EP2726208A2 - Procédé et dispositif pour la fabrication de farine et/ou de semoule - Google Patents

Procédé et dispositif pour la fabrication de farine et/ou de semoule

Info

Publication number
EP2726208A2
EP2726208A2 EP12733664.2A EP12733664A EP2726208A2 EP 2726208 A2 EP2726208 A2 EP 2726208A2 EP 12733664 A EP12733664 A EP 12733664A EP 2726208 A2 EP2726208 A2 EP 2726208A2
Authority
EP
European Patent Office
Prior art keywords
roller
bed
mill
rollers
roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP12733664.2A
Other languages
German (de)
English (en)
Inventor
Stephen Weinmann
Daniel Rickenbach
Marcos LUQUIN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Buehler AG
Original Assignee
Buehler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Buehler AG filed Critical Buehler AG
Priority to EP12733664.2A priority Critical patent/EP2726208A2/fr
Publication of EP2726208A2 publication Critical patent/EP2726208A2/fr
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/06—Crushing or disintegrating by roller mills with two or more rollers specially adapted for milling grain
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/28—Details
    • B02C4/30—Shape or construction of rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/28—Details
    • B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/28—Details
    • B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
    • B02C4/38—Adjusting, applying pressure to, or controlling the distance between, milling members in grain mills

