EP3320126A1 - Revêtement métallique et procédé permettant de le fabriquer - Google Patents
Revêtement métallique et procédé permettant de le fabriquerInfo
- Publication number
- EP3320126A1 EP3320126A1 EP16739196.0A EP16739196A EP3320126A1 EP 3320126 A1 EP3320126 A1 EP 3320126A1 EP 16739196 A EP16739196 A EP 16739196A EP 3320126 A1 EP3320126 A1 EP 3320126A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- detonation
- nanodiamond
- coating
- nanodiamonds
- plating solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1689—After-treatment
- C23C18/1692—Heat-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1655—Process features
- C23C18/1662—Use of incorporated material in the solution or dispersion, e.g. particles, whiskers, wires
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
- C23C18/36—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/38—Coating with copper
- C23C18/40—Coating with copper using reducing agents
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/42—Coating with noble metals
- C23C18/44—Coating with noble metals using reducing agents
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/52—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating using reducing agents for coating with metallic material not provided for in a single one of groups C23C18/32 - C23C18/50
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1646—Characteristics of the product obtained
- C23C18/165—Multilayered product
- C23C18/1653—Two or more layers with at least one layer obtained by electroless plating and one layer obtained by electroplating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D15/00—Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
- C25D15/02—Combined electrolytic and electrophoretic processes with charged materials
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
Definitions
- the present invention relates to metal plating solutions and to a method for producing the metal plating solutions.
- the present invention further relates to plating methods, and to metallic coatings.
- Plating is a process used by deposition of metals upon a surface from an aqueous solution (electrolyte) containing metal salts. Said process may take place electrolytically (applying an electric current) or purely as a chemical reaction (electroless plating) without applying an external current source. Chemical and electrochemical processes can be further subdivided into three different sub-groups: electrolytic plating, autocatalytic plating and ion exchange (displacement plating) plating. Electroless plating, also known as electroless metal plating or chemical or auto-catalytic plating, involves several simultaneous reactions in an aqueous solution, which occur without use of external electrical power.
- the reaction is accomplished when hydrogen is released by a reducing agent, normally sodium hypophosphite, and oxidized, thus providing a negative charge on the surface of the part.
- a reducing agent normally sodium hypophosphite
- the most common electroless metal plating method is electroless nickel plating, although for example silver, gold and copper layers can also be applied in this manner.
- Electroless nickel plating is an auto-catalytic chemical technique used to deposit a layer of nickel-phosphorus or nickel-boron alloy on a solid substrate, such as metal, ceramic or polymer material.
- the process relies on the presence of a reducing agent, for example hydrated sodium hypophosphite (NaPO 2 H 2 -H 2 O) which reacts with the metal ions to deposit metal.
- a reducing agent for example hydrated sodium hypophosphite (NaPO 2 H 2 -H 2 O) which reacts with the metal ions to deposit metal.
- Alloys with different percentage of phosphorus are called low phosphorus, medium phosphorus (sometimes referred as mid-phosphorus) and high phosphorus.
- the metallurgical properties of the alloys depend on the percentage of phosphorus.
- a common form of electroless nickel plating produces a nickel phosphorus alloy coating.
- the phosphorus content in electroless nickel coatings can range for example from 2% to 13%. It is commonly used in engineering coating applications where wear resistance, hardness and corrosion protection are required. All the Ni-P types can be applied with uniform coating thickness, also on most complicated surfaces. The wear and hardness properties of resultant coatings are greatly affected by not only the bath composition but also the deposition temperature, pH and age of the bath.
- Electroless nickel plating layers are known to provide extreme surface adhesion when plated properly. Electroless nickel layers are not easily solderable, nor do they seize with other metals or another electroless nickel plated workpiece under pressure. Electrical resistance is higher compared to pure metal plating.
- Electroless nickel plating baths are sensitive for metallic and organic impurities. Even very low levels of these impurities can cause failure in plating, such as dullness, pitting or the bath may plate out spontaneously.
- Electrolytic plating also known as electroplating, is the most widely applied use of plating technique. It requires an external power source and the plating is normally carried out with the entire surface area immersed in a liquid.
- the metal source consists of metal ions and possibly also metal anodes, which will be continuously dissolved as the metal plating takes place.
- the anode is just an inert conducting electrode made from, e.g. platinum-coated titanium or graphite (known as dimensionally stable anodes, DSA), where the metal ions are only supplied from the electrolyte which is gradually consumed and it is therefore necessary to frequently add more ions to the electrolyte (replenish).
- DSA dimensionally stable anodes
- Typical industrial electroplated coatings include hard chrome (also known as hexavalent chrome (Cr 6+ )), decorative chrome and various nickel coatings.
- hexavalent chromium plating is low cathode efficiency, which results in bad throwing power. Hence, the coatings become non-uniform, the coating thickness being higher at plated component edges. To overcome this problem the part may be over-plated and ground to size, or auxiliary anodes may be used around the hard-to-plate areas. Altogether, this results in high electricity consumption and cost. From a health standpoint, hexavalent chromium is the most toxic form of chromium. In the U.S. the Environmental Protection Agency (EPA) regulates it heavily.
- EPA Environmental Protection Agency
- hexavalent chromium as a hazardous air pollutant because it is a human carcinogen, a "priority pollutant" under the Clean Water Act, and a "hazardous constituent” under the Resource Conservation and Recovery Act. Due to its low cathodic efficiency and high solution viscosity a toxic mist of water and hexavalent chromium is released from the bath. Due to significant health risks, European Union is to ban or severely restrict the use of hard chrome within its territory.
- Trivalent chromium is an alternative to hexavalent chromium plating in certain applications and thicknesses, e.g. decorative plating.
- Plating thickness is significantly thinner than with hard chrome.
- Said coating thickness is limited due to strain and subsequent coating delamination generated due to absence of strain releasing cracking typical in hard chrome plating.
- trivalent chromium is intrinsically less toxic than hexavalent chromium.
- the disadvantages include its limited thickness and thus wear and corrosion resistance properties, the need to use various additives to adjust the coating color, and its sensitivity with respective to metallic impurities.
- Gold plating is a method of depositing a thin layer of gold typically on copper or silver. Gold can be deposited by electrolytic and electroless means.
- gold platings can be divided, but often they are divided into pure and hard gold which can be further divided based on their pH level or whether they contain cyanide or not.
- the wear resistance and hardness of pure gold coating is poor, typically below 130 HV.
- Gold hardness properties can be improved by alloying said gold coatings with transition metals, most often using cobalt or nickel.
- the hardness of hard gold is between 120-300 HV.
- Hard gold can only be produced from acidic cyanide based baths.
- Cobalt or nickel hardened gold cannot be used in semiconductor industry for die bonding because they interfere with the process. European Union is however having plans to ban the use of cobalt alloys and thus, there is an identified need for improving the gold coating wear and corrosion resistance properties by other means.
- the silver layer When the silver layer is porous or contains cracks, the underlying copper readily subjected to galvanic corrosion, flaking off the plating and exposing the copper itself; a process known as red plaque.
- improvements in silver- plated coating corrosion resistance would improve the coating lifetime.
- improved coating wear and corrosion resistance would facilitate thinner coating thicknesses without compromising on the coating lifetime and significant savings in silver material and processing costs could be achieved.
- Nickel phosphorous coatings can also be plated electrolytically.
- the coatings typically contain around 1 1 -13% of phosphorous which explains the good corrosion resistance of the coatings.
- the hardness of electrolytic NiP coating is typically around 550-600 HV.
- the advantage over electroless nickel phosphorous plating is e.g. that the plating rate and thickness can be controlled easier, metal additions are not necessary because of soluble nickel anodes and the there is no plate out of nickel.
- Electroplated nickel-silicon carbide composite coatings are used for example in two-stroke engines as cylinder bore coatings.
- the process is commonly known as Nikasil-process.
