EP2592703A2 - Dispositif d'alimentation variable pour un agrégat de sertissage - Google Patents

Dispositif d'alimentation variable pour un agrégat de sertissage Download PDF

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Publication number
EP2592703A2
EP2592703A2 EP12190772.9A EP12190772A EP2592703A2 EP 2592703 A2 EP2592703 A2 EP 2592703A2 EP 12190772 A EP12190772 A EP 12190772A EP 2592703 A2 EP2592703 A2 EP 2592703A2
Authority
EP
European Patent Office
Prior art keywords
feed
contact element
carriage
crimping unit
crimping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP12190772.9A
Other languages
German (de)
English (en)
Other versions
EP2592703A3 (fr
EP2592703B1 (fr
Inventor
Markus Dipl.-Ing. Schäfer
Bernhard Schäfer
Matthias Woll
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaefer Werkzeug und Sondermaschinenbau GmbH
Original Assignee
Schaefer Werkzeug und Sondermaschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schaefer Werkzeug und Sondermaschinenbau GmbH filed Critical Schaefer Werkzeug und Sondermaschinenbau GmbH
Publication of EP2592703A2 publication Critical patent/EP2592703A2/fr
Publication of EP2592703A3 publication Critical patent/EP2592703A3/fr
Application granted granted Critical
Publication of EP2592703B1 publication Critical patent/EP2592703B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/055—Crimping apparatus or processes with contact member feeding mechanism

