EP2711081A1 - Dispositif de broyage - Google Patents

Dispositif de broyage Download PDF

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Publication number
EP2711081A1
EP2711081A1 EP13184117.3A EP13184117A EP2711081A1 EP 2711081 A1 EP2711081 A1 EP 2711081A1 EP 13184117 A EP13184117 A EP 13184117A EP 2711081 A1 EP2711081 A1 EP 2711081A1
Authority
EP
European Patent Office
Prior art keywords
crushing
rollers
crushing roller
comminution
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13184117.3A
Other languages
German (de)
English (en)
Inventor
Norbert Hammel
Jens Stieler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hammel & Co KG GmbH
Original Assignee
Hammel & Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hammel & Co KG GmbH filed Critical Hammel & Co KG GmbH
Publication of EP2711081A1 publication Critical patent/EP2711081A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C2018/164—Prevention of jamming and/or overload

Definitions

  • the crushing device in contrast, allows the comminution of lumpy material to a final product with a very small grain size in a single operation and with only one device.
  • the first crushing roller and the second crushing roller which are engaged with each other, serve for pre-crushing the coarse material to be crushed, and immediately thereafter feeding the pre-shredded material to the third crushing roller.
  • the third crushing roll arranged below these two upper crushing rolls, which has the same distance from the first and second crushing rolls, d. H. is positioned centrally below the two upper crushing rollers and is engaged with both the first crushing roller and the second crushing roller, cooperates with the first crushing roller and in cooperation with the second crushing roller for post-shredding the immediately precompressed from the first and second crushing rollers material.
  • the comminution device therefore has low acquisition costs and low wear costs compared to the prior art. It also allows time savings due to the crushing of the material in a single operation and with only one device. Furthermore, the compact comminution device according to the invention, which enables both the pre-comminution and the post-comminution of the material to be comminuted, achieves considerable space savings, since in the prior art a plurality of devices, ie at least two devices, are required in order to comminute the material to be comminuted Pre-shred material and then chop it up. This also results in considerable advantages in the transport of the crushing device, since only this is a crushing device to transport.
  • a uniform comminution effect can be achieved over an entire length of the comminution rollers.
  • a distance between rotational axes of each two crushing rollers is less than a sum of radii of the respective crushing rollers. This expediently relates to the largest radius of the respective comminution roller, for example in the case of comminution rollers formed irregularly owing to their comminution geometry.
  • the first crushing roller and the second crushing roller are rotatable more slowly than the third crushing roller.
  • the pre-shredding is carried out by an opposite rotation of the slow-moving first and second crushing roller, which have a high torque by a corresponding gear ratio.
  • the crushing coarse, resistant material allows. This results in a rough tearing of the material to be shredded.
  • the crushing device thus combines the operating principle of the pre-shredder or crusher with the operating principle of the post-shredder designed as a hacker in a common compact device, so that the complete crushing of lumpy material to be shredded into a very small grain size of the crushed end product with this one compact crushing device and in a single operation is possible.
  • the first crushing roller and the second crushing roller are coupled to a common gear and the third crushing roller is coupled to another gear.
  • the first crushing roller and the second crushing roller are synchronized in this way drivable so that they rotate in opposite directions at the same speed.
  • the first and the second crushing rollers are also driven asynchronously by means of the common transmission, so that they rotate in opposite directions with different speeds. In this way, a cleaning effect can be achieved, so that clogging of the first and second crushing rollers with material to be crushed occurs less frequently.
  • the third crushing roller is driven by the separate gear independently of the first and second crushing rollers and thereby at a different speed.
  • all three comminution rollers are each coupled with their own gear.
  • the wave-shaped or cylindrical base body and / or arranged on this, designed as a shredding tool tool discs of the respective crushing roller are suitably made of metal, in particular of steel. At least the tool disks are preferably made of a hardened steel.
  • the tool disks have a geometrically advantageous design, ie they have corresponding knives, tear hooks, breaking edges and / or similar formations suitable for mechanical material comminution.
