EP2374544A2 - Dispositif de broyage de matériaux compostables - Google Patents
Dispositif de broyage de matériaux compostables Download PDFInfo
- Publication number
- EP2374544A2 EP2374544A2 EP11002975A EP11002975A EP2374544A2 EP 2374544 A2 EP2374544 A2 EP 2374544A2 EP 11002975 A EP11002975 A EP 11002975A EP 11002975 A EP11002975 A EP 11002975A EP 2374544 A2 EP2374544 A2 EP 2374544A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cutting tools
- working cylinder
- primary
- tools
- primary cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 44
- 239000002699 waste material Substances 0.000 claims description 8
- 230000000284 resting effect Effects 0.000 claims description 3
- 235000013311 vegetables Nutrition 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 239000000969 carrier Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000002916 wood waste Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 244000290594 Ficus sycomorus Species 0.000 description 1
- 240000005702 Galium aparine Species 0.000 description 1
- 235000014820 Galium aparine Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002361 compost Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000010908 plant waste Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/145—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C2018/188—Stationary counter-knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
- B02C2201/066—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage for garden waste
Definitions
- the invention relates to a crushing device for compostable material, in particular for plant waste and waste from waste wood, such as pallets, lumber and the like materials, comprising a rotating in a predetermined direction working cylinder, are arranged on the lateral surface with the rotation of rotating primary cutting tools, and a Secondary cutting tool carriers, on which relative to the primary cutting tools resting secondary cutting tools are arranged, so that the material between the primary and secondary cutting tools is crushed.
- Crushing devices of this type are known in different embodiments. They have working cylinders, also referred to as rotors or rollers, are arranged on the lateral surfaces radially outwardly directed cleaver, teeth, thorns, spikes or other work tools that rotate with the working cylinder while the material to be crushed, the Working cylinder is supplied, crush in cooperation with relatively stationary counter-tools.
- working cylinders also referred to as rotors or rollers
- These tools are provided with cutting edges or cut-like bevels, which act in a split manner on the material fed for comminution.
- These tools are known, which are designed for rigid attachment to the lateral surface of the working cylinder and are provided exclusively with cutting edges, which always point in the direction of rotation due to the predetermined orientation of the tool on the working cylinder, so during operation of the device continuously engaged with the material are located and subject to wear.
- Another, flail-trained working tool for waste crushing of compostable material describes the utility model DE 92 03 651 U1 , This tool is also provided for rigid attachment to the outer surface of a working cylinder and equipped with cutting, which also always have in the direction of rotation.
- a disadvantage of these tools is that after the end of the life of the tool for re-sharpening the cutting must be removed from the crushing device, which in particular then unwanted downtime has the consequence, if it is a mobile crushing device and re-grinding in a far away from the place of use workshop must be made.
- a disadvantage of another type of crushing devices such as in DE 10 2004 031 932 A1 are described, are interruptions due to material accumulation, which occurs in particular when crushing waste with a high green content.
- the present invention seeks to design a tool for a generic crushing device so that the disadvantages mentioned avoided, but at least substantially reduced.
- the secondary cutting tools are arranged in the entry region on a surface line and positioned on this surface line so that each peripheral primary cutting tool is assigned a secondary cutting tool.
- secondary cutting tools are present on a plurality of generating lines which follow one another in the direction of rotation, wherein the secondary cutting tools are assigned to the peripheral primary cutting tools from the surface lines to the surface line in different numbers and at different positions.
- the secondary cutting tools in the exit region are in turn arranged on a generating line and preferably positioned on this generating line such that a peripheral cutting tool is associated with each circumferential primary cutting tool.
- peripheral cutting tools are referred to as primary cutting tools for better distinction, the counter cutting tools as Secondary cutting tools and the vehicle for the Counter cutting tools as a secondary cutting tool carrier.
- the counter cutting tools As Secondary cutting tools
- the vehicle for the Counter cutting tools as a secondary cutting tool carrier.
- generatrices in the context of the invention straight lines aligned parallel to the axis of rotation of the working cylinder are meant.