Definitions

  • the present invention relates to a process for the production of flour and / or semolina and to a high-bed roller mill and the use thereof according to the preambles of the independent claims.
  • this prior art method and the corresponding device have the disadvantage that larger particles are not reliably ground in the material to be ground and it may come to vibrations of the rollers due to the processed material to be processed, which often includes particles in the size of the nip.
  • heat is hardly added to the material to be ground in such high-bed roller mills, which is desirable in the production of certain types of flour, however.
  • the inventive method for producing flour and / or semolina from good, in particular cereals, cocoa, sunflower seeds and rice or any combination thereof thereby comprises the following steps: Good is fed from a bed in a feed opening of a bed of high-quality rollers.
  • the Gutbettwalzen ⁇ mill comprises a first roller and a second roller, wherein least one of the two rollers is supported in a direction substantially perpendicular to the direction of rotation of one of the two rollers movable for setting a grinding gap between the at ⁇ the rollers.
  • a damping is adjustable with respect to a deflection in the direction in which the roller is movably mounted, and / or the grinding gap is fixed.
  • the bed consists of particles with a size distribution and comprises in particular one of the following types or mixtures thereof: good, semolina, shell parts.
  • the grinding gap is fixed or the damping is set, so that a first subset of the bed containing finer millbase forms a packed particle bed in the grinding gap.
  • the setting is made such that individual particles of a second subset of the bed containing coarser millbase are in contact with the first roll and the second roll of the high-pressure bed mill.
  • An ⁇ closing of the grinding a discharging the Mahlpro ⁇ domestic product through a discharge opening takes place.
  • cereals for the purposes of the present application, cereals, ka cocoa , sunflower seeds and rice or any combinations thereof are understood as good.
  • Bread wheat, durum wheat, corn and buckwheat or any combinations thereof are preferably used as cereals in the process according to the invention.
  • a pressure in the direction of the grinding gap on the rollers is preset and / or adjustable, for example in conjunction with the damping.
  • a good-bed roller mill is understood to mean such a roller mill, in which a crop bed is formed in the catchment area between the rollers, when the good-bed roller mill consists of an oversupply of good, e.g. B. by means of a filled material shaft or funnel, this eingie ⁇ hen.
  • the fine bed comminution is based on the finer ground material on a packed particle bed in the grinding gap.
  • a direction of rotation is understood to be the vector perpendicular to the plane of rotation in the mathematical sense.
  • a damper for suppressing vibrations is understood as possible, for example, shock absorbers or controllable hydraulic and / or pneumatic attenuations is, preferably hydraulic damping is ⁇ sets.
  • adjustable damping with respect to the deflection is particularly advantageous when a force-controlled roller mill is used in the example ⁇ example, mechanically biased springs or hydraulically coupled gas pressure accumulator are used to generate force and a pressure on the rollers in the direction of the refining gap is exerted.
  • a Mahlspalt between these rollers forms depending on the amount and type of material to be ground in the grinding gap and the set
  • the good bed roller mill can be vibrated, for example. These vibrations can now be reduced with the adjustable damping or even completely suppressed.
  • a size distribution of particles, in particular ground material is understood to mean the distribution of the largest dimension of the particles of the ground material.
  • a grinding gap is understood to mean the gap between the two rolls and, in particular, the smallest roll spacing during operation of the good-bed roll mill, whereby only the area of the rolls is taken into account which, during normal use, is in contact with the ground material during operation.
  • the inventive method has now that the finer ground material is ground in a Gutbettsituation and also the coarser material to be ground is also ground and insbeson ⁇ particular is highly stressed, so that the coarser material to be ground is already strongly crushed already by means of a run the advantage.
  • the use of multiple grinding stages is largely avoided, in particular, the highest possible energy efficiency of the grinding is achieved.
  • the first roller and the second roller with un ⁇ ter Kunststoffmaschine speed rotating.
  • the Geschwin ⁇ dtechniks slaughter is greater than 1.1: 1 and more particularly greater than 2: 1. This has the advantage that the ground material is more efficient vermäh ⁇ len, since especially larger shear forces in the ground material occur when operating at different speeds.
  • a further advantage is that the size adjustment of the speed ratio, that is, the speed ratio ⁇ ses, the rollers is an additional parameter to optimize the milling process for the production of flour and that the process can be better optimized.
