EP2795729B1 - Dispositif de raccordement électrique pour la réalisation d'une liaison soudée ainsi que procédé pour sa fabrication - Google Patents

Dispositif de raccordement électrique pour la réalisation d'une liaison soudée ainsi que procédé pour sa fabrication Download PDF

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Publication number
EP2795729B1
EP2795729B1 EP12818485.0A EP12818485A EP2795729B1 EP 2795729 B1 EP2795729 B1 EP 2795729B1 EP 12818485 A EP12818485 A EP 12818485A EP 2795729 B1 EP2795729 B1 EP 2795729B1
Authority
EP
European Patent Office
Prior art keywords
bolt
press
shaped
strip
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP12818485.0A
Other languages
German (de)
English (en)
Other versions
EP2795729A1 (fr
Inventor
Christian FRÖHLER
Mario Günther
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kathrein SE
Original Assignee
Kathrein Werke KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kathrein Werke KG filed Critical Kathrein Werke KG
Publication of EP2795729A1 publication Critical patent/EP2795729A1/fr
Application granted granted Critical
Publication of EP2795729B1 publication Critical patent/EP2795729B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0515—Connection to a rigid planar substrate, e.g. printed circuit board
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01Q—ANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00—Details of, or arrangements associated with, antennas
    • H01Q1/12—Supports; Mounting means
    • H01Q1/1207—Supports; Mounting means for fastening a rigid aerial element
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/51—Fixed connections for rigid printed circuits or like structures
    • H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00—One pole
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/023—Soldered or welded connections between cables or wires and terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding

Definitions

  • the invention relates to an electrical connection device for producing a solder joint according to the preamble of claim 1 and to a method for the production thereof according to claim 17.
  • Solder joints are among the most common types of connection in the field of electrical and electronic equipment technology.
  • an electrical connection between connecting wires or generally connecting lines on the one hand and electrically conductive contact elements on the other side are to be made, which consist for example of non-solderable materials.
  • strip conductors as may be provided on a plate-shaped substrate, or generally plate-shaped conductors in the form of metal sheets or metal strips, etc. belong.
  • Non-solderable strip conductors are often used in the form of thin-walled sheets, which can be mounted, for example, on dielectric substrate.
  • the strip conductors or strip lines can also be mounted in front of a metallic surface using air as a dielectric.
  • Strip waveguides which are mounted at a distance in front of an electrically conductive reflector plate and are held by means of an insulating body which is mounted on the reflector plate, are frequently used, in particular in mobile radio technology.
  • an electrical connection connection must optionally be made using copper wires, etc. It would be advantageous if such good solderable connection wires can be soldered to the strip conductors.
  • galvanic contacts are known in which, for example, two printed circuit boards or printed conductors are screwed together.
  • a method and a device for fastening an insert in a plate material is for example from CH 383 082 known. It is assumed that a metal, a sheet or an insulating material, which is designed plate-shaped.
  • a cylindrical insert is to be pressed, which is provided in a partial height in the axial direction on its outer periphery with a knurling.
  • a pressing tool ie a punch and serving as a counter support cylindrical hollow punch can then be pre-pressed in the direction of plate, the cylindrical insert, wherein a cylindrical material portion of the plate is punched out by the hollow punch.
  • the cylindrical insert can be pressed.
  • the outer circumference of the press-fit piece corresponds in principle to the inner diameter of the cylindrical punched-out bore, wherein only the knurling of the insert piece may have a slightly larger outer diameter in order to be able to scrape the axially extending flanks of the knurling into the surface of the cylindrical recess in the plate during assembly. This is to ensure a good interference fit.
  • a comparable solution is also from the DE 10 2007 057 501 A1 known.
  • a press-in connection using a bolt with an outer contour is preferably proposed in the form of knurling, which is adapted to a correspondingly matched by its diameter surface design of a hole in a busbar.
  • the anchoring of a two-stage plug element with stepped arranged Jardinrändelung and a correspondingly stepped recess of a wall portion of a housing wall is made of DE 102 59 803 B3 to be known as known. Again, by the interaction of the knurling on the outer circumference of the plug-in element and the inner surface of the stepped bore to be ensured by notching effected optimum interference fit.
  • the WO-2005 079 127 discloses an electrical connection device as in the preamble of appended claim 1.