- the secondary cutting tools are pivotably mounted in the entry region by an angle ⁇ , wherein the pivot axis is aligned parallel to the axis of rotation of the working cylinder.
- the entire Secondary cutting tool carrier pivotally mounted by an angle ⁇ , wherein the relevant pivot axis is aligned parallel to the axis of rotation of the working cylinder.
- the pivoting of the secondary cutting tool carrier is provided to the extent that the secondary cutting tools disengage from the primary cutting tools or at least their radially to the working cylinder measured distance is reduced or increased by a predetermined amount with the pivoting.
- each pneumatic or hydraulic drives can be provided and connected via lever mechanism with the pivotally mounted modules.
- the primary cutting tools are in the form of cutting plates, and each primary cutting tool is provided with two groups of cutting edges that are symmetrical with respect to an axis of symmetry.
- the primary cutting tools are arranged on the working cylinder, that one of these cutting groups in the direction of rotation of the working cylinder, the other cutting group, however, points in the direction opposite to the direction of rotation.
- the primary cutting tools protrude with a first portion at which the blades are located, outwardly beyond the outer surface of the working cylinder, while a second portion protrudes through the lateral surface into the working cylinder and is rigidly connected there by means of clamping elements of clamping units with the working cylinder.
- the axis of symmetry, the lateral surface and the axis of rotation of the working cylinder lie in a common plane.
- Embodiments are conceivable and included within the scope of the invention, in which all primary cutting tools or their axes of symmetry in the same direction, ie in parallel to each other, or are inclined in opposite directions.
- the primary cutting tools are arranged in pairs on the working cylinder by, relative to a normal of the lateral surface, each two primary cutting tools are symmetrical opposite and are inclined in opposite directions by the angle ⁇ .
- the two primary cutting tools of such a pair with a common clamping element of a clamping unit are releasably secured to the cylinder. If the cutting group pointing in the direction of rotation has become blunt in the course of the comminuting process, the clamping element and both symmetrically opposed primary cutting tools can be easily detached from the working cylinder by means of a hand tool and the primary cutting tools can be fastened to the working cylinder after rotation through 180 ° about the normal, after which the Alignments of the cutting group of both primary cutting tools are reversed relative to the rotational direction of the working cylinder and now have the previously oriented opposite to the direction of rotation and therefore still sharp cutting point in the direction of rotation and are involved in the crushing process in the future.
- the cutting edges on the secondary cutting tools are the angle ⁇ correspondingly inclined so that they are in operation of the Crushing device in the required manner with the continuous primary cutting tools cooperate.
- the cutting edges formed on the primary cutting tools and / or the cutting edges formed on the secondary cutting tools are wave-shaped and / or serrated.
- the spaced-apart cutting edges / cutting edges of the primary cutting tools are preferably outwardly convex or tapered towards their second section towards a V-shape.
- Each clamping unit consists essentially of a support wedge, a clamping element and a screw.
- the support wedge and the clamping element are worked so that, as already described above, two primary cutting tools can be releasably secured in a clamping unit.
- the clamping unit itself is preferably accommodated in a recess in the lateral surface of the working cylinder, wherein the recess is designed groove-shaped, is arranged axially parallel to the axis of rotation in the lateral surface of the working cylinder and extends from one end face to the other end face of the working cylinder.
- a mobile crushing device for compostable material is shown.
- This consists essentially of a arranged on a chassis 1 loading space 2 for the material to be shredded 3 and a feeder 4, designed for advancing the material 3 to a working cylinder 5, which rotates in the direction R and on the circumference of cutting tools are arranged, which rotate with the working cylinder 5, and a support with relative to the rotating cutting tools resting counter cutting tools.
- an ejector 9 for the now shredded material 3 is present.
- the rotating cutting tools are referred to as primary cutting tools 6, the counter cutting tools as secondary cutting tools 8 and the carrier for the counter cutting tools as secondary cutting tool carriers 7.
