EP3178910B1 - Schmierfettzusammensetzung - Google Patents
Schmierfettzusammensetzung Download PDFInfo
- Publication number
- EP3178910B1 EP3178910B1 EP15829350.6A EP15829350A EP3178910B1 EP 3178910 B1 EP3178910 B1 EP 3178910B1 EP 15829350 A EP15829350 A EP 15829350A EP 3178910 B1 EP3178910 B1 EP 3178910B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- grease composition
- carbon atoms
- mass
- grease
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004519 grease Substances 0.000 title claims description 38
- 239000000203 mixture Substances 0.000 title claims description 37
- 239000000314 lubricant Substances 0.000 claims description 22
- 239000002199 base oil Substances 0.000 claims description 21
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical class O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 18
- 239000002562 thickening agent Substances 0.000 claims description 17
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 claims description 4
- FYOYCZHNDCCGCE-UHFFFAOYSA-N diphenyl hydrogen phosphite Chemical compound C=1C=CC=CC=1OP(O)OC1=CC=CC=C1 FYOYCZHNDCCGCE-UHFFFAOYSA-N 0.000 claims description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 3
- 239000000654 additive Substances 0.000 description 17
- 239000003921 oil Substances 0.000 description 13
- 235000019198 oils Nutrition 0.000 description 13
- 239000000344 soap Substances 0.000 description 12
- -1 as it is Substances 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000002480 mineral oil Substances 0.000 description 7
- 235000010446 mineral oil Nutrition 0.000 description 7
- 150000002430 hydrocarbons Chemical group 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 5
- 239000004202 carbamide Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920013639 polyalphaolefin Polymers 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- 150000008301 phosphite esters Chemical class 0.000 description 4
- 238000007670 refining Methods 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical class O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 239000005077 polysulfide Substances 0.000 description 3
- 229920001021 polysulfide Polymers 0.000 description 3
- 150000008117 polysulfides Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- OYQYHJRSHHYEIG-UHFFFAOYSA-N ethyl carbamate;urea Chemical class NC(N)=O.CCOC(N)=O OYQYHJRSHHYEIG-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000003760 tallow Substances 0.000 description 2
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000252203 Clupea harengus Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methyl-N-phenylamine Natural products CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 229920002396 Polyurea Chemical class 0.000 description 1
- 235000019774 Rice Bran oil Nutrition 0.000 description 1
- 235000019485 Safflower oil Nutrition 0.000 description 1
- 241000269851 Sarda sarda Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 235000019486 Sunflower oil Nutrition 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 235000005764 Theobroma cacao ssp. cacao Nutrition 0.000 description 1
- 235000005767 Theobroma cacao ssp. sphaerocarpum Nutrition 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 235000001046 cacaotero Nutrition 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000010495 camellia oil Substances 0.000 description 1
- 239000000828 canola oil Substances 0.000 description 1
- 235000019519 canola oil Nutrition 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010696 ester oil Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010460 hemp oil Substances 0.000 description 1
- 235000019514 herring Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 235000021243 milk fat Nutrition 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000012169 petroleum derived wax Substances 0.000 description 1
- 235000019381 petroleum wax Nutrition 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000008165 rice bran oil Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 229940119224 salmon oil Drugs 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/08—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium containing a sulfur-to-oxygen bond
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
- C10M2207/1265—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic used as thickening agent
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/10—Amides of carbonic or haloformic acids
- C10M2215/102—Ureas; Semicarbazides; Allophanates
- C10M2215/1026—Ureas; Semicarbazides; Allophanates used as thickening material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/041—Triaryl phosphates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/049—Phosphite
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Definitions
- the present invention relates to a grease composition having excellent lubricity.
- Grease is typically used for sliding surfaces where moving contact surfaces make it difficult to keep a lubricant film adhered to the lubricated surfaces, for example, such as in sliding portions and rotors of mechanisms.
- moving contact surfaces make it difficult to keep a lubricant film adhered to the lubricated surfaces, for example, such as in sliding portions and rotors of mechanisms.
- a base oil In order to improve the lubricity of grease, it has been proposed to select a base oil, a thickener, and additives. For example, it is known to add a specific phosphite ester (PTL 1), or incorporate organic molybdenum, zinc dithiophosphate, a polysulfide, and a triglyceride (PTL 2).
- PTL 1 phosphite ester
- PTL 2 triglyceride
- US 4 029 587 A discloses lubricants and functional fluids containing substituted sulfolanes as seal swelling agents.
- WO 2006/023317 A1 discloses lubricant compositions containing a combination of conditioning agents for preserving the integrity of elastomeric materials, which include a swell agent such as a sulfolane.