  • connection device by the features specified in claim 1 and with respect to a corresponding manufacturing method for such a connection device according to the features indicated in claim 17.
  • Advantageous embodiments of the invention are specified in the subclaims.
  • press-fit bolts have a stamp-shaped connection side on which a solder connection can be made.
  • the press-in bolts are pressed in the manner of a punch through a plate-shaped non-solderable material, whereby the non-solderable material is pierced in particular as strip conductor material, which receives a broken circumferential edge material in the penetration of the press-fit pin. With this edge of the material, a base peripheral area of the press-in pin is held while achieving high press-in and clamping forces, the head of the press-in pin protruding beyond this strip conductor material edge being available as a soldering point.
  • the clamping portion on the peripheral edge of the press-in pin which cooperates with the broken-up during the pressing-in edge of the material Vietnamese solderable plate material and holds the press-in bolts may preferably be provided with a circumferential knurling. This creates an excellent frictional connection between the wall material of the press-in pin and the non-solderable material adjacent thereto.
  • the press-fit bolt is ultimately used as a press or stamping die to deform a corresponding plate-shaped material, wherein the press-in pin is then left behind in this quasi after penetration of the non-solderable material.
  • the advantage also lies in the fact that the corresponding deformation of the non-solderable material is carried out by the press-in pin itself, so that ultimately there are no tolerance deviations in the press connection between the outer and inner part.
  • the flanged edge of the material which is formed during the pressing of the press-in and protrudes beyond the thickness of the plate-shaped material, at the same time also serves to prevent tilting of the press-in pin. Because of the flanged edge of the material of the bolt is held with a larger total area of the surrounding material edge in a press fit. In the case of thin sheets, otherwise the penetration in the plate material would be critical since the pin could otherwise tilt more easily if pressure or tensile forces are applied laterally. The solution according to the invention therefore also significantly improves the long-term stability under radial tensile or compressive loads.
  • the electrical connection connection thus formed is particularly suitable for the connection of coaxial cables, with particularly good solder joints are then also feasible when the press-in pin, for example, tinned or silvered or, for. made of brass, etc.
  • the press-in pin is provided in the circumferential direction with at least one circumferential recess or groove, which may be formed concave in axial vertical section, for example (different cross-sectional configurations of this groove are possible). It is also possible that, for example, two such, circumferential in the circumferential direction on the outer circumference of the Einpressbolzens grooves are provided which are offset from one another in an axial height. These at least one or more grooves should come to lie in the compressed state in the range of the material thickness of the plate-shaped or sheet-like material. As a result of this embodiment, in the remaining contact region, an even increased pressure and contact pressure between the plate-shaped or sheet-like material on the one hand and the circumferential surface of the injection bolt is ensured, which avoids possible intermodulation even better and safer.
  • the invention can be used in all relevant areas in which electrically solderable and electrically non-solderable materials are to be soldered together. This is especially true in a solder joint in electrically highly conductive materials such as coaxial inner conductors with strip conductors.
  • FIG. 1a is shown in excerpts in schematic representation a plan view of an electrically non-solderable plate or strip-shaped material 1, which is referred to below as strip conductor 1 '.
  • the invention is concerned with making an electrical solderable connection to such a strip-shaped or plate-shaped conductor 1, which consists of a non-solderable material or at least of a poorly solderable material or at least coated with such a material and / or coated.
  • strip conductor is used to represent all plate or strip-shaped materials 1, for which a solder joint to another good solderable conductor is to be produced.
  • FIG. 1b It is also in FIG. 1b shown in a schematic spatial representation of a press-in pin 5, as used in the context of the present invention for producing a good electrical solderable connection.
  • Figure 1c is then finally a top view of the plate-shaped or strip-shaped material 1, in particular in the form of a strip conductor 1 'in plan view reproduced, with a top view of the overhead, still discussed below head of Einpressbolzens 5, which passes through the plate or strip-shaped material 1.
  • FIGS. 2a to 2c are views parallel to the plane of the strip conductor 1 'reproduced, in FIG. 2a in uncut state (ie according to the viewing direction according to the arrow IIa in Figure 1c ), in Figure 2c in a cross section transverse to the line IIc-IIc in Figure 1c , wherein a corresponding representation in FIG. 2b is reproduced, but in which a strip conductor 1 'passing through the press-in pin 5 is reproduced in uncut state.