- the coatings generally have higher wear resistance than regular nickel coatings, but the work-piece touching the surface will wear out quickly due to the nature of the irregularly shaped SiC-particles, unless lubrication is used.
- the silicon carbide particles (Nikasil) co-deposited in the coating improve the plated nickel coating's affinity to oils and lubricants and thus, reduce the overall friction within the friction pair.
- the bath (electrolyte) SiC particle concentration is typically 40 g/l.
- Electrolytic and electroless plating can take place both in acidic, neutral and alkaline conditions, having an impact on various particulate's stability therein.
- Nanodiamonds can be produced by synthetic or detonation processes. Synthetic nanodiamonds may be produced by several known methods, such as chemical vapour deposition or high pressure high temperature (HPHT) method, followed by crushing and sieving of resulting diamond particles. Such particles particle size distribution (PSD) is wide and the particle size (D50) varies from tens of nanometers to several hundreds micron size. Nanodiamonds produced this way don't exhibit surface functionalization, nor can their surface be functionalized with covalently bound surface functions. Moreover, their shape is irregular and the particles exhibit hard edges.
- SPHT high pressure high temperature
- Nanodiamonds produced by detonation synthesis are called detonation nanodiamonds. That is, detonation nanodiamonds originate from detonation process.
- Detonation nanodiamond also referred to as ultrananocrystalline diamond or ultradispersed diamond (UDD)
- UDD ultrananocrystalline diamond
- a typical explosive mixture is a mixture of trinitrotoluene (TNT) and hexogen (RDX), a preferred weight ratio of TNT/RDX is 40/60.
- diamond-bearing soot also referred to as detonation blend.
- This blend comprises spherical nanodiamond particles, which typically have an average particle size of about 2 to 8 nm, and different kinds of non-diamond carbon contaminated by metals and metal oxide particles coming from the material of the detonation chamber and used explosives.
- the content of nanodiamonds in the detonation blend is typically between 30 and 75% by weight.
- the nanodiamond-containing blends obtained from the detonation contain same hard agglomerates, typically having a diameter of above 1 mm. Such agglomerates are difficult to break. Additionally the particle size distribution of the blend is very broad, ranging typically from several to tens of microns.
- the diamond carbon comprises sp 3 carbon and the non-diamond carbon mainly comprises sp 2 carbon species, for example carbon onion, carbon fullerene shell, amorphous carbon, graphitic carbon or any combination thereof.
- the nanodiamond blend contains metallic impurities originating mainly from the detonation chamber but sometimes also from the applied explosives. There are number of processes for the purification of the detonation blends. The purification stage is considered to be the most complicated and expensive stage in the production of nanodiamonds.
- the impurities are of two kinds: non-carbon (metal ions, metal oxides, salts etc.) and non-diamond forms of carbon (graphite, black, amorphous carbon).
- Liquid-phase oxidants offer an advantage over gas or solid systems, because they allow one to obtain higher reactant concentrations in the reaction zone and, therefore, provide high reaction rates.
- Nanodiamonds have received attention due to several existing applications within for example chemo-mechanical polishing, oils and lubricants additives, various polymer mechanical and thermal composites.
- detonation nanodiamonds The usability of the detonation nanodiamonds is based on the fact that the outer surface of detonation nanodiamond, as opposite to for example nanodiamonds derived from micron diamonds by crushing and sieving, is covered with various surface functions.
- detonation nanodiamond surface contains mixture of oppositely charged functions and exhibits thus high agglomeration strength at low overall zeta-potential properties.
- agglomeration it is meant the single nanodiamond particles tendency to form clusters of nanodiamond particles, these clusters sizing from tens of nanometers into millimetre-sized agglomerates.
- Substantially mono-functionalized nanodiamond possesses, depending on the type of surface functionalization, either a highly positive or negative zeta potential value.
- the zeta potential value can be related to the stability of colloidal dispersions.
- the zeta potential indicates the degree of repulsion between adjacent, similarly charged particles in dispersion or suspension. For molecules and particles that are small enough, a high zeta potential will confer stability, i.e., the solution or dispersion will resist aggregation. When the potential is low, attraction exceeds repulsion and the dispersion will break and flocculate.
- colloids with high zeta potential are electrically stabilized while colloids with low zeta potentials tend to coagulate or flocculate.
- the zeta potential is 0 to ⁇ 5 mV
- the colloid is subjected to rapid coagulation or flocculation.
- Zeta potential values ranging from ⁇ 10 mV to ⁇ 30 mV indicate incipient instability of the colloid (dispersion)
- values ranging from ⁇ 30 mV to ⁇ 40 mV indicate moderate stability
- values ranging from ⁇ 40 mV to ⁇ 60 mV good stability as excellent stability is reached only with zeta potentials more than ⁇ 60 mV.
- M3-PALS Phase analysis Light Scattering
- Typical functionalized nanodiamonds are hydrogenated nanodiamonds, carboxylated nanodiamonds, hydroxylated nanodiamonds and amino-functionalized nanodiamonds
- PCT/F 12014/050290 discloses a method for producing zeta negative nanodiamond dispersion and zeta negative nanodiamond dispersion
- PCT/F 12014/050434 discloses zeta positive hydrogenated nanodiamond powder, zeta positive single digit hydrogenated nanodiamond dispersions and methods for producing the same
- PCT/FI2014/051018 discloses zeta positive amino-functionalized nanodiamond powder, zeta positive amino- functionalized nanodiamond dispersion and methods for producing the same.
- KR 100795166 B1 discloses electroless coating method using a nanodiamond powder solution improving hardness, wear resistance, and corrosion resistance of a metal. The method includes i) inserting nanodiamond powder to water at room temperature; ii) dispersing the nanodiamond powder solution by using ultrasonication; and iii) inserting the dispersed nanodiamond powder solution into an electroless nickel coating solution by utlrasonication.
- WO 201 1/089933 discloses a process for producing a composite plating solution and depositing diamond micropartides in a metal plating film to impart functions such as abrasion resistance.
- Diamond micropartides having anionic functional groups, such as COOH, are dispersed together with an ionic or nonionic surfactant as dispersing agent to prepare dispersion, and the dispersion is added to a metal plating solution.
- EP 1288162 A2 discloses metal plating solution comprising detonation nanodiamods and a cationic surface-active agent.
- the detonation nanodiamonds have a large amount of negatively charged functional groups on the nanodiamond particle surface.
- the cationic surface-active agent is attracted by the negatively charged functional group on the nanodiamond surface, and thus stabilizing the solution.
- the present invention relates to an electroless metal plating solution according to claim 1 .
- the present invention further relates to a method for producing an electroless metal plating solution according to claim 8.
- the present invention relates to an electroless plating method according to claim 12.
- the present invention further relates to a metallic coating according to claim 14. It has now been surprisingly found that by introducing detonation nanodiamonds substantially free of negatively charged functionalities into an electroless metal plating solution, wear and friction properties of formed metal coating are improved significantly. Even better results are obtained when detonation nanodiamonds free of negatively charged functionalities are used.
- TWI Taber Wear Index
- concentration of the detonation nanodiamonds in the plating solution can be kept low still obtaining improved properties renders the plating method economically feasible.
- detonation nanodiamonds substantially free of negatively charged functionalities, or free of negatively charged functionalities, in an electroless metal plating solution no surfactants are needed to obtain a stable electroless or electrolytic metal plating solution containing the detonation nanodiamonds. That is, there occurs no agglomeration of the detonation nanodiamonds and/or metal ions.
- Said detonation nanodiamonds can be applied beneficially in both very acidic, mildly acidic, neutral, mildly alkaline and alkaline electrolyte conditions.
- the nanodiamond additives don't loose their positive charge even at alkaline conditions; the positive charge being and thus, absence of negatively charged surface functions being a necessity for particle additive efficient use in composite coating formation.
