EP2894103A2 - Verfahren und Vorrichtung zum Verpacken von Lebensmittelprodukten in Einzelportionen - Google Patents

Verfahren und Vorrichtung zum Verpacken von Lebensmittelprodukten in Einzelportionen Download PDF

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Publication number
EP2894103A2
EP2894103A2 EP14196114.4A EP14196114A EP2894103A2 EP 2894103 A2 EP2894103 A2 EP 2894103A2 EP 14196114 A EP14196114 A EP 14196114A EP 2894103 A2 EP2894103 A2 EP 2894103A2
Authority
EP
European Patent Office
Prior art keywords
products
wheel
packaging
pair
packaging material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14196114.4A
Other languages
English (en)
French (fr)
Other versions
EP2894103B1 (de
EP2894103A3 (de
Inventor
Cesar-Carlos Cermeno
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sapal SA
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority claimed from PCT/EP2014/050382 external-priority patent/WO2015104057A1/fr
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Priority to EP14196114.4A priority Critical patent/EP2894103B1/de
Publication of EP2894103A2 publication Critical patent/EP2894103A2/de
Publication of EP2894103A3 publication Critical patent/EP2894103A3/de
Application granted granted Critical
Publication of EP2894103B1 publication Critical patent/EP2894103B1/de
Revoked legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B65B65/006—Multiple parallel packaging lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B65B11/38—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths
    • B65B11/46—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths to fold the wrappers in channel form about contents and then to close the ends of the channel by folding and finally the mouth of the channel by folding or twisting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/02—Feeding sheets or wrapper blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging

Definitions

  • the present invention relates to a method for packaging food products in individual portions, and in particular cubic-shaped bouillon blocks, pressed and produced by means of components agglomerated by a press, in which process said blocks of broths are packaged by means of of a packing machine and are evacuated two by two on two conveyor belts defining two parallel tracks.
  • It also relates to a machine for packaging food products in individual portions, and in particular cubic bouillon blocks, pressed and made by means of components agglomerated by a press, said packaging machine being arranged to discharge said two products by two on two conveyor belts defining two parallel tracks, said machine being made in continuous kinematics integrally on two tracks.
  • Some food products such as for example broths made with components agglomerated in a press and coming out of this press in the form of individual blocks, cubic or parallelepiped, must be conveyed to a packaging machine which packs them in a material of packaging to ensure their protection and preservation.
  • These product blocks are fragile, friable and only support low pressure and frictional stresses. They must therefore be handled with great care.
  • these products must be manufactured in large quantities and, therefore, very high speed, so that their transport to a packaging machine is carried out at high speed. It is therefore necessary to apply fast transfer solutions that respect the quality and aesthetics of the products.
  • the products are preferably manufactured on two-way production presses and are moved on parallel conveyor belts which convey the individual products two by two to the packaging units.
  • Broths have become consumer products and are preferably presented in the form of cubes. They must be conditioned at a very high rate so that their cost is compatible with the markets on which they are developing.
  • the present invention proposes to overcome the disadvantages mentioned above by providing a method and a device for manufacturing food products, mainly broths in individual portions, in particular in the form of cubes, at very high rates while preserving the aesthetic appearance of the product, ensuring the quality of its presentation with an arrangement of functions, means of folding and transport of the product allowing easy access, cleaning and maintenance.
  • a movable stop comprising a wheel carried by an oscillating cradle is used.
  • said wheel having blades for pushing the products and the oscillating cradle being arranged to create a space between the products arriving on the conveyor and the products leaving on the setting wheel.
  • a tube is preferably formed with said portion of the piece of packaging material, which tube is arranged to surround each product individually on the packaging wheel, by means of fixed folding elements mounted on the machine and arranged on the path followed by the products during their movement and the flaps are folded side by means of movable touts carried by the packaging wheel.
  • the two products are advantageously tilted simultaneously on the tilting wheel, by an angle equivalent to the angle of pivoting of the products corresponding to the rotation of said tilting wheel between its passage from the packaging wheel and the wheel. tilt and transfer to the sealing module.
  • the packaging machine as defined in the preamble and characterized in that it comprises means for positioning and synchronizing the products continuously, in pairs on said conveyor, means for transferring them simultaneously on a first single wheel, called the setting wheel, means for associating them respectively with two pieces of unitary packaging material for a pair of products combined and arranged to subsequently package respectively the one and the other product of said pair of products, means for transferring in pairs on a second single wheel called packaging wheel on which they are simultaneously packaged, each in one of the pieces of packaging material, means for simultaneously taking back the products packaged by a third wheel unique so-called tilting wheel and means for transferring them to the output of said transfer wheel to a module of s cellage, means for finishing the folding operations of the packaging and means for simultaneously sealing the packaging of said two products of a pair of products.
  • Said means for positioning and synchronizing the products continuously are preferably arranged in pairs on said conveyor and said means for simultaneously transferring them to said pick-up wheel comprises a cradle pivoting about an axis carrying a central wheel provided with at least two and preferably three pairs of equidistant bearing blades, each pair of blades being assigned to a pair of products.
  • Said gripping wheel is preferably equipped with a series of heads each of which carries a double gripper, each of said grippers comprising a fixed central arm and two movable lateral arms, arranged on either side of the fixed central arm, in such a way that two identical spaces are formed between the fixed central arm and the two mobile side arms to receive each a product.
  • Each double gripper advantageously further comprises a double paper gripper which is arranged to take in passing respectively said first portion and said second portion of said piece of packaging material which is are in the form of sheets previously cut in said piece of packaging material and which are each adapted to one of the two products brought simultaneously.
  • Said packing wheel is preferably equipped with a series of heads each of which carries a double gripper, each of said grippers comprising two gripping members which are arranged to respectively support simultaneously a product and a product of a pair of products. each of said products being associated with one of said first and second parts previously separated from said piece of packaging material.
  • Each pinch member is advantageously associated with two moving beaters embedded on said packaging wheel and having the function of ensuring the folding of side flaps of said corresponding part of said piece of said packaging material on each of the products of the same pair of products during the routing of products on said packaging wheel.
  • Said tilting wheel preferably comprises a series of heads each comprising a double mobile clamp for simultaneously transferring two products previously packaged respectively into a corresponding part of said piece of said packaging material, from the same pair of products to the module of sealing, each double gripper comprising a fixed central arm and two movable lateral arms and a support and control mechanism, arranged to tilt said products by an angle of equivalent value, but in a direction contrary to the pivot angle said tilting wheel between the point of intersection with said packaging wheel and the point of transfer of the products to the sealing module.
  • Said angle is at least approximately between 80 and 120 ° and preferably equal to 90 °.
