) a zeolite with a LTA framework structure having: (a)
  • embodiments of the invention provide a temperature swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of AFT AFX, CAS, EMT, IRR, IRY, ITT, KFI, MWW, PAU, RWY, SFF, STF, TSC, UFI, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and (b) a potassium cation concentration of about 0% to about 50%; wherein the process comprises: a) subjecting the
  • embodiments of the invention provide a temperature swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite with a framework structure selected from the group consisting of CHA, FAU, RHO, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and (b) a potassium cation concentration of about 0% to about 40%; or (ii) a zeolite with a LTA framework structure having: (a) a Si/Al ratio of about 1 to about
  • Figures la-Id illustrate contour plots of C0 2 working capacity (mol/kg) as a function of Si/Al ratio and K/(K+Na)% (potassium cation concentration) for MWW structures in (a) PSA1, (b) VSA, (c) PTSA1, and (d) VTSA1 processes.
  • Figure 2 illustrates a relationship between the working capacity and the accessible pore volume of adsorbents for a pressure swing adsorption (PSA) process.
  • PSA pressure swing adsorption
  • Figure 3 illustrates average heats of adsorption (Q st ) at adsorption and desorption conditions for the optimal composition of each topology for the PSA process.
  • the dashed line indicates the mean value of the average Q st for all optimal compositions.
  • the experimental data are from Pham et al. (Pham, T. D.; Liu, Q. L.; Lobo, R. F. Langmuir 2013, 29, 832), Zukal et al. ( Zukal, A.; Pawlesa, J.; Cejke, J. Adsorption 2009, 15, 264), Walton et al. (Walton, K. S.; Abney, M. B.; LeVan, M. D. Micropor Mesopor Mat 2006, 91, 78), and Liu et al.( Liu, Q. L.; Mace, A.; Bacsik, Z.; Sun, J. L.; Laaksonen, A.; Hedin, N. Chem Commun 2010, 46, 4502). Lines are drawn to guide the eye.
  • Figure 5 illustrates a C0 2 adsorption isotherm for SSZ-35 (circles) compared to the simulated C0 2 adsorption (open squares).
  • Figure 6 illustrates C0 2 adsorption isotherms at different temperatures (open symbols) for SSZ-13 (circles) compared to the simulated C0 2 adsorption isotherms (points).
  • Figure 7 illustrates a C0 2 adsorption isotherm for SSZ-16 (points) compared to the simulated C0 2 adsorption (lines) at 28°C and 120°C.
  • adsorbent materials adsorbent contactors and gas separation processes using the adsorbent materials are provided.
  • adsorption includes physisorption, chemisorption, and condensation onto a solid support, adsorption onto a solid supported liquid, chemisorption onto a solid supported liquid and combinations thereof.
  • the term "breakthrough” refers to the point where the product gas leaving the adsorbent bed exceeds the target specification of the contaminant component. At the breakthrough point, the adsorbent bed can be considered “spent", such that any significant further operation through the spent adsorption bed alone will result in off-specification product gas. As used herein, the "breakthrough” can generally coincide with the "adsorption front", i.e., at the time breakthrough is detected at the outlet of the adsorbent bed, the adsorption front is generally located at the end of the adsorption bed.
  • the term "selectivity" refers to a binary (pairwise) comparison of the molar concentration of components in the feed stream and the total number of moles of these components adsorbed by the particular adsorbent during the adsorption step of the process cycle under the specific system operating conditions and feedstream composition.
  • an adsorbent that has a greater "selectivity" for component A than component B will have at the end of the adsorption step of the swing adsorption process cycle a ratio:
  • the term "kinetic selectivity" refers to the ratio of single component diffusion coefficients, D (in m 2 /sec), for two different species. These single component diffusion coefficients are also known as the Stefan-Maxwell transport diffusion coefficients that are measured for a given adsorbent for a given pure gas component. Therefore, for example, the kinetic selectivity for a particular adsorbent for component A with respect to component B would be equal to DA/D b .
  • the single component diffusion coefficients for a material can be determined by tests well known in the adsorptive materials art. The preferred way to measure the kinetic diffusion coefficient is with a frequency response technique described by Reyes et al.
  • kinetic selectivity i.e., D i/D B
  • D i/D B kinetic selectivity of the selected adsorbent for the first component (e.g., Component A) with respect to the second component (e.g., Component B) be greater than 5, greater than 20, and particularly greater than 50.
  • the term "equilibrium selectivity” is defined in terms of the slope of the single component uptake into the adsorbent (in ⁇ ) vs. pressure (in torr) in the linear portion, or “Henry's regime", of the uptake isotherm for a given adsorbent for a given pure component.
  • the slope of this line is called herein the Henrys constant or “equilibrium uptake slope", or "H”.
  • the "equilibrium selectivity” is defined in terms of a binary (or pairwise) comparison of the Henrys constants of different components in the feed for a particular adsorbent.
  • the equilibrium selectivity for a particular adsorbent for component A with respect to component B would be HA/HB. It is preferred that in an equilibrium controlled separation the equilibrium selectivity (i.e., HA/HB) of the selected adsorbent for the first component (e.g., Component A) with respect to the second component (e.g., Component B) be greater than 5, greater than 20, and particularly greater than 50.
  • Si/Al ratio is defined as the molar ratio of silica to alumina of a zeolitic structure.
  • a method of designing a zeolite material for C0 2 adsorption is provided.
  • the EPM2 model may be used to represent the CO 2 -CO 2 interaction because the phase behavior of pure C0 2 is correctly captured.
  • a first-principles-based force fields for crystalline porous materials approach may be used.
  • a fully periodic framework to represent adsorbent structure may be used and quantum chemistry calculations for numerous adsorption configurations randomly scattered throughout the whole framework may be made.
  • This approach may be used for adsorption of C0 2 in siliceous zeolites and also for cation exchanged zeolites (e.g., potassium cation, sodium cation, etc.).
  • cation exchanged zeolites e.g., potassium cation, sodium cation, etc.
  • the developed force fields may accurately predict experimental adsorption properties and show transferability across different zeolite topologies.
  • An example of first-principles-derived force field parameters are shown in Tables 1, 2 and 3 below.
  • Morse potential is defined as (Demiralp et al, Phys. Rev. Lett. 1999, 82, 1708): r.r _ Lpi*(l-r/p 3 ) _ Q Jpi /2)* ⁇ 1 - r/j3 ⁇ 4) ]
  • replicas may be included in simulations at temperatures, such as 300K, 390K, 507K, 659K, 857K, 1114K, 1448K, 1882K and 2447K, respectively.
  • the lowest temperature may be room temperature, and the highest temperature should be high enough so as to ensure that no replicas become trapped in local energy minima.
  • Reasonable degree of overlap between the potential energy distributions of neighboring state points was found.
  • Adsorption isotherms of C0 2 in zeolites may be predicted computationally using standard Grand Canonical Monte Carlo (GCMC) methods.
  • the chemical potential may be determined from the fugacity, and the fugacity coefficients may be computed using the Peng- Robinson equation of state (Peng and Robinson Ind. Eng. Chem. Fundam. 1976, 15, 59).
  • Isosteric heats of adsorption, Q st defined as the difference in the partial molar enthalpy of the adsorption between the gas phase and the adsorbed phase, may be determined.
  • Some topologies, for example, FAU and LTA include regions such as sodalite cages that are inaccessible for C0 2 molecules.
  • Accessible pore volume which is defined as the percentage of the pore volume to the total volume of the zeolite, may be computed from Widom particle insertion using Helium.
  • CLAYFF Clay Force Field
  • Force field parameters from the previous work may be used for He-He interactions (See Cygan et al., J. Phys. Chem. B, 2004, 108, 1255; Talu et al. Colloids and Surfaces a- Physicochemical and Engineering Aspects, 2001, 187, 83).
  • Lorentz-Berthelot mixing rules may be applied for the cross species interactions.
  • adsorption and desorption conditions may vary and be based on previous research and industrial relevance.
  • the conditions in Table 3 are representative of only several possible set of conditions.
  • Detailed process modeling of gas capture may require a description of multi-component adsorption of the gas mixtures of interest.
  • C0 2 the primary component of interest
  • zeolites as potential adsorbents for C0 2 may be considered based on single-component adsorption of C0 2 .
  • the working capacity ( ⁇ ) which is defined as the difference between the adsorbed amounts of C0 2 at the adsorption (N ads ) and desorption (N des ) conditions, may be used to evaluate adsorption performance of the materials.
  • ⁇ the working capacity
  • Si/Al ratio and cation concentration e.g., sodium cation, potassium cation
  • the optimal composition may be determined for each specified process. The optimal compositions for selected processes in Table 4 are shown below in Table 5.
  • ZEO A B to represent cationic zeolites, where ZEO indicates the topology type, A the Si/Al ratio, and B the percentage concentration of K cations.
  • ZEO_Si siliceous zeolites
  • the zeolite materials described herein may be represented by the following formula ZEO_A_B, wherein "ZEO" represents the framework structure, "A” represents the Si/Al ratio and "B” represents the concentration of potassium cations.
  • ZEO_A_B the concentration of potassium cations.
  • MFI_10_50 represents a zeolite material having an MFI framework structure, a Si/Al ratio of 10 and a potassium cation concentration of 50% .
  • MFI_Si represents a zeolite material having an MFI framework structure that is highly siliceous.
  • highly siliceous refers to a zeolite material having a Si/Al ratio of > about 100, > about 150, > about 200, > about 250, > about 300, > about 350, > about 400 > about 450, > about 500, > about 550, > about 600, > about 650, > about 700, > about 750, > about 800, > about 850, > about 900, > about 950, or > about 1000.
  • a highly siliceous zeolite has a Si/Al ratio of above 100.
  • Such highly siliceous zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • Too high an average Q st may lead to a large amount of residual adsorbed adsorbate at the desorption pressure, and therefore to a reduced working capacity, whereas too low an average Q st may also result in a low working capacity. As a result, for each topology there is an optimal average Q st for obtaining the maximum working capacity.
  • a method of designing zeolites for C0 2 adsorption involves identifying a target adsorption process for C0 2 .
  • Any suitable C0 2 adsorption process known in the art may be targeted.
  • suitable C0 2 adsorption processes include pressure swing adsorption (PSA), temperature swing adsorption (TSA), pressure temperature swing adsorption (PTSA), vacuum swing adsorption (VSA), vacuum temperature swing adsorption (VTSA), partial pressure swing adsorption (PPSA), partial pressure temperature swing adsorption (PPTSA), and displacement desorption swing adsorption (DDSA), and any other combinations thereof.
  • PSA pressure swing adsorption
  • TSA temperature swing adsorption
  • PTSA pressure temperature swing adsorption
  • VSA vacuum swing adsorption
  • VTSA vacuum temperature swing adsorption
  • PPSA partial pressure swing adsorption
  • PPTSA partial pressure temperature swing adsorption
  • DDSA displacement desorption swing adsorption
  • zeolite framework structure may be selected.
  • zeolite framework structures with large accessible pore volumes from 0.15 and higher may be selected.
  • suitable zeolite framework structures include but are not limited to AFT, AFX, CAS, CHA, DAC, EMT, EUO, FAU, FER, HEU, IMF, IRR, IRY, ITH, ITT, KFI, LAU, LTA, MFI, MFS, MRE, MTT, MWW, NES, PAU, RHO, RRO, RWY, SFF, STF, STI, SZR, TER, TON, TSC, TUN, UFI, and VFI.
  • a person of ordinary skill in the art knows how to make the zeolites having an aforementioned framework structure. For example, see the references provided in the International Zeolite Association' s database of zeolite structures found at www.iza-structure.org/databases.
  • the Si/Al ratio may be adjusted in order to arrive at a heat of adsorption (Q st ) that results in a high CO 2 working capacity ( ⁇ ) for zeolite material in the identified C0 2 adsorption process.
  • a "high working capacity" or "high ⁇ " may be > about 1.0 mmol/cc, > about 2.0 mmol/cc, > about 3.0 mmol/cc, > about 4.0 mmol/cc, > about 5.0 mmol/cc, > about 6.0 mmol/cc, > about 7.0 mmol/cc, > about 8.0 mmol/cc, > about 9.0 mmol/cc, > about 10.0 mmol/cc, > about 11.0 mmol/cc, > about 12.0 mmol/cc, > about 13.0 mmol/cc, > about 14.0 mmol/cc, > about 15.0 mmol/cc, > about 16.0 mmol/cc, > about 17.0 mmol/cc, > about 18.0 mmol/cc, > about 19.0 mmol/cc, or > about 20.0 mmol/cc.
  • suitable Si/Al ratios include, but are not limited to about 1, about 2, about 3, about 5, about 9, about 10, about 15, about 20, about 25, about 30, about 35, about 40, about 45, about 50, about 55, about 60, about 65, about 70, about 75, about 80, about 85, about 90, about 95, or about 100. Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 1 to about 100, about 3 to about 100, about 1 to about 75, about 1 to about 20, about 1 to about 10, about 9 to about 85, about 9 to about 70, about 5 to about 45, about 40 to about 60, about 3 to about 100, about 3 to about 75, about 5 to about 60, about 3 to about 60, about 3 to about 30, etc.
  • cations may be introduced into the zeolite material at varying concentrations to arrive at a high C0 2 working capacity for the zeolite material.
  • concentration of cations is the percentage of specific cations to the total number of positively charged extra framework cations and protons, which are required to balance the charge in the specific zeolite framework.
  • Suitable cations include, but are not limited to potassium cations (K + ), sodium cations (Na + ), lithium cations (Li + ), cesium cations (Cs + ), rubidium cations (Rb + ), silver cations (Ag + ), calcium cations (Ca 2+ ), magnesium cations (Mg 2+ ), barium cations (Ba 2+ ), strontium cations (Sr 2+ ), copper cations (Cu 2+ ), and protons (H + ).
  • the zeolite material may have a cation (e.g., potassium cation, sodium cation) concentration of > about 0.0%, > about 5.0%, > about 10.0%, > about 15.0%, > about 16.7%, > about 20.0%, > about 25.0%, > about 30.0%, > about 33.4%, > about 35.0%, > about 40.0%, > about 45.0%, > about 50.0%, > about 55.0%, > about 60.0%, > about 65.0%, > about 66.7%, > about 70.0%, > about 75.0%, > about 80.0%, > about 83.3%, > about 85.0%, > about 90.0%, > about 95.0%, or about 100%.
