EP3199331A1 - Presse à balles - Google Patents

Presse à balles Download PDF

Info

Publication number
EP3199331A1
EP3199331A1 EP16152727.0A EP16152727A EP3199331A1 EP 3199331 A1 EP3199331 A1 EP 3199331A1 EP 16152727 A EP16152727 A EP 16152727A EP 3199331 A1 EP3199331 A1 EP 3199331A1
Authority
EP
European Patent Office
Prior art keywords
baler
packaging device
press ram
wire
ram
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16152727.0A
Other languages
German (de)
English (en)
Other versions
EP3199331B1 (fr
Inventor
Achim Schautzgy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maschinenfabrik Bermatingen GmbH and Co KG
Original Assignee
Maschinenfabrik Bermatingen GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maschinenfabrik Bermatingen GmbH and Co KG filed Critical Maschinenfabrik Bermatingen GmbH and Co KG
Priority to EP16152727.0A priority Critical patent/EP3199331B1/fr
Priority to ES16152727T priority patent/ES2905639T3/es
Publication of EP3199331A1 publication Critical patent/EP3199331A1/fr
Application granted granted Critical
Publication of EP3199331B1 publication Critical patent/EP3199331B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003—Details
    • B30B9/3021—Press rams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003—Details
    • B30B9/3007—Control arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/12—Baling or bundling compressible fibrous material, e.g. peat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles

Definitions

  • the invention relates to a baler according to the preamble of claim 1.
  • balers are for example from the DE 10 2009 053 134 A1 known.
  • the material to be compacted, in particular cardboard, waste paper, films or PET bottles should be compacted as possible space-saving by such balers in order to transport the thus compressed bales cost and store. It is imperative to encase the pressed material before it is removed from the baler by means of one or more wire loops, so that the compressed material can not fall apart.
  • the material to be pressed is filled into the filling opening of the baler until the press ram has reached a predetermined position, that is to say the size of the pressed product substantially corresponds to the subsequent bale.
  • a flap on the baler is open to manually knot the wire loops at the end of the compressed bale, ie between this and the ram.
  • balers which have a predetermined baling chamber
  • the baler housing door By pivotally hinged to the baler housing door can be removed from the baling chamber after pressing the packaged bales.
  • the position of the ram depends essentially on how much was pressed to be pressed Good in the baling chamber. If at the last filling, before the end of the compression cycle, namely filled too much or less good, then the punch is in each case at different positions, which may be in a range of about ⁇ 5 cm apart.
  • the required for the wrap of the compressed bale wire is automatically drawn during pressing of the goods of the corresponding unwinding rollers and then runs laterally in the longitudinal direction of the baler, however, an automatic or mechanical connection of the wire ends between the ram and the bale can not be done because the ram terminated at different not exactly defined positions the pressing cycle.
  • balers can be made from the DE 20 2012 004 270 U1 be removed.
  • This is a baler, which is aligned in the direction of the stroke, has an outlet channel through which the compressed and packaged bale is pushed through the subsequently entered to be pressed Good while serving as a counter-stop for the material to be pressed in the baling chamber.
  • the outlet channel there are several compressed and packed bales, which exert due to the prevailing friction between them and the inner wall of the outlet channel sufficient on the material to be pressed.
  • the position of the press ram can be specified exactly, because the pressed and packed bales arranged in the outlet channel are movable relative to the baling chamber, so that the position of the press ram can be aligned independently of the filled quantity of the product. If in fact the pressing force exerted by the press die on the material to be pressed increases, the bale already located in the outlet channel is more or less displaced by it.
  • balers can then be provided by means of a mechanical or automated connection or packaging device which is fixedly arranged on the baler housing and run in alignment or in the same plane as the pressing ram. Accordingly, the final position of the press ram after the end of the last pressing operation is exactly predetermined and the machine-operated packaging device can connect the wire ends in the region of the press ram, so that on the one hand the pressed product is tightly encased with at least one wire loop and, on the other hand, for the next one Pressing Good already a one-sided closed wire loop in the region of the pressing space is present, which is moved by the subsequently entered Good and the lifting movements of the ram in the direction of the outlet or the outlet, so that the pressing process and the packaging or lashing of the finished compressed Ballens repeated.
  • balers are dimensioned extremely large, since the outlet often has a length of three and more meters. Such a length of the outlet channel is absolutely necessary for the reliable operation or the positioning of the press ram exactly in the plane of the packaging device.
  • the packaging device is slidably mounted on the baler housing and that the position of the press ram and the position of the packaging device, while the bale is sheathed by means of the wire loop, are aligned with each other, it is ensured that regardless of the position of the ram of wire wound on the wire rolls is guided into the interior of the baler housing by means of the packaging device and into the press die to form the wire loop around the bale.
  • the fastening of the wire loop is carried out automatically by the lifting movement of the packaging device and that regardless of the position of the press ram after completion of the pressing process, the formation of the wire loop by means of the packaging device is possible.
  • Both the strokes of the ram and the final position of the ram after the end of the pressing process can be detected by means of sensors, so that subsequently the hinged relative to the baler housing packaging device can be moved exactly aligned with the position of the ram and aligned to the respective Insert wire from the wire reel into the inside of the press ram.
  • a long-sized export opening in the form of a channel is no longer necessary, so that the size of the baler is considerably reduced.
  • the compressed bale can namely be removed by the pivotally mounted on the baler housing door.
  • baler 1 is used to produce a compressed bales 3 from individual goods 2, which is strapped by a wire loop 7, so that the generated shape of the bale 3 is not changed during the further transport and storage process.
  • baling press 1 for example, waste products made of cardboard, films or PET bottles can be formed into the bale 3.
  • the baler 1 has a longitudinal axis 4, which may be aligned horizontally, vertically or inclined; depending on the application and intended use of the baler 1.
  • the baler 1 consists of a rectangular baler housing 8, which encases an interior.
  • a ram 9 is provided, which is movable by a lifting device or other pneumatic, electrical, mechanical drive in an axial movement, parallel to the longitudinal axis 4 back and forth.
  • a filling opening 13 is incorporated in the baler housing 8, through which the material to be pressed 2 in the baler housing 8 can be filled.
  • the pressing ram 9 is positioned laterally next to the filling opening 13 in the starting position, so that the material to be compacted can be filled into the baling housing 8 without the pressing ram 9 hindering this filling process.
  • the press die 9 is then actuated while being moved in the direction of a pressure chamber 10.