  • the sealing module comprises, according to a preferred embodiment, a conveyor belt provided with cleats and disposed above the product line for driving the packaged products and lateral ramps arranged on the sides of said conveyor belt for folding flaps. the tip-shaped sides of each of the independent parts of said piece of packaging material.
  • the sealing module preferably comprises means for final sealing of the packaging of each of the products of said pair of products respectively in one of said corresponding parts of said piece of said packaging material, arranged to perform said sealing simultaneously.
  • the method of the invention implemented by the packaging machine 10 according to the invention as schematically illustrated as a whole by the figure 1 comprises a first step during which the products A to be packaged, in particular portions of bouillons manufactured by a press (not shown) and presented in the form of cubes, are conveyed in pairs, by means of a conveying device, in particular, a supply conveyor designated by the reference 11, for example in the form of an endless belt, at the entrance of a product take-up wheel, called a setting wheel 12.
  • a packaging material supply device 15 brings two pre-cut but not spaced half-pieces 15a and 15b of said packaging material 15, in the form of a composite material and / or wrapping paper, towards the periphery of the gripping wheel 12, more precisely on the trajectory of the products A, intersecting with this trajectory to end up on the track of one of the pairs of products A.
  • This operation allows coins of the packaging material 15a and 15b to partially fold around the product A and to be driven with it in rotation on the setting wheel 12.
  • the following operation is performed in a fourth step, the associated products A the packaging material pieces 15a and 15b being transferred to another wheel referred to as the packing wheel 16.
  • the pick-up wheel 12 tangentially receives the product pairs A and rotates clockwise, while the packing wheel 16 rotates in the opposite direction, ie counterclockwise.
  • the pieces of packaging material 15a and 15b respectively associated with the products A1 and A2 of each pair of products run with the head respectively associated with the corresponding products and are subject to the operations of bending by onboard front reel and closing side flaps by fixed propellers.
  • the products are almost packed without, however, that the side edges are fully folded and without these being sealed.
  • the fifth step is to take the packaged products of the packaging wheel 16 on a tilting wheel 17 which rotates in the opposite direction to the packaging wheel 16, ie clockwise.
  • the function of the tilting wheel 17 is to counteract the pivoting of the products due to the natural rotation of this wheel, in order to maintain them in a suitable position to allow finishing the folding of the packaging for final sealing.
  • next step namely the sixth step which consists of passing the packaged products of the tilting wheel 17 to a sealing module 18 in order to finish the packaging of the products.
  • the machine 10 is equipped with a device for supplying and synchronizing the products A, located between the exit of the press (not shown) and their conveyance by the conveyor 11 on the setting wheel 12.
  • the delivery device and synchronization 20 is mounted on a fixed frame 21 disposed above a conveyor (not shown) which transports the products in pairs A1, A2 from a molding-compression unit, these products being juxtaposed along two parallel columns 22, 23 on a belt conveyor (not shown).
  • a cradle 24 pivoting about an axis 25 on which is fixed an axis 26 carrying a central wheel 27 provided with at least two and preferably three pairs of equidistant branches 28.
  • the three pairs of equidistant branches 28 are rotating paddles 28a, 28b, 28c, two by two parallel and intended to respectively serve as movable stops to pairs of products A conveyed by the supply conveyor 11 and to accompany them in pairs on the pickup wheel 16 while the tilting cradle 24 pivots on its pivot axis 27 to accelerate the product A when it has was supported by one of the rotating blades 28a, 28b or 28c and to create a space between the first product A arriving on a track of the supply conveyor 11 and the next product A of the same track of the supply conveyor 11.
  • Each of the blades is put in place successively before the arrival of a product in such a way that the column of products is never stopped.
  • This device makes it possible to simultaneously process two products A, in this case A1 and A2 constituting a pair of products respectively conveyed on the two parallel tracks of the supply conveyor 11.
  • the Figure 2B represents a phase of support of the first products A1 and A2 by two corresponding blades 28, the rocking cradle 24 being in an initial position or starting position in which it is when one of the blades 28 supports a product A to accompany it to the pick-up wheel 12.
  • the Figure 2C represents an accompanying phase of the first products A1 and A2 by the two corresponding branches 28, the tilting cradle 24 being in a final position or arrival position in which it is when one of the blades 28 ends to accompany a product A to place on the pick wheel 12 which supports it for further operations. Note the position of a gripper finger 29 integral with the gripping wheel 12, still remaining in a radial position and which tilts relatively to the tilting cradle 24 during this operation of passing products A of the conveyor 11 on the wheel of taken 12.
  • figure 3 is a perspective view of the pickup wheel 12 showing a partial view of an eight-head embodiment 30 each carrying a double clamp 31.
  • figure 3A is a perspective view of one of the insulated heads with respect to the pickup wheel 12.
  • the Figures 3B and 3C represent, in elevation, the head of the figure 3A in two different positions.
  • the 3D and 3E figures represent, side view, the head of the figure 3A in two different positions.
  • the double gripper 31 comprises a fixed central arm 31a and two lateral arms 31b and 31c which are movable relative to the central arm 31a.
  • the two elements of the double gripper 31 are open and can each receive a product A when the lateral arms 31b and 31c are spaced apart from the central arm 31a and when the lateral arms come closer they close the elements of the double gripper on the corresponding A products and keep them in position.
  • the Figures 3A , B and 3C show the heads 30 as a whole with the mechanical control parts and the supports 32.
  • Products A are shown, arranged inside the two elements of the double gripper 31, that is to say taken between the fixed central arm 31a and the two movable lateral arms 31b and 31c.
  • the view of the figure 3B shows the closed double gripper and the view of the figure 3C shows the open double clamp.