  • a smaller pressure in the grinding gap can be used, since the grinding is supported by the particular greater shear forces due to the different speeds ⁇ different rollers. This leads to smaller pressures and thus to better solubility for further separation of the meal product after milling.
  • the speed at which a roller rotates is understood to mean the speed of the roller surface in the tangential direction.
  • one of the two rollers is at least formed as Pro ⁇ filwalze.
  • the profiled roller has, in particular, a section-wise recess in the roller surface, in particular ⁇ substantially parallel to the longitudinal axis of the respective roller.
  • the surface of the roll is understood to mean the surface which is located radially furthest apart from the longitudinal axis, whereby only the part in contact with the material to be ground in use is taken into account when used as intended.
  • This has the advantage that a small grinding gap is adjustable for reliable grinding of the coarser material to be ground, which is thereby more stressed and therefore more ground.
  • At least in the section-wise recesses forms a Gutbettsituation between the rollers, in which also the smaller particles are reliably ground in a packed particle bed.
  • the profile of the profiled roller in ⁇ We sentlichen is designed to be self-cleaning, in particular at least during the rotation of the profiled roller.
  • self-cleaning is understood to mean that, at least during the rotation, that is to say during operation of the rolls, ground material does not remain in the section-wise depressions but reliably falls out of them and can be further processed in the downstream devices.
  • This self-cleaning embodiment of the recesses in sections has the advantage that the collection of ground material in the bed of high-quality roller can be done permanently reliable in operation, which is often not the case with non-self-cleaning sections.
  • the self-cleaning configuration of the section-wise depressions can be achieved by selecting the geometry of the section-wise depressions and / or by selecting the corresponding surface roughness.
  • the ground product is preferably conveyed to a separation stage for separation into fine particles. res ground product and coarser ground product. In particular, the coarser ground product is conveyed back into the feed opening.
  • zig-zag separators separate the product into a finer product and a coarser product due to the different specific gravity and / or the size of the particles in the product.
  • This separation of the ground product into finer and coarser meal ⁇ product has the advantage that the respective fractions can be supplied to various uses.
  • the return of the coarser millbase into the feed opening of the good bed roller mill has the advantage that the system can be operated in circulation operation and thus the number of good bed roller mills or other grinding stages can be reduced, resulting in cost savings and energy savings.
  • the separation stage is a further Gutbettwal ⁇ zenmühle downstream for further grinding of the finer meal product.
  • This material bed roller mill comprising a first roller and a second roller, wherein at least one of the two Wal ⁇ zen is designed as a profiled roller with at least one cut from ⁇ have recess in the roll surface.
  • These sections recess is particularly formed substantially paral lel to the longitudinal axis of the profile ⁇ roller.
  • the section ⁇ wise depression is self-cleaning at least during rotation of the profile roller.
  • the self-cleaning egg ⁇ gen pensionably the segmental recess by the geometric configuration and / or by the surface properties of the segmental recess is achieved.
  • this has the advantage that, even when using a profiled roller, the feed of ground material into the grinding gap during operation is permanently reliable.
  • the recess extends to sections ⁇ least over the entire length of the profile roller, which is in contact with the intended purpose according to use with the ground material.
  • the section-wise depression in the circumferential direction is formed as a section-wise depression.
  • a grinding gap between is preferably stored at ⁇ the rolls during operation, at least one of the two rollers in a direction substantially perpendicular to the direction of rotation of one of the two rollers movable.
  • An attenuation with respect to ner deflection in the direction in which the roller is movably mounted, is adjustable and / or the grinding gap is fixed a ⁇ adjustable.
  • a fixed SET ⁇ development of the refining gap means infinite attenuation, since firmly ⁇ herebym grinding gap no vibrations of the rolls are possible to one another at intended use substantially.
  • At least a sectionwise Vertie ⁇ tion in the circumferential direction of the roll profile on average has a width in the range of 0.5 mm to 20 mm.
  • this width is on average in the range of 2 mm to 10 mm and more particularly in the range of 4 mm to 6 mm.
  • the mean of the width is the mean value of the width along the longitudinal direction, i. H. the longest extent of the sectional depression, understood.
  • the at least one ab Songswei ⁇ se recess of the profiled roller in the radial direction of the roll in the middle to a depth in the range of 0.3 mm to 10 mm.