  • the comminution tools of a comminution cylinder are arranged offset relative to the comminution tools of the two other comminution rollers.
  • each of the three crushing rollers ie the comminution tools of each comminution roller are each arranged offset relative to the comminution tools of the two respective other comminuting rollers. In this way, the comminution tools of the comminution rollers run past each other laterally so that the comminution rollers mesh with one another.
  • a distance of the third crushing roller to the first crushing roller and the second crushing roller is adjustable.
  • the third crushing roller is mounted horizontally and / or vertically movable and / or pivotally mounted, so that it is to be moved out of the normal operating position.
  • a pivot axis, about which the third crushing roller is pivotable, then runs parallel to the axis of rotation of the third crushing roller.
  • the further gear of the third crushing roller is expediently coupled to the crushing roller and adjustable together with it, so that the above-described distance adjustment of the third crushing roller relative to the first and second crushing roller is made possible.
  • This distance adjustment is preferably carried out hydraulically, but may alternatively be done for example pneumatically, motorized and / or manually, wherein the respective adjustment can also be coupled via an adjusting gear with the third crushing shaft.
  • the common gear of the first and second crushing rollers is suitably fixedly connected to other components of the crushing device, in particular to a roller holder.
  • first and the second comminuting rollers each have their own gear, then these two gearboxes of the first and second comminution rollers are expediently firmly connected to other components of the comminuting device, in particular to a roller mount.
  • This resilient storage is preferably hydraulically, d. H. via at least one also used for adjusting the distance and formed from cylinder and piston hydraulic unit.
  • the hydraulic system then has at least one pressure accumulator, also referred to as hydraulic accumulator, hydraulic accumulator or accumulator.
  • This accumulator acts as a spring element of the resilient mounting of the third crushing roller.
  • the pressure accumulator is designed, for example, as a hydropneumatic accumulator, in which a gas is compressed by a corresponding fluid pressure of the hydraulic fluid.
  • the pressure accumulator may be designed such that a spring is compressed by the fluid pressure or a weight is raised. In this way, a maximum pressure on the hydraulic unit is predetermined by the pressure accumulator.
  • the tool disks of at least one of the comminution rollers are interchangeably arranged on the respective base body.
  • the tool discs are preferably positively and / or non-positively attached to the respective base body, for example, they are locked to the base body and / or screwed and / or clamped by at least one clamping element. If the tool disks are not to be interchangeable, then they can also be fastened on the respective base body, alternatively or additionally, by a material fit. For example, they are welded to the base in such a case.
  • FIGS. 1 to 8 show different views of a crushing device 1, which may be formed as a stationary or as a mobile crushing device 1.
  • the comminution device 1 has a chipper in which three comminution rollers w1, w2, w3 are arranged. It is therefore in the crushing device 1 to a three-roll crusher.
  • the chipper is supplied from the top of a feed hopper to be shredded material.
  • the feed hopper has in the illustrated embodiment, two Zuzhoutrichtertown z1, z2.
  • a not shown here larger funnel for feeding the material to be shredded is expediently arranged.
  • This larger funnel is expediently designed as a tilt funnel which has at least one tiltable side wall or preferably a plurality of tiltable side walls.
  • the first crushing roller w1 and the second crushing roller w2 of the crushing device 1 are arranged horizontally next to each other and are rotatable oppositely.
  • a storage side of these two crushing rollers w1, w2 is folded down, d. H.
  • the storage of these two comminution rollers w1, w2 is at least partially arranged in a lateral flap 2 of the comminution device 1. This allows easy replacement of these two crushing rollers w1, w2 by folding down this side flap 2 and a lateral extraction of these two crushing rollers w1, w2.
  • this lateral flap 2 is closed, so that the first and second comminution rollers w1, w2 are securely mounted on both end faces.
  • the third crushing roller w3 is disposed below the first crushing roller w1 and the second crushing roller w2, and rotatable.
  • the comminution rollers w1, w2, w3 are arranged at such a distance from one another that each of the comminution rollers w1, w2, w3 is engaged with both other comminution rollers w1, w2, w3, ie each of the comminution rollers w1, w2, w3 engages meshing with one another in both other comminution rollers w1, w2, w3.