  • the press-in pin 5 has a solderable bolt head 7, in particular with an end face 7 ', which has a tapered cross-section with respect to the bolt body 9 located underneath.
  • the bolt head 7 goes with its flattened shoulders 11 in the bolt body 9, which has a larger diameter than the bolt head 7. It should preferably not only the end face 7 'or alternatively the adjoining flattened shoulder portion of the bolt head 7, but preferably the entire bolt head 7 including its overhead end face 7 'and the adjoining flattened shoulders 11 to be well soldered, because the press-in pin 5 is made from a good home-solderable material or at least in this area is covered with a good solderable material.
  • the bolt body 9 has in the embodiment according to the Figures 1b and 2a to 2c at least in the region of its press fit 13 on an outer circumference 9 ', which is provided with a knurling 15.
  • the knurling 15 comprises a plurality of extending in the axial longitudinal direction and circumferentially parallel to each other offset ribs 15a, which protrude radially and a particularly firm press fit 13 to the circumferential edge of material 101 of the plate or strip-shaped electrically non-solderable or electrically poorly solderable material 1 ensure.
  • knurling 15 can also be used in principle any other shaped knurling, for example, a knurling is provided with cross-ribs (cross-knurling) or a knurling, which rotates helically on the outer circumference 9 'of the bolt body 9, only is provided with formed in sections ribs, etc ..
  • cross-knurling cross-knurling
  • knurling which rotates helically on the outer circumference 9 'of the bolt body 9 only is provided with formed in sections ribs, etc .
  • FIG. 1b The basis of FIG. 1b shown ribs 15a of the knurling 15 have on their side facing the bolt head 7 side a wedge-shaped or wedge-like shape 15b, so taper increasingly. This facilitates the below-discussed press-in movement in the material.
  • solderable bolt head 7 which has on its upper side a solderable surface LF, to lie at a distance to the plane of the plate or strip-shaped material 1, on one side 1a of the plate or strip-shaped material 1, on which a material edge 101 more or less perpendicular to the plane E of the plate or strip-shaped material 1, 1 'projects.
  • This generally circumferential material edge 101 is materially connected to the plate-shaped or strip-shaped material 1, 1 'and formed during the manufacturing process to be discussed below by deformation of a material portion of the plate or strip-shaped material 1, 1'.
  • This material edge 101 is thus under bias on the outer circumference 9 'of the press-in bolt 5 under a fixed bias, whereby the desired interference fit 13 is realized.
  • the bottom or base 8 of the press-in bolt 5 can be soldered (for example, if the press-in pin 5 consists of a good solderable material or coated with a good solderable material) or has at least at its bottom or base side. 8 as an alternative or in addition to the solderable bolt head 7, a solderable, ie, well solderable surface LF.
  • the press-fit bolt does not have to be worked into the plate-like or strip-shaped material 1, 1 'to form a passage opening 14, that its lower or base side 8 with the bottom 1b of the plate or strip-shaped material 1, 1 'must be aligned.
  • a pressing tool 21 is used with an upper punch 23, which is designed cylindrical in the embodiment shown and is surrounded by a tubular outer punch or hold-down 25. Below a tubular die 27 is further arranged, so a die 27 with a central recess 27 a.
  • corresponding material sections of the plate-shaped or strip-shaped electrically non-conductive or poorly conductive material 1 are placed on the matrix, for example in the form of the mentioned strip conductor 1 '.
  • the hold-down 25 is doing in the in FIG. 5 down shown representation, so the plate-like or strip-shaped material 1, 1 'is held clamped between the end or pressing side 25a of the outer tubular hold-down 25 and the pressing or supporting surface 27b of the die 27.
  • the outer circumference 9 'of the press-in pin 5 a corresponding one is preferred before the press-in pin is pressed in Centering or centering hole at the point in the plate or strip-shaped material 1, 1 'is introduced, to which the press-in pin 5 is to be pressed.
  • the opening in the plate-shaped or strip-shaped material 1, 1 ' should preferably have a diameter which is larger than the possibly leading preferably flat-trained head 7.
  • the press-in bolt should be designed so that it already in a diameter range with a conical or shoulder-shaped sloping edge 11 in the pre-punched or pre-inserted opening in the material 1, 1 'engages. Therefore, all sections in which the press-in pin 5 changes from a smaller diameter to a larger diameter are preferably in the press-in direction R (FIG. FIG. 5 ) conical, ie wedge-shaped in section.