  • the depth is in the range of 0.5 mm to 5 mm and particularly be ⁇ vorzugt of 0.7 mm to 1.8 mm.
  • the mean of a depth of the section-wise depression is understood to be the mean value of the lowest point along the greatest extent of the sectional depression.
  • the roll surface at least one cut from ⁇ have recess of the profiled roller with the intermediate in a section
  • the roll surface and the surface of the groove which intersects the roll surface have an average internal angle of 100 ° to 170 °.
  • the roll surface with the at least one section-wise depression preferably encloses an angle of 120 ° to 150 ° and particularly preferably of 130 ° to 140 °.
  • an internal angle means an angle on the inside of the roller surface facing the longitudinal axis of the profiled roller, in a sectional plane perpendicular to the longitudinal axis.
  • This embodiment as described above with respect to one of the parameters width, depth and interior angles or combinations thereof, has the advantage that the sections of the recess is to ⁇ least during rotation of the profiled roller self-cleaning, where ⁇ can be effected by the operation of reliable long term and ⁇ the expensive cleaning devices, which are expensive, are not needed.
  • the profile roller has at least two circumferentially spaced apart, Vertie ⁇ tions on. These section-wise recesses spaced apart in the circumferential direction have a mean distance in the range from 0.15 mm to 10 mm, preferably from 0.15 mm to 5 mm and particularly preferably from 0.15 mm to 0.5 mm.
  • the mean distance along the longest extension understood the section-wise depression, wherein the distance between the two mutually facing sides of the sectional depressions is determined.
  • This refinement with at least two sections-wise depressions has the advantage that the grinding of the coarser millbase on the roll surface is reliable and a good bed situation in the depressions can arise for the grinding of the finer millbase.
  • the section-wise depression of the profile roller on a flat surface portion is arranged substantially perpendicular to the radius of the profile roller.
  • the first roller and / or the second roller of the good bed roller mill has a diameter in the range of 400 mm to 1000 mm, and preferably from 600 mm to 800 mm.
  • Another aspect of the present invention is directed to the use of a good bed roller mill as described above for making flours and / or gravies from cereals, cocoa, sunflower seeds and rice or any combinations thereof according to the method described above.
  • An additional aspect of the present invention is directed to a good bed roller mill having a first roller and a second roller, at least one of the two rollers being movably supported in a direction substantially perpendicular to the direction of rotation of one of the two rollers for adjusting a grinding gap between the two rollers, and wherein a damping be ⁇ delay of a deflection in the direction in which the roller is movably mounted, is adjustable and / or the grinding gap is fixed.
  • the alternative good bed roller mill can in particular be combined with the embodiments disclosed for this good bed roller mill.
  • Another aspect of the present invention relates to a surface segment for forming a particular profiled roll surface of a roll.
  • a roll for a good bed roll mill is formed as described above.
  • the upper surface segment can be detachably fastened to a roller body to form the roller by means of a fastening means.
  • the modular structure of the roller of a roller body and surface segments has the advantage that the surface segments serve as wear parts that are inexpensive and easy to replace.
  • the surface segments have the advantage that, depending on the diameter of the roll body, the swept angle range through the Oberflä ⁇ chensegmente is selectable, so that the surface segments are easily handled by the appropriate size and not too heavy.
  • the roll comprising surface segments and roll bodies is usable as the first roll and / or the second roll in a bedroll mill as described above.
  • the surface segment in cross section in Wesentli ⁇ Chen ring-shaped.
  • Ring segment-shaped surface segments have the advantage that less material is used for the production of the surface segments, which makes the surface segments cheaper and easier, which facilitates the handling, especially in Mon ⁇ days or disassembly.
  • the surface segment is operatively connected with a Drehmo ⁇ ment transmitting means, such that a torque of the roller body to the surface segment on ⁇ is portable.
  • a torque transmitting device is meant a device of this type in the sense of the present application, that the force exerted in operation on the roll body Drehmo ⁇ element is reliably transferred to drive the roller to therapnseg ⁇ elements, so that the surface segments Be ⁇ drove not unintentionally be released from the roller body through the passing on ⁇ operating forces.
  • the upper ⁇ surface segments are attached with form of a helical Befest Trentsmit ⁇ stuffs to the roller body, but the screws may can not be made sufficiently stable, so that in occurring large shear forces In operation, surface segments can be detached, which is to be avoided, and an additional torque transmission device leads in such a case to a more reliable and thus more cost-effective operation.
