EP3280830B1 - Procédé permettant d'ajuster de manière ciblée la conductivité électrique de couches de conversion - Google Patents
Procédé permettant d'ajuster de manière ciblée la conductivité électrique de couches de conversion Download PDFInfo
- Publication number
- EP3280830B1 EP3280830B1 EP16717585.0A EP16717585A EP3280830B1 EP 3280830 B1 EP3280830 B1 EP 3280830B1 EP 16717585 A EP16717585 A EP 16717585A EP 3280830 B1 EP3280830 B1 EP 3280830B1
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- comparative example
- nickel
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- 238000000034 method Methods 0.000 title claims description 23
- 238000007739 conversion coating Methods 0.000 title claims description 22
- -1 molybdenum ions Chemical class 0.000 claims description 50
- 229910052750 molybdenum Inorganic materials 0.000 claims description 28
- 239000011733 molybdenum Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 24
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 21
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 229920000768 polyamine Polymers 0.000 claims description 15
- 229910052726 zirconium Inorganic materials 0.000 claims description 14
- 229910001431 copper ion Inorganic materials 0.000 claims description 10
- 150000001282 organosilanes Chemical class 0.000 claims description 8
- 238000009501 film coating Methods 0.000 claims description 7
- 239000010409 thin film Substances 0.000 claims description 7
- 239000007859 condensation product Substances 0.000 claims description 5
- 230000007062 hydrolysis Effects 0.000 claims description 5
- 238000006460 hydrolysis reaction Methods 0.000 claims description 5
- 239000000047 product Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- YGSCDVQTKKMYBS-UHFFFAOYSA-N 3-[2-aminoethyl(hydroxy)silyl]propan-1-amine Chemical compound NCC[SiH](O)CCCN YGSCDVQTKKMYBS-UHFFFAOYSA-N 0.000 claims description 3
- JVRHDWRSHRSHHS-UHFFFAOYSA-N 3-hydroxysilylpropan-1-amine Chemical compound NCCC[SiH2]O JVRHDWRSHRSHHS-UHFFFAOYSA-N 0.000 claims description 3
- TZZGHGKTHXIOMN-UHFFFAOYSA-N 3-trimethoxysilyl-n-(3-trimethoxysilylpropyl)propan-1-amine Chemical group CO[Si](OC)(OC)CCCNCCC[Si](OC)(OC)OC TZZGHGKTHXIOMN-UHFFFAOYSA-N 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 94
- 230000000052 comparative effect Effects 0.000 description 73
- 238000012360 testing method Methods 0.000 description 67
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 45
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- 229910052759 nickel Inorganic materials 0.000 description 24
- 239000002253 acid Substances 0.000 description 22
- 239000012487 rinsing solution Substances 0.000 description 21
- 238000002161 passivation Methods 0.000 description 16
- 229910001335 Galvanized steel Inorganic materials 0.000 description 14
- 239000008397 galvanized steel Substances 0.000 description 14
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 13
- 239000003973 paint Substances 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000004922 lacquer Substances 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 229920001940 conductive polymer Polymers 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- QGAVSDVURUSLQK-UHFFFAOYSA-N ammonium heptamolybdate Chemical compound N.N.N.N.N.N.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.[Mo].[Mo].[Mo].[Mo].[Mo].[Mo].[Mo] QGAVSDVURUSLQK-UHFFFAOYSA-N 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 230000032798 delamination Effects 0.000 description 7
- 229920002873 Polyethylenimine Polymers 0.000 description 6
- 229910021607 Silver chloride Inorganic materials 0.000 description 5
- 238000000151 deposition Methods 0.000 description 5
- 230000008021 deposition Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 4
- 229920002125 Sokalan® Polymers 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000004070 electrodeposition Methods 0.000 description 4
- 150000004761 hexafluorosilicates Chemical class 0.000 description 4
- 229910021645 metal ion Inorganic materials 0.000 description 4
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 4
- 229910001453 nickel ion Inorganic materials 0.000 description 4
- 239000004584 polyacrylic acid Substances 0.000 description 4
- 229920000767 polyaniline Polymers 0.000 description 4
- 229920000123 polythiophene Polymers 0.000 description 4
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- IDCPFAYURAQKDZ-UHFFFAOYSA-N 1-nitroguanidine Chemical compound NC(=N)N[N+]([O-])=O IDCPFAYURAQKDZ-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229920006317 cationic polymer Polymers 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000004502 linear sweep voltammetry Methods 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- PDKHNCYLMVRIFV-UHFFFAOYSA-H molybdenum;hexachloride Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Mo] PDKHNCYLMVRIFV-UHFFFAOYSA-H 0.000 description 2
- 125000005375 organosiloxane group Chemical group 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910001432 tin ion Inorganic materials 0.000 description 2
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 2
- 229910000165 zinc phosphate Inorganic materials 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 240000007817 Olea europaea Species 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- IRXRGVFLQOSHOH-UHFFFAOYSA-L dipotassium;oxalate Chemical compound [K+].[K+].[O-]C(=O)C([O-])=O IRXRGVFLQOSHOH-UHFFFAOYSA-L 0.000 description 1
- 238000000840 electrochemical analysis Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001437 manganese ion Inorganic materials 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical compound [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 description 1
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
- C23C22/18—Orthophosphates containing manganese cations
- C23C22/182—Orthophosphates containing manganese cations containing also zinc cations
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- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
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- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
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- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
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- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
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- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/362—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also zinc cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/364—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
- C23C22/364—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
- C23C22/365—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations containing also zinc and nickel cations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/12—Electrophoretic coating characterised by the process characterised by the article coated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/20—Pretreatment
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Definitions
- the present invention relates to a method for the targeted adjustment of the electrical conductivity of a conversion coating on a metallic surface by means of an aqueous composition as well as a corresponding aqueous composition and a corresponding conversion coating.