Definitions

  • the present invention relates to a feeder for a crimping unit.
  • a crimping unit With such a crimping unit, identical crimping geometries, e.g. Socket or plug contacts, crimped with a cable.
  • EP 1 898 502 A2 As state of the art is the EP 1 898 502 A2 known.
  • This document relates to a crimping device with a replaceable only as a closed module module containing a crimping unit and at least one storage unit for the CrimpCountiata on a common base plate.
  • the base plate has a tool carrier for the crimping unit and a storage carrier for the storage unit, wherein during the intended use of the tool carrier with the crimping device is rigidly connectable and vibration-decoupled from the storage medium.
  • This crimping machine comprises a crimping unit driven by a first motor and a supply roll on which a metallic contact element strip and a separating strip deposited thereon are wound together to form a spiral.
  • the crimping unit is a collection device for pulling the contact element band in associated with the crimping unit.
  • a signal-actuated, second motor and a sensor are provided, which sensor actuates the second motor such that the contact element band is free of tensile stresses in the intermediate zone between the supply roll and the crimping unit.
  • the senor is a closing contact for a control voltage, wherein the closing contact comprises at least one input which is arranged at the lowest point of a hanging storage and can be formed by a metallic trough.
  • the crimping devices according to the prior art are set up to process the same crimping geometry without exchanging a crimping unit, that is to say, for example, the crimping geometry of a bushing or a plug, since the crimping unit itself is set up only for processing the crimping paths.
  • a crimping unit that is to say, for example, the crimping geometry of a bushing or a plug
  • the crimping unit itself is set up only for processing the crimping paths.
  • a feed device for a crimping tool according to claim 1 is provided. Further preferred embodiments can be found in the dependent claims.
  • the feed levels mentioned are changeable in their position that changed between the provided contact element bands, and thus the respective required contact element band can be inserted into a crimping unit with a tool without having to replace the supply roll.
  • a feeder for a crimping unit has a base body and a tool mounted thereon, with which a crimping of a contact element supplied by means of a contact element band can be carried out with a cable.
  • a tool which is used in common for the supplied contact element bands, may comprise a movable crimping tool with pressure stamp, insulation crimper and wire crimper, as well as immovable elements opposite this movable crimping tool, in particular McSor Insert, knife, anvil and contact pads.
  • the feeding device comprises: a first carriage movable in a first direction and a second carriage movable in a second direction substantially perpendicular to the first direction, and a first feed mechanism and a second feed mechanism for picking up and delivering one contact element band to the crimping unit. These two Delivery mechanisms are connected to and movable by the first carriage and the second carriage.
  • the feed device has the advantage that in each individual processing cycle, one of the contact element bands for crimping can be selected with a cable, without having to change the supply roll or to insert another contact element band in the feeder.
  • the tool of the crimping unit in this case has the same geometry for both contact element bands.
  • either the first or the second contact element band can be crimped with a cable.
  • the contact element strips may in particular differ from one another in that a contact element band has plugs and the other contact element band has bushings. These usually have essentially the same crimp geometries.
  • first and second feed mechanism By providing the first and second feed mechanism can be ensured that a first and second contact element band can be supplied to the crimping unit. If one of the two contact element bands is not used, it will nevertheless and can be selected as needed in a next cycle.
  • the movement of the second carriage is limited in at least one direction by a stop or a sensor.
  • a stop or a sensor This makes it possible to guide the second carriage, which is used for selecting the first or second contact element band, to a defined position with which a selection of the first or second contact element band is determined.
  • the stop has the advantage that a movement of the first carriage is mechanically limited, and thus usually requires no further adjustment. Also, such a variant is relatively robust.
  • the first feed mechanism and the second feed mechanism are configured similarly. This simplifies the manufacture of the feeder, since the same parts can be used for the first and second feed mechanisms.
  • the feeding device is equipped with a first lifting cylinder for an adjusting movement of the first carriage and a second lifting cylinder for an adjusting movement of the second carriage.
  • Such lifting cylinders are relatively inexpensive available and low maintenance. The same applies in the event that the first and / or second feed mechanism is equipped with a lifting cylinder for a feed movement of the contact element band.
  • the first and / or second feed mechanism has a feed element, in particular a feed finger, which preferably engages on the respective contact element strip by means of a projection.
  • the contact element band for example, with recesses, such as holes, provided, in which the projection of the advancing element can intervene. In this way, a feed movement of the contact element band can be reliably and safely effected.
  • the first and / or second feed mechanism may comprise a guide carriage having for connection to a feed element holder, in particular a Vorsohubelementhalter, a hinge pin on which a compression spring is provided, which is in contact with the guide carriage and the feed finger holder.