  • the surface segment on the side facing the roller body has a surface segment groove for engagement with the torque transmission device.
  • the surface segment groove runs essentially parallel to the longitudinal axis of the roller. This has the advantage of further reduction of punctual peak loads on the surface segment , whereby the Be ⁇ drive is more reliable.
  • An additional aspect of the present invention relates to a set comprising surface segments as described above for forming a closed roll surface of a roll.
  • the set comprises 4 to 16, preferably 8 to 12, particularly preferably 9 to 11 and very particularly preferably 10 surface segments.
  • a "closed" roller surface of a roller is understood to mean a surface formed substantially in the circumferential direction without interruption of the roller surface, in other words in the region of the roller which comes into contact with good when used as intended Roller body completely covered by upper ⁇ surface segments.
  • the set preferably comprises a torque transmission device between the roller body and the surface segment.
  • the set ⁇ holds the same number of torque transmitting devices such as surface segments.
  • the torque transmission device is configured as a rod for engaging in a surface segment groove of the surface segment, wherein the rod is preferably at least sectionally angular in cross section and in particular wedge-shaped or rectangular.
  • Another aspect of the present invention relates to a roller comprising at least one surface segment as described above and a roller body.
  • the surface segment is releasable by means of a fastener to the roll body be ⁇ solidifies.
  • the roller comprises a torque transfer device Device for torque transmission from the roll body to the surface segment.
  • the roller body preferably has a roller groove in which the torque transmission device can be detachably fastened.
  • the torque transmission device is designed as a rod for simultaneous engagement in the roller groove and a microwavensegmentnut the surface segment.
  • the rod in cross-section at least partially angular and preferably wedge-shaped or rectangular.
  • angled is understood to mean that the rod has at least a right angle, an acute angle or an obtuse angle or any desired combinations thereof in cross-section.
  • the roller body preferably comprises a balancing device.
  • the balancing device is removable ⁇ det as at least partially arranged in the roller body recess.
  • the recess is designed in particular as a bore.
  • the recess is arranged substantially parallel to the longitudinal axis of the roller body, wherein at least one balancing weight can be inserted into the recess.
  • the Auswuchtge ⁇ weight is made of lead.
  • the roller has recesses spaced apart from one another in the circumferential direction, such that corresponding balancing weights can be inserted into the respective recesses for balancing the roller.
  • Figure 1 Schematic side view of an inventive
  • FIG. 2 is a schematic plan view of an alternative inventive material bed roller mill with bulk material
  • Figure 3 schematic representation of an inventive
  • FIG. 10 Arrangement of a good-bed roller mill according to the invention with a plurality of separating stages.
  • FIG. 11 Perspective view of an inventive device
  • Roller consisting of roller body and doctorsnseg ⁇ ments in a partial exploded view
  • FIG. 12 section along the longitudinal axis through a roll according to the invention according to FIG. 11;
  • FIG. 13 front view parallel to the longitudinal axis of the roll according to the invention according to FIG. 11;
  • FIG. 14 a sectional view of a roll according to the invention according to FIG. 12 along the sectional plane B;
  • FIG. 15 Perspective view of a surface segment with visible roll surface
  • FIG. 16 Perspective view of the surface segment according to FIG. 15 from below.
  • FIG. 1 shows a schematic side view of a good bed roller mill 9.
  • a bed 6 comprises finer material to be ground 5 and coarser material to be ground 7, which is drawn by the rotation in the direction r of the two rollers 10 and 11 in the grinding gap d.
  • the roller 10 is movably mounted in the direction s, d. H. perpendicular to the direction of rotation, whereby a grinding gap d is adjustable.
  • the rollers 10 and 11 both have a diameter w of 600 mm and are supported for rotation in direction r by means of the bearings 20.
  • the rollers have a smooth roller surface 19.
  • the bearing 20 has to avoid vibrations to a damping device 26, which is designed as pneumatic damping.
  • the grinding gap d is in the present case variable depending on the retracted bulk material 6, wherein a pressure acting in the direction of the grinding gap d by the rollers 10 and 11 is set so that the finer material to be ground 5 is ground by means of a packed particle bed in the grinding gap d and the coarser regrind 7 in the grinding gap d by direct contact with the rollers 10 and 11 is crushed.
  • the good-bed roller mill 9 has the damping device 26 known to the person skilled in the art in order to prevent the occurrence of vibrations of the rollers relative to one another.