  • the incipient knurling has in the press-fitting direction R conical initial flanks 15b, which then pass into the corresponding possibly also slightly conically widening remaining portion of the ribs 15a of the knurling 15.
  • the material is pre-punched at the relevant point at which the bolt body 9 is pressed into the material 1, 1' , wherein the size of these Vorlochung material dependent can be optimized.
  • the surfaces of the bolt body 9 are at least partially conical or slightly conical, at least in the axial direction, in particular by the formation of said shoulders 11 and / or the ribs 15 a.
  • the materials used for the material 1, 1 'and for the bolt body 9 may be self-locking or at least have a self-locking surface.
  • the bolt body may be made of brass, tinned or silvered etc ..
  • the press-fit bolt 5 could be cooled prior to introduction of the press-fit bolt, so that the press fit after inserting the press-in bolt 5 into the material 1, 1 'is improved by also improving the material of the press-in bolt 5 by the expansion process of the press-fit bolt becomes.
  • a circumferential groove 55a which may have a concave shape, for example, in axial vertical section. But it can also be a different cross-section be used, for example, a U-shaped cross-section with the bottom surface of the groove perpendicular or oblique groove walls etc.
  • two such circumferential grooves 55a and 55b are provided in the axial offset to one another in the region of the press fit 13 on the outer circumference 9 'of the injection body 9. This has the consequence that - as based on FIG. 7 in deviation from the embodiment according to FIG.
  • FIG. 8a is only for the sake of completeness in cross section and in FIG. 8b schematically shown in a corresponding plan view, such as in front of a fragmentary reproduced in cross-section sheet metal, such as a reflector 31 in a mobile radio antenna for a base station to an angle bracket 33, for example in the form of a Anlötlasche a coaxial cable 34 and held is anchored, wherein the insulating jacket 35 of the coaxial cable 34 is removed according to the end, so that the underneath exposed outer conductor 37 is electrically conductively connected to the reflector plate 31, for example, with the electrically good conductive bracket 33 and above.
  • a fragmentary reproduced in cross-section sheet metal such as a reflector 31 in a mobile radio antenna for a base station to an angle bracket 33, for example in the form of a Anlötlasche a coaxial cable 34 and held is anchored, wherein the insulating jacket 35 of the coaxial cable 34 is removed according to the end, so that the underneath exposed outer conductor 37 is electrically
  • the inner conductor 39 frontally over the so remote end of the coaxial over, then then for example in parallel position to the plate or strip-shaped material 1, in particular Form of a strip conductor 1 'comes to rest and can be soldered at its free end to a transversely to the material 1 or Streiferleiter 1' above electrically well solderable press-in pin 5 on the bolt head 7, for example, not on the top of the plant 7, but in the area of also good solderable shoulder portion 11th
  • This embodiment also shows that not only the uppermost flat surface of the bolt head 7, but also the adjoining shoulder portion 11 of the press-in pin 5 from home can be equipped or coated with a good solderable surface LF, not only to an electrical line the uppermost face 7 'of the bolt head 7, but also optionally in his shoulder area 11 to be able to solder well.
  • strip or plate-shaped conductors 1, 1 ' can be used.
  • the thickness range of these strip- or plate-shaped conductors 1, 1 ' may vary widely be selected as long as appropriate processing in the invention is possible.
  • the press-fit pin 13 can be used with conductors 1 having a thickness ranging up to 5 mm, 6 mm, 8 mm, 9 mm or even 10 mm. Plates with a thickness range of less than 4 mm, in particular less than 3 mm, 2 mm are also possible.
  • the invention can also be used with very thin, sheet-like conductors and plates, for example in the form of sheets in the form of sheets, which have a thickness of 0.4 mm and more, in particular a thickness of at least 0.5 mm, 0.6 mm , 0.7 mm, 0.8 mm, 0.9 mm or 1 mm.
  • the invention can be optimally implemented especially in areas of not only 0.4 mm, but in particular from about 1 mm to 2 mm plate or sheet thickness.
  • all electrically conductive plate or strip conductor-shaped plates or sheets into consideration which are for example produced in a rolling process, which are made as a die-cast part, which consist of an extrusion or which are made by other processing steps including sawing, punching and deformation. There are no restrictions in this respect.