  • first and / or second feed mechanism may have a brake.
  • the brake serves to bring a certain contact force on the contact element band (the contact strip) so that it does not slip uncontrollably.
  • the contact element tape (the strip) is then e.g. damped during advancement in the movement, so that he does not slip through the "feed momentum".
  • the force also prevents the strip from being accidentally pulled backwards.
  • a baffle may be provided on the first and / or second feed mechanism, with which the contact element band is deflected coming from a supply roll. In this way, the contact element band is guided to a plane of the first and / or second feed mechanism, or that the risk of twisting or snagging of contact elements.
  • the feed device according to the invention is mounted with the crimping unit on a movable carriage. In this way, the unit of feeder and crimping unit can be removed, and the feeder easier to be charged.
  • FIG. 1 a crimping tool is shown with which a particular crimping geometry of a socket or a plug can be edited.
  • a crimping unit 1 has a main body 2, on which a so-called pressing block 3 is provided.
  • a carriage 4 is moved in a guide of the base body 2 in a vertical direction.
  • a movable crimping tool 5 is provided, which is moved by a movement of the carriage 4 in a vertical direction.
  • the crimping tool 5 has several elements, in particular a plunger, an insulation crimper and a wire crimper.
  • a knife guide 6 On a side opposite the movable crimping tool 5 side, a knife guide 6 is provided which receives a knife 7 and an anvil 7a. These elements form a processing area for crimping a socket / connector with a cable. On one side of the processing area an ejection 9 is provided in the form of a chute for the removal of the chopped waste of the carrier strip. The strip is chopped by knife guide 6 and knife 7 at each cycle.
  • a feed device 10 is provided, which is movable relative to the crimping unit 1.
  • the crimping apparatus 10 has a carriage 11 which, like FIG. 1 indicated by the corresponding arrow, for example, by a lifting cylinder in a vertical direction and is movable up.
  • the vertical direction of the carriage 11 in the FIG. 1 limited direction shown by a stop 12, to which a portion 11a of the carriage 11 can strike.
  • the movement in the opposite direction is determined by a sensor means or another stop means.
  • the feeder 10 has a carriage 13 movable in a horizontal direction, which is driven by a lift cylinder 14. By an adjusting movement of the carriage 13, the entire feeder 10 can be moved in a horizontal direction.
  • two contact element bands C1 and C2 are supplied to the crimping unit 1 by means of the feeder 10.
  • the contact element bands C1 and C2 are arranged in a vertical direction on different levels.
  • the upper contact element tape C1 is adjusted by means of a lifting cylinder 20 in a horizontal direction when the lifting cylinder 20 is actuated.
  • the lifting cylinder 20 at least one guide column 21 (in the present embodiment, two guide columns arranged parallel to each other are provided, of which in the present FIG. 1 only one is clearly visible).
  • a guide carriage 22 is movable in a horizontal direction.
  • a brake 27 is provided which serves to bring a certain contact force on the contact element band, so that it does not slip uncontrollably.
  • the contact element tape is then e.g. damped during advancement in the movement, so that he does not slip through the "feed momentum”.
  • the guide carriage 22 is connected via a form spring 23 and a hinge pin 24 with a feed finger holder 25.
  • the feed finger holder 25 has a feed finger 26 which, starting therefrom, extends in a direction substantially perpendicular to the feed direction.
  • the feed finger 26 can be detachably provided on the feed finger holder 25 as in the exemplary embodiment shown, or can be formed integrally therewith.
  • the feed finger 26 rests on a guide 8a of a table 8, and slides in the case of a feed movement along the guide 8a of the table 8.
  • the table 8 is part of the feeder 10, and thus by means of the carriage 11 and 13 in a vertical and horizontal Direction movable.
  • the crimping unit 1 and the feeder 10 which are formed as a common unit, mounted on a shuttle 40.
  • the feeder 10 includes two baffles 41 and 42 provided respectively for the first contact element tape C1 and the second contact element tape C2.
  • the baffle 41 is provided for the upper contact element band C1, while the further baffle 42 is provided for the lower contact element band C2.
  • the shuttle 40 includes a first supply roll 50 and a second supply roll 60.
  • the first supply roll 50 is connected to the shuttle 40 via a rotatable shaft 51 and has disc-shaped holding elements 52 within which a contact element strip and a release strip, not shown in detail, are received in layers are.
  • the second supply roll 60 is connected to the shuttle 40 on a second axis 61, and has two disk-shaped holding elements 62.
  • the supply rolls 50, 60 differ in that in one of the supply rolls, a contact element band with bushes, and in another supply roll, a contact element strip with plugs is received, which can then be guided separately to the crimping unit 1 via the guide plates 41, 42 ,
  • the shuttle 40 can be picked up by a mobile cart 200 for transportation.
  • a take-off roll 54 is provided, on which a separating belt (not shown) guided by the supply roll 50 via a deflection roll 56 is moved.
  • a movement of a motor 55 for moving the take-off roller 54 causes a contact element strip coming from the supply roll 50 to come into contact with a trough 53, thereby stopping a movement of the motor 55.
  • the contact element band is always provided sagging, without the flags or the sockets / plug of the contact element band tangled into each other.