- Fig. 2a shows in a section Fig. 1 the working cylinder 5 and the secondary cutting tool carrier 7, which together form the cutting unit of the comminution device. It can be seen that on the lateral surface 10 of the working cylinder 5 with the rotation in the direction R circumferential primary cutting tools. 6
- the secondary cutting tool carrier 7 is designed in a circular arc so that it concentrically encloses the working cylinder 5, starting in the direction of rotation R at the entry region E for the material 3 to be comminuted and extending up to the exit region A for the material 3 which has now been comminuted.
- Out Fig. 2a is still recognizable that the secondary cutting tool carrier 7 in the inlet region E, in
- Exit area A and in the area Z between the two areas E and A is provided with secondary cutting tools 8.
- the existing in the entry region E secondary cutting tools 8.1 are arranged on a pivotable shaft ⁇ by an angle, wherein the pivot axis 11 is aligned parallel to the axis of rotation 12 of the working cylinder 5.
- shaft is connected via a pivot lever 13 with an actuator 14.
- the secondary cutting tools 8.1 are located in the in Fig. 2a shown situation in engagement with the rotating primary cutting tools 6, ie, the material 3 is crushed between the secondary cutting tools 8.1 and the continuous primary cutting tools 6 in a first step. If the secondary cutting tools 8.1 are pivoted by the angle ⁇ , they get out of the circle of the primary cutting tools 6 and are no longer in engagement with them.
- the pivoting about the angle ⁇ takes place, for example, for the purpose of cleaning the entry region E or, in particular, when there is malfunctioning due to material 3 stagnating in this region.
- the actuator 14 may be a hydraulic drive cylinder, which is controlled manually.
- the existing in the intermediate region Z secondary cutting tools 8.2 and present in the exit area A secondary cutting tools 8.3 are in contrast to the secondary cutting tools 8.1 firmly connected to the secondary cutting tool carrier 7.
- the secondary cutting tool carrier 7 about a pivot axis 15, which is aligned as well as the pivot axis 11 parallel to the axis of rotation 12 of the working cylinder 5, pivotally mounted by an angle ⁇ .
- the pivoting about the angle ⁇ can be caused by means of an actuator 16.
- actuator 16 may also be provided a hydraulic drive cylinder.
- the secondary cutting tools 8.2, 8.3 are located in the in Fig. 2a shown situation in engagement with the rotating primary cutting tools 6, that is, the material 3 is further crushed between the secondary cutting tools 8.2, 8.3 and the continuous primary cutting tools 6.
- the pivoting about the angle ⁇ takes place, for example, for the purpose of cleaning the intermediate region Z and the exit region A or, in particular, when malfunctions occur due to material 3 stagnating in these regions.
- a hereby symbolically shown spacer 17 may be provided which serves to adjust the radial distance between the secondary cutting tools 8.2, 8.3 and the continuous primary cutting tools 6.
- Fig. 2b shows the secondary cutting tool carrier 7 in an individual view in a perspective view. It can be seen that the secondary cutting tools 8.1, 8.2, 8.3 in the individual areas E, Z and A respectively on generatrices, ie parallel to the center of curvature of the secondary cutting tool carrier 7 and the axis of rotation of the working cylinder 5, but on the individual generatrices at different distances are positioned to each other. Of course, every position of a secondary cutting tool 8.1, 8.2, 8.3 on the secondary cutting tool carrier 7 is assigned the position of at least one primary cutting tool 6 on the working cylinder 5 and is in operative connection with the comminution of the material 3.
- a significant advantage of this arrangement compared with the prior art is that the movement of material 3 in the direction of rotation during the comminution process causes, due to the different distances of the secondary cutting tools 8.1, 8.2, 8.3 in the successive generatrices, motion pulses perpendicular to the direction of passage be forced, which cause a back and forth of the pre-shredded material in the entry area E, whereby the efficiency of the material crushing is increased.
- the primary cutting tools 6 are executed in the example chosen here in the form of inserts.
- Fig. 3a is such a cutting plate in a plan view
- Fig. 3b shown in a related page view.
- the primary cutting tools 6 is provided in a section TA1 with cutting S, which are formed on convexly curved surfaces and which, relative to an axis of symmetry SA, mirror-symmetrically opposed.
- the cutting S are partly wavy, partly jagged shaped.