  • the press-fit bolt can consist of all suitable materials.
  • materials such as brass, copper, bronze are suitable for this purpose.
  • the press-in bolt 5 has a bolt head 7, which has a significantly smaller diameter than the encircling jacket, that is to say has a smaller diameter than the circumferential surface of the bolt body 9.
  • the circumferential jacket or the circumferential surface of the bolt body 9 may be provided smoothly or with a knurling, which then projects even further radially beyond the diameter of the bolt head 7.
  • a preferably continuous transition from the bolt head 7 over increasingly wider, flank-shaped shoulders 11 is realized in the actual bolt body 9.
  • the flanged edge of the material 101 (that is, the flanged Material edge 101 in its entire height including the thickness of the plate or strip-shaped material 1, 1 ') may have a height which is greater than the 1,1-, 1,2-, 1,3-, 1,4- , 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4 , 2.5, 2.6, 2.7, 2.8, 2.9, 3.0 times the thickness of the plate or strip material 1, 1 '.
  • a configuration is generally favorable and sufficient if the total height of the flanged material edge 101 (including the thickness of the plate and strip material) is not greater than the 3.0, 2.9, 2.8 , 2,7-, 2,6-, 2,5-, 2,4-, 2,3-, 2,2-, 2,1-, 2,0-, 1,9-, 1,8- , 1.7, 1.6, 1.5 times the thickness of the plate or strip material 1, 1 '.
  • the press-in pin 5 can also be formed in wide areas with different dimensions.
  • the press-in pin 5 is dimensioned such that the diameter in the region of its bolt body 9
  • the diameter in the region of its bolt body 9 For example, between 1.5 mm to 7 mm, preferably has a diameter greater than 2.0 mm, 2.5 mm, 3.0 mm, 3.25 mm, 3, 5 mm, 3.75 mm, 4.0 mm, 4.25 mm, 4.5 mm, 4.75 mm or larger than 5.0 mm.
  • the outer diameter of the bolt body 9 is not greater than 8.0 mm, in particular less than 7.5 mm, 7.0 mm, 6.5 mm, 5.0 mm, 4.75 mm, 4.5 mm, 4.25 mm, 4.0 mm, 3.75 mm, 3.5 mm and in particular smaller than 3.0 mm.
  • the axial length or height of Einpressbolzens 5 can also be chosen differently in many areas.
  • the axial length of the Einpressbolzens 5 is a measure that corresponds to at least 1.5 times the thickness of the plate or strip-shaped material 1, 1 '.
  • the axial height of the Einpressbolzens 5 is at least 2, 3, 4, 4.5 or about 5 times as large as the thickness of the plate or strip-shaped material 1, 1 '.
  • the ratio between the diameter of the bolt body 9 (in the region of its interference fit) and the diameter of the bolt head 7 can also be chosen differently. In many cases it is sufficient for the maximum diameter of the part of the bolt body 9 press-fitted in the plate-shaped or strip-shaped material 1, 1 'to be at least 10%, preferably at least 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 100%, 110%, 120%, 130%, 140% or even by 150% larger than the diameter of the bolt head 7.
  • the maximum diameter of the bolt body 9 in the region of its press fit is less than 200% greater than the diameter of the bolt head 7, ie in particular less than 180%, 160%, 150%, 140%, 130%, 120%, 110%, 100%, 90% or less than 80%.