  • the pressure chamber 10 is on the one hand on four sides by the walls of the baler housing 8 and by the ram 9 and one on the Baler housing 8 closed by means of hinges 12 11 door closed.
  • the door 11 is accordingly arranged opposite the press die 9 and can be opened from the outside in order to remove the pressed bale 3 from the baler housing 8. Consequently, the door 11 serves as a stop or abutment for the ram 9 and on the other hand, this provides access to the interior of the baler housing 8 to remove the bale 3 from this.
  • baler housing 8 On the outside of the baler housing 8 two wire rollers 5 are provided, on each of which a wire 6 is rolled up and, as described below, is unwound from the wire rollers 5, while the ram 9 promotes the filled material 2 in the pressure chamber 10.
  • the separated wires 6 are first led into the interior of the baler housing 8 and are to be connected together to produce the initial state of the wire loop 7.
  • the wire loop 7 and thus the respective wire 6 are unwound from the wire reel 5 and the wire 6 or the still unilaterally open wire loop 7 is located between one of the inner walls of the baler housing 8 and the already compressed portion of the bale 3.
  • Reference numeral 15 designates the region 15 in which the packaging device 21 can be arranged and in which the pressing die 9 can run as soon as sufficient good 2 has been introduced into the pressure chamber 10.
  • the stroke of the press ram 9 or the position is measured by means of sensors and other electrical or mechanical aids, so that conclusions can be derived from these measurements, which amount of compressed material 2 is already in the pressure chamber 10 to the size of the finished compressed Ballens 3 as uniform as possible. Accordingly, if the press die 9 is in its end position in the region 15, which can vary in the order of ⁇ 10 cm, a packaging device 21 is delivered to the position of the press die 9.
  • the packaging device 21 is supported by a rail 22 or linear guide, which is fixedly connected to the baler housing 8, parallel and spaced from the longitudinal axis 4 of the baler 1 slidably mounted.
  • a rail 22 or linear guide which is fixedly connected to the baler housing 8, parallel and spaced from the longitudinal axis 4 of the baler 1 slidably mounted.
  • the packaging device 21 by means of a drive 24 in operative operative connection via a spindle 23.
  • the spindle 23 rotates about its own axis, so that the packaging device 21 is moved in the manner of a linear drive relative to the baler housing 8 parallel to the longitudinal axis in the direction of the position of the press ram 9.
  • the direction of rotation of the spindle 23 and the drive 24 can be adjusted in or opposite to the clockwise direction.
  • the press ram 9 is aligned with the packaging device 21.
  • a sensor 26 is provided both on the press ram 9 and on the packaging device 21, which detect the position of the ram 9 and the packaging device 21, for example by means of light beams, magnetic fields, electrically or in another physical way, and communicate with each other.
  • the packaging device 21 can be moved along the longitudinal axis 4 in the direction of the ram 9 until it is moved in alignment with the ram 9.
  • the packaging device 21 has a piston 29 which is aligned perpendicular to the longitudinal axis 4 and which can dip into the press ram 9.
  • the ram 9 has a gap 16 which is introduced perpendicular to the longitudinal axis 4 in this and extending groove-like along an axis over the entire ram.
  • the piston 29 of the packaging device 21 can be introduced by way of stroke into the interior of the press ram 9 through the intermediate space 16.
  • the piston 29 takes in the one wire 6 and unwinds it from the corresponding wire reel 5, so that the wire 6 forms a strapping, which in the intermediate space 16 of the ram 9 runs.
  • the piston 29 of the packaging device 21 can be moved hydraulically or pneumatically by means of an electric or mechanical drive.
  • the drive 24 can also be used to generate the lifting movement of the piston 29 of the packaging device 21.
  • the strapping of the bale 3 is formed by the loop of the wire 6 is separated and the opposite wire 6 is pulled into the space 16 of the ram 9 and severed.
  • the loose end of the wire 6 wound around the bale 3 is connected to the one end of the loop of the upper wire 6 by the packaging means 21, so that the wire loop 7 strapping the bale 3 is formed, and the others both loose ends of the opposite wires 6 are connected together by the packaging device 21 to again produce a part of a new wire loop 7.
  • the piston 29 of the packaging device 21 is pulled out of the press ram 9 and the ram 9 is moved back in the direction of the starting position.
  • a Auslanderschlitz 30 is incorporated, through which the new wire loop 7 passes when the ram 9 is retracted.
  • the Austechnologyschlitz 30 is connected to the intermediate space 16 and together form a kind of T-groove.
  • the Auslanderschlitz should be configured V-shaped to promote a passage of the new wire loop.
  • the pressing punch 9 is located to the left of the filling opening 13 and the new wire loop 7 to the right of the opening 13 according to FIGS Figures 1 to 2b , The pressing process and the packaging of the compressed bale 3 are therefore repeated without manual generation of the wire loop 7.
  • the wire loop 7 can be placed around the bale 3 in an automated manner.
  • the press ram 9 can be located in an arbitrary position in the region 15, which substantially corresponds to the adjustment path of the packaging device 21, so that the filled into the baler housing 8 amount of goods 2 is designed variable. This is particularly advantageous during the last pressing process, because the user of the baler 1 can fill 2 good without causing the pressing process of the press ram 9 is disturbed.
  • FIGS. 2a and 2 B illustrated embodiment of the spindle 23 can be readily replaced by a chain or V-belt drive or by an electrically, hydraulically or pneumatically actuated pressure piston.
  • the bale 3 can be strapped by a plurality of wire loops 7.
  • a plurality of wires 6 can be placed around the bale by one or more pistons 29.
  • the piston 29 may also be formed as a telescopic arm or rod to achieve the smallest possible design.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Basic Packing Technique (AREA)
EP16152727.0A 2016-01-26 2016-01-26 Presse à balles Active EP3199331B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP16152727.0A EP3199331B1 (fr) 2016-01-26 2016-01-26 Presse à balles
ES16152727T ES2905639T3 (es) 2016-01-26 2016-01-26 Prensa embaladora