  • a cation e.g., potassium cation, sodium cation
  • Ranges expressly disclosed include combinations of the above- enumerated values, e.g., about 0.0% to about 100%, about 1.0% to about 100%, about 5.0% to about 100%, about 10% to about 100%, about 0.0% to about 90.0%, about 0.0% to about 40.0%, about 40.0% to about 100%, about 0% to about 50%, about 5% to about 40%, etc.
  • the Si/Al ratio may be adjusted in the zeolite material before the introduction of cations. Once the desired zeolite material is designed, experimental testing may be undergone on the zeolite material where other factors, such as energy costs for adsorbent regeneration, adsorption kinetics, etc., may be considered.
  • a CO 2 adsorption process comprises contacting a gas mixture containing C0 2 with an adsorbent material, wherein the adsorbent material may be designed according to the description above.
  • the C0 2 adsorption process can be achieved by swing adsorption processes, such as pressure swing adsorption (PSA) and temperature swing adsorption (TSA) and combinations thereof (e.g., pressure temperature swing adsorption (PTSA)).
  • All swing adsorption processes have an adsorption step in which a feed mixture (typically in the gas phase) is flowed over an adsorbent that preferentially adsorbs a more readily adsorbed component relative to a less readily adsorbed component.
  • a component may be more readily adsorbed because of kinetic or equilibrium properties of the adsorbent material.
  • PSA processes rely on the fact that gases under pressure tend to be adsorbed within the pore structure of the adsorbent materials. Typically, the higher the pressure, the greater the amount of targeted gas component that will be adsorbed. When the pressure is reduced, the adsorbed targeted component is typically released, or desorbed.
  • PSA processes can operate across varying pressures. For example, a PSA process that operates at pressures below atmospheric pressure is a vacuum swing adsorption (VSA) process. PSA processes can be used to separate gases of a gas mixture, because different gases tend to fill the pores or free volume of the adsorbent to different extents due to either the equilibrium or kinetic properties of the adsorbent.
  • VSA vacuum swing adsorption
  • the adsorptive selectivity is primarily based upon differential equilibrium uptake of the first and second components. In another important class of applications, to be described as “kinetic-controlled” processes, the adsorptive selectivity is primarily based upon the differential rates of uptake of the first and second components.
  • TSA processes also rely on the fact that gases under pressure tend to be adsorbed within the pore structure of the adsorbent materials. When the temperature of the adsorbent is increased, the adsorbed gas is typically released, or desorbed. By cyclically swinging the temperature of adsorbent beds, TSA processes can be used to separate gases in a mixture when used with an adsorbent selective for one or more of the components in a gas mixture.
  • Partial pressure purge displacement (PPSA) swing adsorption processes regenerate the adsorbent with a purge.
  • Rapid cycle (RC) swing adsorption processes complete the adsorption step of a swing adsorption process in a short amount of time.
  • a rapid cycle swing adsorption process For kinetically selective adsorbents, it can be preferable to use a rapid cycle swing adsorption process. If the cycle time becomes too long, the kinetic selectivity can be lost.
  • swing adsorption protocols can be performed separately or in combinations. Examples of processes that can be used herein either separately or in combination are PSA, TSA, PTSA, VSA, VTSA, PPSA, PPTSA DDSA.
  • the processes of the present invention can comprise an adsorption step in which the preferentially adsorbed components (e.g., C0 2 ) of the feed mixture can be adsorbed by the adsorbent material described herein as contained in an adsorbent contactor, such as an adsorbent bed, while recovering the less preferentially adsorbed components at the product end of the adsorbent bed at process pressures.
  • an adsorption step in which the preferentially adsorbed components (e.g., C0 2 ) of the feed mixture can be adsorbed by the adsorbent material described herein as contained in an adsorbent contactor, such as an adsorbent bed, while recovering the less preferentially adsorbed components at the product end of the adsorbent bed at process pressures.
  • the adsorption step may be performed at a first pressure such that the partial pressure of C0 2 is from about 0.5 bar to about 25 bar, particularly about 3 bar to about 25 bar, particularly about 15 bar to about 25 bar, particularly about 3 bar to about 10 bar, particularly about 0.5 bar to about 7 bar, or particularly about 0.5 bar to about 3 bar.
  • the adsorption step of the present invention can be performed at a first temperature from about-20°C to about 80°C, particularly from about 0°C to about 50°C or particularly from 10°C to 30°C.
  • heat of adsorption can be managed by incorporating a thermal mass into the adsorption bed to mitigate the temperature rise occurring during the adsorption step.
  • the temperature rise from the heat of adsorption can additionally or alternately be managed in a variety of ways, such as by flowing a cooling fluid through the passages external to the adsorbent bed (i.e., the passages that are used to heat and cool the contactor).
  • the passages external to the adsorbent bed can be filled with a fluid that is not flowing during the adsorption process.
  • the heat capacity of the fluid can serve to mitigate the temperature rise in the adsorbent bed.
  • Combinations of some or all of these heat management strategies can be employed.
  • the final temperature of the bed can typically be slightly higher than the feed inlet temperature.
  • the degree of adsorption and cooling can be managed so that the maximum temperature rise at any point within the contactor can be less than about 40°C, e.g., less than about 20°C, less than about 10°C, or less than about 5°C.
  • the strongest-adsorbing components can tend to attach most strongly to the adsorbent and can thus be least mobile. Such strongest-adsorbing components can thus tend to occupy regions of adsorbent closest to the inlet and can generally displace weakly adsorbed components from those regions.
  • the adsorbates can tend to order themselves from strongest to weakest, moving from inlet to outlet of the adsorption channels of the contactor.
  • the feed gas velocity can be chosen so that a relatively sharp concentration front moves through the contactor, i.e., such that the concentration gradient of adsorbate(s) extends over a relatively short distance, taking into consideration the absolute amplitude of the gradient.
  • the adsorption step can be stopped at a predetermined point before the adsorption front breaks through the product output end of the adsorbent bed.
  • the adsorption front can move at least 30% of the way down the bed, e.g., at least 50% or at least 80%, before the adsorption step is stopped.
  • the adsorption step can be conducted for a fixed period of time set by the feed flow rate and adsorbent capacity. Further additionally or alternatively, the adsorption step can be conducted for a time less than 600 seconds, particularly less than 120 seconds, e.g., less than 40 seconds or less than 10 seconds, or less than 5 seconds.
  • the adsorption front can be allowed to break through the output end only for a short duration (e.g., for at most a few seconds), but usually the adsorption front is not allowed to break through, which can maximize utilization of the bed.
  • the feed gas channels in the contactor can optionally be depressurized to a second pressure lower than the first pressure.
  • the second pressure may be such that the partial pressure of C0 2 is from about 0.5 bar to about 2 bar, particularly about 0.05 bar to about 0.5 bar, particularly about 0.08 bar to about 0.3 bar, or particularly about 0.09 bar to about 0.4 bar.
  • Reduction in pressure to a second pressure may be achieved by passing a purge gas, substantially free of target gas species (e.g., C0 2 ) through adsorbent bed.
  • the purge gas may comprise an inert gas, such as nitrogen.
  • the feed input end of the adsorbent bed can be sealed with respect to the passage of a gas, and heat can be externally applied to the adsorbent bed.
  • heat can be externally applied to the adsorbent bed.
  • externally heated it is meant that heat is not applied directly to the adsorbent bed through the flow channels through which the feed gas mixture had flowed and into which the target gas component will be desorbed.
  • the heat can be delivered to the adsorbent bed through a plurality of heating/cooling channels in thermal communication, but not in fluid communication, with the feed gas flow channels of the adsorbent.
  • the adsorbent bed can be externally heated co-currently or counter-currently along its length with respect to the flow of the feed gas mixture, or in a combination of co-current and counter-current heating steps.
  • the flow channels that will carry heating and cooling fluid can be in physical contact with the adsorbent bed to enhance heat transfer.
  • the adsorbent bed can be heated to a second temperature higher than the first temperature used during the adsorption step, the second temperature at least about 10°C higher than the first temperature, e.g., at least about 20°C higher, at least about 40°C higher, at least about 75°C higher, at least about 90°C higher, at least about 100°C higher ,at least about 125°C higher, at least about 150°C higher, at least about 175°C higher or at least about 200°C higher; additionally or alternatively, the second temperature can be from about 50°C to about 250°C, e.g., from about 150°C to 250°C, from about 50°C to about 150°C, from about 75°C to about 125°C or from about 175°C to about 225°C.
  • the gas pressure in the channel can tend to rise.
  • the bed can advantageously be slowly purged with clean gas from the clean end (product end) of the adsorbent bed to the point of product recovery.
  • clean gas it is meant that a gas is substantially free of target gas components. For example, if the target gas is C0 2 , then the clean gas will be a stream substantially C0 2 . In one embodiment, clean gas will contain less than 5 mol% C0 2 , and particularly less than 1 mol% of C0 2 . An example of a suitable clean gas would be the product gas itself.
  • the "clean gas" is comprised of at least one of the hydrocarbon product streams, and in another embodiment is comprised of C3-hydrocarbons, and in another embodiment is comprised of methane. In other embodiments, a separate “clean gas” can be used. In one of these embodiments, the "clean gas" is comprised of nitrogen.
  • the purge can be introduced at a pressure higher than the pressure in the adsorbent bed. It can be preferred for the total number of moles of purge gas introduced to be less that the number of moles of molecules adsorbed in the contactor, e.g., less than 25% or less that 10% of the number of moles adsorbed.
  • the product end of the bed can be kept substantially free of the strongly-adsorbed species and can advantageously contain predominantly product species.
  • the isotherms of the adsorbed target component can determine the partial pressure of the preferentially adsorbed component in equilibrium, with the new loading at the higher temperature.
  • This partial pressure can, in some cases, be in excess of 40% greater than the feed pressure, or as much as 70% higher or more. Additionally or alternatively to the recovered sensible heat, a small amount of extra heat may be required to heat the bed to the final predetermined temperature.
  • the isotherm can describe the amount of loading (mmol of adsorbed species per gram of adsorbent) for both chemisorption and physisorption processes.
  • the external heating can be conducted such that a thermal wave is used to pass heat through the contactor, as it transitions from the adsorption step to the regeneration step, in transitioning from the regeneration to adsorption step, in at least part of the regeneration step, and/or in at least part of the adsorption step.
  • a thermal wave in the cooling step.
  • a thermal wave is a relatively sharp temperature gradient, or front, that can move linearly (i.e., approximately in a single direction within the contactor) during at least one step in the thermal swing adsorption/desorption cycle.
  • the speed at which the thermal front i.e., region with sharp temperature gradient
  • the speed at which the thermal front i.e., region with sharp temperature gradient
  • the thermal wave velocity need not be constant, and the thermal wave direction need not be the same in both adsorption and regeneration steps.
  • the wave can move co- currently, counter-currently, or cross-flow in the adsorption and/or regeneration steps. It is also possible to design a process in which there is no significant thermal wave present in the adsorption step while there is a significant thermal wave in the regeneration step.
  • the presence of a thermal wave in at least some portion of the thermal swing adsorption/regeneration cycle can enable the overall system to achieve a goal of substantially recuperating and recovering the heat required to temperature- swing the adsorbent bed. This, in turn, can improve process efficiency and/or can enable the use of high desorption temperatures that would not normally be considered for TSA operation.
  • the contactor is combined with the adsorbent material into a heat exchange structure in a manner that can produce a thermal wave.
  • adsorbent can be placed in one set of heat exchanger channels, while the other set of channels can be used to bring heat into and/or take heat out of the adsorbent device. Fluids and/or gases flowing in the adsorbent and heating/cooling channels do not generally contact each other.
  • the heat adding/removing channels can be designed and operated in a manner that results in a relatively sharp temperature wave in both the adsorbent and in the heating and cooling fluids during the heating and cooling steps in the cycle.
  • An example of a contactor that can produce a relatively sharp thermal wave is a contactor as described herein.
  • Relatively sharp thermal waves can be expressed in terms of a standard temperature differential over a distance relative to the length of the mass/heat transfer flow in the apparatus.
  • T max maximum temperature
  • T mimother minimum temperature
  • Thermal waves can be said to be relatively sharp when at least the temperature differential of (T90-T10) occurs over at most 50% (e.g., at most 40%, at most 30%, or at most 25%) of the length of the apparatus that participates in the mass/thermal transfer.
  • relative sharp thermal waves can be expressed in terms of a maximum Peclet number, Pe, defined to compare axial velocity of the heating/cooling fluid to diffusive thermal transport roughly perpendicular to the direction of fluid flow.
  • Pe can be defined as (U*L)/a, where U represents the velocity of the heating/cooling fluid (in m/s), L represents a characteristic distance over which heat is transported (to warm/cool the adsorbent) in a direction roughly perpendicular to the fluid flow, and a represents the effective thermal diffusivity of the contactor (in m 2 /s) over the distance L.
  • thermal waves can be said to be relatively sharp when Pe is less than 10, for example less than 1 or less than 0.1.
  • U To minimize time for heating/cooling of the contactor with little or no damage to the flow channel, it can be preferred for U to be in a range from about 0.01 m/s to about 100 m/s, e.g., from about 0.1 m/s to about 50 m/s or from about 1 m/s to about 40 m/s. Additionally or alternatively, to minimize size and energy requirements, it can be preferred for L to be less than 0.1 meter, e.g., less than 0.01 meter or less than 0.001 meter.
  • Thermal waves in such contactors can be produced when the heating and cooling fluids are flowed co-current or counter-current to the direction of the feed flow in the adsorption step. In many cases, it can be preferred not to have a significant flow of heating or cooling fluids during the adsorption step.
  • TWA Thermal Wave Adsorption
  • a more comprehensive description of Thermal Wave Adsorption (TWA) and other appropriate contactor structures can be found, e.g., in U.S. Pat. No. 7,938,886, which is incorporated herein by reference. This reference shows how to design and operate a contactor to control the sharpness and nature of a thermal wave.
  • a key operational parameter can include the fluid velocity in the contactor.
  • Key design parameters can include the mass of the contactor and heat capacity and thermal conductivity of materials used to form the contactor and heat transfer fluid.
  • An additional key design objective for the contactor can be finding one or more ways to reduce/minimize the distance over which heat has to be transferred, which is why relatively sharp thermal waves can be so desirable.
  • the volume of fluid at a temperature no more than 10° C warmer than the end of the contactor from which it is produced can represent at least 25% (e.g., at least 50% or at least 75%) of the volume of the fluid introduced into the contactor for heating.