- the present invention has been made to provide a solution to the foregoing problem, and is intended to provide a grease composition of excellent lubricity containing a novel additive for grease.
- the present inventors conducted intensive studies to develop a grease composition of excellent lubricity, and found, rather by chance, that a specific sulfolane derivative is effective as an additive for grease. It was confirmed that the sulfolane derivative has synergy with other additives under specific conditions.
- the present invention is based on these findings, and includes the following.
- the grease composition of the present invention has distinguishing effects including a low coefficient of friction, high load bearing characteristics, and excellent lubricity.
- a lubricant base oil of the present invention may be any of a mineral oil, a synthetic oil, an animal and vegetable oil, or a mixture thereof, provided that it is a lubricant base oil for common lubricants.
- the lubricant base oil has a kinetic viscosity at 100°C of preferably 1 to 200 mm 2 /s, more preferably 5 to 50 mm 2 /s.
- the content of the lubricant base oil is preferably 50 mass% or more, more preferably 60 mass% or more with respect to the total amount of the grease composition.
- the upper limit of the content is preferably 95 mass% or less, more preferably 85 mass% or less, accounting for the balance.
- Mineral oil-type base oils for lubricant are generally prepared by distilling crude oil under atmospheric pressure, optionally further distilling the atmospheric residual oil under reduced pressure, refining the resulting distillate oil by various refining processes to obtain a lubricating oil fraction.
- the fraction is used as a base oil, as it is, or a base oil is prepared by blending various additives to the fraction.
- Examples of the above refining processes include hydrotreating, solvent extraction, solvent dewaxing, hydrodewaxing, sulfuric acid washing, and a clay treatment.
- a mineral oil-type base oil for lubricant suitable for the present invention can be obtained by combining these processes in an appropriate order and submitting thereto.
- a mixture of two or more refined oils having different properties obtained by processing different crude oils or different distillate oils in combination with different processes, or in different orders may also be used as a suitable base oil.
- the mineral oil-type base oil for lubricant is preferably one with an aromatic content of 20% or less.
- Examples of the synthetic oil-type base oil for lubricant include poly ⁇ -olefin (PAO), a low-molecular copolymer of ethylene and ⁇ -olefin, high-molecular polymers such as polybutene and polyisobutene, oxygen-containing synthetic oils such as ester oils and ether oils, silicone oils, fluorinated oils, and alkylnaphthalene. These may be used either alone or in combination.
- PAO poly ⁇ -olefin
- high-molecular polymers such as polybutene and polyisobutene
- oxygen-containing synthetic oils such as ester oils and ether oils
- silicone oils silicone oils
- fluorinated oils fluorinated oils
- alkylnaphthalene alkylnaphthalene
- animal and vegetable oil-type base oils for lubricant include milkfat, beef tallow, lard (pig fat), mutton tallow, whale oil, salmon oil, bonito oil, herring oil, cod oil, soy oil, canola oil, sunflower oil, safflower oil, peanut oil, corn oil, cottonseed oil, rice bran oil, sesame oil, olive oil, linseed oil, castor oil, cacao butter, palm oil, coconut oil, hempseed oil, rice oil, and tea seed oil.
- milkfat beef tallow, lard (pig fat), mutton tallow, whale oil, salmon oil, bonito oil, herring oil, cod oil, soy oil, canola oil, sunflower oil, safflower oil, peanut oil, corn oil, cottonseed oil, rice bran oil, sesame oil, olive oil, linseed oil, castor oil, cacao butter, palm oil, coconut oil, hempseed oil, rice oil, and tea seed oil.
- the thickener used in the present invention may be, for example, a metal soap- or urea-based thickener commonly used for grease compositions, or an organic synthetic resin powder, an inorganic powder, a gelatinizer made from an amide compound, or a wax.
- the metal soap-based thickener is a metal carboxylate (metal soap), and may be, for example, a sodium soap, a calcium soap, an aluminum soap, or a lithium soap, of which the lithium soap is preferred.
- carboxylic acids that form the soap include fatty acids, and aliphatic divalent carboxylic acids.
- the metal soap may be a so-called composite metal soap.
- urea-based thickener examples include urea compounds such as diurea compounds, triurea compounds, tetraurea compounds, polyurea compounds (excluding diurea compounds, triurea compounds, and tetraurea compounds), urethane compounds such as urea-urethane compounds, and diurethane, and mixtures thereof.
- urea compounds such as diurea compounds, triurea compounds, tetraurea compounds, polyurea compounds (excluding diurea compounds, triurea compounds, and tetraurea compounds), urethane compounds such as urea-urethane compounds, and diurethane, and mixtures thereof.