  • the roller 10 has a peripheral speed of 1 m / s and the roller 11 has a peripheral speed of 1.5 m / s.
  • the Ge ⁇ schwindtechniks vom between the rollers 10 and 11 is as ⁇ forth at 1.5: 1.
  • finer material to be ground 5 and coarser material to be ground 7 are now drawn into the machine bed roller mill 9.
  • the grinding gap d which is set here to a value of 1 mm, forms a packed particle bed with respect to the finer millbase, whereby the finer millbase is ground.
  • the coarser material to be ground 7 in contact at least in the region of the grinding gap d ⁇ the first roller 10 and second roller 11, so that this coarser material to be ground is strongly crushed.
  • the ground product 17, which may be, for example, flour, is now removed from the high-pressure bed mill.
  • FIG. 2 shows a schematic representation of a plan view of a material bed roller mill 9 substantially in accordance with Figure 1 is Darge ⁇ represents.
  • both rollers are movably mounted in the direction s.
  • the rollers are rotatable about the longitudinal axis 21 by means of the bearings, not shown here, both of which comprise a damping device designed as a shock absorber, not shown here.
  • the grinding gap d is fixedly set to a value of 1 mm during operation.
  • cereal 1 will be ground as a coarser millbase and semolina 3 as a finer millbase.
  • the roller 10 has in the present case a primasgeschwindig ⁇ speed of 0.8 m / s and the roller 11 has a peripheral speed of 2.4 m / s. Thus, there is a speed ratio of 3: 1.
  • roller 10 is formed in the present case as a profile roller with a profile, not shown here.
  • FIG. 3 shows a detail of a profile of a roller in a schematic representation.
  • the profile has two completely illustrated, section-wise depressions 18 with a mean depth t of 1.2 mm, wherein the section-wise depressions 18 have a flat surface section 27 perpendicular to the radius of the profile roller.
  • a width b of the recess 18 is 4.3 mm and a Ab k ⁇ stand between the segmental recesses on the roll surface 19 is 0.2 mm.
  • the interior angle a is 135 °.
  • the roller On both sides of the section-wise recesses 18 with respect to Figure 3, the roller has not shown here further from ⁇ cut-way depressions.
  • FIG. 4 an alternative profile of a profile roller is shown as a detail.
  • the profile roller has a recess 18 with a width b of 7 mm and a depth t of 1.8 mm.
  • the section-wise depression 18 is not symmetrical and has an angle a of 120 ° on the one side in the circumferential direction and an angle a 'of 140 ° on the other side in the circumferential direction.
  • a plant 24 comprising a Gut ⁇ bed roller mill 9 with two rollers 10 and 11 is shown schematically.
  • the rollers 10 and 11, which are both designed as profile rollers with a profile according to Figure 3, are set to a fixed Mahl ⁇ gap d of 0.1 mm.
  • the good bed roller mill 9 has a feed opening 15 for the bulk material 6, here rice, and a discharge opening 16 for the ground product 17.
  • the ground product 17 is conveyed by means of a conveyor assembly 25 into a separation stage 14, which is designed here as a zigzag separator. In the zig- zag sifter, the ground product 17 is separated into finer ground product 12 and coarser ground product 13.
  • This separation is essentially due to the physical properties of the particles, such as size, levitation properties and specific gravity, or combinations of these properties.
  • a feedback arrangement 23 is conveyed the coarser ground product 13 back to the supply port 15 of the Good ⁇ bed roll mill.
  • 9 Finer ground product 12 is removed from the assembly 24 here as flour.
  • 6 shows a further inventive arrangement 24 is is provided ⁇ having as a separation stage 14 is a plan sifter, and additionally between the material bed roller mill 9 and separation stage 14 includes a resolver 22.
  • the resolver 22 is configured as a Impact detacher as the skilled person, for example from WO 2010 / 000811 AI is ⁇ known is. As bulk material 6 cocoa is used here.
  • FIG. 7 shows a flowchart of a method according to the invention.
  • Bulk material 6, here sunflower seeds is fed to a good bed roller mill 9 and ground in this.
  • the ground product is fed to a separation stage 14 in which the ground product is separated into finer ground product 12 and coarser ground product 13.
  • the coarser ground product 13 is conveyed back into the good ⁇ bed roll mill.
  • the finer ground product 12 is fed in this case a white ⁇ direct material bed roller mill 9, wherein this further Good ⁇ bed roll mill, a further separating stage is connected downstream of the fourteenth In this, the ground product from the further good-bed roller mill 9 is again separated into finer ground product 12 and coarser Mahlpro ⁇ product 13, wherein the coarser ground product 13 is fed back into the further Gutbettwalzenmühle 9.
  • the finer ground product 12 can now be further processed as flour.
  • FIG. 8 is a schematic representation of a detail of a good bed roller mill 9.
  • the first roller 10 and the second roller 11 are each formed with profiles according to Figure 3 ⁇ .
