EP2760748B1 - Integrierte qualitätskontrolle von verbrauchsmaterialien für verpackungsmaschinen - Google Patents

Integrierte qualitätskontrolle von verbrauchsmaterialien für verpackungsmaschinen Download PDF

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Publication number
EP2760748B1
EP2760748B1 EP12766397.9A EP12766397A EP2760748B1 EP 2760748 B1 EP2760748 B1 EP 2760748B1 EP 12766397 A EP12766397 A EP 12766397A EP 2760748 B1 EP2760748 B1 EP 2760748B1
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EP
European Patent Office
Prior art keywords
consumable material
consumable
way
designed
value
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12766397.9A
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German (de)
English (en)
French (fr)
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EP2760748A1 (de
Inventor
Wolfgang Huber
Johannes Böhm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Publication date
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Publication of EP2760748A1 publication Critical patent/EP2760748A1/de
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Publication of EP2760748B1 publication Critical patent/EP2760748B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B65C9/42—Label feed control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B65C2009/402—Controls; Safety devices for detecting properties or defects of labels
    • B65C2009/404—Controls; Safety devices for detecting properties or defects of labels prior to labelling

Definitions

  • the present invention relates to a device for using consumables on and / or with containers according to the preamble of claim 1.
  • Such devices have long been known from the prior art.
  • labeling machines apply labels to containers or packaging machines pack individual containers or multiple containers in films, such as shrink films.
  • machines are also known which provide containers with packaging, for example cardboard packaging.
  • a consumable material is used in each case, such as labels, shrink films, cardboard boxes and the like, which are used with or on the containers.
  • Such packaging machines therefore consume packaging materials in daily operation.
  • the machine manufacturers usually specify the requirements and the quality of the consumables in the form of material specifications. On the basis of such material specifications, guarantee commitments can also be made to the customer or machine operator.
  • the problem often arises that the consumables actually supplied by third parties or by suppliers do not meet the criteria that are necessary for processing the consumables.
  • One consequence of this is that in some cases consumables have to be processed that are outside a specified tolerance range. This in turn can lead to machine malfunctions result, the cause of which, however, is often difficult to trace back to the deviating quality of the consumables.
  • a labeling machine which has an inspection, printing or alignment module forming an exchangeable unit. In this way, this machine can be quickly converted to different types of labels.
  • the present invention is therefore based on the object of achieving a higher level of security against errors in packaging machines of this type which use the consumables mentioned.
  • the device according to the invention according to claim 1 for using consumables on containers has a storage device which stores a supply of the consumables and a transport device which conveys the consumables to the containers. Furthermore, the device has an application unit which applies the consumable material to the containers or to combinations of containers.
  • the device has at least one sensor device which detects at least one actual value of the consumable which is characteristic of a physical property of the consumable, and a comparison device which compares the detected actual value with at least one setpoint value stored in a memory device and with a signal output device which outputs a signal as a function of a result of this comparison.
  • the application device can be, for example, a labeling unit which applies the labels to the containers. However, it can also be a unit which, for example, attaches shrink films or the like to the containers or to groups of containers. It would also be possible for the application unit to be a closure device which provides the containers with closures. It can also be a cartoning unit which forms cartons for the respective containers.
  • Said sensor device has this which determines values which are characteristic of the quality of the consumables to be processed at the moment.
  • Consumables are understood to mean in particular those materials which, in contrast to containers, for example, are generally not recycled. These are advantageously solid materials, but application of the invention to liquid materials such as paints or adhesives would also be conceivable.
  • the use of the consumable on and / or with containers is understood in particular to mean that a physical connection, in particular a detachable connection, is established between the consumable and the containers and / or groups of containers. This is preferably a connection which is released for the purpose of opening and / or unpacking the container.
  • the signal output as a function of the result can be a warning signal, for example. Furthermore, this can be a signal which causes the device to stop. Furthermore, the signal can be an indication to a user that improper material is not being used.
  • the device has a plurality of sensor devices which detect a plurality of properties of the consumable material.