- WO 2005/061761 A1 relates to a process for the two-stage anti-corrosion treatment of metal surfaces, such as vehicle bodies or household appliances. Such coatings serve to protect the metallic surfaces from corrosion and also act as an adhesion promoter for subsequent paint coats
- US-A-2008/230395 discloses a method in which a conversion solution containing Zr ions and a condensate of a silane is used.
- the subsequent paint layers are mainly cathodically deposited electrodeposition paints (KTL). Since a current must flow between the metallic surface and the treatment bath when KTL is deposited, it is important to set a defined electrical conductivity of the conversion coating in order to ensure efficient and homogeneous deposition.
- KTL cathodically deposited electrodeposition paints
- Conversion coatings are therefore usually applied using a phosphating solution containing nickel.
- the nickel ions built into the conversion coating or the elementally deposited nickel ensure a suitable conductivity of the coating during the subsequent electrodeposition coating.
- nickel ions are no longer desirable as a component of treatment solutions and should therefore be avoided if possible or at least reduced in their content.
- nickel-free or low-nickel systems are thin-film coatings, which are, for example, thin coatings of zirconium oxide and optionally at least one organosiloxane and / or of at least one organic polymer.
- mapping In many cases, more or less pronounced inhomogeneities in the deposited KTL cannot be avoided (so-called mapping).
- the object of the present invention was therefore to provide a method with which the electrical conductivity of a conversion coating on a metallic surface can be set in a targeted manner, and in which in particular the disadvantages known from the prior art are avoided.
- a metallic surface is first treated with a conversion / passivation solution containing 10 to 500 mg / l Zr in complexed form, calculated as metal, and at least one organosilane and / or at least one Hydrolysis product thereof and / or at least one condensation product thereof in a concentration range of 5 to 200 mg / l, calculated as Si, contains, whereby a corresponding thin film coating is formed on the metallic surface, and the metallic surface coated in this way is after optional drying with an aqueous Composition treated as a rinsing solution, which comprises 20 to 225 mg / l of molybdenum ions.
- aqueous composition a composition which for the most part, ie more than 50% by weight, contains water as a solvent. In addition to dissolved constituents, it can also comprise dispersed, ie emulsified and / or suspended constituents.
- the metallic surface is preferably steel, hot-dip galvanizing, electrolytic galvanizing, aluminum or their alloys such as Zn / Fe or Zn / Mg.
- Aqueous compositions can contain a type of metal ions selected from the group consisting of the ions of the following metals in the following preferred, particularly preferred and very particularly preferred concentration ranges (all calculated as the corresponding metal): Mon 1 to 1000 mg / l 10 to 500 mg / l 20 to 225 mg / l Cu 1 to 1000 mg / l 3 to 500 mg / l 5 to 225 mg / l Ag 1 to 500 mg / l 5 to 300 mg / l 20 to 150 mg / l Au 1 to 500 mg / l 10 to 300 mg / l 20 to 200 mg / l Pd 1 to 200 mg / l 5 to 100 mg / l 5 to 100 mg / l Sn 1 to 500 mg / l 2 to 200 mg / l 3 to 100 mg / l Sb 1 to 500 mg / l 2 to 200 mg / l 3 to 100 mg / l l
- the metal ions contained in the aqueous composition either separate in the form of a salt, which contains the corresponding metal cation (e.g. molybdenum or tin) preferably in at least two oxidation states - in particular in the form of an oxide hydroxide, a hydroxide, a spinel or a defect spinel - or elemental on the surface to be treated (e.g. copper, silver, gold or palladium).
- a salt which contains the corresponding metal cation (e.g. molybdenum or tin) preferably in at least two oxidation states - in particular in the form of an oxide hydroxide, a hydroxide, a spinel or a defect spinel - or elemental on the surface to be treated (e.g. copper, silver, gold or palladium).
- an aqueous composition is used as the rinsing solution and the metal ions are molybdenum ions. These are preferably added to the aqueous composition as molybdate, more preferably as ammonium heptamolybdate and particularly preferably as ammonium heptamolybdate ⁇ 7H 2 O.
- Molybdenum ions can, however, also be added to the aqueous composition in the form of at least one salt containing molybdenum cations, such as molybdenum chloride, and then oxidized to molybdate by a suitable oxidizing agent, for example by the accelerators described below.
- a suitable oxidizing agent for example by the accelerators described below.
- the aqueous composition further preferably contains molybdenum ions in combination with copper ions, tin ions or zirconium ions.
- the content of molybdenum ions is in the range from 20 to 225 mg / l, preferably from 50 to 225 mg / l and particularly preferably from 100 to 225 mg / l, and the content of zirconium ions is preferably in the range from 30 to 300 mg / l, especially preferably from 50 to 200 mg / l.
- the composition contains copper ions.
- the post-rinse solution then preferably contains this in a concentration of 5 to 225 mg / l, more preferably 150 to 225 mg / l.
- the aqueous composition according to the invention contains at least one electrically conductive polymer selected from the group consisting of the polymer classes of polyamines, polyanilines, polyimines, polythiophenes and polypryrenes.