- nanodiamonds having negatively charged surface functionalities are interacting with cationic metal atoms in a metal plating solution and thus, form flocculates sedimentating easily to the bottom of the tank. Due to non-optimized overall surface charge the nanodiamond additive loses its capacity to participate in coating formation process. Hence, the lower the content of negatively charged nanodiamond surface functionalities, the better is the nanodiamond additive ability to become part of the formed composite coating, and the higher is the nanodiamond additive stability in the electrolyte itself. Hence, it is advantageous to apply positively charged nanodiamonds as additives in plating electrolytes.
- nanodiamond additive concentrations in the electrolytes are low, running the plating process becomes easy and reproducible. Moreover, as the nanodiamond additive concentrations can be kept low, there are no detrimental impacts on the electrolyte overall electrical conductivity.
- the nanodiamond typical surface functionalities providing the nanodiamond particle positive charge include but are not limited to hydrogen, amine and hydroxyl functionalities.
- the detonation nanodiamonds substantially free of negatively charged functionalities can be dispersed and kept dispersed in the electrolyte without ultrasonication. This is having a positive impact on coating manufacturing overall cost.
- the coating properties can be improved at even higher degree than the respective non-annealed, nanodiamond containing coatings.
- a heat treatment such as annealing process
- coating properties can be improved at even higher degree than the respective non-annealed, nanodiamond containing coatings.
- the coatings can be also subjected to temperatures higher than the tolerance of nanodiamond additives.
- the nanodiamond particle oxidation starts at around 450 °C, the graphitization in vacuum taking place at 1 150 °C and onwards.
- the detonation nanodiamonds substantially free, preferably free, of negatively charged functionalities can be similarly utilized also in electro plating methods. When introducing detonation nanodiamonds substantially free, preferably free, of negatively charged functionalities into an electrolytic metal plating solution, properties of formed metal coating are improved significantly. It was additionally found that the nanodiamonds substantially free, preferably free, of negatively charged functionalities can be similarly utilized beneficially both in very acidic, mildly acidic, neutral, mildly alkaline and alkaline electrolytes.
- Figure 1 presents friction coefficients of as-plated samples according to the present invention and reference against AI2O3.
- Figure 2 presents friction coefficients of samples according to the present invention and reference annealed in 400°C for 1 hour against AI2O3.
- Figure 3 presents friction coefficients of samples according to the present invention and reference annealed in 400°C for 1 hour against steel.
- Figure 4 presents friction coefficients of electrolytic nickel, Ni-SiC, Ni-ND 0.01 g/, Ni-ND 1 g/l and Ni-ND 7.5 g/l according to the present invention.
- Figures 5a and 5b presents SEM images of wear tracks of electrolytic nickel and Ni-ND Hydrogen D 7.5 g/l according to the present invention.
- an electroless metal plating solution in a first aspect of the present invention there is provided an electroless metal plating solution.
- Said metal plating solution can also be an electrolytic metal plating solution.
- an electroless metal plating solution also referred as to an electrolyte, comprising at least one source of metal ions and detonation nanodiamonds, wherein the detonation nanodiamonds are substantially free of negatively charged functionalities.
- the metal is selected from a group consisting nickel, copper, gold, cobalt, palladium, iron and silver, or mixtures thereof, preferably the metal is nickel.
- the source of nickel ions is selected from a group consisting of nickel sulfate, nickel chloride, nickel acetate, nickel methyl sulfonate, or mixtures thereof.
- Amount of the metal in the plating solution can be adjusted depending on the wanted properties of coating forming in the electroless metal plating process. In one embodiment amount of the metal in the plating solution is 0.1 -10 g/l, preferably 3-6.5 g/l.
- Precursor nanodiamond material may be substantially pure detonation nanodiamond material, preferably having a nanodiamond content of at least 87% by weight, more preferably at least 97% by weight.
- the detonation nanodiamond may contain graphite and amorphous carbon originating from the production of the detonation nanodiamonds. They may also contain some residual metal impurities, either as metals, metal salts or in metal oxide, nitride or halogenate form.
- the detonation nanodiamonds according to this invention are substantially free of negatively charged functionalities. By term “substantially free of negatively charged functionalities" is meant that the applied detonation nanodiamond material acid value is less than 5.0.
- the detonation nanodiamond surface contained acidic terminal group can be determined by Boehm titration method.
- Boehm titration is a widely used method to determine acidic terminal groups on carbon materials.
- the basic principle of the method is that the surface oxygen groups of carbon material with acidic properties (carboxyl, lactone and phenol) can be identified by neutralizing them with bases of different strengths.
- the method is most often used to determine the amount of surface carboxyl groups, which can be neutralized with a weak base, sodium bicarbonate (NaHCOs).
- the detonation nanodiamond acid value is less than 4.0, preferably less than 3.5, such as 0-3.5.
- negatively charged functionalities include but are not limited to carboxylic acid, sulfonic and nitric acid functionalities and their various salts.
- the detonation nanodiamonds are free of negatively charged functionalities, that is, the acid value is 0.
- Boehm titration The absence of the nanodiamond surface contained acidic, negatively charged functionalities can be measured and secured by Boehm titration, which method is more comprehensively described in "Rivka Fidel, Evaluation and implementation of methods for quantifying organic and inorganic components of biochar alkalinity, Iowa State University, Digital Repository at Iowa State University, 2012". The method is based on the principle that strong acids and bases will react with all bases and acids, respectively, whereas the conjugate bases of weak acids will accept protons only from stronger acids (i.e. acids with lower pKa values).
- detonation nanodiamond examples include hydrogen, amine and hydroxyl termination. Such detonation nanodiamonds are commercially available. In one preferred embodiment the detonation nanodiamond is functional ized with hydrogen and/or amine functionalities.
- the detonation nanodiamond may include detonation soot such as graphitic and amorphous carbon, the content of oxidisable carbon preferably being at least 5 wt.-%, more preferably at least 10 wt.-%.
- the detonation nanodiamonds are in single digit form.
- the detonation nanodiamond particles in single digit form have an average primary particle size of from 1 nm to 10 nm, preferably from 2 nm to 8 nm, more preferably from 3 nm to 7 nm, and most preferably from 4 nm to 6 nm.
- Such particle size can be determined for example by TEM (Tunneling Electron Microscope).
- particle size distribution D90 of the detonation nanodiamond dispersion is not more than 100 nm, such as 1 -100 nm, preferably not more than 20 nm, such as 1 -20 nm, most preferably not more than 12 nm, such as 1 -12 nm.
- particle size distribution can be measured for example by dynamic light scattering method.
- Amount of the detonation nanodiamonds in the plating solution is 0.005-15 g/l such as 0.01 -10 g/l, preferably 0.01 -3 g/l, more preferably 0.01 -2 g/l, even more preferably 0.01-1 g/l, even more preferably 0.01 -0.5 g/l and most preferably 0.01 -0.1 g/l such as 0.05 g/l.
- g/l of nanodiamonds in plating solution is meant gram of diamond particles per liter of plating solution (electrolyte).
- the detonation nanodiamonds exhibit zeta potential of at least +40 mV, preferably at least +45 mV, more preferably at least +50 mV measured with Laser Doppler Micro-Electrophoresis.
- the plating solution may further comprise a reducing agent or several reducing agents.
- reducing agents are hypophospite compounds, such as sodium hypophosphite and boron compounds such as sodium borohydride (NaBH 4 ).
- Amount of the reducing agent in the plating solution can be adjusted depending on the wanted properties of coating forming in the electroless metal plating process.
- the plating solution may further comprise additional components such as stabilizers, surfactants, brighteners and/or pH adjusting agents.
- pH of the plating solution can be adjusted to any suitable pH value. In one embodiment the pH is adjusted to 3-6. Suitable pH adjusting agents are e.g. potassium carbonate, ammonium hydroxide and sulfuric acid.
- the plating solution may also comprise particles that have effect on properties of final metal coating obtained by the electroless or electrolytic metal plating process. These particles can be soft or hard particles. The soft particles reduces friction coefficient of the coating but impair it ' s abrasive wear and hardness properties.