  • the second supply roll 60 is provided complementary to the supply roll 50, and is also rotationally moved by a movement of a take-off roll 64.
  • the take-off roller 64 is driven by a motor 65 in such a way that a separating belt is moved via a deflecting roller 66 to the take-off roller 64 and thus the contact element belt provided in layers with the separating belt in the supply roll 60 leaves the supply roll 60.
  • the operation of the motor 65 is also via a Contact of the contact element band with a pan 63 controlled.
  • the mobile cart 200 having the above-described elements can be moved, and is equipped with rollers 43 in the described preferred embodiment.
  • the carriage 200 can be brought into the region of a frame 100, which frame 100 has a protective device 101 in the form of a partition wall.
  • the movement of the carriage 200 is particularly advantageous because the carriage 200 can be moved away from the frame 100, and then the supply rollers 50, 60 are substantially freely accessible. This proves to be advantageous, inter alia, when changing the supply rolls 50, 60.
  • the axis 51 and the axis 61 of the first and second supply roll 50, 60 are aligned obliquely to each other. This provides good access to the supply rolls 50, 60 and their axes.
  • this construction does not result in twisting of the respective contact element strip occurring due to the angular alignment of one of the shafts 51, 61, thereby adversely affecting the conveyance of the contact element strip on one of the guide plates 41, 43.
  • An operation of the described feeder 10 in combination with the crimping unit 1 can proceed as follows.
  • the carriage 11 Before a crimping operation is performed, the carriage 11 is displaced in a vertical direction, and by moving the carriage 11, the upper contact element belt C1 or the lower contact element belt C2 is selected for machining. After this selection, the carriage 13 is moved in the direction of the crimping unit 1, whereby the respective contact element band C1, C2 is brought into the region of the crimping tool 5.
  • the lifting cylinder 20 is actuated, whereby the guide carriage 22 is issued along the guide rollers 21 in a horizontal direction.
  • this comes into contact with the wire spring 26, which is connected via the hinge pin 24 on the feed finger holder.
  • the described Ausstellterrorism of the guide carriage 22 and the feed finger holder 25 is moved with the feed finger 26.
  • the feed finger 26 in this case has a projection which engages in a recess of the contact element strip C1, and in the horizontal raising movement in the direction of the crimping tool 1, the contact element tape C1 entrains.
  • a rotational movement of the feed finger holder 25 provided with the advancing finger 26 is brought about by the shaped spring 23 and the articulated pin such that the projection of the advancing finger 26 comes from the recess provided on the contact element band C1 and thus the contact element band C1 in this direction not moving.
  • a crimping between a cable end and the supplied plug / socket of the contact element band C1 is performed by a movement of the crimping tool 5.
  • the contact element band C1 For the next processing cycle (crimping of socket / plug with cable) can now be made by means of the present feeder 10, a new selection, and thus, in the next step, either as in the previous step, the contact element band C1, or by a vertical adjustment movement of the carriage 11, the contact element band C2 can be selected.
  • the carriage 13 When the contact element tape C2 is processed, the carriage 13 first performs an adjusting movement in a horizontal direction to guide the contact element tape C1 out of the machining area. This ensures that a remainder of the contact element band C1 remaining in the area of the knife guide 6 is not "folded over” by a vertical adjustment movement of the carriage 11, or the contact element band C1 even sticks to the knife guide 6.
  • the vertical adjustment movement is performed via the carriage 11 in order to raise the contact element band C2 to the level from which it can be introduced into the processing region of the crimping unit 1.
  • the contact element bands C1, C2 are arranged vertically one above the other. In another embodiment, however, it may be provided that the contact element bands C1, C2 are arranged horizontally next to each other.
  • the embodiment described is directed to machining with two contact element bands C1, C2.
  • the number of contact element bands is not limited to this, and thus more than two contact element bands may be provided.
  • the carriage 11 provides a corresponding adjustment and provision of the respective contact element band.
  • a tool for the processing of the contact element bands C1, C2 is used, it can also be provided in another target direction that additionally takes place a tool change.
  • the direction pointing away from the crimping unit or facing the crimping unit is preferably a horizontal direction, and the direction perpendicular thereto a vertical direction.
  • a control device is provided, which makes a selection between a first or second contact element strip for processing. In this way, the moving of the feeder in the second direction is performed or not.
  • the control device also preferably controls the feeding of the contact element strips from the supply rolls to the feed device, in particular by driving a motor.
  • the contact element band itself is deducted from the supply roll, or a rolled-up with the contact element band separating tape is withdrawn from the supply roll.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP12190772.9A 2011-11-14 2012-10-31 Dispositif d'alimentation variable pour un agrégat de sertissage Not-in-force EP2592703B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201120107870 DE202011107870U1 (de) 2011-11-14 2011-11-14 Variable Zuführeinrichtung für ein Crimpaggregat