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP16152727.0A EP3199331B1 (fr) 2016-01-26 2016-01-26 Presse à balles

Publications (2)

Publication Number Publication Date
EP3199331A1 true EP3199331A1 (fr) 2017-08-02
EP3199331B1 EP3199331B1 (fr) 2022-01-05

Family

ID=55237540

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16152727.0A Active EP3199331B1 (fr) 2016-01-26 2016-01-26 Presse à balles

Country Status (2)

Country Link
EP (1) EP3199331B1 (fr)
ES (1) ES2905639T3 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3822069A1 (fr) 2019-11-15 2021-05-19 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles
EP3907065A1 (fr) 2020-05-05 2021-11-10 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles
DE102021106209A1 (de) 2021-03-15 2022-09-15 Maschinenfabrik Bermatingen Gmbh & Co. Kg Ballenpresse
EP4241974A1 (fr) 2022-03-07 2023-09-13 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2612099A (en) * 1949-06-10 1952-09-30 Deere Mfg Co Automatic baler
US2687688A (en) * 1950-03-22 1954-08-31 Deere & Co Baler, especially controlled releasable plunger knife
DE2540452A1 (de) * 1975-09-11 1977-03-17 Lindemann Maschfab Gmbh Verfahren und vorrichtung zum umschnueren von in einer kastenpresse hergestellten ballen aus mindestens vorwiegend nichtmetallischem stoff
US4080889A (en) * 1976-06-16 1978-03-28 Mordechay Shiloni Device for compacting trash and the like
GB2439935A (en) * 2006-07-08 2008-01-16 Lyndex Recycling Systems Ltd Compacting Apparatus
US20090272282A1 (en) * 2008-05-02 2009-11-05 Industries Machinex Inc. Single ram baler
DE102009053134A1 (de) 2009-11-05 2011-05-12 Maschinenfabrik Bermatingen Gmbh & Co. Kg Ballenpresse
DE202012004276U1 (de) 2012-05-02 2013-08-06 Hermann Schwelling Kanalballenpresse

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2612099A (en) * 1949-06-10 1952-09-30 Deere Mfg Co Automatic baler
US2687688A (en) * 1950-03-22 1954-08-31 Deere & Co Baler, especially controlled releasable plunger knife
DE2540452A1 (de) * 1975-09-11 1977-03-17 Lindemann Maschfab Gmbh Verfahren und vorrichtung zum umschnueren von in einer kastenpresse hergestellten ballen aus mindestens vorwiegend nichtmetallischem stoff
US4080889A (en) * 1976-06-16 1978-03-28 Mordechay Shiloni Device for compacting trash and the like
GB2439935A (en) * 2006-07-08 2008-01-16 Lyndex Recycling Systems Ltd Compacting Apparatus
US20090272282A1 (en) * 2008-05-02 2009-11-05 Industries Machinex Inc. Single ram baler
DE102009053134A1 (de) 2009-11-05 2011-05-12 Maschinenfabrik Bermatingen Gmbh & Co. Kg Ballenpresse
DE202012004276U1 (de) 2012-05-02 2013-08-06 Hermann Schwelling Kanalballenpresse

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3822069A1 (fr) 2019-11-15 2021-05-19 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles
EP3907065A1 (fr) 2020-05-05 2021-11-10 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles
DE102021106209A1 (de) 2021-03-15 2022-09-15 Maschinenfabrik Bermatingen Gmbh & Co. Kg Ballenpresse
EP4059702A1 (fr) 2021-03-15 2022-09-21 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles
EP4241974A1 (fr) 2022-03-07 2023-09-13 Maschinenfabrik Bermatingen GmbH & Co. KG Presse à balles

Also Published As

Publication number Publication date
EP3199331B1 (fr) 2022-01-05
ES2905639T3 (es) 2022-04-11

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