- the hard particles enhance hardness and wear of the coating but impair coating friction properties.
- soft particles are graphite, graphene, carbon nanotubes, polytetrafluoroethylene (PTFE), hexagonal boron nitride, calcium fluoride and molybdenum disulfide (M0S 2 ).
- hard particles are silicon carbide, diamond particles larger than 15 nm, aluminum oxide, silicon dioxide, boron carbide, chromium carbide, titanium carbide and tungsten carbide but also other solid particles.
- the plating solution may comprise both soft and hard particles such as PTFE and silicon carbide.
- the plating solution is free of surfactants.
- a method for producing an electroless metal plating solution Said provided metal plating solution can also be an electrolytic metal plating solution.
- More particularly there is provided a method for producing the electroless or electrolytic metal plating solution described above comprising adding detonation nanodiamonds substantially free, preferably free, of negatively charged functionalities to a solution comprising at least one source of metal ions, and mixing the solution.
- the detonation nanodiamonds are substantially free of negatively charged functionalities.
- substantially free of negatively charged functionalities is meant that the applied detonation nanodiamond material acid value is less than 5.0.
- the acid value can be measured by potentiometric titration.
- the detonation nanodiamonds are free of negatively charged functionalities, that is, the acid value is 0.
- the detonation nanodiamonds substantially free of negatively charges functionalities can be added as dry powder to the solution comprising the at least one source of metal ions.
- the detonation nanodiamonds are added as an aqueous suspension, more preferably as an aqueous dispersion.
- suspension is meant a nanodiamond suspension with particle size distribution D90 higher than 100 nm.
- dispersion a nanodiamond suspension with particle size distribution D90 higher at most 100 nm.
- particle size distribution D90 is meant that 90% of the particles are smaller than given particle size, and 10% of particles are larger than given particle size.
- the detonation nanodiamonds are added as an aqueous dispersion free of surfactants.
- the electrolyte is based on water. In another embodiment, the electrolyte is based on an ionic liquid. In the latter embodiment, the nanodiamond powder, suspension or dispersion can be added and mixed into ionic liquid, in one additional embodiment followed by evaporation of nanodiamond dispersion contained water or another solvent. The nanodiamond particles can be also added to ionic liquid prior addition of any other electrolyte components. The nanodiamond powder, suspension or dispersion can be mixed to a ready electrolyte or to any of the components the electrolyte is manufactured from.
- pH of the plating solution is adjusted to 0-14.
- pH is adjusted to 3-6, more preferably 4-6, such as 5.
- the mixing of the nanodiamonds into the solution can be conducted with any suitable method. Examples of such methods are mechanical mixing such as magnetic stirring or ultrasonication. In a preferred embodiment ultrasonication is not used.
- an electroless plating method Said provided metal plating method can also be an electrolytic metal plating method.
- an electroless plating method comprising immersing a substrate into a plating bath comprising the electroless metal plating solution described above.
- the substrate is immersed into the plating bath for 1 -360 min, preferably 1 -90 min, and most preferably 30-90 min. If manufacturing very thin metal coatings, the substrate can also be immersed to plating bath only for few seconds time. If manufacturing very thick coatings, or applying this method for electroforming purposes, the substrate can be immersed into the plating bath for longer periods of time, including those over 360 minutes.
- temperature of the plating bath is 20-100 °C, preferably 50- 95 °C, and more preferably 80-95 °C such as 90 °C.
- Deposition rate of the metal and nanodiamonds is dependent on various factors, such as phosphorus content of the bath, temperature of the bath, pH of the bath, activity of the bath, agitation and age of the bath.
- the substrate can be any suitable substrate.
- the substrate can be a metal, an alloy, ceramic or a polymer material.
- the metal is selected from steel, copper, gold, iron, zinc, aluminum, cobalt, nickel, rhodium, palladium and platinum.
- Akrylenitrilebutadienestryrene (ABS) polymer is an example of suitable polymer.
- the substrate can be pretreated before the immersing step. Such pretreatment methods include mechanical cleaning of the substrate i.e. sandblasting, solvent cleaning, hot degreasing and electrocleaning such as cathodic or anodic electrocleaning.
- the substrate can be subjected to one or several pretreatment methods. After pretreatment, the substrate may be rinsed with for example water. Surface of the substrate may also be activated after the pretreatment steps(s), before the immersing step. For example surface(s) of polymers are preferably activated before the plating.
- the substrate is first underplated with a metal, optionally rinsed and then immersed into the plating bath comprising the electroless or electrolytic metal plating solution described above for producing a detonation nanodiamond containing metal layer as the outermost layer.
- additional layer(s) can be plated on the detonation nanodiamond containing metal layer.
- pH, reducing agent concentration, metal concentration and detonation nanodiamond concentration are monitored and adjusted if necessary.
- the electroless or electrolytic plating method further comprises after treatment step(s), such as rinsing, passivation and/or heat treatment of the formed metallic coating.
- the heat treatment is an annealing process. With the annealing process the crystal structure of the metallic coating is modified. The annealing is performed at elevated temperature of 100-1000 °C, preferably 100-700 °C such as 400 °C for 15 min- 2 hours such as 1 hour.
- the heat treatment temperature and time varies depending on the desired properties. Annealing can be conducted in air atmosphere or in reducing gas atmosphere such as 95% nitrogen and 5% hydrogen or air can be used. Also the use of inert gas can reduce oxidation of the plating.
- a metallic coating More particularly there is provided a metallic coating, preferably produced with above the process, comprising metal and detonation nanodiamonds, wherein the nanodiamonds are substantially free of negatively charged functionalities.
- the detonation nanodiamonds are substantially free of negatively charged functionalities.
- substantially free of negatively charged functionalities is meant that the applied detonation nanodiamond material acid value is less than 5.0.
- the acid value can be measured by potentiometric titration.
- the detonation nanodiamonds are free of negatively charged functionalities, that is, the acid value is 0.
- the metallic coating is produced with the method disclosed above.
- Amount of the detonation nanodiamonds in the metallic coating is 0.01 -4.0 wt.%, preferably 0.01 -1 .0 wt.%, and more preferably 0.01 -0.5 wt.% such as 0.2 wt.% based on the total weight of the metallic coating.
- the metallic coating has a thickness of 0.01 -100 ⁇ , and more preferably 10-30 ⁇ , such as 25 ⁇ .
- the metallic coating exhibits reduction in Taber wear index (TWI) compared to a metallic coating without detonation nanodiamonds.
- TWI Taber wear index
- the reduction in TWI is at least 10%, preferably at least 50%, more preferably at least 100%, most preferably at least 200% compared to a coating without detonation nanodiamonds.
- the metallic coating coefficient of friction is not increased by more than 15%, as compared to coating without detonation nanodiamond additives.
- the metallic coating corrosion resistance is not reduced by more than 5 R p units, as compared to coating without nanodiamond additives.
- What is meant by neutral salt spray test is that steel substrates are plated with a metallic coating of certain material and application related thickness and exposed to 5 wt.% NaCI vapor for a predetermined period of time. The samples are being evaluated for their ability to prevent the steel from rusting. The more detailed description of the test procedure and apparatuses are explained in ASTMB1 17, EN ISO 9227:2012 and EN ISO 10289:2001 standards.
- the metallic coating can be subjected to heat treating, preferably annealing. Such heat treated, preferably annealed, coating exhibits preferably more than 100%, more preferably more than 200% and most preferably more than 300% as reduction in TWI, as compared to metallic coating without detonation nanodiamonds.
- detonation nanodiamonds can also be utilized in electrolytic plating methods.
- tribological properties, such as wear and hardness and corrosion resistance, of formed metal coating are improved significantly compared to coatings not having detonation nanodiamonds.
- the electrolytic (also referred to as electro) metal plating solution comprises at least one source of metal ions and detonation nanodiamonds, wherein the detonation nanodiamonds are substantially free of negatively charged functionalities.