  • the results of these sensor devices are advantageously compared with setpoint values by means of comparison devices.
  • the signal output device is designed in such a way that it outputs, for example, a signal that can be perceived by a user if a deviation of the actual value from the target value is above a predetermined limit value. It however, a signal can also be output to a control device which controls the device in response to this signal.
  • tolerance limits are therefore set within which the respective actual values must lie. If such an actual value deviates, the signal is output. It would be conceivable that the signal is output when the deviation of one of the actual values from the setpoint value is above a predetermined limit value.
  • logical links are also made and, for example, a signal is also output if the discrepancy between two or more actual values does not in themselves exceed the specified limit value, but there are several discrepancies.
  • the sensor device is arranged in the transport direction of the consumable between the storage device and the application unit.
  • the sensor device is advantageously arranged in the transport device for the consumables close to the storage device. This close arrangement makes it possible to detect errors at an early stage and to react accordingly.
  • the device has a detection unit which, if a deviation of the actual value from the setpoint value is above a predetermined limit value, detects and / or outputs data which are characteristic of the occurrence of this deviation over time. For example, it is possible to record when (date and exact time) a certain error occurred. It would also be additionally possible for further data to be recorded, such as room temperature, working speed of the machine, filling level of the storage unit and the like.
  • the storage device can be, for example, a shelf on which the supply of consumables is arranged.
  • This system can also be the floor of a machine shop. Further possibilities for these storage units are, for example, rolls on which the material is wound and the like.
  • the device has a marking unit which, in particular, applies a marking to the consumable material if a deviation of the actual value from the target value is above a predetermined limit value. It would be possible, for example, to apply a corresponding marking to the consumable material by means of a printer, which works for example using an invisible UV ink or another visible or invisible printing medium, and this marking is preferably applied permanently.
  • the machine could additionally request the user to separate out and record a portion of the consumable material and, if necessary, to confirm by means of a signature that this material was used at a certain point in time in a certain machine.
  • a warning message it would also be possible for a warning message to be issued, for example on a screen, from which it can be seen that the consumable material is outside the tolerance.
  • the marking unit could, however, also apply other types of markings, such as, for example, punch-outs, laser markings, thermal stamps and the like.
  • a certain proportion of the consumable material is discharged, for example a remainder of a correspondingly used label roll or also individual pieces in cardboard packaging.
  • a cardboard blank whose properties are outside the limit values to be ejected.
  • Such a cardboard blank could also be provided by the machine with an imprint, such as a stamp, from which the date of discharge can also be derived.
  • Such a blank could also be used as evidence in later proceedings.
  • the device has a fault detection device which, when a fault occurs, outputs data characteristic of this fault.
  • a fault detection device which, when a fault occurs, outputs data characteristic of this fault.
  • certain machine malfunctions which, for example, do not necessarily have to lead to a standstill of the machine, it is recorded exactly when the malfunction occurred. In this way, it is possible to assign certain faults to certain consumables whose properties are outside of tolerance limits.
  • These data can also be stored in a storage device.
  • the actual value which is characteristic of the physical property, is formed from a group of physical properties that include a temperature of the consumable, a material thickness of the consumable, transparency properties of the consumable, deposits on the consumable, a number of Markings on the consumable material, a static charge on the consumable material, a geometric shape of cutouts in the consumable material, the presence of punching residues in or on the consumable material, the tolerances of blanks, combinations thereof and the like.
  • the sensor device detects a value that is characteristic of a length of the consumable.
  • a value is recorded that is characteristic of a length of the material moved past the sensor device.
  • a value can also be recorded which is characteristic of a number of the consumable items. If the consumable is, for example, a label or film roll (in which the labels follow one another, for example), a value can be recorded that is characteristic of the number of individual labels (and thus also for the length of a corresponding strip of material) .
  • a corresponding sensor device for detecting the length is advantageously arranged immediately after a storage device for the consumable material, for example immediately after a corresponding roll of labels or film.