- the polyamine is preferably a polyethylene amine
- the polyimine is a polyethyleneimine
- the at least one electrically conductive polymer is preferably in a concentration in the range from 0.1 to 5.0 g / l, more preferably from 0.2 to 3.0 g / l and particularly preferably in the range from 0.5 to 1 , 5 g / l (calculated as pure polymer).
- Cationic polymers such as polyamines or polyethyleneimines are preferably used as electrically conductive polymers.
- aqueous compositions according to the invention which are less than 1.5 g / l, more preferably less than 1 g / l, more preferably less than 0.5 g / l, particularly preferably less than 0.1 g / l and very particularly preferably contain less than 0.01 g / l nickel ions.
- a treatment solution or aqueous composition according to the invention contains less than 0.01 g / l nickel ions, it should be considered to be at least essentially free of nickel.
- the conversion coatings that are treated with the post-rinse solution are thin-film coatings.
- the thin-film coatings are thin coatings of zirconium oxide and at least one organosiloxane. Such conversion coatings are applied by means of a corresponding conversion / passivation solution.
- the phosphating solution can be an aqueous zinc phosphate solution or an aqueous alkali metal phosphate solution.
- a zinc phosphate solution preferably comprises the following components in the following preferred and particularly preferred concentration ranges: Zn 0.3 to 3.0 g / l 0.5 to 2.0 g / l Mn 0.3 to 2.0 g / l 0.5 to 1.5 g / l Phosphate (calculated as P 2 O 5 ) 8 to 25 g / l 10 to 18 g / l free fluoride 30 to 250 mg / l 50 to 180 mg / l Complex fluoride (calculated e.g. as SiF 6 2- and / or BF 4 - ) up to 5 g / l 0.5 to 3 g / l
- the complex fluoride is preferably tetrafluoroborate (BF 4 - ) and / or hexafluorosilicate (SiF 6 2- ).
- the complex fluoride is a combination of tetrafluoroborate (BF 4 - ) and hexafluorosilicate (SiF 6 2- ), the concentration of tetrafluoroborate (BF 4 - ) in the range up to 3 g / l, preferably of 0.2 to 2 g / l, and the concentration of hexafluorosilicate (SiF 6 2- ) in the range up to 3 g / l, preferably from 0.2 to 2 g / l.
- the complex fluoride is hexafluorosilicate (SiF 6 2- ) with a concentration in the range from 0.2 to 3 g / l, preferably from 0.5 to 2 g / l.
- the complex fluoride is tetrafluoroborate (BF 4 - ) with a concentration in the range from 0.2 to 3 g / l, preferably from 0.5 to 2 g / l.
- the phosphating solution preferably contains at least one accelerator selected from the group consisting of the following compounds in the following preferred and particularly preferred concentration ranges: Nitroguanidine 0.2 to 3.0 g / l 0.2 to 1.55 g / l H 2 O 2 10 to 100 mg / l 15 to 50 mg / l Nitroguanidine / H 2 O 2 0.2 to 2.0 g / L / 10 to 50 mg / L 0.2 to 1.5 g / l / 15 to 30 mg / l nitrite 30 to 300 mg / l 90 to 150 mg / l
- nitroguanidine a concentration in the range from 0.1 to 3.0 g / l, and with regard to H 2 O 2, a concentration in the range from 5 to 200 mg / l has already proven advantageous.
- FS stands for free acid
- FS (dil.) For free acid (diluted)
- GSF for total acid according to Fischer
- GS for total acid
- S value for acid value
- a suitable vessel for example a 300 ml Erlenmeyer flask. Contains the phosphating solution complex fluoride, 2-3 g of potassium chloride are added to the sample. It is then titrated with 0.1 M NaOH using a pH meter and an electrode to a pH of 3.6. The amount of 0.1 M NaOH consumed in ml per 10 ml of the phosphating solution gives the value of the free acid (FS) in points.
- a suitable vessel for example a 300 ml Erlenmeyer flask. Contains the phosphating solution complex fluoride, 2-3 g of potassium chloride are added to the sample. It is then titrated with 0.1 M NaOH using a pH meter and an electrode to a pH of 3.6. The amount of 0.1 M NaOH consumed in ml per 10 ml of the phosphating solution gives the value of the free acid (FS) in points.
- FS free acid
- the diluted phosphating solution is titrated after adding potassium oxalate solution using a pH meter and an electrode with 0.1 M NaOH up to a pH value of 8.9.
- the consumption of 0.1 M NaOH in ml per 10 ml of the dilute phosphating solution gives the total acid according to Fischer (GSF) in points. If this value is multiplied by 0.71, the total content of phosphate ions is calculated as P 2 O 5 (see W. Rausch: "The phosphating of metals”. Eugen G. Leuze-Verlag 2005, 3rd edition, pp. 332 ff ).
- the total acid (GS) is the sum of the divalent cations it contains as well as free and bound phosphoric acids (the latter are phosphates). It is determined by the consumption of 0.1 M NaOH using a pH meter and an electrode. For this purpose, 10 ml of the phosphating solution are pipetted into a suitable vessel, for example a 300 ml Erlenmeyer flask, and diluted with 25 ml of deionized water. Then with 0.1 M NaOH up to a pH value of 9 titrated. The consumption in ml per 10 ml of the diluted phosphating solution corresponds to the number of points for the total acid (GS).