- the detonation nanodiamonds are substantially free of negatively charged functionalities.
- substantially free of negatively charged functionalities is meant that the applied detonation nanodiamond material acid value is less than 5.0.
- the acid value can be measured by potentiometric titration.
- the detonation nanodiamonds are free of negatively charged functionalities, that is, the acid value is 0.
- This presence of acidic surface functionalities can be determined by for example potentiometric titration or Boehm titration.
- detonation nanodiamond examples include hydrogen, amine and hydroxyl termination. Such detonation nanodiamonds are commercially available. In one preferred embodiment the detonation nanodiamond is functional ized with hydrogen and/or amine functionalities.
- the electrolytic metal plating solution further comprises acid.
- suitable acids are sulfuric formic, acetic, citric, tartaric and lactic acid.
- the electrolytic metal plating solution further comprises suitable basic additive or additives.
- suitable bases include but are not limited to ammonium hydroxide and sodium hydroxide.
- chrome metal based electrolytes are hexavalent chrome (Cr 6+ ) and trivalent chromium (Cr 3+ ).
- Chromium trioxide is a typical source of hexavalent chrome.
- Chromium sulfate or chromium chloride are typical sources of trivalent chromium. It is possible to electroplate a large number of other pure metals but also their alloys comprised of two or more metals.
- the metals and metalloids that can be deposited electrolytically include Mn, Fe, Co, Ni, Cu, Zn, As, Se, Tc, Ru, Rh, Pd, Ag, Cd, In, Sn, Sb, Te, Re, Os, Ir, Pt, Au, Hg, Tl, Pb and Bi.
- the typical industrial electroplated wear and corrosion resistant coatings include hard chrome, decorative chrome and various nickel coatings.
- Hard chrome also known as hexavalent chrome (Cr 6+ ) uses chromium trioxide (also known as chromic anhydride) as the main ingredient.
- Hard chrome can be applied on metal substrates (typical base metals include steel, copper, alloys or aluminum) but also on plastics and ceramics.
- the typical coating thickness is 10-50 microns but can be as thick as 500 microns, for example in US produced car shock absorbers.
- Amount of the detonation nanodiamonds in the electroplating solution is 0.005- 15 g/l, preferably 0.01 -3 g/l, more preferably 0.01 -2 g/l, even more preferably 0.01 -1 g/l, even more preferably 0.01-0.5 g/l and most preferably 0.01 -0.1 g/l, such as 0.1 g/l.
- the electrolytic plating solution may further comprise additional components such as stabilizers, surfactants, complexing agents, conductive salts, mist suppressants, brighteners, pH buffers and/or pH adjusting agents.
- a method for producing an electrolytic plating solution comprises adding of detonation nanodiamonds substantially free, preferably fee, of negatively charged functionalities to a solution comprising at least one source of metal ions, and mixing the solution.
- the detonation nanodiamonds substantially free of negatively charges functionalities can be added as dry powder to the solution comprising the at least one source of metal ions and acid.
- the detonation nanodiamonds are added as an aqueous suspension, more preferably as an aqueous dispersion.
- the detonation nanodiamonds are added as an aqueous dispersion free of surfactants.
- pH of the electro plating solution is adjusted before addition of the detonation nanodiamonds.
- the mixing can be conducted with any suitable method. Examples of such methods are magnetic stirring or ultrasonication. In a preferred embodiment ultrasonication is not used.
- the substrate can be pretreated before the immersing step.
- pretreatment methods are mechanical cleaning of the substrate i.e. sandblasting, solvent cleaning, hot degreasing, electrocleaning and reverse etching.
- the substrate can be subjected to one or several pretreatment methods. After a pretreatment method the substrate may be rinsed with for example water. Surface of the substrate may also be activated after the pretreatment steps(s), before the immersing step. For example surface(s) of polymers are preferably activated before the plating.
- the substrate is first underplated with a metal, optionally rinsed and then immersed into the plating bath comprising the electroless metal plating solution described above for producing a detonation nanodiamond containing metal layer as the outermost layer.
- a metal optionally rinsed and then immersed into the plating bath comprising the electroless metal plating solution described above for producing a detonation nanodiamond containing metal layer as the outermost layer.
- another layer(s) can be plated on the detonation nanodiamond containing metal layer.
- An example on electroplating method comprises steps:
- the optional rinsings of steps ii) and iv) are performed.
- the substrate can be pretreated before the activation step.
- Such pretreatment methods are mechanical cleaning of the substrate i.e. sandblasting, solvent cleaning, hot degreasing and electrocleaning.
- the substrate can be subjected to one or several pretreatment methods. After a pretreatment method the substrate may be rinsed with for example water.
- the substrate is first underplated with a metal, optionally rinsed and then immersed into the electro plating bath comprising the electro plating solution defined above for producing a detonation nanodiamond containing metal layer as the outermost layer.
- a metal optionally rinsed and then immersed into the electro plating bath comprising the electro plating solution defined above for producing a detonation nanodiamond containing metal layer as the outermost layer.
- another layer(s) can be plated on the detonation nanodiamond containing metal layer.
- the substrate can be any suitable substrate.
- the substrate can be a metal such as steel, copper, aluminum, an alloy, ceramic or a polymer material, preferably steel, copper or aluminum.
- the activation of the surface of the substrate may be conducted in an activation bath.
- the activation bath comprises acid such as sulfuric acid or chromic acid.
- the activation bath comprises chromic acid and with a reverse current is run through it. This etches the substrate surface and removes any scale.
- the activation step is done in the electro plating bath comprising the electro plating solution defined above.
- the electric current in step iii) may be direct current or alternating current, or the current can be altered to be first direct current and then alternating current, or first alternating current and then direct current.
- the current can be switched on and off during the plating process.
- current density during the electroplating step iii), is between 10-130 amps per square desimeter.
- the substrate may be immersed in the bath for 5- 90 seconds.
- temperature of the electroplating bath is 20-70 °C.
- the electroplated substrate may be rinsed at least once, and optionally dried or passivated.
- pH, metal concentration and detonation nanodiamond concentration are monitored and adjusted if necessary.
- hexavalent chrome also known as hard chrome is plated on a substrate.
- the hexavalent chrome (Cr 6+ ) uses chromium trioxide (also known as chromic acid anhydride) as the main ingredient. Typical coating thickness is 10-50 microns but can be as thick as 500 microns.
- hexavalent chromium plating process comprises process steps: (a) activation, (c) electro plating, (d) at least one rinsing.
- the activation bath is preferably a tank of chromic acid with a reverse current run through it. This etches the substrate surface and removes any scale.
- the activation step is done in chromium bath (electro plating bath).
- the chromium bath comprises chromium trioxide (CrOs) and sulfuric acid, the ratio of which varies between 75:1 to 250:1 by weight, and additionally the detonation nanodiamonds. This results in an acidic bath having pH of 0. Temperature and current density in the bath affect the brightness and final coverage. For hard coating temperature ranges from 40 to 75 °C. Temperature is also dependent on the current density, because a higher current density requires a higher temperature. The bath is optionally agitated to keep the temperature steady and achieve a uniform deposition. After the plating process in the chromium bath, the plated substrate having the coating is rinsed at least once.
- CrOs chromium trioxide
- sulfuric acid the ratio of which varies between 75:1 to 250:1 by weight, and additionally the detonation nanodiamonds. This results in an acidic bath having pH of 0.
- Temperature and current density in the bath affect the brightness and final coverage. For hard coating temperature ranges from 40 to 75 °
- trivalent chromium is deposited on a substrate
- the trivalent chromium plating also known as tri-chrome, Cr 3+ , and chrome (III) plating, uses chromium sulfate or chromium chloride as the main component.
- a trivalent chromium plating process is similar to the hexavalent chromium plating process, except for the bath chemistry and anode composition.