  • the first and second crushing rollers w1, w2 are arranged on a common first horizontal plane and the third crushing roller w3 is positioned on a cutting line passing through a second horizontal plane lying below the first horizontal plane and centered between the first and second crushing rollers w1, w2 extending vertical plane is formed.
  • rotational axes of the three crushing rollers w1, w2, w3 in the normal operating position form an isosceles triangle with the base oriented horizontally between the first and second crushing rollers w1, w2 and the tip below the base.
  • the axis of rotation of the third crushing roll w3 is positioned on the top of the isosceles triangle.
  • the three crushing rollers w1, w2, w3 are parallel or at least substantially parallel to each other in the example shown here arranged.
  • a distance between rotational axes of each of two crushing rollers w1, w2, w3 is smaller than a sum of radii of the respective crushing rollers w1, w2, w3.
  • the comminution rollers w1, w2, w3 are each formed from a wave-shaped or cylindrical basic body w1.1, w2.1, w3.1 and tool disks w1.2, w2.2, w3.2 arranged thereon and designed as a comminuting tool.
  • the tool disks w1.2, w2.2, w3.2 are, as shown in the figures, in each case aligned at right angles to the main body w1.1, w2.1, w3.1 on which they are arranged, ie. H. perpendicular to the axis of rotation of the respective body w1.1, w2.1, w3.1.
  • the comminution rollers w1, w2, w3 may be coupled to the same drive motor via their own gearboxes or the comminution device 1 may comprise, for example, two drive motors, the first and second comminution rollers w1 w2 are coupled to one drive motor and the third comminution roller w3 is coupled to the other drive motor or the comminuting device 1 can also have three drive motors, each comminution roller w1, w2, w3 being coupled to its own drive motor by its own drive motor.
  • the post-shredding of the pre-shredded material is made possible immediately thereafter by a difference in the relative speeds of the third crushing roll w3 serving as the post-shredding roll to the first and second crushing rolls w1, w2.
  • the third crushing roller w3 rotates faster in this normal operation than the first and second crushing rollers w1, w2.
  • the end product produced in this way has a small grain size.
  • the crushing device 1 thus combines the operating principle of the pre-shredder or crusher with the operating principle of the post-shredder designed as a hacker in a common compact device, so that the complete crushing of lumpy material to be crushed into a very small grain size of the crushed end product with this one compact crushing device 1 and a single operation is possible.
  • the third rotational direction r3 of the third crushing roller w3 is also in normal operation of the comminution device 1 to change regularly in order to achieve the most uniform possible load and the most uniform wear of the tool wheels w1.2, w2.2, w3.2 of the crushing rollers w1, w2, w3.
  • the third crushing roller w3 rotates in normal operation, regardless of its direction of rotation r3, expediently always faster than the first and second crushing rollers w1, w2. Reducing the speed for changing the direction of rotation therefore represents a temporary deviation from this normal operation.
  • the third rotation direction r3 of the third comminution cylinder w3 can be directed both clockwise and counterclockwise, since it cooperates with the two upper comminution rollers w1, w2.
  • the first and second crushing rollers w1, w2 there is a pre-crushing of material to be comminuted and directly following to a feed of the pre-shredded material to the third crushing roller w3, by means of which a subsequent comminution of this pre-shredded material.
  • the third crushing roller w3 is to be pivoted to the normal operating position and thereby engaged with the first and second crushing rollers w1, w2 and also out of this normal operating position to engage the third crushing roller w3 with the first and second crushing rollers w1 to pick up w2.
  • blockages of the comminution device 1 are to be avoided or eliminated by material jammed between the comminution rollers w1, w2, w3.
  • the third crushing roller w3 is also, as already described, to be rotated in both directions, so that, alternatively or additionally, by a reversing rotational movement of the third crushing roller w3, independently or together with a reversing rotational movement of the first and second crushing rollers w1, w2, a blockage of the crushing device 1 is to be avoided or eliminated.
  • the force of the third crushing roller w3 on the hydraulic unit is such that the hydraulic pressure is sufficient to bring the third crushing roller w3 back to its normal operating position by means of the hydraulic unit, in which it engages with the first and second crushing rollers w1, w2 in FIG Intervention is.
  • the third crushing roller w3 always rotates faster in normal operation than the first and second crushing rollers w1, w2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Crushing And Grinding (AREA)
EP13184117.3A 2012-09-20 2013-09-12 Dispositif de broyage Withdrawn EP2711081A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102012216914.8A DE102012216914B4 (de) 2012-09-20 2012-09-20 Zerkleinerungsvorrichtung