  • the diameter of the bolt body 9 is approximately 75% to 90% larger than the diameter of the bolt head 7.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connection Of Plates (AREA)

Claims (22)

  1. Dispositif de raccordement électrique sur un matériau en forme de plaques ou de bandes (1, 1'), lequel ne peut pas être soudé, ou être soudé difficilement, ou est muni d'une surface ne pouvant pas être soudée ou étant soudée difficilement, avec les caractéristiques suivantes
    - un boulon à enfoncer (5) est enfoncé dans le matériau en forme de plaques ou de bandes (1, 1'),
    - le boulon à enfoncer (5) présente une zone circonférentielle extérieure (9') qui est comprimée avec le matériau en forme de plaques ou de bandes (1, 1'), formant un ajustement serré (13),
    - le boulon à enfoncer (5) est constitué d'un matériau se soudant bien ou est constitué au moins localement d'un matériau se soudant bien, formant une surface de soudure (LF),
    - le boulon à enfoncer (5) présente une tête de boulon (7) qui présente une section transversale s'amenuisant par rapport au corps de boulon (9) se trouvant en dessous, de sorte que la tête de boulon (7) dépasse, avec une circonférence extérieure (9') ayant un diamètre supérieur à la tête de boulon (7), d'un bord (11) retombant de manière conique ou sous forme d'épaulement au niveau du corps de boulon (9),
    - la circonférence extérieure (9') du corps de boulon (9) est conçue lisse ou avec un moletage (15)
    caractérisé par les autres caractéristiques suivantes :
    - le matériau en forme de plaques ou de bandes (1, 1') est muni d'un rebord de matière (101) rabattu dans la zone d'interpénétration par le boulon à enfoncer (5), et
    - à l'intérieur du rebord de matière (101), le boulon à enfoncer (5) est comprimé avec une zone circonférentielle de son corps de boulon (9), formant un ajustement serré.
  2. Dispositif de raccordement selon la revendication 1, caractérisé en ce que le boulon à enfoncer (5) dépasse la hauteur du rebord de matière (101) du matériau en forme de plaques ou de bandes (1, 1') dans la direction axiale.
  3. Dispositif de raccordement selon les revendications 1 ou 2, caractérisé en ce que le boulon à enfoncer (5) présente, sur la face (1a) du matériau en forme de plaques ou de bandes (1, 1') sur laquelle le rebord de matière (101) est formé, une tête de boulon (7) pouvant être soudée, et/ou une surface pouvant être soudée (LF), et/ou une face de base (8) avec une surface de raccordement (LF) pouvant être soudée sur l'autre face (1b) du matériau en forme de plaques ou de bandes (1, 1').
  4. Dispositif de raccordement selon l'une des revendications 1 à 3, caractérisé en ce que le boulon à enfoncer (5) est conçu au moins localement de manière conique ou de manière légèrement conique en pointe dans la direction du rebord de matière (101) saillant, de telle manière que le boulon à enfoncer (5) se transforme, passant d'une zone avec un diamètre plus faible comparativement à son ajustement serré (13) vers une zone avec un diamètre supérieur par rapport à celui-ci.
  5. Dispositif de raccordement selon l'une des revendications 1 à 4, caractérisé en ce que le moletage (15) formé sur la circonférence extérieure (9') du corps de boulon (9) du boulon à enfoncer (5) comprend des nervures (15a) situées décalées dans la direction circonférentielle.
  6. Dispositif de raccordement selon la revendication 5, caractérisé en ce que les nervures (15a) du moletage (15) s'étendent parallèlement par rapport à la direction axiale du boulon à enfoncer (5), ou dans une direction sinueuse, ou sont conçues sous la forme d'un moletage en croix.
  7. Dispositif de raccordement selon l'une des revendications 1 à 6, caractérisé en ce que le boulon à enfoncer (5) est également conçu au moins légèrement conique dans la zone de son ajustement serré (13), présente notamment des nervures (15a) conçues sous une forme au moins légèrement conique, et notamment des bords (15'), s'étendant en forme de quilles dans une direction de compression, qui sont formées sur les nervures (15a).
  8. Dispositif de raccordement selon l'une des revendications 1 à 4, caractérisé en ce que le corps de boulon (9) est conçu sans moletage dans la zone de son ajustement serré (13), en particulier, avec une surface restructurée.
  9. Dispositif de raccordement selon l'une des revendications 1 à 8, caractérisé en ce que le boulon à enfoncer (5) est muni dans sa totalité d'une surface bien conductrice d'électricité, est notamment étamée ou argentée.
  10. Dispositif de raccordement selon l'une des revendications 1 à 9, caractérisé en ce que le boulon à enfoncer (5) est constitué de laiton, de cuivre et/ou de bronze ou comprend ces matériaux.
  11. Dispositif de raccordement selon l'une des revendications 3 à 10, caractérisé en ce que la tête de boulon (7) pouvant être soudée dépasse du plan (E) du matériau en forme de plaques ou de bandes (1, 1'), dépasse en particulier axialement par dessus le rebord de matière (101).
  12. Dispositif de raccordement selon l'une des revendications 3 à 11, caractérisé en ce que la face inférieure ou la base (8) du boulon à enfoncer (5) se situe dans le même plan que la face inférieure (1b) du matériau en forme de plaques ou de bandes (1, 1').