- the bath is a chloride- or sulfate-based electrolyte comprising also sulfuric acid and the detonation nanodiamonds using graphite or composite anodes, and additionally additives to prevent oxidation of trivalent chromium to the anodes.
- the bath is a sulfate-based bath comprising also sulfuric acid and the detonation nanodiamonds that uses lead anodes surrounded by boxes filled with sulfuric acid (known as shielded anodes), which keeps the trivalent chromium from oxidizing at the anodes.
- the bath is a sulfate-based bath comprising also sulfuric acid and the detonation nanodiamonds that uses insoluble catalytic anodes, which maintains an electrode potential that prevents oxidation.
- the trivalent chromium-plating process can plate the work-pieces at a similar temperature, rate and hardness, as compared to hexavalent chromium.
- the plating temperature ranges from 30 to 50 °C.
- Trivalent chrome typical coating thickness ranges from 0.10 to 1 .30 ⁇ but can be currently extended to 10 micron thicknesses. In order to replace hexavalent chrome in most of the industrial applications, the coating thickness should reach 100 microns, and in dedicated applications thicknesses beyond 500 microns.
- the electroplating method further comprises a step of heat treating the formed metallic coating.
- the heat treatment is an annealing process. With the annealing process the crystal structure of the metallic coating is modified. The annealing is performed at elevated temperature of 100-1300 °C such as 400 °C for 15 min-24 hours such as 1 hour.
- the heat treatment temperature and time varies depending on the desired properties. Annealing can be conducted in air atmosphere or reducing gas such as 95% nitrogen and 5% hydrogen or air can be used. Also the use of inert gas can reduce oxidation of the plating.
- the nickel composite coating uses nickel sulphate as its main component, boric acid as pH buffer and proprietary additives to stabilize the bath.
- the plating temperature can be preferably between 40-50 °C, more preferably between 43-47 °C, such as 45 °C.
- the plating current can vary between 1 -40 A/dm 2 .
- the metallic coating preferably produced with the above defined electroplating method, comprises metal and detonation nanodiamonds, wherein the nanodiamonds are substantially free, preferably free, of negatively charged functionalities.
- Amount of the detonation nanodiamonds in the metallic coating is 0.01 -4.0 wt.%, preferably 0.01 -1 .5 wt.%, more preferably 0.01 -0.5 wt.%, and even more preferably 0.01 -0.4 wt.% such as 0.2 wt.% based on the total weight of the metallic coating.
- Thickness of the metallic coating depends on the deposited metal and process conditions. Coating with noble metal can be up to 0.2 ⁇ , and coatings with chrome can be up to few-several mm.
- the metallic coating exhibits reduction in Taber wear index (TWI) compared to a metallic coating without detonation nanodiamonds.
- the reduction in TWI is at least 50%, preferably at least 100%, more preferably at least 200% compared to a coating without detonation nanodiamonds.
- the metallic coating can be subjected to heat treating, preferably annealing. Such heat treated coating exhibits preferably more than 100%, more preferably more than 200% and most preferably more than 300% as reduction in TWI, as compared to metallic coating without detonation nanodiamonds.
- Ultrasonic device Hielscher UP400S from company Hielscher GmbH. Sonicator tip H22.
- Annealing furnace KERAKO tube furnace from company Keracomp Oy.
- Annealing protective gas Argon.
- Glow discharge optical emission spectroscopy device Spectrum Analytic GDA 750 from company Spectruma Analytic Inc. The measurements were conducted at University of Oulu, Oulu, Finland. Microhardness tester: Future-Tech FM-700 from company Future-Tech Corp. The measurements were conducted at Danmarks Teknologisk Universitet, Kgs. Lyngby, Denmark.
- Wear resistance tester Taber Rotary Abraser 5135 from company Taber Instruments Corporation. The measurements were conducted at Carbodeon's laboratory, Vantaa, Finland. Salt spray chamber: Q-FOG CCT-1 100. The measurements were conducted at Metropolia School of Applied Sciences, Vantaa, Finland. Substrate material for salt spray testing: CR4 steel plates from Company Erichsen, the plates aree in accordance with ISO 3574, for organic coatings in accordance with DIN EN ISO 9227.
- Refacing discs S-1 1 from company Taber Instruments Corporation.
- Substrate material Oxygen free copper (CW008).
- Electrocleaning bath Uniclean 251 from Company Atotech GmbH.
- Nichem 1 122 from Company Atotech GmbH.
- Electrolytic nickel plating bath Scanimet® from Company Atotech GmbH.
- Silicon carbide particles Scanimet® silicon carbide.
- Hydrogen D is hydrogen functionalized detonation nanodiamond, available in its aquous dispersion form but also in a range of polar organic solvents. Hydrogen D contained nanodiamonds are also available as powder grade product, under product name Hydrogen P. Hydrogen D and P products are commercially available from Carbodeon Ltd Oy, Finland. Hydrogen P and D products exhibit highly positive zeta potential, the commercial products exhibiting minimum + 50 mV zetapotential.
- the aquous nanodiamond dispersion is agglomeration-free at pH 3 to 9 and exhibits higher positive zeta potential also at very acidic conditions than for example Carbodeon commercial nanodiamond dispersion uDiamond Andante.
- Hydrogen D in water nanodiamond concentration is 2.5 wt.%, i.e. one liter of Hydrogen D nanodiamond dispersion contains 25 grams of nanodiamond particles.
- Amine D is amine functional ized detonation nanodiamond, available in its aquous dispersion form but also in a range of polar organic solvents. Amine D contained nanodiamonds are also available as powder grade product, under product name Amine P. Amine D and P products are commercially available from Carbodeon Ltd Oy, Finland. Amine P and Amine D products exhibit highly positive zeta potential, the commercial products exhibiting minimum +50 mV zeta potential. Amine D in water nanodiamond concentration is 0.5 wt.%, i.e. one liter of Amine D nanodiamond dispersion contains 5 grams of nanodiamond particles.
- Vox D is carboxyl functional ized detonation nanodiamond, available in its aquous dispersion form but also in a range of polar organic solvents. Vox D contained nanodiamonds are also available as powder grade product, under product name Vox P. Vox D and P products are commercially available from Carbodeon Ltd Oy, Finland. Vox P and Vox D products exhibit highly negative zeta potential, the commercial products exhibiting minimum -50 mV zeta potential.
- the aquous nanodiamond dispersion is agglomeration-free at pH 5 to 12.
- Vox D in water nanodiamond concentration is 5.0 wt.%, i.e. one liter of Vox D nanodiamond dispersion contains 50 grams of nanodiamond particles.
- the applied detonation nanodiamond material can be which ever detonation nanodiamond material exhibiting acid value less than 5.0.
- Commercial detonation nanodiamond dispersion uDiamond Andante acid value is > 5.0 and its introduction effiicient introduction to applied metal electrolytes requires the use of ultrasonication.
- the surface contained acidic functions, including carboxylic acid functionalities cause flocculation of electrolyte contained metal ions.
- the aquoues Andante detonation nanodiamond additive is is agglomeration-free at pH 3 to 6.
- the uDiamond Andante nanodiamond concentration is 5 wt.%, i.e.
- one liter of Andante nanodiamond dispersion contains 50 grams of nanodiamond particles.
- the acid value can be measured by potentiometric titration. Measurement of detonation nanodiamond acid values by potentiometric titration
- the detonation nanodiamond powder and dispersion acid values can be measured by potentiometric titration which process includes the next steps: Every sample measurement was conducted twice, with a sample size of 1 .5 g per titration. The titrations were carried out with automated Metrohm titrator. Determination of acid functions: Solid samples were weighted accurately (1 .5 g). The prepared samples were dispersed into 75 ml of neutralized ethanol (water content 0.5 wt.%), using Hielscher 400 W ultrasonic unit. The prepared samples were titrated with 0.1 M KOH (in methanol), using phenoliftalene as an indicator. The samples were treated continuously with Argon gas flow during the titration.