Publications (3)

Publication Number Publication Date
EP2592703A2 true EP2592703A2 (fr) 2013-05-15
EP2592703A3 EP2592703A3 (fr) 2014-01-15
EP2592703B1 EP2592703B1 (fr) 2016-04-27

Family

ID=47146205

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12190772.9A Not-in-force EP2592703B1 (fr) 2011-11-14 2012-10-31 Dispositif d'alimentation variable pour un agrégat de sertissage

Country Status (4)

Country Link
EP (1) EP2592703B1 (fr)
DE (1) DE202011107870U1 (fr)
ES (1) ES2581479T3 (fr)
PL (1) PL2592703T3 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105431988A (zh) * 2013-08-02 2016-03-23 泰科电子公司 用于端子压接机的进给机构
EP2738886B1 (fr) * 2012-12-03 2020-06-03 Komax Holding AG Dispositif et procédé de fabrication d'une connexion par sertissage
JP2022019919A (ja) * 2017-06-30 2022-01-27 コマックス ホルディング アクチエンゲゼルシャフト ケーブル加工装置のための位置合わせ方法

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019001740A1 (fr) 2017-06-30 2019-01-03 Komax Holding Ag Appareil de traitement de câble
MX2019015444A (es) * 2017-06-30 2020-02-17 Komax Holding Ag Aparato para el procesamiento de cables.
US10658808B2 (en) 2017-06-30 2020-05-19 Te Connectivity Corporation Terminal cassette assembly
RS61021B1 (sr) * 2017-07-25 2020-12-31 Komax Holding Ag Uređaj za zamenu alata za krimpovanje, sistem krimp prese i postupak zamene prvog alata za krimpovanje postavljenog u položaj za obradu u krimp presi drugim alatom za krimpovanje

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1898502A2 (fr) 2006-09-06 2008-03-12 Schäfer Werkzeug- und Sondermaschinenbau GmbH Dispositif de sertissage
EP2169783A2 (fr) 2008-09-25 2010-03-31 Schäfer Werkzeug- und Sondermaschinenbau GmbH Automate de sertissage

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Publication number Priority date Publication date Assignee Title
US4982830A (en) * 1989-10-18 1991-01-08 Amp Incorporated Product feeding apparatus
JP3340464B2 (ja) * 1992-05-29 2002-11-05 タイコエレクトロニクスアンプ株式会社 ハーネス製造装置
JP3395550B2 (ja) * 1996-11-22 2003-04-14 矢崎総業株式会社 圧接装置及びハーネス製造方法
CH693550A5 (de) * 1997-06-30 2003-09-30 Komax Holding Ag Krimpvorrichtung und Verfahren zu deren Betrieb.
CH693370A5 (de) * 1997-06-30 2003-06-30 Komax Holding Ag Verfahren und Vorichtung zur Ueberführung von Kontakten zu einer Kontaktverarbeitungsstation.
DE102007006213A1 (de) * 2007-02-08 2008-08-14 Schäfer Werkzeug- und Sondermaschinenbau GmbH Kabelbearbeitungseinrichtung
DE202010017139U1 (de) * 2010-02-20 2011-03-03 Schleuniger Holding Ag Crimpmaschine für unterschiedliche Crimp- und Pressprozesse, insbesondere zur Kabelkonfektionierung

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1898502A2 (fr) 2006-09-06 2008-03-12 Schäfer Werkzeug- und Sondermaschinenbau GmbH Dispositif de sertissage
EP2169783A2 (fr) 2008-09-25 2010-03-31 Schäfer Werkzeug- und Sondermaschinenbau GmbH Automate de sertissage

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2738886B1 (fr) * 2012-12-03 2020-06-03 Komax Holding AG Dispositif et procédé de fabrication d'une connexion par sertissage
CN105431988A (zh) * 2013-08-02 2016-03-23 泰科电子公司 用于端子压接机的进给机构
JP2022019919A (ja) * 2017-06-30 2022-01-27 コマックス ホルディング アクチエンゲゼルシャフト ケーブル加工装置のための位置合わせ方法
JP7277551B2 (ja) 2017-06-30 2023-05-19 コマックス ホルディング アクチエンゲゼルシャフト ケーブル加工装置のための位置合わせ方法

Also Published As

Publication number Publication date
PL2592703T3 (pl) 2016-10-31
DE202011107870U1 (de) 2013-02-18
EP2592703A3 (fr) 2014-01-15
EP2592703B1 (fr) 2016-04-27
ES2581479T3 (es) 2016-09-06

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