  13. Dispositif de raccordement selon l'une des revendications 3 à 11, caractérisé en ce que la face inférieure ou la base (8) du boulon à enfoncer (5) se situe au dessus ou en dessous du plan formé par la face inférieure (1b) du matériau en forme de plaques ou de bandes (1, 1').
  14. Dispositif de raccordement selon l'une des revendications 1 à 13, caractérisé en ce qu'au moins une ou deux cavités (55a, 55b) en forme de rainures circonférentielles sont formées sur la circonférence extérieure (9) du boulon à enfoncer (5), notamment dans la zone de son ajustement serré (13).
  15. Dispositif de raccordement selon l'une des revendications 1 à 14, caractérisé en ce que l'épaisseur de matière du matériau en forme de plaques ou de bandes (1, 1') est supérieure ou égale à 0,5 mm, et est notamment inférieure à 10 mm, en particulier est supérieure à 0,5 mm, 0,6 mm, 0,7 mm, 0,8 mm, 0,9 mm ou 1 mm et notamment inférieure à 9 mm, 8 mm, 7 mm, 6 mm, 5 mm, 4 mm, 3 mm et est égale à 2 mm en particulier.
  16. Dispositif de raccordement selon l'une des revendications 1 à 15, caractérisé en ce que le diamètre du corps de boulon (9) dans la zone de son ajustement serré est au moins de 10 %, de préférence au moins de 20 %, 30 %, 40 %, 50 %, 60 %, 70 %, 80 %, 90 %, 100 %, 110 %, 120 %, 130 %, 140 % ou même de 150 % supérieur au diamètre de la tête de boulon (7), et/ou le diamètre maximal du corps de boulon (9) dans la zone de son ajustement serré est supérieur à moins de 200 % au diamètre de la tête de boulon (7), en particulier à moins de 180 %, 160 %, 150 %, 140 %, 130 %, 120 %, 110 %, 100 %, 90 % ou de préférence à moins de 80 %.
  17. Procédé de fabrication d'un dispositif de raccordement électrique selon l'une des revendications 1 à 16, avec les caractéristiques suivantes :
    - un boulon à enfoncer (5) est enfoncé dans un matériau en forme de plaques ou de bandes (1, 1') au moyen d'un outil de compression, jusqu'à ce que le boulon à enfoncer (5) passe à travers le matériau en forme de plaques ou de bandes (1, 1'),
    - le boulon à enfoncer (5) utilisé est constitué d'un matériau se soudant bien ou est au moins localement recouvert d'un matériau se soudant bien, formant une surface de soudure (LF),
    - on utilise un boulon à enfoncer (5) qui présente une tête de boulon (7) qui présente une section transversale s'amenuisant par rapport au corps de boulon (9) se trouvant en dessous, de sorte que la tête de boulon (7) dépasse avec une circonférence extérieure (9') avec un diamètre supérieur à la tête de boulon (7), d'un bord (11) tombant de manière conique ou sous forme d'un épaulement dans le corps de boulon (9), où la circonférence extérieure (9') du corps de boulon (9) est conçue lisse ou est munie d'un moletage (15),
    caractérisé par les autres caractéristiques suivantes :
    - pendant l'enfoncement du boulon à enfoncer (5) dans le matériau en forme de plaques ou de bandes (1, 1'), pendant la traversée du matériau en forme de plaques ou de bandes (1, 1') par le boulon à enfoncer (5), un rebord de matière (101), faisant partie du matériau en forme de plaques ou de bandes (1, 1') et faisant saillie par-dessus, est créé par la déformation, dans lequel le boulon à enfoncer (5) est maintenu enfoncé, formant un ajustement serré (13) dans la zone de sa circonférence extérieure (9').
  18. Procédé selon la revendication 17, caractérisé en ce qu'avant l'enfoncement du boulon à enfoncer (5), un orifice de centrage approprié est apporté dans le matériau (1, 1') sous la forme de plaques ou de bandes, dans lequel le boulon à enfoncer (5) est enfoncé en alignement avec sa ligne axiale centrale.