  • a cold fluid such as pressurized water
  • a hot fluid near the temperature of the contactor at the end of the recovery step can flow out of the contactor.
  • Most of the recovery step can generally occur after the contactor has been heated.
  • the volume of fluid at a temperature no more than 10° C colder than the end of the contactor from which it is produced can represent at least 25% (e.g., at least 50% or at least 75%) of the volume of the fluid introduced into the contactor for cooling.
  • One way to efficiently utilize thermal waves in the apparatuses according to the invention can be for heat recovery.
  • the recovered energy can be used to reduce the energy requirements for heating and cooling of the contactor, for a different contactor of a multitude of contactors needed for a continuous process, and/or for any other purpose. More specifically, energy contained in the hot stream exiting the contactor during the cooling step can be utilized to reduce the energy that must be supplied during the heating step.
  • the cold stream exiting the contactor during the heating step can be utilized to reduce the energy that must be supplied to cool fluid to be supplied to the contactor during the cooling step.
  • the hot thermal fluid flowing out of one contactor can be sent to another with trim heating in between, and/or the cold fluid flowing out of one contactor can be sent to another with trim cooling in between.
  • the thermal fluid flow path between contactors can be determined by valves timed to route thermal fluid between contactors at appropriate points in the overall swing adsorption cycle.
  • thermal fluid flows between contactors, it may also pass through a heat exchanger that adds or removes heat from the flowing thermal fluid and/or pass through a device, such as a compressor, pump, and/or blower, that pressurizes it so it can flow at the desired rate though the contactors.
  • a heat storage medium can be configured so that the energy from the thermal wave moving through one contactor can be stored.
  • a non-limiting example is a tank system that separately stores hot and cold fluids, which can each be fed back into the contactor that produced it and/or to another contactor.
  • the flow of the thermal fluid through the contactor can be arranged to minimize the mixing of the fluid in the direction of the general flow of the fluid through the contactor and to minimize the effect of the thermal conductivity of the fluid on the sharpness of the temperature wave.
  • the recovered energy can be used to reduce the amount of sensible heat that must be supplied to heat and cool the contactor.
  • the sensible heat is determined by the heat capacity and temperature rise (or fall) of the contactor.
  • at least 60% (e.g., at least 80% or at least 95%) of the sensible heat required for heating the contactor is recouped, and/or at least 60% (e.g., at least 80% or at least 95%) of the sensible heat needed to cool the contactor is recouped.
  • This external heating of the partially sealed adsorbent bed will result in at least a portion of the target species being desorbed from the adsorbent bed. It can also result in an increase in pressure of the resulting target species component stream. At least a portion of the desorbed target species component is recovered at pressures higher than that at the initiation of the heating step. That is, recovery of target gas will take place toward the end of the heating step with minimum or no depressurization of the adsorbent bed. It is preferred that the pressure be a least 2 bar, particularly at least 5 bar higher than that at the initiation of the heating step.
  • the pressure in the adsorbent bed is then reduced, particularly in a series of blow- down steps in a co-current or counter-current and can be performed with or without a purge gas stream to the final target gas recovery pressure.
  • Pressure reduction can occur in less than 8 steps, particularly in less than 4 steps, with target species being recovered in each step.
  • the pressure is decreased by a factor of approximately three in each step.
  • the depressurization be conducted counter-currently and that during the depressurizing step a purge gas be passed counter-current (from product end to feed end) through the adsorbent bed.
  • the purge gas be a so-called clean gas as previously described.
  • the clean gas in any step, other than the adsorption step, is conducted counter-currently through the adsorbent bed to ensure that the end of the bed is substantially free of target species.
  • the clean gas is conducted counter- currently through the adsorbent bed in at least a portion of the desorption steps. An effective rate of counter-current flowing clean gas is preferred during these step(s) to overcome mass diffusion to ensure that the product end of the bed is kept substantially free of the target species.
  • the adsorbent bed can be cooled and repressurized.
  • One can cool the bed before repressurization.
  • the adsorbent bed can be cooled, particularly to a temperature that is no more than 40°C above the temperature of feed gas mixture, e.g., no more than 20°C above or no more than 10°C above.
  • the adsorbent bed can be cooled by external cooling in a co-current or counter- current manner, such that a thermal wave can pass through the bed.
  • the first part of the adsorbent bed can be cooled then repressurized.
  • less than 90% of the length of adsorption bed can be cooled, e.g., less than 50%.
  • the adsorbent bed can additionally or alternatively be purged with a clean gas during cooling.
  • the adsorbent bed can then be repressurized, during and/or after the cooling step, e.g., using clean product gas or counter-currently with blow-down gas from another bed after a first stage of repressurization.
  • the final pressure of the repressurization step can be substantially equal to the pressure of the incoming feed gas mixture.
  • the adsorbent be can be in the form of open flow channels, e.g., parallel channel connectors, in which the majority of the open pore volume is attributable to microporous pore diameters, e.g., in which less than 40%, particularly less than 20%, for example less than 15% or less than 10%, of its open pore volume can originate from pore diameters greater than 20 angstroms (and less than about 1 micron; i.e., from mesoporous and macroporous pore diameters).
  • a flow channel is described herein as that portion of the contactor in which gas flows if a steady state pressure difference is applied between the point/place at which a feed stream enters the contactor and the point/place a product stream leaves the contactor.
  • open pore volume herein, it is meant all of the open pore space not occupied in the volume encompassed by the adsorbent material.
  • the open pore volume includes all open spaces in the volume encompassed by the adsorbent material, including but not limited to all volumes within the adsorbent materials themselves, including the pore volume of the structured or amorphous materials, as well as any interstitial open volumes within the structure of the portion of the bed containing the adsorbent material.
  • Open pore volume does not include spaces not accompanied by the adsorbent material such as open volumes in the vessel for entry, exit, or distribution of gases (such as nozzles or distributor areas), open flow channels, and/or volumes occupied by filler materials and/or solid heat adsorption materials.
  • "Parallel channel contactors” are defined herein as a subset of adsorbent contactors comprising structured (engineered) adsorbents in which substantially parallel flow channels are incorporated into the adsorbent structure (typically the adsorbents can be incorporated onto/into the walls of such flow channels).
  • Non-limiting examples of geometric shapes of parallel channel contactors can include various shaped monoliths having a plurality of substantially parallel channels extending from one end of the monolith to the other; a plurality of tubular members, stacked layers of adsorbent sheets with and without spacers between each sheet; multi-layered spiral rolls; spiral wound adsorbent sheets; bundles of hollow fibers; as well as bundles of substantially parallel solid fibers; and combinations thereof.
  • Parallel flow channels are described in detail, e.g., in U.S. Patent Application Publication Nos. 2008/0282892 and 2008/0282886, both of which are incorporated herein by reference.
  • the adsorbent contactor structure may contain items such as, but not limited to, support materials, heat sink materials, void reduction components, and heating/cooling passages.
  • the contactor can be substantially cooled by a circulating heat transfer medium before it is switched into service for adsorption.
  • One advantage of such an operation can be that the thermal energy used to swing the bed is retained in the heat transfer medium. If adsorption were to proceed simultaneously with cooling, then a substantial part of the heat in the bed could be lost to the adsorbate-free feed, and a higher heat load could be needed to restore the high temperature of the heat transfer medium.
  • the adsorbent material selective for adsorbing C0 2 in the adsorption processes described herein may comprise a zeolite with a framework structure selected from group consisting of AFT, AFX, CAS, CHA, DAC, EMT, EUO, FAU, FER, HEU, IMF, IRR, IRY, ITH, ITT, KFI, LAU, LTA, MFI, MFS, MRE, MTT, MWW, NES, PAU, RHO, RRO, RWY, SFF, STF, STI, SZR, TER, TON, TSC, TUN, UFI and VFI.
  • a framework structure selected from group consisting of AFT, AFX, CAS, CHA, DAC, EMT, EUO, FAU, FER, HEU, IMF, IRR, IRY, ITH, ITT, KFI, LAU, LTA, MFI, MFS, MRE, MTT, MWW, NES, PAU, R
  • the zeolite may have a Si/Al ratio of > about 1, > about 2, > about 3, > about 5, > about 9, > about 10, > about 15, > about 20, > about 25, > about 30, > about 35, > about 40, > about 45, > about 50, > about 55, > about 60, > about 65, > about 70, > about 75, > about 80, > about 85, > about 90, > about 95, > about 100, > about 150, > about 200, > about 250, > about 300, > about 350, > about 400 > about 450, > about 500, > about 550, > about 600, > about 650, > about 700, > about 750, > about 800, > about 850, > about 900, > about 950, or > about 1000. Additionally or alternatively, in combination with the aforementioned framework structures, the zeolite may have a Si/Al ratio of
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 1 to about 1000, about 5 to about 100, about 10 to about 90, about 1 to about 70, about 3 to about 85, etc.
  • the zeolite may have a cation (e.g., potassium cations (K + ), sodium cations (Na + ), lithium cations (Li + ), cesium cations (Cs + ), rubidium cations (Rb + ), silver cations (Ag + ), calcium cations (Ca 2+ ), magnesium cations (Mg 2+ ), barium cations (Ba 2+ ), strontium cations (Sr 2+ ), copper cations (Cu 2+ ), and protons (H + ) ) concentration of > about 0.0%, > about 5.0%, > about 10.0%, > about 15.0%, > about 16.7%, > about 20.0%, > about 25.0%, > about 30.0%, > about 33.4%, > about 35.0%, > about 40.0%, > about 45.0%, > about 50.0%, > about 55.0%
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 0.0% to about 100%, about 1.0% to about 100%, about 5.0% to about 100%, about 10% to about 100%, about 0.0% to about 40.0%, about 40.0% to about 100%, about 5% to about 40%, etc.
  • the zeolite may have a cation concentration comprising one or more cations. As understood herein, where the zeolite has a specific cation concentration of less than 100%, e.g., a potassium cation concentration of 50%, the zeolite may also contain at least one other cation such that the concentration of all the cations present totals about 100%.
  • the zeolite may have one or more other cations at a concentration of about 50%, e.g., a sodium cation concentration of about 50%, a sodium cation concentration of about 25% and a lithium cation concentration of about 25%.
  • divalent cations such as calcium cations (Ca 2+ ), magnesium cations (Mg 2+ ), barium cations (Ba 2+ ), strontium cations (Sr 2+ ) and copper cations (Cu + )
  • divalent cations such as calcium cations (Ca 2+ ), magnesium cations (Mg 2+ ), barium cations (Ba 2+ ), strontium cations (Sr 2+ ) and copper cations (Cu + )
  • K + potassium cations
  • Na + sodium cations
  • Li + lithium cations
  • Cs + cesium cations
  • Rb + rubidium cations
  • silver cations Ag +
  • protons H +
  • the zeolite may have one or more other cations, e.g., a sodium cation concentration of about 50%, or calcium cation concentration of about 25%.
  • PSA Pressure Swing Adsorption
  • a PSA process for separating C0 2 from a feed gas mixture may include subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed.
  • the feed gas mixture may be natural gas, syngas, flue gas as well as other streams containing C0 2 .
  • Typical natural gas mixtures contain CH 4 and higher hydrocarbons (C 2 3 ⁇ 4, C33 ⁇ 4, C4H10 etc), as well as acid gases (C0 2 and H 2 S), N 2 and H 2 0. The amount of water in the natural gas mixture depends on prior dehydration processing to remove H 2 0.
  • Typical syngas mixtures contain H 2 , CO, C0 2 , CH 4 , COS and H 2 S.
  • Typical flue gas mixtures contain N 2 , C0 2 , H 2 0, 0 2 , S0 2 .
  • the adsorbent bed may comprise a feed input end, a product output end and an adsorbent material selective for adsorbing C0 2 . Additionally, the adsorbent bed may be operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the feed gas mixture is adsorbed by the adsorbent bed and wherein a gaseous product depleted in C0 2 exits the product output end of the adsorbent bed.
  • the first temperature may be > about-30°C, > about-25°C, > about-20°C, > about- 15°C, > about- 10°C, > about-5°C, > about 0°C, > about 5°C, > about 10°C, > about 15°C, > about 20°C, > about 25°C, > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, or > about 100°C.
  • the first temperature may be > about 25°C.
  • the first temperature may be ⁇ about-30°C, ⁇ about-25°C, ⁇ about-20°C, ⁇ about-15°C, ⁇ about-10°C, ⁇ about-5°C, ⁇ about 0°C, ⁇ about 5°C, ⁇ about 10°C, ⁇ about 15°C, ⁇ about 20°C, ⁇ about 25°C, ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, or ⁇ about 100°C.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about-30°C to about 100°C, about-25°C to about 95°C, about-20°C to about 80°C, about 0°C to about 50°C, about 10°C to about 30°C.
  • the first temperature is about- 20°C to about 80°C, about 0°C to about 50°C or about 10°C to about 30°C.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 may be > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 5 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, > about 10 bar, > about 12 bar, > about 15 bar, > about 16 bar, > about 18 bar, > about 20 bar, > about 22 bar, > about 24 bar, > about 25 bar, > about 26 bar, > about 28 bar, or > about 30 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is > about 5 bar or > about 25 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 5 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, ⁇ about 10 bar, ⁇ about 12 bar, ⁇ about 15 bar, ⁇ about 16 bar, ⁇ about 18 bar, ⁇ about 20 bar, ⁇ about 22 bar, ⁇ about 24 bar, ⁇ about 25 bar, ⁇ about 26 bar, ⁇ about 28 bar, or ⁇ about 30 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 1 bar to about 30 bar, about 2 bar to about 28 bar, about 3 bar to about 25 bar, about 3 bar to about 10 bar, about 15 bar to about 25 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is about 3 bar to about 25 bar, about 3 bar to about 10 bar, about 3 bar to about 7 bar, about 15 bar to about 25 bar, or about 18 bar to about 22 bar.
  • the PSA process may further include stopping the introduction of the feed gas mixture to the adsorbent bed before breakthrough of C0 2 from the product output end of the adsorbent bed, reducing the pressure in the adsorption bed to a second pressure, which may be lower than the first pressure, resulting in desorption of at least a portion of C0 2 from the adsorbent bed, and recovering at least a portion of C0 2 from the adsorbent bed.
  • the second pressure may be such that the partial pressure of C0 2 is > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, or > about 10 bar.
  • the second pressure may be such that the partial pressure of C0 2 is > about 1 bar.