- diurea compounds such as diurea compounds, triurea compounds, tetraurea compounds, polyurea compounds (excluding diurea compounds, triurea compounds, and tetraurea compounds)
- urethane compounds such as urea-urethane compounds, and diurethane, and mixtures thereof.
- Preferred are diurea compounds,
- organic synthetic resin powder examples include fluororesin particles (particularly, polytetrafluoroethylene resin particles).
- the inorganic powder examples include metal oxide such as silica, metal carbonates such as calcium carbonate, metal sulfates such as calcium sulfate, and nitrides such as h-BN (atmospheric-phase boron nitride) .
- the inorganic powder also may be, for example, a mineral-derived metal oxide such as bentonite.
- gelatinizer made from amide compounds include monoamides, bisamides, and triamides. Preferred are aliphatic monoamides, and aliphatic bisamides.
- wax examples include petroleum waxes, synthetic waxes, and natural resin waxes.
- the thickener content is preferably 3 to 45 mass%, more preferably 5 to 30 mass% with respect to the total amount of the grease composition.
- the sulfolane derivative of the present invention is a compound represented by the following general formula (1).
- R 1 represents a hydrocarbon group of 1 to 20 carbon atoms
- R 2 and R 3 each represent hydrogen, or a hydrocarbon group of 1 to 20 carbon atoms.
- the sulfolane derivative is preferably one in which R 1 in the general formula (1) is an alkyl group of 4 to 18 carbon atoms, more preferably one in which R 1 is an alkyl group of 6 to 16 carbon atoms, and R 2 and R 3 are each hydrogen or a hydrocarbon group of 1 to 8 carbon atoms. More preferably, R 2 and R 3 are both hydrogens.
- the sulfolane compound is commercially available as a seal-swell agent, and may be produced by, for example, the method described in JP-A-2006-206580 .
- the content of the sulfolane derivative is preferably 0.2 to 10 mass%, more preferably 0.5 to 5 mass% with respect to the total amount of the grease composition.
- a second additive which is at least one compound selected from a diphenyl hydrogen phosphite and tricresyl phosphate, is added in addition to the lubricant base oil, the thickener, and the sulfolane derivative.
- the content of the second additive is 0.1 to 10 mass%, preferably 0.2 to 5 mass% with respect to the total amount of the grease composition.
- the content of the phosphorus element is preferably 0.01 to 1 mass%, more preferably 0.02 to 0.5 mass% with respect to the total amount of the grease composition.
- the grease composition of the present invention may also contain known additives, other than the second additive.
- additives include phenol- or amine-based antioxidants; anti-rusting agents such as carboxylates, and sulfonates; antiwear agents such as polyalkylene glycol, and glycerine; extreme-pressure agents such as chlorinated paraffins; oiliness improvers such as higher fatty acids, and synthetic esters; and solid lubricants such as graphite, and molybdenum disulfide. These may be added either alone or in a combination of two or more.
- the grease composition of the present invention may be prepared by using a common grease preparation method, specifically by blending the thickener with the lubricant base oil to produce a base grease, and blending and mixing the additives to the base grease.
- the grease composition of the present invention may be prepared by blending and mixing the lubricant base oil, the thickener, and the additives at once.
- the grease composition of the present invention is semi-solid or solid at room temperature, and has a consistency of 000 to 6 in terms of a JIS K2220 consistency number.
- the thickener shown in Table 1 was added to the lubricant base oil, and the additives were added to make the compositions shown in Table 1.
- the mixture was stirred, and passed through a roller mill to obtain grease compositions of Examples, Reference Examples and Comparative Examples.
- PAO poly ⁇ -olefin (kinetic viscosity at 40°C: 48 mm 2 /s).
- Mineral oil 1 is a highly-refined mineral oil (kinetic viscosity at 40°C: 38 mm 2 /s) obtained through hydrocracking of a crude oil-derived component.
- Standard oil 2 is a solvent-refining paraffinic mineral oil (kinetic viscosity at 40°C: 100 mm 2 /s).
- “Urea” in “Thickener” is a urea-based thickener obtained through reaction of diphenylmethane-4,4'-diisocyanate (MDI) and monoamine which is a mixture of 2 mole parts of p-toluidine and 8 mole parts of cyclohexylamine.
- MDI diphenylmethane-4,4'-diisocyanate
- monoamine which is a mixture of 2 mole parts of p-toluidine and 8 mole parts of cyclohexylamine.
- Li soap in “Thickener” is lithium stearate.
- phosphite ester is diphenyl hydrogen phosphite.
- Phosphate ester is tricresyl phosphate.
- Sulfur compound is polysulfide (sulfur element content of 40%) .