  19. Procédé selon les revendications 17 ou 18, caractérisé en ce qu'avant ou pendant l'enfoncement du boulon à enfoncer (5), le matériau (101) en forme de plaques ou de bandes est chauffé, ce par quoi il se produit un processus de retrait lors du refroidissement, et de ce fait, une augmentation des forces de compression dans la zone de l'ajustement serré (13) peut être ciblée, et/ou qu'avant ou pendant l'enfoncement du boulon à enfoncer (5), le boulon à enfoncer (5) est refroidi, ce par quoi il se produit un processus de dilatation lors du réchauffement du boulon à enfoncer (5) et une augmentation des forces de compression dans la zone de l'ajustement serré (13) peut être ciblée.
  20. Procédé selon l'une des revendications 17 à 19, caractérisé en ce qu'un boulon à enfoncer (5) est employé, qui présente dans la direction d'enfoncement (R), au moins localement, des bords coniques ou de forme sinueuse, ou des épaulements (11), sur lesquels le boulon à enfoncer (5) se transforme passant d'une partie continue avec un diamètre inférieur à une partie ultérieure avec la formation d'un diamètre supérieur.
  21. Procédé selon l'une des revendications 17 à 20, caractérisé en ce que le boulon à enfoncer (5) est enfoncé aussi loin dans le matériau en forme de plaques ou de bandes (1, 1'), de sorte que sa face inférieure ou base (8) est au moins alignée de manière approchée avec la face inférieure (1b) du matériau en forme de plaques ou de bandes (1, 1').
  22. Procédé selon l'une des revendications 17 à 20, caractérisé en ce que le boulon à enfoncer (5) est enfoncé aussi loin dans le matériau en forme de plaques ou de bandes (1, 1'), de sorte que sa face inférieure ou base (8) arrive à reposer au dessus ou en dessous du plan formé par la face inférieure (1b) sur le matériau (1, 1') formé de plaques ou de bandes.
EP12818485.0A 2011-12-22 2012-12-20 Dispositif de raccordement électrique pour la réalisation d'une liaison soudée ainsi que procédé pour sa fabrication Not-in-force EP2795729B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011122371A DE102011122371A1 (de) 2011-12-22 2011-12-22 Elektrische Anschlusseinrichtung zur Herstellung einer Lötverbindung
PCT/EP2012/005315 WO2013091880A1 (fr) 2011-12-22 2012-12-20 Dispositif de raccordement électrique pour la réalisation d'une liaison soudée ainsi que procédé pour sa fabrication

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EP2795729A1 EP2795729A1 (fr) 2014-10-29
EP2795729B1 true EP2795729B1 (fr) 2015-12-16

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EP12818485.0A Not-in-force EP2795729B1 (fr) 2011-12-22 2012-12-20 Dispositif de raccordement électrique pour la réalisation d'une liaison soudée ainsi que procédé pour sa fabrication

Country Status (6)

Country Link
US (1) US9692143B2 (fr)
EP (1) EP2795729B1 (fr)
KR (1) KR101899997B1 (fr)
CN (1) CN104054217B (fr)
DE (1) DE102011122371A1 (fr)
WO (1) WO2013091880A1 (fr)

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DE102013013368B4 (de) * 2013-08-13 2020-03-05 Lisa Dräxlmaier GmbH Verfahren zur Herstellung einer elektrischen Verbindung sowie elektrische Verbindung
DE202013012314U1 (de) * 2013-10-08 2016-04-27 Engeser Gmbh Innovative Verbindungstechnik Elektrische Verbindung sowie Batteriezellkontakt
KR101558743B1 (ko) * 2014-03-04 2015-10-07 현대자동차주식회사 부품 체결력 증대를 위한 전자회로기판용 체결핀
EP3175495B1 (fr) 2014-08-01 2020-01-01 Orthogonal Inc. Modelage photolithographique de dispositifs
JP2017526177A (ja) 2014-08-01 2017-09-07 オーソゴナル，インコーポレイテッド 素子のフォトリソグラフパターン化方法
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Also Published As

Publication number Publication date
EP2795729A1 (fr) 2014-10-29
WO2013091880A1 (fr) 2013-06-27
US9692143B2 (en) 2017-06-27
US20150000976A1 (en) 2015-01-01
CN104054217A (zh) 2014-09-17
CN104054217B (zh) 2016-11-16
KR20140131319A (ko) 2014-11-12
DE102011122371A1 (de) 2013-06-27
KR101899997B1 (ko) 2018-09-18

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