- S value stands for the ratio FS: GSF and results from dividing the value of the free acid (FS) by the value of the total acid according to Fischer (GSF).
- the conversion / passivation solution is aqueous and always comprises 10 to 500 mg / l, preferably 30 to 300 mg / l and particularly preferably 50 to 200 mg / l Ti, Zr and / or Hf in complexed form (calculated as metal). These are preferably fluorocomplexes.
- the conversion / passivation solution always comprises 10 to 500 mg / l, preferably 15 to 100 mg / l and particularly preferably 15 to 50 mg / l of free fluoride.
- It contains 10 to 500 mg / l, more preferably 30 to 300 mg / l and particularly preferably 50 to 200 mg / l Zr in complexed form (calculated as metal).
- It additionally contains at least one organosilane and / or at least one hydrolysis product thereof and / or at least one condensation product thereof in a concentration range from 5 to 200 mg / l, more preferably from 10 to 100 mg / l and particularly preferably from 20 to 80 mg / l (calculated as Si).
- the at least one organosilane preferably has at least one amino group. It is particularly preferably one which can be hydrolyzed to an aminopropylsilanol and / or to 2-aminoethyl-3-aminopropylsilanol and / or a bis (trimethoxysilylpropyl) amine.
- the conversion / passivation solution can also contain the following components in the following concentration ranges and preferred concentration ranges: Zn 0 to 5 g / l 0.05 to 2 g / l Mn 0 to 1 g / l 0.05 to 1 g / l nitrate 0 to 10 g / l 0.01 to 5 g / l
- a rinsing solution for treating an already conversion-coated metallic surface is also described.
- the rinsing solution contains molybdenum ions. These are preferably added to the rinsing solution as molybdate, more preferably as ammonium heptamolybdate and particularly preferably as ammonium heptamolybdate ⁇ 7 H 2 O.
- Molybdenum ions can, however, also be added to the rinsing solution in the form of at least one salt containing molybdenum cations such as molybdenum chloride and then oxidized to molybdate by a suitable oxidizing agent, for example by the accelerators described above.
- a suitable oxidizing agent for example by the accelerators described above.
- the final rinse solution also preferably contains molybdenum ions in combination with copper ions, tin ions or zirconium ions.
- a polymer or copolymer in particular selected from the group consisting of the polymer classes of polyamines, polyanilines, polyimines, polythiophenes and polypryrenes and their mixtures and copolymers and polyacrylic acid, the content of molybdenum ions and zirconium ions each in the range from 10 to 500 mg / l (calculated as metal).
- the content of molybdenum ions is in the range from 20 to 225 mg / l, particularly preferably from 50 to 225 mg / l and very particularly preferably from 100 to 225 mg / l and the content of zirconium ions in the range from 30 to 300 mg / l, particularly preferably from 50 to 200 mg / l.
- the post-rinse solution contains copper ions.
- the post-rinse solution then preferably contains this in a concentration of 5 to 225 mg / l, more preferably 150 to 225 mg / l.
- the rinsing solution contains at least one electrically conductive polymer selected from the group consisting of the polymer classes of polyamines, polyanilines, polyimines, polythiophenes and polypryrenes.
- the polyamine is preferably a polyethylene amine
- the polyimine is a polyethyleneimine
- the at least one electrically conductive polymer is preferably in a concentration in the range from 0.1 to 5.0 g / l, more preferably from 0.2 to 3.0 g / l and particularly preferably in the range from 0.5 to 1 , 5 g / l (calculated as pure polymer).
- Cationic polymers such as polyamines or polyethyleneimines are preferably used as electrically conductive polymers.
- the post-rinse solution preferably additionally comprises 10 to 500 mg / l, more preferably 30 to 300 mg / l and particularly preferably 50 to 200 mg / l Ti, Zr and / or Hf in complexed form (calculated as metal). These are preferably fluorocomplexes.
- the post-rinse solution preferably comprises 10 to 500 mg / l, more preferably 15 to 100 mg / l and particularly preferably 15 to 50 mg / l of free fluoride.
- a post-rinse solution comprising Ti, Zr and / or Hf in complexed form preferably additionally contains at least one organosilane and / or at least one hydrolysis product thereof and / or at least one condensation product thereof in a concentration range from 5 to 200 mg / l, more preferably from 10 to 100 mg / l and particularly preferably from 20 to 80 mg / l (calculated as Si).
- the at least one organosilane preferably has at least one amino group. It is particularly preferably one which can be hydrolyzed to an aminopropylsilanol and / or to 2-aminoethyl-3-aminopropylsilanol and / or a bis (trimethoxysilylpropyl) amine.
- the pH of the post-rinse solution is preferably in the acidic range, more preferably in the range from 3 to 5, particularly preferably in the range from 3.5 to 5.
- a metallic surface is first treated with a conversion / passivation solution which contains 10 to 500 mg / l Zr in complexed form (calculated as metal) and optionally at least one organosilane and / or at least one hydrolysis product thereof and / or contains at least one condensation product thereof in a concentration range from 5 to 200 mg / l (calculated as Si), and thus a corresponding thin-film coating is formed on the metallic surface.
- a conversion / passivation solution which contains 10 to 500 mg / l Zr in complexed form (calculated as metal) and optionally at least one organosilane and / or at least one hydrolysis product thereof and / or contains at least one condensation product thereof in a concentration range from 5 to 200 mg / l (calculated as Si), and thus a corresponding thin-film coating is formed on the metallic surface.