  • the rollers rotate in the rotational direction R, the roller 10 has a peripheral speed of 3 m / s and the drum 11 a peripheral speed of 0.5 m / s, ie, the Zen Wal ⁇ have a speed ratio of 6: 1.
  • a grinding gap d is fixed to a value of 0.8 mm, with no damping device is provided.
  • the distance k is 0, 3 mm.
  • the bulk material 6 comprises semolina as a finer ground material and shell ⁇ parts 4 and not shown here grain as coarser meal ⁇ well, which is ground as described to Figure 1.
  • FIG 9 shows a material bed roller mill 9 as shown in FIG 1 Darge ⁇ represents.
  • a feed hopper 31 is grinding material 8
  • wel ⁇ Ches forms a bed.
  • a supply of regrind 8 in the feed ⁇ funnel 31 is not shown here.
  • the feed hopper 31 comprises a level sensor 30 for measuring the level of ground material 8 in the feed hopper 31. Due to the ge ⁇ measured level of ground material 8 in the feed hopper 31, for example, the peripheral speed of at least one of Wal ⁇ zen 10 or 11 are set.
  • the level of material to be ground 8 in the feed hopper 31 can be reduced because through this measure the throughput is increased by the Goodbettwalzenmühle 9, while material to be ground 8 is further supplied to the feed hopper 31. It is also possible, on the basis of the measurement with the level sensor 30, to control the supply of ground material 8 into the feed hopper 31 in order to increase or decrease the level in the feed hopper 31 at a constant throughput through the good bed roller mill 9.
  • rollers 10 and 11 are formed as profile rollers with a profile, not shown here.
  • FIG. 10 shows a further alternative according to the invention
  • An ⁇ assembly 24 is shown having as plates 14 a plan sifter and a zigzag classifier.
  • a Good bed roller mill 9 is a bed 6, here a mixture of rice and cereals, from regrind.
  • the meal is ground ⁇ well in the material bed roller mill 9 in ground product, which is then conveyed into the plansifter.
  • another fraction from the plansifter as flour 2 is discharged.
  • the middle ground product 29 is conveyed to a further separation stage 14, which is designed here as a zig-zag separator.
  • the middle ground product 29 is separated in the zigzag sifter into finer ground product and coarser ground product 13, wherein the zigzag sifter is adjusted so that the finer ground product contains essentially bran 28.
  • the mass fraction of bran 28 on the ground material is in the range from 1% by weight to 10% by weight and in particular in the range from 3% by weight to 5% by weight, based on the millbase.
  • the finer ground product 12 and the coarser ground product 13 from the plansifter and the coarser ground product 13 from the planifier Zack classifiers are conveyed back into the bed of high-pressure roller 9 by means of the return arrangement 23.
  • FIG. 11 shows, in a perspective illustration with a partial exploded view, a roller 32 according to the invention consisting of a roller body 42 and a plurality of surface segments 33. On the side remote from the roller body 42, the surface segments 33 have a roller surface 19.
  • the roller 32 has a balancing device 36, which is formed by a plurality of bores substantially parallel to the longitudinal axis of the roller 32. Not Darge ⁇ set of lead balance weights are here inserted into the bores, wherein, after Einset ⁇ wetting of the balancing weights, the bores being closed by means of closure caps 41st
  • the roller body 42 has a roller groove 37 into which a torque transmission device 34 designed as a rod can be inserted.
  • the rod is releasably securable in the roller groove 37 by means of a transfer fastening device 40 designed as a screw.
  • the rod is designed so that the ser ⁇ protrudes insertion into the roll groove 37 in the radial direction of the roll groove 37th
  • the surface segments 33 have, on the side facing the roller body 42, a surface segment groove 38, into which the rod, that is to say the torque transmission device 34, can engage.
  • fastening means 35 designed as screws are provided, by means of which the surface segment can be detachably connected to the roller body 42.
  • the rod engages in the corneansegmentnut 38, where ⁇ by a reliable torque transmission during operation of Roll body 42 is ensured on the surface segment 33.
  • roller 32 according to the invention according to FIG. 11 is shown in a sectional view parallel to the longitudinal axis.
  • a segment length o of the surface segments 33 is about 400 mm.
  • FIG. 13 shows a front view parallel to the longitudinal axis 21 of the inventive roller 32 according to FIG. 11.
  • the roller 32 comprises 10 surface segments 33. In the area formed by the surface segment groove and roller groove, the torque transmission device 34 formed as a rod is received.
  • FIG. 14 shows, in a sectional view parallel to the axis B according to FIG. 12, the roller 32 according to the invention.
  • the roller 32 includes 10 surface segments 33 which each extend over ei ⁇ NEN m angular range of 36 °.
  • the surface segments 33 are detachably connected to the roller body 42, wherein a rectangular rod is received as a torque transmission device 34 in the area formed by the roller groove 37 and endurensegmentnut 38 ⁇ th area.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Disintegrating Or Milling (AREA)
  • Adjustment And Processing Of Grains (AREA)