- a second section TA2 of the primary cutting tool 6 is designed for attachment to the working cylinder 5 by means of a tensioning element 20 (cf. Fig. 4a ) and has for this purpose lugs 18 and 19, of which the projection 18 for fixing the position and the projection 19 for stable alignment of the primary cutting tool 6 on the working cylinder 5 is used.
- the normal N, the symmetry axes SA and the axis of rotation 12 lie in the sectional plane.
- a common clamping element 20 which is connected by means of a screw 21 to the working cylinder 5.
- Each of the primary cutting tools 6 rests on a support wedge 22 which defines the angle of inclination.
- Fig. 4b shows the stocked in the manner described above with primary cutting tools 6 working cylinder 5 in a side view looking in the direction of the rotation axis 12.
- the primary cutting tools 6 are arranged for example on four generatrices, which are offset by 90 ° in the direction of rotation R.
- run-on wedges 23 and discharge wedges 24 for the material 3 can be provided in order to further increase the efficiency of the comminution.
- the Fig. 7 shows a schematic representation of the occupancy of this working cylinder 5 'with the primary cutting tools 6'.
- the blackened bars each symbolize a primary cutting tool, here a primary cutting tool 6 '.
- the Secondary cutting tools 8, 8 ... on the Secondary cutting tool carrier 7 to order.
- the choice of the respective position scheme remains reserved to the user.
- the distance L1 between the leading cutting edges of the paired primary cutting tools 6 ' is greater than the distance between the trailing in the direction of rotation cutting edges of the respective pair of primary cutting tools 6, this detail 5d.
- a further clearance angle FW2 is created, which lies between the cutting edge SN and a sagittal plane of the tensioning unit 25.
- a primary cutting tool 6 'of the second type is shown.
- This design has proven particularly in relatively "soft" material.
- Compostable material in the context of the invention are green waste, wood packaging, wood waste, demolition wood, waste wood, fresh wood, bark, industrial wood waste and compost in the various rotting stages.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
- Fertilizers (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11002975T PL2374544T3 (pl) | 2010-04-08 | 2011-04-08 | Urządzenie do rozdrabniania kompostowalnego materiału |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010014797A DE102010014797A1 (de) | 2010-04-08 | 2010-04-08 | Vorrichtung zum Zerkleinern von kompostierbarem Material |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2374544A2 true EP2374544A2 (fr) | 2011-10-12 |
EP2374544A3 EP2374544A3 (fr) | 2015-09-02 |
EP2374544B1 EP2374544B1 (fr) | 2018-05-30 |
Family
ID=44260853
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11002975.8A Active EP2374544B1 (fr) | 2010-04-08 | 2011-04-08 | Dispositif de broyage de matériaux compostables |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2374544B1 (fr) |
DE (1) | DE102010014797A1 (fr) |
PL (1) | PL2374544T3 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2809445A4 (fr) * | 2012-01-30 | 2015-12-02 | Bmh Technology Oy | Broyeur |
IT202000003332A1 (it) * | 2020-02-19 | 2021-08-19 | Seppi M S P A | Macchina di trinciatura e taglio di materiale |
DE102020002342A1 (de) | 2020-04-17 | 2021-10-21 | Müthing GmbH & Co. KG | Mulchgerät |