- the metallic surface coated in this way is treated with a rinsing solution according to the invention and in this way a thin-film coating with a defined electrical conductivity is obtained.
- an electrodeposition paint is cathodically deposited on the metallic surface coated in this way.
- the method according to the invention allows the electrical conductivity of a conversion coating to be set in a targeted manner.
- the conductivity can be either be larger, the same size or smaller than that of a corresponding nickel-containing conversion coating.
- the electrical conductivity of a conversion coating set using the method according to the invention can be influenced by varying the concentration of a given metal ion or electrically conductive polymer.
- the present invention also relates to a concentrate which, by diluting with water by a factor of between 1 and 100, preferably between 5 and 50, and, if necessary, adding a pH-modifying substance, produces an aqueous composition according to the invention.
- the present invention also relates to a conversion-coated metallic surface which can be obtained by the method according to the invention.
- the present invention is to be explained by non-restrictive exemplary embodiments and comparative examples; only Examples 4 and 5 are according to the invention.
- a test plate made of electrolytically galvanized steel (ZE) was coated with a phosphating solution containing 1 g / l nickel. No rinsing was carried out. The current density i in A / cm 2 was then measured via the voltage E in V applied vs. a silver / silver chloride (Ag / AgCl) electrode (see Fig. 1 : ZE_Variation11_2: curve 3). The measurement was carried out using so-called linear sweep voltammetry (potential range: -1.1 to -0.2 V ref ; scan rate: 1 mV / s).
- the measured current density i is dependent on the electrical conductivity of the conversion coating. The following applies: the higher the measured current density i, the higher the electrical conductivity of the conversion coating. A direct measurement of the electrical conductivity in ⁇ S / cm, as it is possible in liquid media, cannot be carried out with conversion coatings.
- the current density i measured for a nickel-containing conversion coating is always used as a reference point for statements about the electrical conductivity of a given conversion coating.
- a test plate according to Comparative Example 1 was coated with a nickel-free phosphating solution without rinsing, and the current density i was then measured using the voltage E according to Comparative Example 1 (see FIG Fig. 1 .
- ZE_Variation1_1 curve 1; ZE_Variation1_3: curve 2).
- test plate according to Comparative Example 1 was made using a nickel-free
- a test plate according to Comparative Example 1 was coated using a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a rinsing solution containing approx. 220 mg / l copper ions and having a pH of approx.
- the current density i over the voltage E was measured according to comparative example 1 (see Fig. 3 .
- Comparison is again made with comparative example 1 Fig. 3 : ZE_Variation11_2: curve 3).
- a test plate according to Comparative Example 1 was coated using a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a rinsing solution which contained approx. 1 g / l (calculated on the pure polymer) of electrically conductive polyamine (Lupamin® 9030, manufacturer BASF) and had a pH of approx.
- the current density i over the voltage E was measured according to comparative example 1 (see Fig. 4 .
- ZE_Variation3_1 curve 1; ZE_Variation3_2: curve 2). It is compared with Comparative Example 1 ( Fig. 4 : ZE_Variation11_2: curve 3).
- a test plate made of hot-dip galvanized steel (EA) was coated with a phosphating solution containing 1 g / l nickel.
- the test plate coated in this way was then treated with a post-rinse solution containing approx. 120 mg / l ZrF 6 2- (calculated as Zr) with a pH of approx. 4 and then the current density i in A / cm 2 over the vs.
- one Silver / silver chloride (Ag / AgCl) electrode applied voltage E measured in V (see Fig. 5 : EA 173: curve 1). The measurement was carried out using so-called linear sweep voltammetry.
- a test plate according to Comparative Example 3 was coated with a nickel-free phosphating solution without rinsing, and the current density i was then measured using the voltage E according to Comparative Example 3 (see FIG Fig. 5 .
- a test plate according to Comparative Example 3 was coated using a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a post-rinse solution containing approx. 120 mg / l ZrF 6 2- (calculated as Zr) and 220 mg / l molybdenum ions with a pH of approx.
- the current density i over the voltage E was measured according to comparative example 1 (see Fig. 6 .
- a comparison is made with comparative example 3 ( Fig. 6 : EA 173: curve 1).
- the resting potential of the nickel-free system when using a post-rinse solution containing ZrF 6 2 and molybdenum ions corresponds to that of the nickel-containing system (comparative example 3).
- the addition of molybdenum ions (Example 3) to the post-rinse solution containing ZrF 6 2- made it possible to significantly increase the conductivity on the substrate surface.
- Hot-dip galvanized (HDG) or electrolytically galvanized (EG) test plates made of steel were sprayed with an aqueous cleaning solution which contained a surfactant and had a pH of 10.8 for 180 s at 60 ° C.
- the cleaning solution was then rinsed off the test plates by spraying them first with city water for 30 s and then with deionized water for 20 s.
- the cleaned test plates were then immersed for 175 s in a conversion / passivation solution which contained 40 mg / l Si, 140 mg / l Zr, 2 mg / l Cu and 30 mg / l free fluoride and had a pH of 4, 8 and a temperature of 30 ° C.
- the aqueous conversion / passivation solution was then rinsed off the test plates by immersing them in deionized water for 50 s and then spraying them with deionized water for 30 s.
- the test plates pretreated in this way were then either cathodically dip coated with a first special KTL lacquer (KTL 1) or with a second special KTL lacquer (KTL 2).