  • the operator has to document a large number of production data on a production plan during production. Since the actual and the target material quantity of the suppliers can fluctuate strongly, the operator has to compare the actual number of the quantity in the box or roll with the number printed on the roll or box, note it and inform the shift supervisor about this at the supplier if necessary to be able to complain. The data must be transferred before a product change and when changing shifts.
  • the operator can use the production counter to note the amount of material used (determined on a labeling machine based on the cut labels) and compare this with the number printed on the roll.
  • the operator threads a label by hand, a few meters of crumpled film are always cut off as a result of the threading. This means that an exact actual value can no longer be determined.
  • the amount of material used (meters of film applied to a cardboard roll) is not determined.
  • the production counter only determines the number of containers dispensed.
  • the sensor device (which is preferably arranged directly after the film roll) likewise determines the unwound length of the consumable material.
  • the number of labels can also be determined using cut marks.
  • the operator Before adding new material, the operator can enter the amount of material printed on by the supplier into the machine control or scan it.
  • the respective machine uses the sensor device to automatically determine the deviation between the actual and setpoint values and notifies the operator of this (for example by means of a signal on the control unit of the machine or via a mobile operating unit).
  • the present invention is further directed to a method according to claim 6 for using consumables on and / or on and / or with containers, wherein a consumable is transported starting from a storage unit to an application unit and wherein the application unit puts the consumable on or on containers or on or on combinations of containers.
  • at least one actual value characteristic of a physical property of the consumable is determined or recorded by means of a sensor device and this actual value is compared with a setpoint value and a signal is output based on this comparison.
  • the actual value is recorded during the transport of the consumable material from the storage unit to the application unit.
  • the actual value is advantageously recorded during a movement of the consumable (in its transport direction).
  • the actual value is advantageously stored and particularly preferably together with information that is characteristic of its occurrence. As mentioned above, this concerns in particular temporal information or also in connection with the checked consumable material. In a further preferred method, a marking is applied to the consumable material, from which the actual value can preferably also be taken.
  • a large number of physical properties of the consumable material are recorded and the respective characteristic actual values are compared with target values.
  • Fig. 1 shows a schematic representation of a device 1 according to the invention for using consumables 20 on and / or with containers 10.
  • the reference numeral 2 denotes a storage unit in which the consumable 20, which can be a label tape or a shrink film, for example , is kept. Starting from this storage device 2, the consumable material 20 is conveyed by means of a transport device 4 (only shown schematically) to an application unit 6 (also only shown schematically).
  • containers 10 are also conveyed to the application unit 6 along the arrow P2.
  • a transport device 44 for transporting the containers is therefore advantageously also provided.
  • the application unit 6 now applies the consumable 20 to the containers.
  • the embodiment shown is formed from groups of 6 containers each, which are packed into the consumable 20.
  • the reference numeral 40 identifies the combination formed in this way from the containers 10 on the one hand and the consumable 20 on the other hand.
  • Reference numeral 46 denotes a transport device which in turn conveys these compilations 40 away from the application device 6.
  • the reference symbol P3 denotes the direction in which the compilations 40 are conveyed away by the application unit 6 and the reference symbol P2 denotes the feed direction for the containers.
  • the reference symbol P1 relates to the conveying direction of the consumable 20.
  • three sensor devices 12, 14 and 16 are provided which each detect characteristic parameters of the consumable material, as mentioned above, for example a static charge, transparency or the presence of certain markings.
  • these sensor devices 12, 14 and 16 each emit actual values I1, I2, I3, or signals which are characteristic of such actual values.
  • the consumable 20 corresponds to predetermined criteria. If the actual values deviate from the target values by more than a certain amount, this can be displayed via a display device or signal output device 34 and / or a warning signal and in particular a warning signal that is physically perceptible by a user can be output to the user.
  • Reference numeral 36 relates to a further sensor device which detects an actual value that is independent of the consumable 20, such as an outside temperature, an outside pressure and the like.
  • Reference numeral 38 relates to a sensor device which determines at least one work parameter or actual work value of the application unit, for example a slip of the consumable material with respect to transport elements. It would also be possible to determine several such working parameters. These working parameters are preferably recorded together with the time of their occurrence. In this way it can be determined in the way in which deviations of the consumables from specified standards affect the operation of the application unit. These recorded working parameters can also be passed on to the control device 30.