  • the two front views 3D and 3E essentially illustrate a clamp 33 called paper clip which is intended to take in passing a piece of packaging material 15 in the form of a single sheet partially cut adapted to the set of two products brought in pairs.
  • the view of the 3D figure shows the paper clip 33 closed and the view of the figure 3E shows the open paper clip 33 ready to embark the piece of packaging material 15 for a pair of products A.
  • the figure 4 is a perspective view of the packaging wheel 16 which receives the pairs of products A each associated with an individual piece of packaging material.
  • the first function of the packaging wheel 16 is to take the products to flight by means of clamps 41 each mounted on a head 40 which oscillates to allow the reduction and adaptation of the speed of movement during the closure of the clamp
  • the further processing which consists in completely packing the product to the final flap of side flaps and in the sealing of the packaging material which is carried out on the packaging wheel 16 with its components that are illustrated by the Figures 4A representing the head 40 perspective view and the FIGS. 4B, 4C, 4D and 4E which show the head 40, seen in elevation, in its different phases of operation.
  • the gripper 41 is, like the gripper 31 of the gripping wheel 12, a double gripper and comprises in fact two gripping members 41a and 41b which are respectively intended to simultaneously support the products A1 and A2 of the pair of products. A.
  • Each pinch member 41b is associated with two tappers 42 whose function is to ensure the folding of the side flaps during the routing of the products on said packing wheel 16.
  • the Figure 4A illustrates the head 40 with its support and its control means 43. It also shows the two pinch members 41a and 41b each having two arms that can be opened, in the absence of product A and closed to hold the products A during their transport. Note also the presence of a support base 44 on which rests the underside of the product A, so that each product A is held by three bearing surfaces, its positioning being performed extremely accurately.
  • Each pinch member 41b corresponds to a pair of lateral tilts 42.
  • the Figure 4B shows a head 40 with a pinch member, for example 41 open and with the beaters 42 in the waiting position.
  • the figure 4C shows a head 40 with a pinch member, for example 41 b closed and with the beaters 42 in the waiting position.
  • the figure 4D shows a head 40 with an organ of pinch, for example 41 b closed and with the beaters 42 in the intermediate position between a standby position and a folded position.
  • the figure 4 E shows a head 40 with a pinch member, for example 41b closed and with the beaters 42 in the folded position.
  • the packing operation of product A comprises a number of phases which are illustrated by the FIGS. 5A to 5E .
  • two pieces of packing material 15a and 15b intervene in the path of a pair of products which take it with it.
  • the two pieces of packaging material 15a and 15b are adjacent and correspond to the two products A1, and A2 of the same pair of products A.
  • the piece of packaging material 15 has been previously split in two parts 15a and 15b by a longitudinal divider, preferably constituted by a rotating knife disposed before the exit of the paper table (not shown), so that the following operations are done individually for each of the two products A1 and A2 of the same pair of products A.
  • the machine 10 is equipped with a fixed ramp disposed on the path of the elements 15a and 15b divided from the piece of packaging material 15, whose function is to fold the packaging material into "L", in the neck of a second phase, bears against its bottom B1 and its dorsal surface B2, as shown in FIG. Figure 5A .
  • a frontal extension of the elements 15a and 15b of packaging material is raised upwards and pressed against the front face B3 of the product A, during a third folding phase.
  • a gut is thus produced as shown in Figure 5B .
  • the Figure 5C shows the closure of the package by the upper flap on the top of the product A, namely on the top B4 of the extension of the rear part of the elements 15a and 15b of packaging material 15 pressed against the dorsal surface B2.
  • the fourth phase consists in folding the packaging tube frontally against the inside by an on-board mobile central reel, as shown in FIG. figure 5E .
  • the fins of material of packaging are folded by two fixed folding propellers, the outer fin being folded last.
  • This operational phase is illustrated by the figure 5F .
  • the tilting wheel 17 comprises heads 50 equipped with double movable clamps 51 with a fixed median edge and a buffer in order to simultaneously transfer the two products A1 and A2 forming said pair of products A.
  • a preferred embodiment comprises eight heads 50 each provided with a pair of clamps 51 simultaneously processing two products A1 and A2 of the same pair of products A.
  • the Figure 6A shows one of the heads 50, perspective view, of the tilting wheel 17 with its double gripper 51 having a fixed central arm 52a and two movable side arms 52b and 52c and its support and control mechanism 53.
  • the two products A1 and A2 of the same pair of products A are arranged inside the double gripper 51.
  • the Figures 6B and 6C represent the same head, seen in elevation, with the clamps 51 respectively in the open position and in the closed position.
  • the Figures 6D and 6E show the head 50, front view and its control mechanism 53 essentially comprising a lever arm 53a and a pull tab 53b, these mechanical parts for the purpose of rocking the product A at a 90 ° angle to compensate for its natural rotation on the tilting wheel 17 between its entry on the wheel and the moment when it is transferred to the sealing module. Indeed, it is essential that the product A keeps its position and that it is not rotated 90 ° with the wheel 17, which would prevent the final flap flaps and sealing of the package.
  • the sealing module receives the packaged products A on a longitudinal guide and they are driven by a conveyor belt provided with cleats and arranged above the line of products to ensure their tracking.
  • Side ramps are provided on the sides to fold the side flaps in the shape of a point.
  • This operation is illustrated by the figure 7 which shows pairs of products A1 and A2 packaged, but having at their lower part a frontal extension 60 which is intended to be folded towards the inside of the product by a fixed folding edge 61, shown schematically, disposed frontally on the trajectory of the displacement of the product.
  • the product is presented with two lateral tips 62 which must be folded towards each other, which is done by means of fixed side ramps 63, shown schematically.
EP14196114.4A 2014-01-10 2014-12-03 Verfahren und vorrichtung zum verpacken von lebensmittelprodukten in einzelportionen Revoked EP2894103B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP14196114.4A EP2894103B1 (de) 2014-01-10 2014-12-03 Verfahren und vorrichtung zum verpacken von lebensmittelprodukten in einzelportionen