- Hot-dip galvanized (HDG) or electrolytically galvanized (EG) test plates made of steel were treated according to Comparative Example 5 with the difference that the aqueous conversion / passivation solution was then rinsed off the test plates by immersing them in an aqueous solution with 100 mg / l for 50 s Mo (calculated as metal), which was added in the form of ammonium heptamolybdate, (rinsing solution) was immersed and then sprayed with deionized water for 30 s.
- Mo calculated as metal
- Hot-dip galvanized (HDG) or electrolytically galvanized (EG) test plates made of steel were treated according to Comparative Example 5 with the difference that the aqueous conversion / passivation solution was then rinsed off the test plates by placing them in an aqueous solution with 200 mg / l for 50 s Mo (calculated as metal), which was added in the form of ammonium heptamolybdate, (rinsing solution) was immersed and then sprayed with deionized water for 30 s.
- Mo calculated as metal
- Hot-dip galvanized (HDG) or electrolytically galvanized (EG) test plates made of steel were treated according to Comparative Example 5 with the difference that the aqueous conversion / passivation solution additionally contained 100 mg / l Mo (calculated as metal), which was added in the form of ammonium heptamolybdate.
- test plates according to Comparative Example 5 (CE5) and Examples 4 to 6 (B4 to B6) were then subjected to a paint adhesion test by the automobile manufacturer PSA (Cataplasma test).
- test plates according to Comparative Example 5 (CE5) and Examples 4 to 6 (B4 to B6) were also examined using the so-called cathodic polarization method.
- This method describes a short-term electrochemical test that is carried out on coated steel sheets that have been damaged in a defined manner. According to the principle of an electrostatic holding test, it is tested how well the coating of the test sheet resists the process of corrosive infiltration.
- the cell is filled with approx. 400 mL 0.1 M Na sulfate solution. Then the clamps are connected as follows: green-blue clamp to working electrode (sheet metal), orange-red clamp to counter electrode (electrode with parallel bars), white clamp to reference electrode (in Haber-Luggin capillary).
- the cathodic polarization is then started via the control software (control unit with software) and a current of 20 mA is set on the test panel over a period of 24 hours. During this time, the measuring cell is tempered to 40 ° C +/- 0.5 degrees with the aid of the thermostat. During the 24-hour exposure period, hydrogen develops on the cathode (test sheet) and oxygen on the counter electrode.
- the sheet metal is removed immediately to avoid secondary corrosion, rinsed with deionized water and dried in the air. With the help of a blunt knife, the peeled paint layer is removed. Further peeled paint areas can be removed with a strong textile adhesive tape (e.g. Tesa tape 4657 gray). The exposed area is then evaluated using a ruler and, if necessary, a magnifying glass).
- a strong textile adhesive tape e.g. Tesa tape 4657 gray
- Test plates according to Comparative Examples 1 to 3 (CE1 to CE3) and Examples 1 and 2 (B1 and B2) were KTL-coated and then subjected to a cross-cut test according to DIN EN ISO 2409. 3 panels each were tested before and after exposure to condensation water for 240 hours (DIN EN ISO 6270-2 CH). The corresponding results can be found in Table 2.
- a cross-section result of 0 is the best, and a cross-section of 5 is the worst.
- Tab. 2 shows the poor results of VB2 and especially VB3 after exposure, while B1 (copper ions) and B2 (electrically conductive polyamine) deliver good - VB1 (nickel-containing phosphating) - comparable results.
- a test plate according to Comparative Example 1 was coated using a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a rinsing solution which contained approx. 1 g / l (calculated on the pure polymer) of electrically conductive polyimine with a number average molecular weight of 5000 g / mol (Lupasol® G 100, manufacturer BASF) and a pH -Value of approx. 4.
- a test plate according to Comparative Example 1 was coated using a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a post-rinse solution containing 130 mg / l ZrF 6 2- (calculated as Zr) and 20 mg / l molybdenum ions, which additionally contained 1.2 g / l (calculated on the pure polymer) polyacrylic acid with a number average Molecular weight of 60,000 g / mol and a pH of about 4.
- test plate made of hot-dip galvanized steel (EA) was coated with a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a rinsing solution which contained approx. 1 g / l (calculated on the pure polymer) of electrically conductive polyimine with a number average molecular weight of 5000 g / mol (Lupasol® G 100, manufacturer BASF) and a pH -Value of approx. 4.
- test plate made of hot-dip galvanized steel (EA) was coated with a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a post-rinse solution containing 130 mg / l ZrF 6 2- (calculated as Zr) and 20 mg / l molybdenum ions, which additionally contained 1.2 g / l (calculated on the pure polymer) polyacrylic acid with a number average Molecular weight of 60,000 g / mol and a pH of about 4.
- a steel test plate was coated with a nickel-free phosphating solution.
- the test plate coated in this way was then treated with a rinsing solution containing 230 mg / l copper ions and having a pH of approx.
- a test plate made of electrolytically galvanized steel (ZE) was coated with a nickel-free phosphating solution which contained 1 g / l BF 4 - and 0.2 g / l SiF 6 2- .
- the test plate coated in this way was then treated with a post-rinse solution containing 160 mg / l ZrF 6 2- (calculated as Zr) and 240 mg / l molybdenum ions with a pH of approx.
- the phosphating solution contains 1 g / l BF 4 - and 0.2 g / l SiF 6 2- and after phosphating with a with an approx. 120 mg / l ZrF 6 2- (calculated as Zr) containing rinsing solution with a pH value of approx. 4 is treated.