  • This sensor device 38 is advantageously a fault detection device which detects a fault in the application unit 6. This malfunction detection device can also record further data characteristic of the malfunction of the application unit, such as a duration of the malfunction or a duration of a standstill of the device 1.
  • At least one of the sensor devices advantageously detects the actual value without contact, i.e. without contact with the consumable material.
  • the sensor device is followed by a printing device 42 which is able to print the consumable 20.
  • This printing device 42 is also advantageously controlled by the control device 30 and then provides the consumable 20 with an imprint if its properties deviate from the required properties.
  • the control device 30 can also have a timer so that the marking can also be carried out in connection with a time value.
  • the application unit 6 can also have sensor devices which determine those parameters which are characteristic of the application process of the consumable material to the containers. These parameters are also advantageously recorded together with a time specification. In this way, a specific fault can also be assigned to a faulty consumable 20 in each case.
  • the reference numeral 48 denotes a first discharge device with which, if unsuitable material occurs, this consumable material can be discharged along the arrow P5. In this way, in the event of recourse claims against suppliers, evidence can later be provided that a specific error or a specific deviation from actual values compared to target values has occurred in the consumable 20.
  • the discharge device 48 can be controlled in such a way that a remainder of a margin of the consumable material recognized as defective is discharged.
  • the storage unit 2 can have a detection device for detecting a fill level of the consumables. For example, it would be conceivable to eject cardboard blanks with a margin recognized as being defective.
  • the material discharged in each case could also be provided with a marking
  • a container ejector device 50 is provided (next to or instead of the first ejector device 48, which ejects such containers and / or containers that have been treated with a consumable material recognized as defective
  • the container discharge device 50 is therefore advantageously arranged in the transport direction of the containers after the application unit 6.
  • a further marking unit can advantageously be provided which marks the discharged containers and / or bundles in the manner shown above.
  • such a container discharge device 50 interacts with the above-mentioned marking unit 42. If, for example, this marking unit 42 applies a marking to the consumable 20, this marking could be detected by a sensor device at a later point in time (for example if the consumable has already been used on the container) and the corresponding container treated with the marked consumable could be discharged. Furthermore, it would also be conceivable that such a discharge of containers 10 and / or combinations 40 of containers 10 or also discharge of consumables 20 (for example in the control device) is logged.
  • Fig. 2 shows a possible flow chart for a machine control according to the invention.
  • the actual values I1, I2 and I3 are again output by the sensor devices 12, 14, 16 and these actual values are compared in the comparison device 32 with setpoint values S1, S2 and S3.
  • the comparison is carried out to determine whether an amount difference between the actual value I1, I2, I3 and the setpoint values S1, S2, S3 is in each case smaller or larger than a maximum limit value T1, T2 or T3. If this is the case, different reactions can be triggered, such as B. the output of an error message, the storage of the error data, the marking of the material or the ejection of the material for later evidence purposes.
  • a link module can still be used 58 are checked whether here, for example, the actual values I1 and I2 deviate more than by the two limit values T1 'and T2' (which are in particular smaller than the values T1 and T2). If both are the case, the above-mentioned measures can be initiated again.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
EP12766397.9A 2011-09-30 2012-09-12 Integrierte qualitätskontrolle von verbrauchsmaterialien für verpackungsmaschinen Active EP2760748B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011054080A DE102011054080A1 (de) 2011-09-30 2011-09-30 Integrierte Qualitätskontrolle von Verbrauchsmaterialien für Verpackungsmaschinen
PCT/EP2012/067853 WO2013045274A1 (de) 2011-09-30 2012-09-12 Integrierte qualitätskontrolle von verbrauchsmaterialien für verpackungsmaschinen

Publications (2)

Publication Number Publication Date
EP2760748A1 EP2760748A1 (de) 2014-08-06
EP2760748B1 true EP2760748B1 (de) 2021-07-07

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EP12766397.9A Active EP2760748B1 (de) 2011-09-30 2012-09-12 Integrierte qualitätskontrolle von verbrauchsmaterialien für verpackungsmaschinen

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US (1) US20140311093A1 (zh)
EP (1) EP2760748B1 (zh)
CN (1) CN103813962A (zh)
DE (1) DE102011054080A1 (zh)
WO (1) WO2013045274A1 (zh)

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CN106005612A (zh) * 2016-07-19 2016-10-12 昆山沃优自动化设备科技有限公司 一种缺膜提醒装置
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WO2013045274A1 (de) 2013-04-04
EP2760748A1 (de) 2014-08-06
DE102011054080A1 (de) 2013-04-04
CN103813962A (zh) 2014-05-21
US20140311093A1 (en) 2014-10-23

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