  • the second pressure may be such that the partial pressure of C0 2 is ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, or ⁇ about 10 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.1 bar to about 10 bar, about 0.3 bar to about 9 bar, about 0.5 bar to about 5 bar, about 0.5 bar to about 2 bar, about 1 bar to about 5 bar, etc.
  • the second pressure may be such that the partial pressure of C0 2 is about 0.5 bar to about 2 bar, about 1 bar to about 5 bar, or about 0.9 bar to about 3 bar.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g. above about 200, above about 400, above about 600, etc.) and a framework structure selected from the group consisting of AFT, AFX, DAC, EMT, EUO, IMF, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW, NES, PAU, RRO, SFF, STF, STI, SZR, TER, TON, TSC, TUN, VFI, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CAS, EMT, FAU, HEU, IRR, IRY, ITT, LTA, RWY, TSC and VFI, and a combination thereof, having (i) a Si/Al ratio of about 5 to about 100, about 5 to about 90, about 5 to about 85, about 5 to about 70 or about 5 to about 50; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 100%, about 5% to about 100%, about 10% to about 100%, about 40% to about 100%, about 60% to about 100% or about 70% to about 100%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g. above about 200, above about 400, above about 600, etc.) and a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of LTA, TSC, and a combination thereof, having (i) a Si/Al ratio of about 40 to about 60 or about 50; and/or a (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 50% to about 90%, about 50% to about 80% or about 60% to about 70%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the above mentioned adsorbent materials may not include a zeolite with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO and a combination thereof.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio of between about 5 and about 45 (e.g., about 6, about 10, about 20, about 30, about 40, etc.) and with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI, and a combination thereof. Additionally or alternatively, the adsorbent material may comprise a zeolite having a Si/Al ratio of between about 5 and about 45 (e.g., about 6, about 10, about 20, about 30, about 40, etc.) and with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may have a working capacity of > about 1.0 mmol/cc, > about 2.0 mmol/cc, > about 3.0 mmol/cc, > about 4.0 mmol/cc, > about 5.0 mmol/cc, > about 6.0 mmol/cc, > about 7.0 mmol/cc, > about 8.0 mmol/cc, > about 9.0 mmol/cc, > about 10.0 mmol/cc, > about 11.0 mmol/cc, > about 12.0 mmol/cc, > about 13.0 mmol/cc, > about 14.0 mmol/cc, > about 15.0 mmol/cc, > about 16.0 mmol/cc, > about 17.0 mmol/cc, > about 18.0 mmol/cc, > about 19.0 mmol/cc, or > about 20.0 mmol/cc.
  • the adsorbent material may have a working capacity of ⁇ about 1.0 mmol/cc, ⁇ about 2.0 mmol/cc, ⁇ about 3.0 mmol/cc, ⁇ about 4.0 mmol/cc, ⁇ about 5.0 mmol/cc, ⁇ about 6.0 mmol/cc, ⁇ about 7.0 mmol/cc, ⁇ about 8.0 mmol/cc, ⁇ about 9.0 mmol/cc, ⁇ about 10.0 mmol/cc, ⁇ about 11.0 mmol/cc, ⁇ about 12.0 mmol/cc, ⁇ about 13.0 mmol/cc, ⁇ about 14.0 mmol/cc, ⁇ about 15.0 mmol/cc, ⁇ about 16.0 mmol/cc, ⁇ about 17.0 mmol/cc, ⁇ about 18.0 mmol/cc, ⁇ about 19.0 mmol/cc, or ⁇ about 20.0 mmol
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 1.0 mmol/cc to about 20.0 mmol/cc, about 1.0 mmol/cc to about 16.0 mmol/cc, about 2.0 mmol/cc to about 15.0 mmol/cc, about 3.0 mmol/cc to about 12.0 mmol/cc, etc.
  • the adsorbent material described herein may have a working capacity of about 2.0 mmol/cc to about 15.0 mmol/cc or about 3.0 mmol/cc to about 12.0 mmol/cc.
  • the adsorbent material may have an average heat of adsorption of > about 15 kJ/mol, > about 16 kJ/mol, > about 18 kJ/mol, > about 20 kJ/mol, > about 22 kJ/mol, > about 24 kJ/mol, > about 26 kJ/mol, > about 28 kJ/mol, > about 30 kJ/mol, > about 32 kJ/mol, > about 34 kJ/mol, > about 36 kJ/mol, > about 38 kJ/mol or > about 40 kJ/mol.
  • the adsorbent material may have an average heat of adsorption of ⁇ about 15 kJ/mol, ⁇ about 16 kJ/mol, ⁇ about 18 kJ/mol, ⁇ about 20 kJ/mol, ⁇ about 22 kJ/mol, ⁇ about 24 kJ/mol, ⁇ about 26 kJ/mol, ⁇ about 28 kJ/mol, ⁇ about 30 kJ/mol, ⁇ about 32 kJ/mol, ⁇ about 34 kJ/mol, ⁇ about 36 kJ/mol, ⁇ about 38 kJ/mol or ⁇ about 40 kJ/mol.
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 15 kJ/mol to about 40 kJ/mol, about 18 kJ/mol to about 38 kJ/mol, about 20 kJ/mol to about 36 kJ/mol, about 22 kJ/mol to about 34 kJ/mol, etc.
  • the adsorbent material may have an average heat of adsorption of about 20 kJ/mol to about 36 kJ/mol or about 22 kJ/mol to about 34 kJ/mol.
  • an adsorbent material comprising one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, DAC, EMT, EUO, IMF, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW, NES, PAU, RRO, SFF, STF, STI, SZR, TER, TON, TSC, TUN, VFI, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of CAS, EMT, FAU, HEU, IRR, IRY, ITT, LTA, RWY, TSC and VFI, and a combination thereof, having: (a) a Si/Al ratio of about 5 to about 85; and/or (b) a potassium cation concentration of about 5% to about 100%, for use in a PSA process for
  • an adsorbent material comprising a zeolite having a Si/Al ratio of between about 5 and about 45 and with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI, and a combination thereof, for use in a PSA process for separating C0 2 from a feed gas mixture is provided.
  • Nonlimiting examples of suitable zeolites for use in the PSA described herein are those which are provided below in Table 6.
  • a PTSA process for separating C0 2 from a feed gas mixture may include subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed.
  • the feed gas mixture may be natural gas, syngas, flue gas as well as other streams containing C0 2 .
  • Typical natural gas mixtures contain CH 4 and higher hydrocarbons (C 2 H 6 , C3H8, C 4 Hio etc), as well as acid gases (C0 2 and H 2 S), N 2 and H 2 0. The amount of water in the natural gas mixture depends on prior dehydration processing to remove H 2 0.
  • Typical syngas mixtures contain H 2 , CO, C0 2 , CH 4 , COS and H 2 S.
  • Typical flue gas mixtures contain N 2 , C0 2 , H 2 0, 0 2 , S0 2 .
  • the adsorbent bed may comprise a feed input end, a product output end and an adsorbent material selective for adsorbing C0 2 . Additionally, the adsorbent bed may be operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the feed gas mixture is adsorbed by the adsorbent bed and wherein a gaseous product depleted in C0 2 exits the product output end of the adsorbent bed.
  • the first temperature may be > about-30°C, > about-25°C, > about-20°C, > about- 15°C, > about- 10°C, > about-5°C, > about 0°C, > about 5°C, > about 10°C, > about 15°C, > about 20°C, > about 25°C, > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, or > about 100°C.
  • the first temperature may be > about 25°C.
  • the first temperature may be ⁇ about-30°C, ⁇ about-25°C, ⁇ about-20°C, ⁇ about-15°C, ⁇ about-10°C, ⁇ about-5°C, ⁇ about 0°C, ⁇ about 5°C, ⁇ about 10°C, ⁇ about 15°C, ⁇ about 20°C, ⁇ about 25°C, ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, or ⁇ about 100°C.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about-30°C to about 100°C, about 25°C to about 95°C, about-20°C to about 80°C, about 0°C to about 50°C, about 10°C to about 30°C.
  • the first temperature is about- 20°C to about 80°C, about 0°C to about 50°C or about 10°C to about 30°C.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of CO 2 may be > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 5 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, > about 10 bar, > about 12 bar, > about 15 bar, > about 16 bar, > about 18 bar, > about 20 bar, > about 22 bar, > about 24 bar, > about 25 bar, > about 26 bar, > about 28 bar, or > about 30 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is > about 5 bar or > about 25 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of CO 2 is ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 5 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, ⁇ about 10 bar, ⁇ about 12 bar, ⁇ about 15 bar, ⁇ about 16 bar, ⁇ about 18 bar, ⁇ about 20 bar, ⁇ about 22 bar, ⁇ about 24 bar, ⁇ about 25 bar, ⁇ about 26 bar, ⁇ about 28 bar, or ⁇ about 30 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 1 bar to about 30 bar, about 2 bar to about 28 bar, about 3 bar to about 25 bar, about 3 bar to about 10 bar, about 15 bar to about 25 bar.
  • a first pressure in combination with the above described first temperatures may be such that the partial pressure of CO 2 is about 3 bar to about 25 bar, about 3 bar to about 10 bar, about 3 bar to about 7 bar, about 15 bar to about 25 bar, or about 18 bar to about 22 bar.
  • the PTSA process may further include stopping the introduction of the feed gas mixture to the adsorbent bed before breakthrough of CO 2 from the product output end of the adsorbent bed and heating the adsorbent bed to a second temperature, which may be higher than the first temperature, resulting in desorption of at least a portion of CO 2 from the adsorbent bed and recovering at least a first portion of C0 2 .
  • the second temperature may be > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, > about 100°C, > about 105°C, > about 110°C, > about 115°C, > about 120°C, > about 125°C, > about 130°C, > about 135°C, > about 140°C, > about 145°C, > about 150°C, > about 155°C, > about 160°C, > about 165°C, > about 170°C, > about 175°C, > about 180°C, > about 185°C, > about 190°C, > about 195°C, or > about 200°C.
  • the second temperature may be > about 95 °C.
  • the second temperature may be ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, ⁇ about 100°C, ⁇ about 105°C, ⁇ about 110°C, ⁇ about 115°C, ⁇ about 120°C, ⁇ about 125°C, ⁇ about 130°C, ⁇ about 135°C, ⁇ about 140°C, ⁇ about 145°C, ⁇ about 150°C, ⁇ about 155°C, ⁇ about 160°C, ⁇ about 165°C, ⁇ about 170°C, ⁇ about 175°C, ⁇ about 180°C, ⁇ about ⁇ about 30°C
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 30°C to about 200°C, about 50°C to about 150°C, about 55°C to about 125°C, about 75°C to about 120°C, about 80°C to about 110°C, etc.
  • the second temperature is about 50°C to about 150°C, about 75°C to about 120°C or about 80°C to about 110°C.
  • the PTSA process may further include reducing the pressure of the adsorbent bed to a second pressure, which may be lower than the first pressure, and recovering a second portion of CO 2 .
  • the second pressure in combination with above described second temperature may be such that the partial pressure of C0 2 is > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, or > about 10 bar.
  • the second pressure in combination with above described second temperature may be such that the partial pressure of CO 2 is > about 1 bar.
  • the second pressure in combination with above described second temperature may be such that the partial pressure of C0 2 is ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, or ⁇ about 10 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.1 bar to about 10 bar, about 0.3 bar to about 9 bar, about 0.5 bar to about 5 bar, about 0.5 bar to about 2 bar, about 1 bar to about 5 bar, etc.
  • the second pressure in combination with above described second temperature may be such that the partial pressure of C0 2 is about 0.5 bar to about 2 bar, about 1 bar to about 5 bar, or about 0.9 bar to about 3 bar.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g. above about 200, above about 400, above about 600, etc.) and a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, HEU, IMF, ITH, KFI, LAU, MFS, MTT, PAU, RRO, SFF, STF, SXR, TER, TON, TUN, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, CHA, EMT, EUO, FAU, IRR, IRY, ITT, FI, LTA, MRE, MWW, NES, PAU, RHO, RWY, SFF, STI, TSC, UFI, VFI, having (i) a Si/Al ratio of about 3 to about 100, about 3 to 75, about 5 to about 90, about 5 to about 85, about 5 to about 70, about 5 to about 60 or about 5 to about 50; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 100%, about 1% to about 100%, about 5% to about 100%, about 10% to about 100%, about 40% to about 100%, about 60% to about 100% or about 70% to about 100%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g. above about 200, above about 400, above about 600, etc.) and a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, CHA, KFI, LTA, PAU, RHO, TSC, UFI, and a combination thereof, having (i) a Si/Al ratio of about 5 to about 60 or about 10 to about 50; and/or a (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 1% to about 100%, about 30% to about 100%, or about 50% to about 100%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the above mentioned adsorbent materials may not include a zeolite with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO and a combination thereof.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio of between about 5 and about 45 (e.g., about 6, about 10, about 20, about 30, about 40, etc.) and with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI, and a combination thereof. Additionally or alternatively, the adsorbent material may comprise a zeolite having a Si/Al ratio of between about 5 and about 45 (e.g., about 6, about 10, about 20, about 30, about 40, etc.) and with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may have a working capacity of > about 1.0 mmol/cc, > about 2.0 mmol/cc, > about 3.0 mmol/cc, > about 4.0 mmol/cc, > about 5.0 mmol/cc, > about 6.0 mmol/cc, > about 7.0 mmol/cc, > about 8.0 mmol/cc, > about 9.0 mmol/cc, > about 10.0 mmol/cc, > about 11.0 mmol/cc, > about 12.0 mmol/cc, > about 13.0 mmol/cc, > about 14.0 mmol/cc, > about 15.0 mmol/cc, > about 16.0 mmol/cc, > about 17.0 mmol/cc, > about 18.0 mmol/cc, > about 19.0 mmol/cc, or > about 20.0 mmol/cc.