- the titration end point was detected by using an indicator and with potentiometric means, using Methrohm Solvotrode electrode and drawing a titration curve.
- the acid value is determined as milligram amount of KOH (potassium hydroxide) required neutralize the acidic functionalities in 1 g of nanodiamond material.
- KOH potassium hydroxide
- the measurement can be interfered by aqueous phase contained various carbonates and thus, measure values higher than the studied detonation nanodiamond samples would exhibit.
- the studied carboxylated nanodiamond powder sample known also as Vox P product exhibited an acid value of 34.7.
- the studied carboxylated nanodiamond aqueous dispersion sample, known also as Vox D in water product exhibited an acid value of 30.2.
- the studied hydrogenated nanodiamond powder sample known also as Hydrogen P product exhibited an acid value of 1 .3.
- the studied hydrogenated nanodiamond aqueous dispersion sample, known also as Hydrogen D in water product exhibited an acid value of 1 .8.
- the studied amine-terminated nanodiamond powder sample known also as Amine P product exhibited an acid value of 3.0.
- the studied hydrogenated nanodiamond aqueous dispersion sample known also as Amine D in water product exhibited an acid value of 3.1 .
- Boehm titration to determine detonation nanodiamond surface contained acidic functional groups
- nCSF ⁇ B ⁇ B ⁇ ( ⁇ c HCl ⁇ HCl ⁇ ⁇ NaOH ⁇ NaOH )
- n C sF stands for the amount of the carbon surface functionalities
- CB and V b are the concentration and volume of the base mixed with the diamond powder
- V a is the volume of the sample neutralized with the HCI solution.
- Ratio n H ci nB is the stoichiometric factor of the reaction chemistry, in sodium bicarbonate's case it equals 1 .
- the resulting n C sF is further divided by the carbon material mass, thus the unit of the result will be ⁇ /g.
- Hydrogen P detonation nanodiamond powder Boehm titration method was applied to measure the amount of acidic groups on Carbodeon's uDiamond Hydrogen P detonation powder. The determined result was -73.9 ⁇ /g.
- the negative result can be explained by the fact that when Hydrogen P nanodiamond powder is mixed with water, the slurry is basic (pH > 7). The Hydrogen P powder by itself increases the amount of hydroxyl groups that need to be neutralized by HCI in the back-titration. Thus the result is negative and it can be concluded that Hydrogen P nanodiamond powder is free from carboxylic groups.
- electroless nickel electrolyte electroless nickel plating solution
- the pH of the electrolyte was adjusted to 5 and was left to stir overnight in order to stabilize the bath.
- electroless nickel electrolyte electroless nickel plating solution
- the pH of the electrolyte was adjusted to 5 and the resulting electrolyte was left to stir overnight in order to stabilize the bath.
- the desired amount of detonation nanodiamonds was measured into small beaker and diluted with 250 ml of Dl-water and stirred gently. This diluted dispersion was added into the electroless nickel bath and left to mix using magnetic stirring for 15 minutes before heating the bath to operation temperature.
- the electrolytic nickel electrolyte was prepared so that first 500 g/l of Scanimet Nickel salt NiSO 4 (H 2 O)6 was dissolved into Dl-water. Then 40 g/l of Boric acid was dissolved and finally 16.5 ml/l of Scanimet TA additive was added and mixed thoroughly. Detonation nanodiamond dispersion was pipetted into electrolyte and ultrasonic mixing was performed for 10 minutes. Silicon carbide particles that were also tested were not sonicated once added. Plating procedure for electroless nickel samples
- the pH and the nickel concentration of the electrolyte were monitored and adjusted according to the manufacturer's instruction and were held within the limits set by the manufacturer.
- the copper plates were degreased cathodically for 3 minutes, activated in DeWeKa dry acid and electroplated in nickel SLOTONIK 40 ® at a current density of 3.5 A/dm 2 at 55 °C with stirring for 11 .5 minutes.
- the electrolytic nickel-nanodiamond composite was plated using 30 A/dm 2 current density and plated for 30 minutes.
- Heat treatment was performed at 400 °C for 1 hour under argon atmosphere to prevent oxidation of the nickel coating.
- the heat treatment temperature and time can vary depending on the desired properties. It is well known for anyone skilled in the art that electroless nickel phosphorous form partly amorphous coating that's crystallinity can be modified using heat treatment process. It is also known that the protective gas can also be reducing gas such as 95% nitrogen and 5% hydrogen, or air can also be used. Wear resistance measurements
- Wear resistance measurements were conducted using Taber abraser 5135 rotary abraser. CS-10 abrasive rollers with 1 kg weight were used. The test length was 6000 revolutions, and the substrate was measured every 1000 revolutions. Average weight loss in mg per 1000 revolutions (excluding the first 1000 revolutions) is the Taber Wear Index of the plating. After every 1000 revolutions the abrasive rollers were resurfaced. The test follows ASTM B733 standard but differs in coating thickness and substrate material.
- Example 1 The carbon (diamond) content measurements were conducted at University of Oulu, Finland, using glow discharge optical emission spectroscopy (GDOES) which gives the carbon content throughout the coating thickness.
- GDOES glow discharge optical emission spectroscopy
- Nanodiamond Hydrogen D in water was dispersed into electrolyte Nichem 1 122 from Atotech GmbH, using ultrasonic mixing in concentrations 0.05 g/l and 0.1 g/l (as calcutalted in nanodiamond concentration) and plated using the abovementioned route.
- concentrations 0.05 g/l and 0.1 g/l as calcutalted in nanodiamond concentration
- 0.05 g/l is meant 0.05 grams of nanodiamond particles in one liter of electrolyte.
- 0.1 g/l is meant 0.1 grams of nanodiamond particles in one liter of electrolyte. Both annealed an as-plated samples were tested for their wear resistance. Results are presented in Table 1 .
- Nanodiamond Amine D in water was dispersed into electrolyte Nichem 1 122 from Atotech GmbH, using ultrasonic mixing in concentrations 0.05 g/l and 0.1 g/l (as calcutalted in nanodiamond concentration) and plated using the above- mentioned route, both annealed an as-plated samples were tested for their wear resistance. Results are presented in Table 2. The panel plated with 0.05 g/l of Amine D contained nanodiamond particles gave 195% improved wear resistance and the panel plated with 0.1 g/l of Amine D contained nanodiamond particles gave 216% improved wear resistance, as compared to reference sample plated without Amine D nanodiamond additive.
- the annealed panel with 0.05 g/l of Amine D contained nanodiamond particles gave 282% improvement in coating wear resistance.
- the annealed panel with 0.1 g/l of Amine D contained nanodiamond particles gave 406% improvement in coating wear resistance, as compared to annealed reference sample plated without Amine D nanodiamond additive.
- Nanodiamond dispersion Vox D in water was dispersed into electrolyte Nichem 1 122 from Atotech GmbH, using ultrasonic mixing in concentration 0.05 g/l (as calculated in nanodiamond concentration) and plated using the above- mentioned route.
- the as-plated samples were tested for their wear resistance. Results are presented in Table 3. The result clearly demonstrates the nanodiamond surface contained carboxylic acid and other acidic functions impairing effect on coating wear resistance properties.
- the panel plated with 0.05 g/l of Vox D contained nanodiamonds gave only 49% improvement in wear resistance, which result is well in line with published data but with significantly higher nanodiamond concentrations.
- Nanodiamond Hydrogen D was dispersed into electrolyte Nichem 1 122 from Atotech GmbH, without using ultrasonic mixing in concentration 0.1 g/l (as calcutalted in nanodiamond concentration) and plated using the above- mentioned route. Both annealed an as-plated samples were tested for their wear resistance.
- the panel plated with 0.1 g/l of Hydrogen D contained nanodiamond particles gave 221 % improved wear resistance, as compared to reference sample plated without Hydrogen D nanodiamond additive.