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PCT/EP2014/050382 WO2015104057A1 (fr) 2014-01-10 2014-01-10 Procede et dispositif d'emballage de produits alimentaires en portions individuelles
EP14196114.4A EP2894103B1 (de) 2014-01-10 2014-12-03 Verfahren und vorrichtung zum verpacken von lebensmittelprodukten in einzelportionen

Publications (3)

Publication Number Publication Date
EP2894103A2 true EP2894103A2 (de) 2015-07-15
EP2894103A3 EP2894103A3 (de) 2015-08-05
EP2894103B1 EP2894103B1 (de) 2016-09-07

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EP14196114.4A Revoked EP2894103B1 (de) 2014-01-10 2014-12-03 Verfahren und vorrichtung zum verpacken von lebensmittelprodukten in einzelportionen

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IT201800010315A1 (it) * 2018-11-14 2020-05-14 Gd Spa Metodo di incarto per realizzare contemporaneamente due confezioni
IT201800010313A1 (it) * 2018-11-14 2020-05-14 Gd Spa Metodo ed unità di alimentazione di due fogli di incarto in una macchina impacchettatrice
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Cited By (12)

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IT201800008201A1 (it) * 2018-08-28 2020-02-28 Mpm Srl Macchina incartatrice per incartare dadi da brodo
IT201800010315A1 (it) * 2018-11-14 2020-05-14 Gd Spa Metodo di incarto per realizzare contemporaneamente due confezioni
IT201800010313A1 (it) * 2018-11-14 2020-05-14 Gd Spa Metodo ed unità di alimentazione di due fogli di incarto in una macchina impacchettatrice
EP3653518A1 (de) * 2018-11-14 2020-05-20 G.D Societa' Per Azioni Zuführverfahren und -einheit zum zuführen von zwei verpackungsblättern in einer verpackungsmaschine
IT201800010592A1 (it) * 2018-11-27 2020-05-27 Corazza S P A Macchina per il confezionamento di prodotti alimentari solidi.
WO2020109905A1 (en) * 2018-11-27 2020-06-04 Corazza S.P.A. Device for feeding and arranging solid food products and machine for packaging solid food products
EP3763644A1 (de) * 2019-07-12 2021-01-13 Theegarten-Pactec GmbH & Co. KG Rotationskopf mit rotierenden arbeitsstationen
EP3858746A1 (de) 2020-01-30 2021-08-04 Theegarten-Pactec GmbH & Co. KG Verfahren und vorrichtung zur verpackung und versiegelung kleinstückiger produkte auf drei kontinuierlich rotierenden arbeitsköpfen
DE102020201099A1 (de) 2020-01-30 2021-08-05 Theegarten PACTEC GmbH & Co.KG Verfahren und Vorrichtung zur Verpackung und Versiegelung kleinstückiger Produkte auf drei kontinuierlich rotierenden Arbeitsköpfen
IT202100010931A1 (it) * 2021-04-29 2022-10-29 Ima Spa Apparecchiatura e procedimento per confezionare prodotti
WO2022230000A1 (en) * 2021-04-29 2022-11-03 I.M.A. Industria Macchine Automatiche S.P.A. Apparatus and method for packaging products
EP4209425A1 (de) * 2021-12-17 2023-07-12 Theegarten-Pactec GmbH & Co. KG Vorrichtung und verfahren zur verpackung von kleinstückigen artikeln unter ausbildung und ggf. fixierung von sich überlappenden packmittelfalten

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