  • the adsorbent material may have a working capacity of ⁇ about 1.0 mmol/cc, ⁇ about 2.0 mmol/cc, ⁇ about 3.0 mmol/cc, ⁇ about 4.0 mmol/cc, ⁇ about 5.0 mmol/cc, ⁇ about 6.0 mmol/cc, ⁇ about 7.0 mmol/cc, ⁇ about 8.0 mmol/cc, ⁇ about 9.0 mmol/cc, ⁇ about 10.0 mmol/cc, ⁇ about 11.0 mmol/cc, ⁇ about 12.0 mmol/cc, ⁇ about 13.0 mmol/cc, ⁇ about 14.0 mmol/cc, ⁇ about 15.0 mmol/cc, ⁇ about 16.0 mmol/cc, ⁇ about 17.0 mmol/cc, ⁇ about 18.0 mmol/cc, ⁇ about 19.0 mmol/cc, or ⁇ about 20.0 mmol
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 1.0 mmol/cc to about 20.0 mmol/cc, about 1.0 mmol/cc to about 16.0 mmol/cc, about 2.0 mmol/cc to about 15.0 mmol/cc, about 3.0 mmol/cc to about 12.0 mmol/cc, about 3.0 mmol/cc to about 17.0 mmol/cc, about 5.0 mmol/cc to about 15.0 mmol/cc, etc.
  • the adsorbent material may have a working capacity of about 3.0 mmol/cc to about 17.0 mmol/cc or about 5.0 mmol/cc to about 15.0 mmol/cc.
  • the adsorbent material may have an average heat of adsorption of > about 15 kJ/mol, > about 16 kJ/mol, > about 18 kJ/mol, > about 20 kJ/mol, > about 22 kJ/mol, > about 24 kJ/mol, > about 25 kJ/mol, > about 26 kJ/mol, > about 28 kJ/mol, > about 30 kJ/mol, > about 32 kJ/mol, > about 34 kJ/mol, > about 35 kJ/mol, > about 36 kJ/mol, > about 38 kJ/mol or > about 40 kJ/mol.
  • the adsorbent may have an average heat of adsorption of ⁇ about 15 kJ/mol, ⁇ about 16 kJ/mol, ⁇ about 18 kJ/mol, ⁇ about 20 kJ/mol, ⁇ about 22 kJ/mol, ⁇ about 24 kJ/mol, ⁇ about 25 kJ/mol, ⁇ about 26 kJ/mol, ⁇ about 28 kJ/mol, ⁇ about 30 kJ/mol, ⁇ about 32 kJ/mol, ⁇ about 34 kJ/mol, ⁇ about 35 kJ/mol, ⁇ about 36 kJ/mol, ⁇ about 38 kJ/mol or ⁇ about 40 kJ/mol.
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 15 kJ/mol to about 40 kJ/mol, about 18 kJ/mol to about 38 kJ/mol, about 20 kJ/mol to about 36 kJ/mol, about 22 kJ/mol to about 36 kJ/mol, about 24 kJ/mol to about 36 kJ/mol, about 25 kJ/mol to about 35 kJ/mol etc.
  • the adsorbent material may have an average heat of adsorption of about 20 kJ/mol to about 38 kJ/mol, about 22 kl/mol to about 36 kJ/mol or about 24 kl/mol to about 36 kJ/mol.
  • an adsorbent material comprising one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, HEU, IMF, ITH, KFI, LAU, MFS, MTT, PAU, RRO, SFF, STF, SXR, TER, TON, TUN, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, CHA, EMT, EUO, FAU, IRR, IRY, ITT, KFI, LTA, MRE, MWW, NES, PAU, RHO, RWY, SFF, STI, TSC, UFI, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 3 to about 100; and/or (b) a potassium cation concentration of about 1%
  • Nonlimiting examples of suitable zeolites for use in the PTSA described herein are those which are provided below in Table 7.
  • VSA Vacuum Swing Adsorption
  • a VSA process for separating C0 2 from a feed gas mixture may include subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed.
  • the feed gas mixture may be natural gas, syngas, flue gas as well as other streams containing C0 2 .
  • Typical natural gas mixtures contain CH 4 and higher hydrocarbons (C 2 H 6 , C3H8, C 4 Hio etc), as well as acid gases (C0 2 and H 2 S), N 2 and H 2 0. The amount of water in the natural gas mixture depends on prior dehydration processing to remove H 2 0.
  • Typical syngas mixtures contain H 2 , CO, C0 2 , CH 4 , COS and H 2 S.
  • Typical flue gas mixtures contain N 2 , C0 2 , H 2 0, 0 2 , S0 2 .
  • the adsorbent bed may comprise a feed input end, a product output end and an adsorbent material selective for adsorbing C0 2 . Additionally, the adsorbent bed may be operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the feed gas mixture is adsorbed by the adsorbent bed and wherein a gaseous product depleted in C0 2 exits the product output end of the adsorbent bed.
  • the first temperature may be > about-30°C, > about-25°C, > about-20°C, > about- 15°C, > about- 10°C, > about-5°C, > about 0°C, > about 5°C, > about 10°C, > about 15°C, > about 20°C, > about 25°C, > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, or > about 100°C.
  • the first temperature may be > about 25°C.
  • the first temperature may be ⁇ about-30°C, ⁇ about-25°C, ⁇ about-20°C, ⁇ about-15°C, ⁇ about-10°C, ⁇ about-5°C, ⁇ about 0°C, ⁇ about 5°C, ⁇ about 10°C, ⁇ about 15°C, ⁇ about 20°C, ⁇ about 25°C, ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, or ⁇ about 100°C.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about-30°C to about 100°C, about-25°C to about 95°C, about-20°C to about 80°C, about 0°C to about 50°C, about 10°C to about 30°C.
  • the first temperature is about- 20°C to about 80°C, about 0°C to about 50°C or about 10°C to about 30°C.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 may be > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, or > about 10 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is > about 1 bar.
  • the first pressure in combination with above described first temperature may be such that the partial pressure of C0 2 is ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, or ⁇ about 10 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.1 bar to about 10 bar, about 0.3 bar to about 9 bar, about 0.5 bar to about 5 bar, about 0.5 bar to about 3 bar, about 1 bar to about 5 bar, etc.
  • the first pressure in combination with above described first temperature may be such that the partial pressure of C0 2 is about 0.5 bar to about 3 bar, about 0.5 bar to about 2 bar, about 1 bar to about 5 bar, or about 0.7 bar to about 2 bar.
  • the VSA process may further include stopping the introduction of the feed gas mixture to the adsorbent bed before breakthrough of C0 2 from the product output end of the adsorbent bed, passing a purge gas, substantially free of C0 2 , through the adsorbent bed thereby resulting in a reduction in the pressure in the adsorption bed to a second pressure and in desorption of at least a portion of C0 2 from the adsorbent bed, and recovering at least a portion of C0 2 from the adsorbent bed.
  • the second pressure may be such that the partial pressure of C0 2 is > about 0.01 bar, > about 0.02 bar, > about 0.03 bar, > about 0.04 bar, > about 0.05 bar, > about 0.06 bar, > about 0.07 bar, > about 0.08 bar, > about 0.09 bar, > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 0.95 bar or about 0.99 bar.
  • the second pressure may be such that the partial pressure of C0 2 is > about 0.1 bar.
  • the second pressure may be such that the partial pressure of C0 2 is ⁇ about 0.01 bar, ⁇ about 0.02 bar, ⁇ about 0.03 bar, ⁇ about 0.04 bar, ⁇ about 0.05 bar, ⁇ about 0.06 bar, ⁇ about 0.07 bar, ⁇ about 0.08 bar, ⁇ about 0.09 bar, ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 0.95 bar or ⁇ 0.99 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.01 bar to about 0.99 bar, about 0.05 bar to about 0.8 bar, about 0.05 bar to about 0.5 bar, about 0.07 bar to about 0.4 bar, about 0.09 bar to about 0.2 bar, etc.
  • the second pressure may be such that the partial pressure of C0 2 is about 0.05 bar to about 0.5 bar or about 0.09 bar to about 0.2 bar.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g. above about 200, above about 400, above about 600, etc.) and a framework structure selected from the group consisting of CAS, DAC, HEU, LAU, MTT, RRO, TON, and a combination thereof. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, EMT, EUO, IMF, IRR, IRY, ITH, ITT, KFI, MFS, MRE, MWW, NES, PAU, RWY, SFF, STF, STI, SZR, TER, TSC, TUN, VFI, and a combination thereof, having (i) a Si/Al ratio of about 1 to about 100, about 1 to about 90, about 1 to about 75, about 1 to about 60 or about 1 to about 50; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 100%, about 5% to about 100%, about 10% to about 100%, about 10% to about 90%, about 40% to about 100%, about 60% to about 100% or about 70% to about 100%.
  • a framework structure selected from the group consisting of AFT, AFX, EMT, EUO, IMF,
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFX, AFT, KFI, PAU, TSC, and a combination thereof, having (i) a Si/Al ratio of about 3 to about 60 or about 5 to about 50; and/or a (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 100%, about 10% to about 100%, about 30% to about 100%, about 50% to about 100%, or about 70% to about 100%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the above mentioned adsorbent materials may not include a zeolite with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO and a combination thereof.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI, and a combination thereof, having (i) a Si/Al ratio of between about 3 and about 50, about 4 to about 40, about 4 to about 30 or about 5 to about 25; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 20% to about 100%, about 30% to about 100%, about 40% to about 100%, about 50% to about 100%, or about 70% to about 100%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO, and a combination thereof, having (i) a Si/Al ratio of between about 3 and about 50, about 4 to about 40, about 4 to about 30 or about 5 to about 25; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 20% to about 100%, about 30% to about 100%, about 40% to about 100%, about 50% to about 100%, or about 70% to about 100%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may have a working capacity of > about 0.5 mmol/cc > about 1.0 mmol/cc, > about 2.0 mmol/cc, > about 3.0 mmol/cc, > about 4.0 mmol/cc, > about 5.0 mmol/cc, > about 6.0 mmol/cc, > about 7.0 mmol/cc, > about 8.0 mmol/cc, > about 9.0 mmol/cc, > about 10.0 mmol/cc, > about 11.0 mmol/cc, > about 12.0 mmol/cc, > about 13.0 mmol/cc, > about 14.0 mmol/cc, > about 15.0 mmol/cc, > about 16.0 mmol/cc, > about 17.0 mmol/cc, > about 18.0 mmol/cc, > about 19.0 mmol/cc, or > about 20.0 mmol/cc.
  • the adsorbent material may have a working capacity of ⁇ about 0.5 mmol/cc, ⁇ about 1.0 mmol/cc, ⁇ about 2.0 mmol/cc, ⁇ about 3.0 mmol/cc, ⁇ about 4.0 mmol/cc, ⁇ about 5.0 mmol/cc, ⁇ about 6.0 mmol/cc, ⁇ about 7.0 mmol/cc, ⁇ about 8.0 mmol/cc, ⁇ about 9.0 mmol/cc, ⁇ about 10.0 mmol/cc, ⁇ about 11.0 mmol/cc, ⁇ about 12.0 mmol/cc, ⁇ about 13.0 mmol/cc, ⁇ about 14.0 mmol/cc, ⁇ about 15.0 mmol/cc, ⁇ about 16.0 mmol/cc, ⁇ about 17.0 mmol/cc, ⁇ about 18.0 mmol/cc, ⁇ about 19.0 mmol/
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 0.5 mmol/cc to about 20.0 mmol/cc, about 1.0 mmol/cc to about 16.0 mmol/cc, about 2.0 mmol/cc to about 15.0 mmol/cc, about 3.0 mmol/cc to about 12.0 mmol/cc, about 3.0 mmol/cc to about 10.0 mmol/cc, about 3.0 mmol cc to about 6.0 mmol/cc etc.
  • the adsorbent material may have a working capacity of about 3.0 mmol/cc to about 10.0 mmol/cc or about 3.0 mmol/cc to about 6.0 mmol/cc.
  • the adsorbent material may have an average heat of adsorption of > about 15 kJ/mol, > about 16 kJ/mol, > about 18 kJ/mol, > about 20 kJ/mol, > about 22 kJ/mol, > about 24 kJ/mol, > about 26 kJ/mol, > about 28 kJ/mol, > about 30 kJ/mol, > about 32 kJ/mol, > about 34 kJ/mol, > about 36 kJ/mol, > about 38 kJ/mol or > about 40 kJ/mol.
  • the adsorbent material may have an average heat of adsorption of ⁇ about 15 kJ/mol, ⁇ about 16 kJ/mol, ⁇ about 18 kJ/mol, ⁇ about 20 kJ/mol, ⁇ about 22 kJ/mol, ⁇ about 24 kJ/mol, ⁇ about 26 kJ/mol, ⁇ about 28 kJ/mol, ⁇ about 30 kJ/mol, ⁇ about 32 kJ/mol, ⁇ about 34 kJ/mol, ⁇ about 36 kJ/mol, ⁇ about 38 kJ/mol or ⁇ about 40 kJ/mol.
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 15 kJ/mol to about 40 kJ/mol, about 20 kJ/mol to about 38 kJ/mol, about 22 kJ/mol to about 38 kJ/mol, about 24 kJ/mol to about 38 kJ/mol etc.
  • the adsorbent material for use in the PSA process described herein may have an average heat of adsorption of about 20 kJ/mol to about 38 kJ/mol or about 24 kJ/mol to about 38 kJ/mol.
  • an adsorbent material comprising one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of CAS, DAC, HEU, LAU, MTT, RRO, TON, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, EMT, EUO, IMF, IRR, IRY, ITH, ITT, KFI, MFS, MRE, MWW, NES, PAU, RWY, SFF, STF, STI, SZR, TER, TSC, TUN, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 100; and/or (b) a potassium cation concentration of about 0% to about 100%, for use in a VSA process for separating C0 2 from a feed gas mixture is provided.
  • an adsorbent material comprising a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI and a combination thereof, having (a) a Si/Al ratio of about 3 to about 30; and/or a potassium cation concentration of about 40% to about 100%, for use in a VSA process for separating C0 2 from a feed gas mixture is provided.
  • Nonlimiting examples of suitable zeolites for use in the VSA described herein are those which are provided below in Table 8.
  • VTSA Vacuum Temperature Swing Adsorption
  • a VTSA process for separating C0 2 from a feed gas mixture may include subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed.
  • the feed gas mixture may be natural gas, syngas, flue gas as well as other streams containing C0 2 .
  • Typical natural gas mixtures contain CH 4 and higher hydrocarbons (C2H6, C3H8, C4H10 etc), as well as acid gases (C0 2 and H 2 S), N 2 and H 2 0. The amount of water in the natural gas mixture depends on prior dehydration processing to remove H 2 0.
  • Typical syngas mixtures contain H 2 , CO, C0 2 , CH 4 , COS and H 2 S.
  • Typical flue gas mixtures contain N 2 , C0 2 , H 2 0, 0 2 , S0 2 .