Abstract

L'invention concerne un procédé de fabrication de farine et/ou de semoule à partir d'une matière par amenée de la matière d'un déversement de matière (6) dans une ouverture d'amenée d'un broyeur à cylindres de lit de matière (9). La fente de broyage (d) du broyeur à cylindres de lit de matière (9) est réglée avec précision ou un amortissement d'au moins un des cylindres en matière de déviation latérale est réglé, de sorte qu'une première quantité partielle de déversement de matière contenant une matière moulue plus fine (5) forme dans la fente de broyage (d) un déversement de particules tassées. En outre, le réglage est réalisé de telle manière que des particules individuelles d'une deuxième quantité partielle du déversement de matières contenant une matière moulue plus grosse (7) sont en contact avec le premier cylindre (10) et le deuxième cylindre (11) du broyeur à cylindres de lit de matière (9). Ensuite, la matière en vrac est moulue dans le broyeur à cylindres de lit de matière (9) pour obtenir un produit moulu (17) et le produit moulu (17) est évacué par une ouverture d'évacuation.
EP12733664.2A 2011-06-30 2012-07-02 Procédé et dispositif pour la fabrication de farine et/ou de semoule Pending EP2726208A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12733664.2A EP2726208A2 (fr) 2011-06-30 2012-07-02 Procédé et dispositif pour la fabrication de farine et/ou de semoule

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP11172061A EP2540396A1 (fr) 2011-06-30 2011-06-30 Procédé et dispositif de fabrication de farine et/ou de semoule
PCT/EP2012/062835 WO2013001093A2 (fr) 2011-06-30 2012-07-02 Procédé et dispositif pour la fabrication de farine et/ou de semoule
EP12733664.2A EP2726208A2 (fr) 2011-06-30 2012-07-02 Procédé et dispositif pour la fabrication de farine et/ou de semoule

Publications (1)

Publication Number Publication Date
EP2726208A2 true EP2726208A2 (fr) 2014-05-07

Family

ID=45034260

Family Applications (2)

Application Number Title Priority Date Filing Date
EP11172061A Withdrawn EP2540396A1 (fr) 2011-06-30 2011-06-30 Procédé et dispositif de fabrication de farine et/ou de semoule
EP12733664.2A Pending EP2726208A2 (fr) 2011-06-30 2012-07-02 Procédé et dispositif pour la fabrication de farine et/ou de semoule

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP11172061A Withdrawn EP2540396A1 (fr) 2011-06-30 2011-06-30 Procédé et dispositif de fabrication de farine et/ou de semoule

Country Status (7)

Country Link
US (2) US10099222B2 (fr)
EP (2) EP2540396A1 (fr)
JP (2) JP2014518154A (fr)
CN (1) CN103764289B (fr)
BR (1) BR112013033839B8 (fr)
RU (1) RU2599837C2 (fr)
WO (1) WO2013001093A2 (fr)

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Also Published As

Publication number Publication date
CN103764289A (zh) 2014-04-30
WO2013001093A3 (fr) 2013-04-11
BR112013033839B8 (pt) 2021-08-31
RU2014103006A (ru) 2015-08-10
US10099222B2 (en) 2018-10-16
US20190083985A1 (en) 2019-03-21
JP2019081173A (ja) 2019-05-30
US20140252141A1 (en) 2014-09-11
BR112013033839B1 (pt) 2021-03-16
WO2013001093A2 (fr) 2013-01-03
EP2540396A1 (fr) 2013-01-02
RU2599837C2 (ru) 2016-10-20
JP2014518154A (ja) 2014-07-28
BR112013033839A2 (pt) 2017-02-21
CN103764289B (zh) 2017-03-01
US10933423B2 (en) 2021-03-02

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