IT202200000704A1 (it) | 2022-01-18 | 2023-07-18 | Seppi M S P A | Macchina trainata agricola o forestale in particolare falciatrici, trinciatrici, macchine per la lavorazione del terreno e simili |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012008769A1 (de) | 2012-05-07 | 2013-11-07 | J. Willibald Gmbh | Positioniervorrichtung für Sekundarschneidwerkzeuge an einer Zerkleinerungsvorrichtung nebst Überlastsicherung |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE9203651U1 (fr) | 1992-03-18 | 1992-07-23 | J. Willibald Gmbh Maschinenfabrik, 7794 Wald, De | |
DE29714130U1 (de) | 1997-08-07 | 1997-10-09 | Unterwurzacher Patentverwertun | Zerkleinerungsvorrichtung |
DE102004031932A1 (de) | 2004-06-23 | 2006-01-19 | J. Willibald Gmbh | Mobile Zerkleinerungsvorrichtung für organische Abfallmaterialien |
DE102007043687A1 (de) | 2007-09-04 | 2009-03-05 | J. Willibald Gmbh | Werkzeug für eine Zerkleinerungsvorrichtung für kompostierbares Abfallmaterial |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3500535A1 (de) * | 1985-01-10 | 1986-07-10 | Paal's Packpressen-Fabrik GmbH & Co KG, 4504 Georgsmarienhütte | Vorrichtung zum zerkleinern von altpapier |
DE3807983C2 (de) * | 1988-03-10 | 1999-07-22 | Faller Alexander Maschbau | Vorrichtung zum Zerkleinern |
DE4129884A1 (de) * | 1991-09-09 | 1993-05-13 | Wieneke Franz | Spleisshaecksler |
DE4214749C2 (de) * | 1992-05-04 | 1996-05-09 | Biso Maschf Gmbh | Ballenhäcksler |
DE19514951C2 (de) * | 1995-04-24 | 1998-02-19 | Willibald Gmbh Maschinenfabrik | Mobiler Abfall-Zerkleinerer |
ATE277507T1 (de) * | 2000-02-28 | 2004-10-15 | Stephane Hamptaux | Vorrichtung zum zerschneiden von pflanzengut |
DE10332363A1 (de) * | 2003-05-17 | 2004-12-02 | Deere & Company, Moline | Häckselmesser für einen Strohhäcksler |
DE102005026816B4 (de) * | 2005-06-09 | 2007-09-27 | Vecoplan Maschinenfabrik Gmbh & Co. Kg | Zerkleinerungsvorrichtung |
-
2010
- 2010-04-08 DE DE102010014797A patent/DE102010014797A1/de not_active Withdrawn
-
2011
- 2011-04-08 PL PL11002975T patent/PL2374544T3/pl unknown
- 2011-04-08 EP EP11002975.8A patent/EP2374544B1/fr active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE9203651U1 (fr) | 1992-03-18 | 1992-07-23 | J. Willibald Gmbh Maschinenfabrik, 7794 Wald, De | |
DE29714130U1 (de) | 1997-08-07 | 1997-10-09 | Unterwurzacher Patentverwertun | Zerkleinerungsvorrichtung |
DE102004031932A1 (de) | 2004-06-23 | 2006-01-19 | J. Willibald Gmbh | Mobile Zerkleinerungsvorrichtung für organische Abfallmaterialien |
DE102007043687A1 (de) | 2007-09-04 | 2009-03-05 | J. Willibald Gmbh | Werkzeug für eine Zerkleinerungsvorrichtung für kompostierbares Abfallmaterial |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2809445A4 (fr) * | 2012-01-30 | 2015-12-02 | Bmh Technology Oy | Broyeur |
US9592513B2 (en) | 2012-01-30 | 2017-03-14 | Bmh Technology Oy | Crusher |
IT202000003332A1 (it) * | 2020-02-19 | 2021-08-19 | Seppi M S P A | Macchina di trinciatura e taglio di materiale |
DE102020002342A1 (de) | 2020-04-17 | 2021-10-21 | Müthing GmbH & Co. KG | Mulchgerät |
IT202200000704A1 (it) | 2022-01-18 | 2023-07-18 | Seppi M S P A | Macchina trainata agricola o forestale in particolare falciatrici, trinciatrici, macchine per la lavorazione del terreno e simili |
DE102023100229A1 (de) | 2022-01-18 | 2023-07-20 | Seppi M. Spa | Mobile land- oder forstwirtschaftliche Maschine, insbesondere Mähmaschine, Zerkleinerungsmaschine, Bodenbearbeitungsmaschine und dergleichen |
Also Published As
Publication number | Publication date |
---|---|
DE102010014797A1 (de) | 2011-10-13 |
PL2374544T3 (pl) | 2018-10-31 |
EP2374544A3 (fr) | 2015-09-02 |
EP2374544B1 (fr) | 2018-05-30 |
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