  • the adsorbent bed may comprise a feed input end, a product output end and an adsorbent material selective for adsorbing C0 2 . Additionally, the adsorbent bed may be operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the feed gas mixture is adsorbed by the adsorbent bed and wherein a gaseous product depleted in C0 2 exits the product output end of the adsorbent bed.
  • the first temperature may be > about-30°C, > about-25°C, > about-20°C, > about- 15°C, > about- 10°C, > about-5°C, > about 0°C, > about 5°C, > about 10°C, > about 15°C, > about 20°C, > about 25°C, > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, or > about 100°C.
  • the first temperature may be > about 25°C.
  • the first temperature may be ⁇ about-30°C, ⁇ about-25°C, ⁇ about-20°C, ⁇ about-15°C, ⁇ about-10°C, ⁇ about-5°C, ⁇ about 0°C, ⁇ about 5°C, ⁇ about 10°C, ⁇ about 15°C, ⁇ about 20°C, ⁇ about 25°C, ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, or ⁇ about 100°C.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about-30°C to about 100°C, about-25°C to about 95°C, about-20°C to about 80°C, about 0°C to about 50°C, about 10°C to about 30°C.
  • the first temperature is about- 20°C to about 80°C, about 0°C to about 50°C or about 10°C to about 30°C.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 may be > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, or > about 10 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is > about 1 bar.
  • the first pressure in combination with above described first temperature may be such that the partial pressure of C0 2 is ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, or ⁇ about 10 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.1 bar to about 10 bar, about 0.3 bar to about 9 bar, about 0.5 bar to about 7 bar, about 0.5 bar to about 6 bar, about 1 bar to about 5 bar, etc.
  • the first pressure in combination with above described first temperature may be such that the partial pressure of C0 2 is about 0.5 bar to about 7 bar, about 0.5 bar to about 6 bar, about 1 bar to about 5 bar, or about 0.7 bar to about 2 bar.
  • the VTSA process may further include stopping the introduction of the feed gas mixture to the adsorbent bed before breakthrough of C0 2 from the product output end of the adsorbent bed and heating the adsorbent bed to a second temperature higher than the first temperature and passing a purge gas, substantially free of C0 2 , through the adsorbent bed thereby resulting in a reduction in the pressure in the adsorption bed to a second pressure, resulting in desorption of at least a portion of C0 2 from the adsorbent bed and recovering at least a portion of C0 2 .
  • the adsorbent bed may be heated simultaneously with passing the purge gas through though adsorbent bed.
  • the second temperature may be > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, > about 100°C, > about 105°C, > about 110°C, > about 115°C, > about 120°C, > about 125°C, > about 130°C, > about 135°C, > about 140°C, > about 145°C, > about 150°C, > about 155°C, > about 160°C, > about 165°C, > about 170°C, > about 175°C, > about 180°C, > about 185°C, > about 190°C, > about 195°C, > about 200°C, > about 205°C, > about 210°C, > about 215°C, > about 220°C
  • the second temperature may be > about 95 °C or > about 195°C. Additionally or alternatively, the second temperature may be ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, ⁇ about 100°C, ⁇ about 105°C, ⁇ about 110°C, ⁇ about 115°C, ⁇ about 120°C, ⁇ about 125°C, ⁇ about 130°C, ⁇ about 135°C, ⁇ about 140°C, ⁇ about 145°C, ⁇ about 150°C, ⁇ about 155°C, ⁇ about 160°C, ⁇ about 165°C, ⁇ about 170°C, ⁇ about 175°C, ⁇ about 180
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 30°C to about 300°C, about 50°C to about 250°C, about 60°C to about 200°C, about 75°C to about 125°C, about 150°C to about 250°C, bout 175°C to about 225°C, etc.
  • the second temperature is about 50°C to about 250°C, about 75°C to about 125°C or about 175°C to about 225°C.
  • the second pressure in combination with above described second temperature may be such that the partial pressure of C0 2 is > about 0.01 bar, > about 0.02 bar, > about 0.03 bar, > about 0.04 bar, > about 0.05 bar, > about 0.06 bar, > about 0.07 bar, > about 0.08 bar, > about 0.09 bar, > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 0.95 bar or about 0.99 bar.
  • the second pressure may be such that the partial pressure of C0 2 is > about 0.1 bar or > about 0.2 bar.
  • the second pressure may be such that the partial pressure of C0 2 is ⁇ about 0.01 bar, ⁇ about 0.02 bar, ⁇ about 0.03 bar, ⁇ about 0.04 bar, ⁇ about 0.05 bar, ⁇ about 0.06 bar, ⁇ about 0.07 bar, ⁇ about 0.08 bar, ⁇ about 0.09 bar, ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 0.95 bar or ⁇ 0.99 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.01 bar to about 0.99 bar, about 0.05 bar to about 0.8 bar, about 0.05 bar to about 0.5 bar, about 0.07 bar to about 0.4 bar, about 0.09 bar to about 0.4 bar, about 0.08 bar to about 0.3 bar, etc.
  • the second pressure may be such that the partial pressure of C0 2 is about 0.05 bar to about 0.5 bar, about 0.09 bar to about 0.4 bar or about 0.08 bar to about 0.3 bar.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g.
  • these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, EMT, EUO, HEU, IMF, IRR, IRY, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW, NES, PAU, RRO, RWY, SFF, STF, STI, SZR, TER, TON, TSC, TUN, VFI, and a combination thereof, having (i) a Si/Al ratio of about 1 to about 100, about 1 to 90, about 1 to about 75, about 1 to about 50, about 1 to about 25, or about 1 to about 10; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 100%, about 0% to about 90%, about 0% to about 50%, about 0% to about 40%, or about 0% to about 30%.
  • a framework structure selected from the group consist
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, and a combination thereof, having (i) a Si/Al ratio of about 1 to about 30, about 1 to about 20, or about 1 to about 10; and/or a (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 50%, about 0% to about 40%, or about 0% to about 20%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the above mentioned adsorbent materials may not include a zeolite with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO and a combination thereof.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, MFI, RHO, UFI, and a combination thereof, having (i) a Si/Al ratio of between about 1 and about 30, about 1 to about 20, or about 1 to about 10; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 40%, about 0% to about 20%, about 0% to about 10%, or about 0% to about 5%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite with a LTA framework structure having (i) a Si/Al ratio of between about 1 and about 20, about 1 to about 10, or about 1 to about 5; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 40%, about 2% to about 40%, about 5% to about 40%, about 5% to about 20%, or about 5% to about 10%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CHA, FAU, RHO, and a combination thereof, having (i) a Si/Al ratio of between about 1 and about 30, about 1 to about 20, or about 1 to about 10; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 40%, about 0% to about 20%, about 0% to about 10%, or about 0% to about 5%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may have a working capacity of > about 1.0 mmol/cc, > about 2.0 mmol/cc, > about 3.0 mmol/cc, > about 4.0 mmol/cc, > about 5.0 mmol/cc, > about 6.0 mmol/cc, > about 7.0 mmol/cc, > about 8.0 mmol/cc, > about 9.0 mmol/cc, > about 10.0 mmol/cc, > about 11.0 mmol/cc, > about 12.0 mmol/cc, > about 13.0 mmol/cc, > about 14.0 mmol/cc, > about 15.0 mmol/cc, > about 16.0 mmol/cc, > about 17.0 mmol/cc, > about 18.0 mmol/cc, > about 19.0 mmol/cc, or > about 20.0 mmol/cc.
  • the adsorbent material described herein may have a working capacity of ⁇ about 1.0 mmol/cc, ⁇ about 2.0 mmol/cc, ⁇ about 3.0 mmol/cc, ⁇ about 4.0 mmol/cc, ⁇ about 5.0 mmol/cc, ⁇ about 6.0 mmol/cc, ⁇ about 7.0 mmol/cc, ⁇ about 8.0 mmol/cc, ⁇ about 9.0 mmol/cc, ⁇ about 10.0 mmol/cc, ⁇ about 11.0 mmol/cc, ⁇ about 12.0 mmol/cc, ⁇ about 13.0 mmol/cc, ⁇ about 14.0 mmol/cc, ⁇ about 15.0 mmol/cc, ⁇ about 16.0 mmol/cc, ⁇ about 17.0 mmol/cc, ⁇ about 18.0 mmol/cc, ⁇ about 19.0 mmol/cc, or ⁇ about 20.0
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 1.0 mmol/cc to about 20.0 mmol/cc, about 1.0 mmol/cc to about 16.0 mmol/cc, about 2.0 mmol/cc to about 15.0 mmol/cc, about 3.0 mmol/cc to about 14.0 mmol/cc, about 5.0 mmol/cc to about 12.0 mmol/cc, etc.
  • the adsorbent material described herein may have a working capacity of about 3.0 mmol/cc to about 14.0 mmol/cc or about 5.0 mmol/cc to about 12.0 mmol/cc.
  • the adsorbent material may have an average heat of adsorption of > about 15 kJ/mol, > about 16 kJ/mol, > about 18 kJ/mol, > about 20 kJ/mol, > about 22 kJ/mol, > about 24 kJ/mol, > about 25 kJ/mol, > about 26 kJ/mol, > about 28 kJ/mol, > about 30 kJ/mol, > about 32 kJ/mol, > about 34 kJ/mol, > about 35 kJ/mol, > about 36 kJ/mol, > about 38 kJ/mol, > about 40 kJ/mol, > about 42 kJ/mol, > about 44 kJ/mol, > about 45 kJ/mol, > about 46 kJ/mol, > about 48 kJ/mol, > about 50 kJ/mol, > about 52 kJ/mol, > about 54 kJ/mol, > about 55 kJ/mol, > about 56
  • the adsorbent material may have an average heat of adsorption of ⁇ about 15 kJ/mol, ⁇ about 16 kJ/mol, ⁇ about 18 kJ/mol, ⁇ about 20 kJ/mol, ⁇ about 22 kJ/mol, ⁇ about 24 kJ/mol, ⁇ about 25 kJ/mol, ⁇ about 26 kJ/mol, ⁇ about 28 kJ/mol, ⁇ about 30 kJ/mol, ⁇ about 32 kJ/mol, ⁇ about 34 kJ/mol, ⁇ about 35 kJ/mol, ⁇ about 36 kJ/mol, ⁇ about 38 kJ/mol, ⁇ about 40 kJ/mol, ⁇ about 42 kJ/mol, ⁇ about 44 kJ/mol, ⁇ about 45 kJ/mol, ⁇ about 46 kJ/mol, ⁇ about 48 kJ/mol, ⁇ about 50 kJ/mol, ⁇ about 52 kJ/mol, ⁇
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 15 kJ/mol to about 60 kJ/mol, about 25 kJ/mol to about 58 kJ/mol, about 28 kJ/mol to about 54 kJ/mol, about 30 kJ/mol to about 55 kJ/mol, etc.
  • the adsorbent material for use in the VTSA process described herein may have an average heat of adsorption of about 25 kJ/mol to about 58 kJ/mol, about 28 kJ/mol to about 54 kJ/mol or about 30 kJ/mol to about 55 kJ/mol.
  • an adsorbent material comprising one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 with a CAS framework structure; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, EMT, EUO, HEU, IMF, IRR, IRY, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW, NES, PAU, RRO, RWY, SFF, STF, STI, SZR, TER, TON, TSC, TUN, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 100; and/or (b) a potassium cation concentration of about 0% to about 100%, for use in a VTSA process for separating C0 2 from a feed gas mixture is provided.
  • an adsorbent material comprising one or more of the following: (i) a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, MFI, RHO, UFI and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 40%; or (ii) a zeolite with a LTA framework structure having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 5% to about 40%, for use in a VTSA process for separating C0 2 from a feed gas mixture is provided.
  • a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, MFI, RHO, UFI and a combination thereof having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium c
  • Nonlimiting examples of suitable zeolites for use in the VTSA described herein are those which are provided below in Table 9.
  • a TSA process for separating C0 2 from a feed gas mixture may include subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed.
  • the feed gas mixture may be natural gas, syngas, flue gas as well as other streams containing C0 2 .
  • Typical natural gas mixtures contain CH 4 and higher hydrocarbons (C2H6, C3H8, C4H10 etc), as well as acid gases (C0 2 and H 2 S), N 2 and H 2 0. The amount of water in the natural gas mixture depends on prior dehydration processing to remove H 2 0.
  • Typical syngas mixtures contain H 2 , CO, C0 2 , CH 4 , COS and H 2 S.
  • Typical flue gas mixtures contain N 2 , C0 2 , H 2 0, 0 2 , S0 2 .
  • the adsorbent bed may comprise a feed input end, a product output end and an adsorbent material selective for adsorbing C0 2 . Additionally, the adsorbent bed may be operated at a first pressure and at a first temperature wherein at least a portion of the C0 2 in the feed gas mixture is adsorbed by the adsorbent bed and wherein a gaseous product depleted in C0 2 exits the product output end of the adsorbent bed.
  • the first temperature may be > about-30°C, > about-25°C, > about-20°C, > about- 15°C, > about- 10°C, > about-5°C, > about 0°C, > about 5°C, > about 10°C, > about 15°C, > about 20°C, > about 25°C, > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, or > about 100°C.
  • the first temperature may be > about 25°C.
  • the first temperature may be ⁇ about-30°C, ⁇ about-25°C, ⁇ about-20°C, ⁇ about-15°C, ⁇ about-10°C, ⁇ about-5°C, ⁇ about 0°C, ⁇ about 5°C, ⁇ about 10°C, ⁇ about 15°C, ⁇ about 20°C, ⁇ about 25°C, ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, or ⁇ about 100°C.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about-30°C to about 100°C, about-25°C to about 95°C, about-20°C to about 80°C, about 0°C to about 50°C, about 10°C to about 30°C.
  • the first temperature is about- 20°C to about 80°C, about 0°C to about 50°C or about 10°C to about 30°C.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 may be > about 0.1 bar, > about 0.2 bar, > about 0.3 bar, > about 0.4 bar, > about 0.5 bar, > about 0.6 bar, > about 0.7 bar, > about 0.8 bar, > about 0.9 bar, > about 1 bar, > about 2 bar, > about 3 bar, > about 4 bar, > about 6 bar, > about 7 bar, > about 8 bar, > about 9 bar, or > about 10 bar.
  • the first pressure in combination with the above described first temperatures may be such that the partial pressure of C0 2 is > about 1 bar.