- test plate made of hot-dip galvanized steel (EA) was coated with a nickel-free phosphating solution which contained 1 g / l BF 4 - and 0.2 g / l SiF 6 2- .
- the test plate coated in this way was then treated with a post-rinse solution containing 160 mg / l ZrF 6 2- (calculated as Zr) and 240 mg / l molybdenum ions with a pH of approx.
- a test plate made of electrolytically galvanized steel (ZE) was coated with a nickel-free phosphating solution which contained 1 g / l SiF 6 2- .
- the test plate coated in this way was then treated with a post-rinse solution containing 160 mg / l ZrF 6 2- (calculated as Zr) and 240 mg / l molybdenum ions with a pH of approx.
- the phosphating solution contains 1 g / l SiF 6 2- and after phosphating with an approx. 120 mg / l ZrF 6 2- (calculated is treated as a post-rinse solution containing Zr) with a pH of approx. 4.
- test plate made of hot-dip galvanized steel (EA) was coated with a nickel-free phosphating solution which contained 1 g / l SiF 6 2- .
- the test plate coated in this way was then treated with a post-rinse solution containing 160 mg / l ZrF 6 2- (calculated as Zr) and 240 mg / l molybdenum ions with a pH of approx.
- Test plates according to Comparative Examples 1, 2, 6 and 7 (CE1, CE2, CE6 and CE7) and Examples 7 to 10 (B7 to B10) were KTL-coated.
- Four programs were used, which differed in terms of (a) the ramp duration - i.e. the time until the maximum voltage is reached -, (b) the maximum voltage and / or (c) the duration of the application of the maximum voltage:
- Program 1 (a) 30 sec. (b) 240V (c) 150 sec.
- Program 2 (a) 30 sec. (b) 220V (c) 150 sec.
- Program 3 (a) 3 sec. (b) 240V (c) 150 sec.
- Program 4 (a) 3 sec. (b) 220V (c) 150 sec.
- the layer thickness of the deposited KTL lacquer measured in each case by means of a Fischer DUALSCOPE®, is shown in Tab. 3 .
- Test plates according to Comparative Examples 8 to 17 (VB8 to VB17) and Examples 11 to 15 (B11 to B15) were subjected to an X-ray fluorescence analysis (XRF).
- Tab. 4 shows the specific content of copper or zirconium and molybdenum (each calculated as metal) in the surface.
- the test panels mentioned were then KTL-coated.
- the following programs were used, which, depending on the (comparative) example, differ with regard to (a) the ramp duration - i.e. the time until the maximum voltage is reached -, (b) the maximum voltage and / or (c) the duration of the application of the maximum voltage: VB8, VB9, B11: (a) 30 sec. (b) 250V (c) 240 sec.
- VB10, VB11, VB14, VB15, B12, B14 (a) 30 sec. (b) 260V (c) 300 sec. VB12; VB13, VB16; VB17, B13, B15: (a) 30 sec. (b) 260V (c) 280 sec.
- Tab. 3 shows a clear decrease in the layer thickness of the KTL lacquer with the nickel-free compared to the nickel-containing phosphating (VB2 vs. VB1; VB7 vs. VB6).
- the layer thickness obtained with nickel-free phosphating can be increased again (B7 and B8 vs. VB2; B9 and B10 vs. VB6) - in the case of B7 and B9 even beyond the level of nickel-containing phosphating.
- Table 4 shows that the use of a copper-containing rinsing solution according to the invention (with prior nickel-free phosphating) leads to the incorporation of copper into the test plate surface. As a result, there is an improved KTL deposition - even compared to the nickel-containing system (B11 vs. VB8). The copper content of the surface increases its conductivity. This leads to a more effective KTL deposition, which is expressed in the higher layer thickness of the KTL lacquer under otherwise identical conditions.
- zirconium and molybdenum-containing rinsing solutions according to the invention leads to the incorporation of molybdenum into the surface of the test plates, which brings the KTL deposition back (approximately) to the level of the nickel-containing phosphating (B12 vs. VB10; B13 vs VB12 .; B14 vs. VB14; B15 vs. VB16).
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- Chemical & Material Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Electrochemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
- Chemically Coating (AREA)
- Laminated Bodies (AREA)
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Claims (8)
- Procédé pour l'ajustement ciblé de la conductivité électrique d'un revêtement de conversion, caractérisé en ce qu'une surface métallique est d'abord traitée avec une solution de conversion/passivation, qui contient 10 à 500 mg/l de Zr sous forme complexée, calculé en tant que métal, et au moins un organosilane et/ou au moins un produit d'hydrolyse de celui-ci et/ou au moins un produit de condensation de celui-ci dans une plage de concentration de 5 à 200 mg/l, calculée en tant que Si, et ainsi un revêtement en film mince correspondant est formé sur la surface métallique, et en ce que la surface métallique ainsi revêtue est traitée, après un séchage éventuel, avec une composition aqueuse en tant que solution de rinçage, qui comprend 20 à 225 mg/ld'ions molybdène.
- Procédé selon la revendication 1, caractérisé en ce que l'organosilane en est un qui se laisse hydrolyser en un aminopropylsilanol et/ou en 2-aminoéthyl-3-amino-propyl-silanol et/ou est la bis(triméthoxysilylpropyl) amine.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la composition aqueuse comprend des ions zirconium.