- the annealed panel with 0.1 g/l of Hydrogen D contained nanodiamond particles gave 312% improvement in coating wear resistance, as compared to annealed reference sample plated without Hydrogen D nanodiamond additive. Results are presented in Table 4. The result clearly indicates there is no need for using ultrasonication for getting the nanodiamonds dispersed into electrolyte but the similar performance can also be reached without ultrasonication step.
- Nanodiamond Amine D was dispersed into electrolyte Nichem 1 122 from Atotech GmbH, without using ultrasonic mixing in concentrations 0.05 g/l and 0.1 g/l (as calcutalted in nanodiamond concentration) and plated using the abovementioned route. Both annealed an as-plated samples were tested for their wear resistance.
- the panel plated with 0.1 g/l of Amine D contained nanodiamond particles gave 190% improved wear resistance, as compared to reference sample plated without Amine D nanodiamond additive.
- the annealed panel with 0.05 g/l of Amine D contained nanodiamond particles gave 157% improvement in coating wear resistance.
- the annealed panel with 0.1 g/l of Amine D contained nanodiamond particles gave 365% improvement in coating wear resistance, as compared to annealed reference sample plated without Amine D nanodiamond additive. Results are presented in Table 5.
- the samples according to the present invention gave better TWI results than the Reference samples.
- the improve- ments are even more pronounced within the annealed samples.
- Nanodiamond Hydrogen D was dispersed into electrolyte Kemtek Ni-508 from Artek Chemicals Ltd., without using ultrasonic mixing in concentration 0.1 g/l (as calcutalted in nanodiamond concentration) and plated using the above- mentioned route. Both annealed an as-plated samples were tested for their wear resistance.
- the panel plated with 0.1 g/l of Hydrogen D contained nanodiamond particles gave 76% improved wear resistance, as compared to reference sample plated without Hydrogen D nanodiamond additive.
- the annealed panel with 0.1 g/l of Hydrogen D contained nanodiamond particles gave 155% improvement in coating wear resistance, as compared to annealed reference sample plated without Hydrogen D nanodiamond additive. Results are presented in Table 7. Table 7.
- Nanodiamond Hydrogen D was dispersed into electrolyte Kemtek Ni-515 from Artek Chemicals Ltd., without using ultrasonic mixing in concentration 0.1 g/l (as calculated in nanodiamond concentration) and plated using the abovementioned route. Both annealed an as-plated samples were tested for their wear resistance.
- the panel plated with 0.1 g/l of Hydrogen D contained nanodiamond particles gave 63% improved wear resistance, as compared to reference sample plated without Hydrogen D nanodiamond additive.
- the annealed panel with 0.1 g/l of Hydrogen D contained nanodiamond particles gave 1 10% improvement in coating wear resistance, as compared to annealed reference sample plated without Hydrogen D nanodiamond additive. Results are presented in Table 8.
- the carbon content was measured using glow discharge optical spectroscopy method.
- the carbon analysis results from samples plated with Nichem 1 122 from Atotech GmbH are presented in Table 9.
- “sonicated” is meant ultrasonic tool was applied during introduction of nanodiamonds into electrolyte. Ultrasonication was not applied during actual sample plating. With unsonicated is meant no ultrasonic tools were applied during introduction of nanodiamonds to the electrolyte, nor during sample plating. Table 9.
- Friction coefficient measurements were conducted with ball on disk method for selected samples plated with Nichem 1 122 from Atotech gmbH. Samples were plated and the friction coefficient was measured against AI2O3 and hardened steel ball. Temperature in which the measurements were conducted was 24 ⁇ 1 °C. The applied force was 2N and the rotation speed was 5 cm/s. The results are presented in Figures 1-3.
- Figure 1 presents friction coefficients of as-plated samples according to the present invention and reference against AI2O3.
- Figure 2 presents friction coefficients of samples according to the present invention and reference annealed in 400°C for 1 hour against AI2O3.
- Figure 3 presents friction coefficients of samples according to the present invention and reference annealed in 400°C for 1 hour against steel.
- Corrosion resistance measurements The corrosion resistance of plated electroless nickel samples measured with neutral salt spray (96 hours). The plating was deposited using Nichem 1 122 from Atotech GmbH on Erichsen steel panels to a thickness of 25,4 ⁇ ⁇ 2 ⁇ . The plating was conducted in a following manner:
- Nanodiamond Hydrogen D was dispersed into the bath as stated above in concentrations 0.01 g/l, 1 g/l and 7.5 g/l (as calcutalted in nanodiamond concentration). Silicon carbide particle concentration in SiC-bath was 40 g/l and reference Ni contained neither particles. All baths were plated using 30 A dm 2 for 30 minutes. Plating was conducted in beaker using platinized Titanium web as anode.
- Figure 4 shows friction coefficients for all samples against AI2O3 ball .
- the length of the test was 500 meters, the force used was 10N and the speed was 10 cm/s. From Figure 4 it can be seen that all ND-composite coatings exhibit better wear resistance compared to Ni or Ni-SiC coatings. It is also visible that the addition of detonation nanodiamond particles in the coating doesn't increase the surface roughness as SiC-particles do.
- Figures 5a and 5b show wear tracks imaged with SEM for electrolytic nickel and Ni-ND 7.5 g/l. By looking at the width of the wear track and its appearance, it is clear that nanodiamond containing coating (Fibure 5b) has higher wear resistance.
- the Figure 5a features a wear track for a coating plated from pure electrolytic nickel, the Figure 5b featuring a wear track manufactured from an electrolyte with 7.5 g/l of Hydrogen D contained detonation nanodiamonds.
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Abstract
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FI20155534A FI128327B (en) | 2015-07-06 | 2015-07-06 | METAL COATING AND PROCEDURES FOR ITS PREPARATION |
PCT/FI2016/050501 WO2017005985A1 (fr) | 2015-07-06 | 2016-07-05 | Revêtement métallique et procédé permettant de le fabriquer |
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CN110636693A (zh) * | 2018-06-21 | 2019-12-31 | 四川聚创石墨烯科技有限公司 | 一种利用复杂脉冲电镀石墨烯-金属复合材料镀层的方法和一种pcb及电机 |
CN109536936B (zh) * | 2018-12-29 | 2021-01-22 | 河南联合精密材料股份有限公司 | 一种金刚石复合磁性磨料及其制备方法、金刚石复合磁性磨料用化学镀液 |
KR102165361B1 (ko) * | 2019-01-08 | 2020-10-14 | 주식회사 아이엠기술 | 강건성이 요구되는 플라스틱 외형의 금속코팅방법 |
CN109652845A (zh) * | 2019-01-18 | 2019-04-19 | 东华大学 | 一种石墨烯增强铬基复合镀层的制备方法 |
CN113795376A (zh) | 2019-04-02 | 2021-12-14 | 住友电气工业株式会社 | 复合部件和散热部件 |
JPWO2020246501A1 (fr) * | 2019-06-05 | 2020-12-10 | ||
CN110344039A (zh) * | 2019-07-30 | 2019-10-18 | 暨南大学 | 一种在塑料表面制备银/纳米金刚石复合导电涂层的方法 |
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CN111621820A (zh) * | 2020-05-26 | 2020-09-04 | 珠海冠宇电池股份有限公司 | 一种高耐磨防静电卷针及其制备方法 |
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US6156390A (en) * | 1998-04-01 | 2000-12-05 | Wear-Cote International, Inc. | Process for co-deposition with electroless nickel |
JP4245310B2 (ja) * | 2001-08-30 | 2009-03-25 | 忠正 藤村 | 分散安定性に優れたダイヤモンド懸濁水性液、このダイヤモンドを含む金属膜及びその製造物 |
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US8021721B2 (en) * | 2006-05-01 | 2011-09-20 | Smith International, Inc. | Composite coating with nanoparticles for improved wear and lubricity in down hole tools |
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US20110165433A1 (en) * | 2010-01-06 | 2011-07-07 | General Electric Company | Erosion and corrosion resistant coating system for compressor |
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