  • the first pressure in combination with above described first temperature may be such that the partial pressure of C0 2 is ⁇ about 0.1 bar, ⁇ about 0.2 bar, ⁇ about 0.3 bar, ⁇ about 0.4 bar, ⁇ about 0.5 bar, ⁇ about 0.6 bar, ⁇ about 0.7 bar, ⁇ about 0.8 bar, ⁇ about 0.9 bar, ⁇ about 1 bar, ⁇ about 2 bar, ⁇ about 3 bar, ⁇ about 4 bar, ⁇ about 6 bar, ⁇ about 7 bar, ⁇ about 8 bar, ⁇ about 9 bar, or ⁇ about 10 bar.
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 0.1 bar to about 10 bar, about 0.3 bar to about 9 bar, about 0.5 bar to about 5 bar, about 0.5 bar to about 3 bar, about 1 bar to about 5 bar, etc.
  • the first pressure in combination with above described first temperature may be such that the partial pressure of C0 2 is about 0.5 bar to about 3 bar, about 0.5 bar to about 6 bar, about 1 bar to about 5 bar, or about 0.7 bar to about 2 bar.
  • the TSA process may further include stopping the introduction of the feed gas mixture to the adsorbent bed before breakthrough of C0 2 from the product output end of the adsorbent bed and heating the adsorbent bed to a second temperature higher than the first temperature, resulting in desorption of at least a portion of C0 2 from the adsorbent bed and recovering at least a portion of C0 2 from the adsorbent bed.
  • the second temperature may be > about 30°C, > about 35°C, > about 40°C, > about 45°C, > about 50°C, > about 55°C, > about 60°C, > about 65°C, > about 70°C, > about 75°C, > about 80°C, > about 85°C, > about 90°C, > about 95°C, > about 100°C, > about 105°C, > about 110°C, > about 115°C, > about 120°C, > about 125°C, > about 130°C, > about 135°C, > about 140°C, > about 145°C, > about 150°C, > about 155°C, > about 160°C, > about 165°C, > about 170°C, > about 175°C, > about 180°C, > about 185°C, > about 190°C, > about 195°C, > about 200°C, > about 205°C, > about 210°C, > about 215°C, > about 220°C
  • the second temperature may be > about 95 °C or > about 195°C. Additionally or alternatively, the second temperature may be ⁇ about 30°C, ⁇ about 35°C, ⁇ about 40°C, ⁇ about 45°C, ⁇ about 50°C, ⁇ about 55°C, ⁇ about 60°C, ⁇ about 65°C, ⁇ about 70°C, ⁇ about 75°C, ⁇ about 80°C, ⁇ about 85°C, ⁇ about 90°C, ⁇ about 95°C, ⁇ about 100°C, ⁇ about 105°C, ⁇ about 110°C, ⁇ about 115°C, ⁇ about 120°C, ⁇ about 125°C, ⁇ about 130°C, ⁇ about 135°C, ⁇ about 140°C, ⁇ about 145°C, ⁇ about 150°C, ⁇ about 155°C, ⁇ about 160°C, ⁇ about 165°C, ⁇ about 170°C, ⁇ about 175°C, ⁇ about 180
  • Ranges expressly disclosed include combinations of the above-enumerated upper and lower limits, e.g., about 30°C to about 300°C, about 50°C to about 250°C, about 60°C to about 200°C, about 75°C to about 125°C, about 150°C to about 250°C, about 175°C to about 225°C, etc.
  • the second temperature is about 50°C to about 250°C, about 150°C to about 250°C, about 75°C to about 125°C or about 175°C to about 225°C.
  • the adsorbent material may comprise a zeolite having a Si/Al ratio above about 100 (e.g. above about 200, above about 400, above about 600, etc.) and a CAS framework structure. Additionally or alternatively, these zeolites may include a cation concentration of less than about 10%, less than about 5%, less than about 1%, less than about 0.1%, or about 0%.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, CAS, EMT, IRR, IRY, ITT, KFI, MWW, PAU, RWY, SFF, STF, TSC, UFI, VFI, and a combination thereof, having (i) a Si/Al ratio of about 1 to about 50, about 1 to 20, about 1 to about 10, or about 1 to about 5; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 50%, about 0% to about 40%, about 0% to about 30%, or about 0% to about 20%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, UFI, and a combination thereof, having (i) a Si/Al ratio of about 1 to about 50, about 1 to 20, about 1 to about 10, or about 1 to about 5; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 50%, about 0% to about 40%, about 0% to about 30%, or about 0% to about 20%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the above mentioned adsorbent materials may not include a zeolite with a framework structure selected from the group consisting of CHA, FAU, LTA, RHO and a combination thereof.
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, MFI, RHO, UFI, and a combination thereof, having (i) a Si/Al ratio of between about 1 and about 30, about 1 to about 20, about 1 to about 10 or about 1 to about 5; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 40%, about 0% to about 20%, about 0% to about 10%, or about 0% to about 5%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite with a LTA framework structure having (i) a Si/Al ratio of between about 1 and about 20, about 1 to about 10, or about 1 to about 5; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 40%, about 2% to about 40%, about 5% to about 40%, about 5% to about 20%, or about 5% to about 10%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may comprise a zeolite with a framework structure selected from the group consisting of CHA, FAU, RHO and a combination thereof, having (i) a Si/Al ratio of between about 1 and about 30, about 1 to about 20, about 1 to about 10 or about 1 to about 5; and/or (ii) a cation concentration (e.g., potassium cation, sodium cation) of about 0% to about 40%, about 0% to about 20%, about 0% to about 10%, or about 0% to about 5%.
  • a cation concentration e.g., potassium cation, sodium cation
  • the adsorbent material may have a working capacity of > about 1.0 mmol/cc, > about 2.0 mmol/cc, > about 3.0 mmol/cc, > about 4.0 mmol/cc, > about 5.0 mmol/cc, > about 6.0 mmol/cc, > about 7.0 mmol/cc, > about 8.0 mmol/cc, > about 9.0 mmol/cc, > about 10.0 mmol/cc, > about 11.0 mmol/cc, > about 12.0 mmol/cc, > about 13.0 mmol/cc, > about 14.0 mmol/cc, > about 15.0 mmol/cc, > about 16.0 mmol/cc, > about 17.0 mmol/cc, > about 18.0 mmol/cc, > about 19.0 mmol/cc, or > about 20.0 mmol/cc.
  • the adsorbent material described herein may have a working capacity of ⁇ about 1.0 mmol/cc, ⁇ about 2.0 mmol/cc, ⁇ about 3.0 mmol/cc, ⁇ about 4.0 mmol/cc, ⁇ about 5.0 mmol/cc, ⁇ about 6.0 mmol/cc, ⁇ about 7.0 mmol/cc, ⁇ about 8.0 mmol/cc, ⁇ about 9.0 mmol/cc, ⁇ about 10.0 mmol/cc, ⁇ about 11.0 mmol/cc, ⁇ about 12.0 mmol/cc, ⁇ about 13.0 mmol/cc, ⁇ about 14.0 mmol/cc, ⁇ about 15.0 mmol/cc, ⁇ about 16.0 mmol/cc, ⁇ about 17.0 mmol/cc, ⁇ about 18.0 mmol/cc, ⁇ about 19.0 mmol/cc, or ⁇ about 20.0
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 1.0 mmol/cc to about 20.0 mmol/cc, about 1.0 mmol/cc to about 16.0 mmol/cc, about 2.0 mmol/cc to about 15.0 mmol/cc, about 3.0 mmol/cc to about 14.0 mmol/cc, about 3.0 mmol/cc to about 12.0 mmol/cc, about 5.0 mmol/cc to about 10.0 mmol/cc, etc.
  • the adsorbent material described herein may have a working capacity of about 3.0 mmol/cc to about 12.0 mmol/cc or about 5.0 mmol/cc to about 10.0 mmol/cc.
  • the adsorbent material for use in the TSA process described herein may have an average heat of adsorption of > about 15 kJ/mol, > about 16 kJ/mol, > about 18 kJ/mol, > about 20 kJ/mol, > about 22 kJ/mol, > about 24 kJ/mol, > about 25 kJ/mol, > about 26 kJ/mol, > about 28 kJ/mol, > about 30 kJ/mol, > about 32 kJ/mol, > about 34 kJ/mol, > about 35 kJ/mol, > about 36 kJ/mol, > about 38 kJ/mol, > about 40 kJ/mol, > about 42 kJ/mol, > about 44 kJ/mol, > about 45 kJ/mol, > about 46 kJ/mol, > about 48 kJ/mol, > about 50 kJ/mol, > about 52 kJ/mol, > about 54 kJ/mol, > about
  • the adsorbent material for use in the TSA process described herein may have an average heat of adsorption of ⁇ about 15 kJ/mol, ⁇ about 16 kJ/mol, ⁇ about 18 kJ/mol, ⁇ about 20 kJ/mol, ⁇ about 22 kJ/mol, ⁇ about 24 kJ/mol, ⁇ about 25 kJ/mol, ⁇ about 26 kJ/mol, ⁇ about 28 kJ/mol, ⁇ about 30 kJ/mol, ⁇ about 32 kJ/mol, ⁇ about 34 kJ/mol, ⁇ about 35 kJ/mol, ⁇ about 36 kJ/mol, ⁇ about 38 kJ/mol, ⁇ about 40 kJ/mol, ⁇ about 42 kJ/mol, ⁇ about 44 kJ/mol, ⁇ about 45 kJ/mol, ⁇ about 46 kJ/mol, ⁇ about 48 kJ/mol, ⁇ about 50 kJ/mol, ⁇
  • Ranges expressly disclosed include combinations of the above-enumerated values, e.g., about 15 kJ/mol to about 60 kJ/mol, about 25 kJ/mol to about 58 kJ/mol, about 28 kJ/mol to about 54 kJ/mol, about 28 kJ/mol to about 52 kJ/mol, etc.
  • the adsorbent material for use in the TSA process described herein may have an average heat of adsorption of about 25 kJ/mol to about 58 kJ/mol, about 28 kJ/mol to about 54 kJ/mol or about 28 kJ/mol to about 52 kJ/mol.
  • an adsorbent material comprising a zeolite with a framework structure selected from the group consisting of AFT AFX, CAS, EMT, IRR, IRY, ITT, KFI, MWW, PAU, RWY, SFF, STF, TSC, UFI, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 50%, for use in a TSA process for separating C0 2 from a feed gas mixture is provided.
  • a framework structure selected from the group consisting of AFT AFX, CAS, EMT, IRR, IRY, ITT, KFI, MWW, PAU, RWY, SFF, STF, TSC, UFI, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 50%
  • an adsorbent material comprising one or more of the following: (i) a zeolite with a framework structure selected from the group consisting of CHA, FAU, RHO, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and (b) a potassium cation concentration of about 0% to about 40%; or (ii) a zeolite with a LTA framework structure having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 5% to about 40%, for use in a TSA process for separating C0 2 from a feed gas mixture is provided.
  • Nonlimiting examples of suitable zeolites for use in the TSA described herein are those which are provided below in Table 10.
  • Adsorptive kinetic separation processes, apparatuses, and systems, as described above, are useful for development and production of hydrocarbons, such as gas and oil processing. Particularly, the provided processes, apparatuses, and systems can be useful for the rapid, large scale, efficient separation of a variety of target gases from gas mixtures.
  • the provided processes, apparatuses, and systems may be used to prepare natural gas products by removing contaminants.
  • the provided processes, apparatuses, and systems can be useful for preparing gaseous feed streams for use in utilities, including separation applications such as dew point control, sweetening/detoxification, corrosion protection/control, dehydration, heating value, conditioning, and purification.
  • utilities including separation applications such as dew point control, sweetening/detoxification, corrosion protection/control, dehydration, heating value, conditioning, and purification.
  • utilities that utilize one or more separation applications can include generation of fuel gas, seal gas, non-potable water, blanket gas, instrument and control gas, refrigerant, inert gas, and hydrocarbon recovery.
  • Exemplary "not to exceed” product (or “target”) acid gas removal specifications can include: (a) 2 vol% C0 2 , 4 ppm H 2 S; (b) 50 ppm C0 2 , 4 ppm H 2 S; or (c) 1.5 vol C0 2 , 2 ppm H 2 S.
  • the provided processes, apparatuses, and systems may be used to remove acid gas from hydrocarbon streams. Acid gas removal technology becomes increasingly important as remaining gas reserves exhibit higher concentrations of acid (sour) gas resources. Hydrocarbon feed streams can vary widely in amount of acid gas, such as from several parts per million to 90 vol%.
  • Non-limiting examples of acid gas concentrations from exemplary gas reserves can include concentrations of at least: (a) 1 vol H 2 S, 5 vol C0 2 ; (b) 1 vol% H 2 S, 15 vol% C0 2 ; (c) 1 vol H 2 S, 60 vol% C0 2 ; (d) 15 vol% H 2 S, 15 vol% C0 2 ; or (e) 15 vol% H 2 S, 30 vol% co 2 .
  • each swing adsorption process may be utilized with rapid cycles, such as using one or more rapid cycle pressure swing adsorption (RC-PDS) units, with one or more rapid cycle temperature swing adsorption (RC-TSA) units;
  • exemplary kinetic swing adsorption processes are described in U.S. Patent Application Publication Nos. 2008/0282892, 2008/0282887, 2008/0282886, 2008/0282885, and 2008/0282884, which are each herein incorporated by reference in its entirety;
  • the processes, apparatuses, and systems provided herein can be useful in large gas treating facilities, such as facilities that process more than five million standard cubic feet per day (MSCFD) of natural gas, for example more than 15 MSCFD, more than 25 MSCFD, more than 50 MSCFD, more than 100 MSCFD, more than 500 MSCFD, more than one billion standard cubic feet per day (BSCFD), or more than two BSCFD.
  • MSCFD standard cubic feet per day
  • the invention can additionally or alternatively include one or more of the following embodiments.
  • Embodiment 1 A pressure swing adsorption process for separating C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, DAC, EMT, EUO, IMF, ITH, ITT, KFI, LAU, MFS, MRE, MTT, MWW, NES, PAU, RRO, SFF, STF, STI, SZR, TER, TON, TSC,
  • Embodiment 2 The process of embodiment 1, wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of LTA, TSC, and a combination thereof, having: (a) a Si/Al ratio of about 40 to about 60; and/or (b) a potassium cation concentration of about 50% to about 90%.