- Procédé selon la revendication 3, caractérisé en ce que la composition aqueuse comprend 50 à 200 mg/l d'ions zirconium.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la composition aqueuse comprend une polyamine et/ou une polyimine.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la composition aqueuse comprend des ions cuivre.
- Procédé selon la revendication 6, caractérisé en ce que la composition aqueuse comprend 150 à 225 mg/l d'ions cuivre.
- Surface métallique revêtue par conversion, caractérisée en ce qu'elle peut être obtenue par un procédé selon l'une quelconque des revendications 1 à 7.
Applications Claiming Priority (2)
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DE102015206145 | 2015-04-07 | ||
PCT/EP2016/057620 WO2016162422A1 (fr) | 2015-04-07 | 2016-04-07 | Procédé permettant d'ajuster de manière ciblée la conductivité électrique de couches de conversion |
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EP3280830A1 EP3280830A1 (fr) | 2018-02-14 |
EP3280830B1 true EP3280830B1 (fr) | 2021-03-31 |
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EP16717585.0A Active EP3280830B1 (fr) | 2015-04-07 | 2016-04-07 | Procédé permettant d'ajuster de manière ciblée la conductivité électrique de couches de conversion |
EP16718613.9A Pending EP3280831A1 (fr) | 2015-04-07 | 2016-04-07 | Procédé de phosphatation sans nickel de surfaces metalliques |
EP17703041.8A Pending EP3440235A1 (fr) | 2015-04-07 | 2017-01-18 | Procédé amélioré de phosphatation sans nickel de surfaces métalliques |
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EP16718613.9A Pending EP3280831A1 (fr) | 2015-04-07 | 2016-04-07 | Procédé de phosphatation sans nickel de surfaces metalliques |
EP17703041.8A Pending EP3440235A1 (fr) | 2015-04-07 | 2017-01-18 | Procédé amélioré de phosphatation sans nickel de surfaces métalliques |
Country Status (12)
Country | Link |
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US (2) | US11492707B2 (fr) |
EP (3) | EP3280830B1 (fr) |
JP (3) | JP6810704B2 (fr) |
KR (2) | KR102689368B1 (fr) |
CN (3) | CN107735511B (fr) |
BR (2) | BR112017021409B1 (fr) |
DE (2) | DE102016205815A1 (fr) |
ES (1) | ES2873381T3 (fr) |
MX (3) | MX2017012917A (fr) |
RU (3) | RU2746373C2 (fr) |
WO (3) | WO2016162422A1 (fr) |
ZA (2) | ZA201707384B (fr) |
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EP3280830B1 (fr) | 2015-04-07 | 2021-03-31 | Chemetall GmbH | Procédé permettant d'ajuster de manière ciblée la conductivité électrique de couches de conversion |
JP6547835B2 (ja) * | 2015-09-29 | 2019-07-24 | 日本製鉄株式会社 | 方向性電磁鋼板、及び方向性電磁鋼板の製造方法 |
US11124880B2 (en) | 2016-04-07 | 2021-09-21 | Chemetall Gmbh | Method for nickel-free phosphating metal surfaces |
EP3392376A1 (fr) * | 2017-04-21 | 2018-10-24 | Henkel AG & Co. KGaA | Procédé formant des couches de phosphatate de zinc sur des composants métalliques en série |
HUE047403T2 (hu) | 2017-04-21 | 2020-04-28 | Henkel Ag & Co Kgaa | Lerakódásmentes foszfátbevonat-képzési módszer fémalkatrész sorozatokhoz |
EP3676419B1 (fr) * | 2017-08-31 | 2023-10-11 | Chemetall GmbH | Procédé amélioré de phosphatage sans nickel des surfaces métalliques |
CN109183015B (zh) * | 2018-08-03 | 2020-09-15 | 广州正利金属表面处理剂有限公司 | 一种无镍皮膜剂及其制备方法 |
BR112021005410A2 (pt) * | 2018-10-08 | 2021-06-15 | Chemetall Gmbh | método para tratamento de pelo menos uma superfície de um substrato, composição aquosa, mistura mestre para produzir a composição aquosa, kit de componentes, e, substrato revestido |
US20210340676A1 (en) * | 2018-10-08 | 2021-11-04 | Chemetall Gmbh | Method for ni-free phosphatizing of metal surfaces and composition for use in such a method |
US20220119957A1 (en) | 2019-01-29 | 2022-04-21 | Chemetall Gmbh | Alternative composition and alternative method for effectively phosphating metal surfaces |
JP2021066916A (ja) * | 2019-10-21 | 2021-04-30 | 日本パーカライジング株式会社 | 金属材料の処理剤及び塗膜を有する金属材料 |
CN110699681B (zh) * | 2019-10-24 | 2021-12-14 | 河南北方红阳机电有限公司 | 一种高强度钢和硬铝合金组合体喷淋磷化工艺 |
EP4073288A1 (fr) * | 2019-12-11 | 2022-10-19 | Salzgitter Flachstahl GmbH | Tôle métallique comportant un revêtement promoteur d'adhérence en tant que produit semi-fini pour la fabrication de composants composites métal-thermoplastique, et procédé de production d'une tôle métallique de ce type |
CN117120669A (zh) | 2021-03-29 | 2023-11-24 | 日本制铁株式会社 | 表面处理钢板 |
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- 2016-04-07 MX MX2017012917A patent/MX2017012917A/es unknown
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