- “Sulfolane derivative” is a compound of the general formula (1) in which R 1 is an alkyl group of 8 carbon atoms, and R 2 and R 3 are hydrogens.
- ZnDTP zinc dithiophosphate
- ZnDTP have alkyl group of 6 carbon atoms, and a Zn element content of 8.7 mass%.
- MoDTC molybdenum dithiocarbamate
- the friction characteristics were determined by conducting a ball/disc SRV test, in which the grease composition was subjected to friction for 5 min at a frequency of 50 Hz, an amplitude of 1.0 mm, and a temperature of 40°C under a load of 50 N using a 10-mm ball. The friction test was continued for the next 5 min under an increased load of 100 N, and for another 5 min under 200 N. Subsequently, the load was increased in an increment of 100 N, and the coefficient of friction was measured for each load until 600 N.
- the load at which the coefficient of friction showed an abrupt increase to 0.3 or higher, and a burn occurred was measured as the burn load (load bearing characteristics) .
- the burn load was measured to be 600 N or higher when burns did not occur under 600 N.
- the coefficient of friction under 50 N was determined as a measure of friction characteristics because the friction characteristics under a light load are important for saving energy in an actual use environment such as in bearings.
- the SRV test used ASTM D5706 testing equipment, and used an SUJ-2 ball and disc.
- the grease composition of the present invention has a small coefficient of friction, and high load bearing characteristics, and excels in lubricity.
- the grease composition of the present invention has use as a lubricant for, for example, sliding portions or rotors of automobiles and electrical devices.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Claims (3)
- Schmiermittelzusammensetzung, umfassend ein Schmierstoff-Basisöl, ein Verdickungsmittel, mindestens eines von Diphenylhydrogenphosphit und Tricresylphosphat in einer Menge von 0,1 bis 10 Masse-% bezüglich der Gesamtmenge der Schmiermittelzusammensetzung, und ein Sulfolanderivat, dargestellt durch die folgende allgemeine Formel (1)
- Schmiermittelzusammensetzung gemäß Anspruch 1, wobei das Sulfolanderivat der allgemeinen Formel (1) eines ist, worin R1 eine Alkylgruppe mit 4 bis 18 Kohlenstoffatomen ist und R2 und R3 jeweils Wasserstoff oder eine Kohlenwasserstoffgruppe mit 1 bis 8 Kohlenstoffatomen sind.
- Schmiermittelzusammensetzung gemäß Anspruch 1 oder 2, wobei das Sulfolanderivat in einem Anteil von 0,2 bis 10 Masse-% enthalten ist.
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JP2014161385A JP2016037554A (ja) | 2014-08-07 | 2014-08-07 | グリース組成物 |
PCT/JP2015/072242 WO2016021641A1 (ja) | 2014-08-07 | 2015-08-05 | グリース組成物 |
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EP3178910A1 EP3178910A1 (de) | 2017-06-14 |
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JP (1) | JP2016037554A (de) |
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US20180298304A1 (en) * | 2015-06-12 | 2018-10-18 | Jtekt Corporation | Grease composition, and rolling device for vehicle |
US20240318092A1 (en) * | 2021-06-30 | 2024-09-26 | Idemitsu Kosan Co.,Ltd. | Grease composition |
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US4029587A (en) * | 1975-06-23 | 1977-06-14 | The Lubrizol Corporation | Lubricants and functional fluids containing substituted sulfolanes as seal swelling agents |
BR7603218A (pt) * | 1975-06-23 | 1977-05-24 | Lubrizol Corp | Composicao ultil como lubrificante e fluido atuante;e processo para provocar o entumescimento de vedacoes |
JPH05179276A (ja) * | 1991-12-27 | 1993-07-20 | Sumitomo Metal Ind Ltd | ステンレス鋼温間圧延用潤滑剤 |
JP4226750B2 (ja) * | 2000-02-25 | 2009-02-18 | 日本電産株式会社 | 動圧流体軸受用潤滑流体 |
US7727944B2 (en) * | 2004-08-18 | 2010-06-01 | The Lubrizol Corporation | Lubricant compositions containing seal conditioning agents |
JP5301305B2 (ja) * | 2009-02-03 | 2013-09-25 | コスモ石油ルブリカンツ株式会社 | 無段変速機用潤滑油組成物 |
JP5301304B2 (ja) * | 2009-02-03 | 2013-09-25 | コスモ石油ルブリカンツ株式会社 | 無段変速機用潤滑油組成物 |
WO2013183676A1 (ja) * | 2012-06-05 | 2013-12-12 | Jx日鉱日石エネルギー株式会社 | グリース組成物 |
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