  • a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, and a combination thereof or
  • a zeolite with a framework structure selected from the group consisting of LTA, TSC, and a combination thereof having: (a) a Si/Al ratio of about 40
  • Embodiment 3 A pressure swing adsorption process for separating C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises a zeolite having a Si/Al ratio of between about 5 and about 45 and with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI, and a combination thereof; wherein the adsorbent bed is operated at a first pressure (e.g., such that the partial pressure of C0 2 is from about 3 bar to about 25 bar, about 3 bar to about 10 bar, about 15 bar to
  • Embodiment 4 The process of any one of the previous embodiments, wherein the adsorbent material has a working capacity of about 2.0 mmol/cc to about 15.0 mmol/cc.
  • Embodiment 5 A pressure temperature swing adsorption process for separating a C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, HEU, IMF, ITH, KFI, LAU, MFS, MTT, PAU, RRO, SFF, STF, SXR, TER, TON, TUN, and a combination thereof; or (ii) a feed gas mixture
  • Embodiment 6 The process of embodiment 5, wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of AFT, AFX, KFI, PAU, TSC, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, CHA, KFI, LTA, PAU, RHO, TSC, UFI and a combination thereof, having: (a) a Si/Al ratio of about 5 to about 60; and/or (b) a potassium cation concentration of about 1% to about 100%.
  • Embodiment 7 The process of embodiment 5 or 6, wherein the adsorbent material has a working capacity of about 3.0 mmol/cc to about 17.0 mmol/cc.
  • Embodiment 8 A vacuum swing adsorption process for separating C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following; (i) a zeolite having a Si/Al ratio above about 100 and a framework structure selected from the group consisting of CAS, DAC, HEU, LAU, MTT, RRO, TON, and a combination thereof; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, EMT, EUO, IMF, IRR, IRY, ITH,
  • Embodiment 9 The process of embodiment 8, wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of AFX, AFT, KFI, PAU, TSC, and a combination thereof, having: (a) a Si/Al ratio of about 3 to about 60; and (b) a potassium cation concentration of about 0% to about 100%.
  • a vacuum swing adsorption process for separating C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, LTA, MFI, RHO, UFI and a combination thereof, having (a) a Si/Al ratio of about 3 to about 30; and/or (b) a potassium cation concentration of about 40% to about 100%;wherein the adsorbent bed is operated at first pressure (e.g., such that the partial pressure of C0 2 is from about 0.5 bar to about 3 bar)
  • Embodiment 11 The process of any one of embodiments 8-10, wherein the adsorbent material has a working capacity of about 3.0 mmol/cc to about 10.0 mmol/cc.
  • Embodiment 12 A vacuum temperature swing adsorption process for separating a C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite having a Si/Al ratio above about 100 with a CAS framework structure; or (ii) a zeolite with a framework structure selected from the group consisting of AFT, AFX, CAS, DAC, EMT, EUO, HEU, IMF, IRR, IRY, ITH, ITT, FI, LAU, MFS, MRE, MTT,
  • Embodiment 13 The process of embodiment 12, wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of AFX, AFT, KFI, PAU, TSC, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 40%.
  • a framework structure selected from the group consisting of AFX, AFT, KFI, PAU, TSC, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 40%.
  • Embodiment 14 A vacuum temperature swing adsorption process for separating a C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite with a framework structure selected from the group consisting of CHA, FAU, FER, MFI, RHO, UFI and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 40%; or (ii) a zeolite with a LTA framework structure having:
  • Embodiment 15 The process of any one of embodiments 12-14, wherein the adsorbent material has a working capacity of about 3.0 mmol/cc to about 14.0 mmol/cc.
  • Embodiment 16 A temperature swing adsorption process for separating C0 2 from a feed gas mixture (e.g., natural gas stream), wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of AFT AFX, CAS, EMT, IRR, IRY, ITT, KFI, MWW, PAU, RWY, SFF, STF, TSC, UFI, VFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20 or about 1 to about 10; and/or (b) a potassium cation concentration of about
  • Embodiment 17 The process of embodiment 16, wherein the adsorbent material comprises a zeolite with a framework structure selected from the group consisting of AFX, AFT, KFI, PAU, TSC, UFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 10; and/or (b)a potassium cation concentration of about 0% to about 40%.
  • a framework structure selected from the group consisting of AFX, AFT, KFI, PAU, TSC, UFI, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 10; and/or (b)a potassium cation concentration of about 0% to about 40%.
  • Embodiment 18 A temperature swing adsorption process for separating C0 2 from a feed gas mixture, wherein the process comprises: a) subjecting the feed gas mixture comprising C0 2 to an adsorption step by introducing the feed gas mixture into a feed input end of an adsorbent bed, wherein the adsorbent bed comprises: a feed input end and a product output end; and an adsorbent material selective for adsorbing C0 2 , wherein the adsorbent material comprises one or more of the following: (i) a zeolite with a framework structure selected from the group consisting of CHA, FAU, RHO, and a combination thereof, having: (a) a Si/Al ratio of about 1 to about 20; and/or (b) a potassium cation concentration of about 0% to about 40%; or (ii) a zeolite with a LTA framework structure having: (a) a Si/Al ratio of about 1 to about 20; and/or
  • Embodiment 19 The process of embodiments 16-18, wherein the adsorbent material has a working capacity of about 5.0 mmol/cc to about 12.0 mmol/cc.
  • Embodiment 20 The process of any one of the previous embodiments, wherein the adsorbent bed has open flow channels throughout its entire length through which the feed gas mixture is passed, e.g., a parallel channel contactor.
  • the lowest Si/Al ratio used was 2 or 3.
  • K and/or Na extra- framework cations were introduced with the K/(K+Na) ratio chosen to be 0, 16.7, 33.4, 50, 66.7, 83.3, and 100%.
  • this procedure generated 910 distinct materials.
  • ZEO_A_B is used to represent cationic zeolites, where ZEO indicates the topology, A the Si/Al ratio, and B the percentage of potassium cations.
  • Siliceous zeolites are denoted ZEO_Si.
  • MFI_10_50 represents a zeolite material having the MFI topology, a Si/Al ratio of 10, and 50% cations
  • MFI_Si represents the siliceous MFI zeolite.
  • Adsorption isotherms of C0 2 in zeolites were predicted computationally using standard Grand Canonical Monte Carlo (GCMC) methods, where volume (V), temperature (T), and chemical potential ( ⁇ ) are held constant and the number of adsorbate molecules fluctuates.
  • the chemical potential is determined from the fugacity, and the fugacity coefficients are computed using the Peng-Robinson equation of state (Robinson, D. B.; Peng, D. Y.; Chung, S. Y. K. Fluid Phase Equilibr 1985, 24, 25).
  • Qst Isosteric heats of adsorption
  • T is the temperature
  • R is the gas constant
  • ⁇ > denotes the ensemble average
  • N is the number of adsorbed molecules
  • Void fractions of zeolite structures were computed from Widom particle insertion using Helium.
  • the pore volume is the void fraction times the unit cell volume.
  • Surface areas were computed using N 2 as the probe molecule.
  • CLAYFF Clay Force Field
  • force field parameters from the previous work were used for He-He interactions (Talu, O.; Myers, A. L. Colloid Surface A 2001, 187, 83)
  • TraPPE was used for N 2 -N 2 interactions (Potoff, J. J.; Siepmann, J. I. Aiche J 2001, 47, 1676).
  • Lorentz-Berthelot mixing rules was applied for the cross species interactions (Cygan, R. T.; Liang, J. -J.; Kalinichev, A. G. J Phys Chem B 2004, 108, 1255).
  • Pore sizes including the largest cavity diameter (LCD) and the pore limiting diameter (PLD) were computed using Zeo++ (Willems, T. F.; Rycroft, C; Kazi, M.; Meza, J. C; Haranczyk, M. Micropor Mesopor Mat 2012, 149, 134), where the radii of O, Si, and Al atoms in zeolite structures were adjusted to be 1.35 A and the default CCDC radii were used for Na and K (2.27 and 2.75 A, respectively).
  • Figure la- Id shows the results for MWW zeolites topology. This figure shows that for each process the C0 2 working capacity varies with Si/Al ratio and cation composition, with the Si/Al ratio having a stronger influence on the working capacity.
  • the siliceous form of MMW has higher working capacity than the cationic analogues with high Si/Al ratios, which are in turn better than those with medium and low Si/Al ratios.
  • the adsorbed amounts of C0 2 in the cationic forms of MWW were larger than in the siliceous form at the adsorption condition, the cationic structures have lower working capacities due to the larger residual amounts of C0 2 at the desorption condition.
  • the stronger C0 2 interactions created by the presence of extra-framework cations resulted in a trade-off between high total adsorption capacities and reduced working capacities.
  • the cationic forms of MWW with Si/Al ratio around 25 perform better than those with lower and higher Si/Al ratios, including the siliceous analog of MWW.
  • the optimal Si/Al ratios lie at 50 and 10.
  • the optimal MWW structures are determined to be MWW_Si, MWW_25_100, MWW _50_100, and MWW _10_17 for PSA, VSA, PTSA, and VTSA, respectively.
  • the results in Figure 1 represent a detailed, quantitative description of C0 2 adsorption in a wide range of MWW zeolites that would require enormously time-consuming synthesis and testing to establish experimentally.
  • VFI_2_0 5.31 5.68 0.38 32 38 45 9.70 8.26 0.40 1546.46 35
  • VFI_2_0 5.61 5.68 0.07 32 35 45 9.70 8.26 0.40 1546.46 33
  • VFI_2_0 5.34 5.68 0.34 32 35 45 9.70 8.26 0.40 1546.46 33
  • Too high an average Qst will lead to a large amount of residual adsorbed adsorbate at the desorption pressure, and therefore to a reduced working capacity, whereas too low an average Qst will also result in a low working capacity.
  • CCFF makes predictions that are in reasonable agreement with experimental data reported by Zukal et al. at room and high temperatures, but slightly underestimates the C0 2 loading at low pressures and overestimates at high pressures at 273 K.
  • Figure 4e shows the comparison for C0 2 adsorption in KX and KY. Both materials have the same topology, FAU, but with different Si/Al ratios, 1.23 for KX and 2.37 for KY.
  • C0 2 adsorption isotherms were determined for the following zeolites in order to validate the simulations.
  • High-resolution adsorption isotherms of carbon dioxide were obtained by employing three different adsorption instruments. For measurements below 1 atm Autosorb-1 volumetric instrument (Quantachrome Instr.) and in-house Cahn gravimetric microbalance were used. For high-pressure measurements volumetric instrument iSORB (Quantachrome Instr.) was used.
  • zeolite samples Prior to each adsorption experiment, zeolite samples were subjected to in-situ outgassing at 400 C under vacuum of the order of l lO "4 torr.
  • the experimental isotherms were converted from excess to absolute adsorption using the theoretical (helium) pore volumes according to (Neimark, A.V.; Ravikovitch, P.I. Langmuir, 1997, 13, 5148)
  • a gel of composition: 10.2 SDAOH: 2.65 Na 2 0: A1 2 0 3 : 124 Si0 2 : 1714 H 2 0 was prepared by mixing 18.2 g of deionzed water, 7.5 g of Cab-O-Sil fumed silica, 13.8 g of 13.65% 6,10- dimethyl-5-azoniaspiro(4,5)decane hydroxide, 0.4 g 50% sodium hydroxide, 0.2 g Al(OH) 3 (53% A1 2 0 3 ), and 20 mg of SSZ-35 seeds in a plastic beaker with a spatula.
  • the mixture was thoroughly homogenized in a 125 ml blender for 20 minutes and then placed in a 45 ml teflon- lined autoclave.
  • the autoclave was placed in 170°C oven and tumbled at 43 rpm for 7 days.
  • the product was vacuum filtered, washed with de-ionized water and dried in an air oven at 110°C. Phase analysis by powder X-ray diffraction showed the sample to be pure SSZ-35 zeolite.
  • the sample was then calcined in air for three hours at 600°C to remove the organic template.
  • a gel of composition: 3 SDAOH: 10 Na 2 0: A1 2 0 3 : 35 Si0 2 : 1000 H 2 0 was prepared by adding 8.9 g of 25% trimethyladamantaammonium hydroxide, 0.7 g of 50% NaOH, 21.0 g of sodium silicate (29% Si0 2 , 9% Na20), 42.3 g of de-ionized water and 2.1 g of USY zeolite (Englehard EZ-190, 60.2% Si0 2 , 17.2% A1 2 0 3 ) to a 125 ml teflon autoclave. The mixture was reacted for three days at 140°C in a tumbling oven rotating at 20 rpm.
  • a gel of composition: 0.44 Cs 2 0: 0.5 TEA 2 0: 2.46 Na 2 0: A1 2 0 3 : 11.1 Si0 2 : 110 H 2 0 was prepared by first preparing a cesium, sodium aluminate solution by dissolving 7.9 g NaOH in 10 mis distilled H 2 0 and 10.4 g 50% CsOH. Added 6.16 g of A1 2 0 3 -3H 2 0 and heated to a boil until alumina dissolved and then cooled down to room temperature.
  • a gel of composition: 0.3 SDA(OH)2: 0.3 NaOH: 0.025 A1 2 0 3 : Si0 2 : 30 H 2 0 was prepared by adding 15.7 g Ludox LS-30 colloidal silica, 31.6 g of 22.6% Pentane-l,5-bis(N- methylpiperidinium hydroxide), 1.5 g of 50% NaOH, 0.8 g USALCO 45 sodium aluminate solution (19.3% Na20, 25% AI 2 O 3 ), and 5.4 g deionized water to a plastic beaker. The mixture was stirred for three hours and then placed in two 23 and one 45 ml teflon autoclaves.

Abstract

La présente invention concerne des procédés de mise au point de matériaux à base de zéolite permettant l'adsorption de CO2. L'invention concerne également des matériaux à base de zéolite et des procédés permettant l'adsorption de CO2 à l'aide de matériaux à base de zéolite.
EP16806352.7A 2015-11-16 2016-11-15 Matériaux adsorbants et procédés d'adsorption de dioxyde de carbone Withdrawn EP3377194A1 (fr)

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US20200338495A1 (en) 2020-10-29
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RU2018121824A3 (fr) 2020-09-24
US10744449B2 (en) 2020-08-18
SG11201803968XA (en) 2018-06-28
US20230249120A1 (en) 2023-08-10
CA3005448A1 (fr) 2017-05-26
US20230249121A1 (en) 2023-08-10
WO2017087385A1 (fr) 2017-05-26
AU2020202911B2 (en) 2021-01-21
US20170136405A1 (en) 2017-05-18
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CN108883357A (zh) 2018-11-23
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