Publications (1)

Publication Number Publication Date
EP2711081A1 true EP2711081A1 (fr) 2014-03-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP13184117.3A Withdrawn EP2711081A1 (fr) 2012-09-20 2013-09-12 Dispositif de broyage

Country Status (2)

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EP (1) EP2711081A1 (fr)
DE (1) DE102012216914B4 (fr)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016101423A1 (de) 2016-01-27 2017-07-27 Wilhelm Gronbach Gmbh Zerkleinerungsvorrichtung zum Zerkleinern von Hausmüll sowie Halteanordnung einer solchen Zerkleinerungsvorrichtung an einem Möbelstück
CN108080114A (zh) * 2017-12-23 2018-05-29 玉林市玉州区万通华信科技服务部 一种工地建筑用废弃物粉碎装置
CN109604036A (zh) * 2019-02-12 2019-04-12 许昌市儒燕科技信息咨询有限公司 一种畜牧业养殖用饲料粉碎研磨设备
CN110052313A (zh) * 2019-04-27 2019-07-26 李俊伟 一种利用旋转捶打防卡机的餐厨垃圾处理机
CN110237916A (zh) * 2019-07-26 2019-09-17 杨宇 一种水泥熟料高效制备方法
CN112492985A (zh) * 2020-11-27 2021-03-16 安徽理工大学 一种联合收割机用秸秆处理装置及联合收割机
CN113102018A (zh) * 2021-04-09 2021-07-13 安徽华塑股份有限公司 一种水泥窑固体废物处理装置及处理方法
CN114308350A (zh) * 2021-12-31 2022-04-12 林志鹏 一种公路桥梁施工废料回收装置
US11484886B2 (en) 2018-05-23 2022-11-01 Vermeer Manufacturing Company Shredder for comminuting bulk material
CN117244667A (zh) * 2023-11-09 2023-12-19 广东开元建设工程有限公司 一种用于建筑建设工程的破碎设备

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CN104875977A (zh) * 2015-05-30 2015-09-02 四川省品信机械有限公司 一种用于制砖生产线的存料仓
DE102016108105A1 (de) * 2016-05-02 2017-11-02 Hydro Aluminium Rolled Products Gmbh Zerkleinerungsanlage und Zerkleinerungsverfahren zur Zerkleinerung von Aluminiumschrott
CN106000531A (zh) * 2016-07-11 2016-10-12 天津金戈科技发展有限责任公司 一种用于蒙脱土加工的对辊式破碎机
CN106824384A (zh) * 2017-03-20 2017-06-13 深圳市玖创科技有限公司 一种便于清洗的废旧干电池两级破碎设备
CN110090714A (zh) * 2019-03-26 2019-08-06 盐城国环睿保科技有限公司 一种固体废弃物处理用粉碎机
CN110935530A (zh) * 2019-12-05 2020-03-31 新沂市复兴玻璃制品有限公司 一种出料颗粒可调节的玻璃粉碎系统及其工作方式
CN111791322A (zh) * 2020-09-03 2020-10-20 郭斌 一种木材加工用木屑收集装置
CN115212949A (zh) * 2021-12-31 2022-10-21 湖南凯地众能科技有限公司 一种具有固液分离功能的电池回收设备
CN114622466B (zh) * 2022-03-28 2024-03-15 山西路桥第一工程有限公司 一种路基施工用具有自动加料功能的白灰划线车

Citations (9)

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Publication number Priority date Publication date Assignee Title
US2894697A (en) * 1958-01-09 1959-07-14 Blower Applic Company Shredder
US3502276A (en) * 1967-06-01 1970-03-24 Martin H Panning Shredding machine
DE2731588A1 (de) * 1977-07-13 1979-01-25 Lindemann Maschfab Gmbh Rotorenschere zum zerkleinern von insbesondere sperrigen abfaellen
AT357404B (de) 1977-02-02 1980-07-10 Kloeckner Humboldt Deutz Ag Walzenmuehle
EP0124449A1 (fr) * 1983-03-18 1984-11-07 Societe D'etudes Et De Realisation Thermiques S E R T Broyeur pour déchets
EP0231884A2 (fr) * 1986-01-30 1987-08-12 Tezuka Kosan Kabushiki Kaisha Broyeur
WO1991007229A1 (fr) * 1989-11-21 1991-05-30 Raimund Falkner Dispositif de broyage
DE9409707U1 (de) * 1994-06-16 1994-09-15 Doppstadt, Werner, 42555 Velbert Walzenzerkleinerer
DE69810044T2 (de) 1997-09-18 2003-09-25 Visno Machinefabriek B.V., Haarlem Vorrichtung zum Zerkleinern und Brechen groben Materials

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2894697A (en) * 1958-01-09 1959-07-14 Blower Applic Company Shredder
US3502276A (en) * 1967-06-01 1970-03-24 Martin H Panning Shredding machine
AT357404B (de) 1977-02-02 1980-07-10 Kloeckner Humboldt Deutz Ag Walzenmuehle
DE2731588A1 (de) * 1977-07-13 1979-01-25 Lindemann Maschfab Gmbh Rotorenschere zum zerkleinern von insbesondere sperrigen abfaellen
EP0124449A1 (fr) * 1983-03-18 1984-11-07 Societe D'etudes Et De Realisation Thermiques S E R T Broyeur pour déchets
EP0231884A2 (fr) * 1986-01-30 1987-08-12 Tezuka Kosan Kabushiki Kaisha Broyeur
WO1991007229A1 (fr) * 1989-11-21 1991-05-30 Raimund Falkner Dispositif de broyage
DE9409707U1 (de) * 1994-06-16 1994-09-15 Doppstadt, Werner, 42555 Velbert Walzenzerkleinerer
DE69810044T2 (de) 1997-09-18 2003-09-25 Visno Machinefabriek B.V., Haarlem Vorrichtung zum Zerkleinern und Brechen groben Materials

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016101423A1 (de) 2016-01-27 2017-07-27 Wilhelm Gronbach Gmbh Zerkleinerungsvorrichtung zum Zerkleinern von Hausmüll sowie Halteanordnung einer solchen Zerkleinerungsvorrichtung an einem Möbelstück
CN108080114A (zh) * 2017-12-23 2018-05-29 玉林市玉州区万通华信科技服务部 一种工地建筑用废弃物粉碎装置
US11484886B2 (en) 2018-05-23 2022-11-01 Vermeer Manufacturing Company Shredder for comminuting bulk material
US11819856B2 (en) 2018-05-23 2023-11-21 Vermeer Manufacturing Company Shredder for comminuting bulk material
CN109604036A (zh) * 2019-02-12 2019-04-12 许昌市儒燕科技信息咨询有限公司 一种畜牧业养殖用饲料粉碎研磨设备
CN109604036B (zh) * 2019-02-12 2021-06-15 许昌职业技术学院 一种畜牧业养殖用饲料粉碎研磨设备
CN110052313A (zh) * 2019-04-27 2019-07-26 李俊伟 一种利用旋转捶打防卡机的餐厨垃圾处理机
CN110237916A (zh) * 2019-07-26 2019-09-17 杨宇 一种水泥熟料高效制备方法
CN110237916B (zh) * 2019-07-26 2020-12-18 安徽合宇天成建设工程有限公司 一种水泥熟料高效制备方法
CN112492985A (zh) * 2020-11-27 2021-03-16 安徽理工大学 一种联合收割机用秸秆处理装置及联合收割机
CN113102018A (zh) * 2021-04-09 2021-07-13 安徽华塑股份有限公司 一种水泥窑固体废物处理装置及处理方法
CN114308350A (zh) * 2021-12-31 2022-04-12 林志鹏 一种公路桥梁施工废料回收装置
CN114308350B (zh) * 2021-12-31 2023-02-28 林志鹏 一种公路桥梁施工废料回收装置
CN117244667A (zh) * 2023-11-09 2023-12-19 广东开元建设工程有限公司 一种用于建筑建设工程的破碎设备
CN117244667B (zh) * 2023-11-09 2024-05-07 广东中如建设工程有限公司 一种用于建筑建设工程的破碎设备

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DE102012216914B4 (de) 2017-01-05
DE102012216914A1 (de) 2014-03-20

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