EP2563537A1 - Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de moules ou noyaux - Google Patents

Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de moules ou noyaux

Info

Publication number
EP2563537A1
EP2563537A1 EP11713707A EP11713707A EP2563537A1 EP 2563537 A1 EP2563537 A1 EP 2563537A1 EP 11713707 A EP11713707 A EP 11713707A EP 11713707 A EP11713707 A EP 11713707A EP 2563537 A1 EP2563537 A1 EP 2563537A1
Authority
EP
European Patent Office
Prior art keywords
mixture
storage unit
mixing device
sand storage
mixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11713707A
Other languages
German (de)
English (en)
Other versions
EP2563537B2 (fr
EP2563537B1 (fr
Inventor
Rudolf Wintgens
Martin Faller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Laempe Moessner Sinto GmbH
Original Assignee
Laempe & Moessner GmbH
Laempe & Mossner GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=44278628&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2563537(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Laempe & Moessner GmbH, Laempe & Mossner GmbH filed Critical Laempe & Moessner GmbH
Priority to EP16184969.0A priority Critical patent/EP3117928B1/fr
Priority to PL16184969T priority patent/PL3117928T3/pl
Publication of EP2563537A1 publication Critical patent/EP2563537A1/fr
Application granted granted Critical
Publication of EP2563537B1 publication Critical patent/EP2563537B1/fr
Publication of EP2563537B2 publication Critical patent/EP2563537B2/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C23/00—Tools; Devices not mentioned before for moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C19/00—Components or accessories for moulding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/23—Compacting by gas pressure or vacuum
    • B22C15/24—Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles

Definitions

  • the invention relates to a method for producing molds or cores, in particular for foundry purposes, wherein molding material or sand and at least one binder which is at least predominantly inorganic, water-soluble and / or hygroscopic, are mixed by means of a mixing device and wherein this mixture by means of a feeder at least one sand storage unit is fed to a core or molding machine.
  • the invention further relates to an apparatus for producing molds or cores, in particular for foundry purposes, with a mixing device for mixing molding material or sand and a binder which is at least predominantly inorganic, water-soluble and / or hygroscopic, and with a feed device for conveying the mixture to a sand storage unit of a core or molding manufacturing device.
  • the method defined at the outset provides that the mixture-free region of the mixing device is at least temporarily and / or the mixture-free region of the feed device located between the mixing device and the core or molding production device and / or the mixture-free region of the sand storage unit behind the feed device and moistened or kept moist before the core or mold making apparatus.
  • moistening sets in the areas mentioned a high humidity which can prevent or reduce evaporation or leakage of moisture from the mixture.
  • the mixture can neither completely nor partially harden or dry or form encrustations. Soiling of the mixing device and / or the feed device and / or the sand storage unit, but also the core or mold production device, can thus be reduced and / or the necessary extended cleaning intervals. In particular, this can have a positive effect on the productivity of the core and mold manufacturing process and, in addition, the cleaning intervals can be extended and the cleaning costs reduced.
  • the mixture-free region of the mixing device is at least temporarily moistened or kept moist, at least during the mixing process. Especially by the mixing process moisture could escape from the mixture in the mixture-free area. By moistening the mixture-free area can be easily prevented that moisture exits the mixture, these dries, adheres to parts of the mixing device and dirty the mixing device.
  • evaporation or escape of moisture from the mixture is reduced or prevented by keeping the air humidity above the mixture by supplying moisture, in particular to about 70% to 100%, preferably to about 80%. kept up to 100%.
  • Such humidity values minimize the moisture gradient between the mixture and the air surrounding the mixture, thereby largely preventing the release of moisture from the mixture to the air by evaporation and concomitant undesired curing of the mixture.
  • the liquid used for wetting or the water used for wetting can be atomized to a suspended aerosol by means of ultrasound and to be supplied to the mixing device and / or the feed device and / or the sand storage unit.
  • the suspended aerosol points such small liquid components that they can evaporate directly and increase the humidity without condensing and precipitate without condensate in the mixing device and / or the feeder and / or the sand storage unit.
  • the size of the fluid particles produced by ultrasound may be on the order of 0.01 mm or less. At the same time a sufficiently high humidity is achieved, which can prevent the drying of the sand-binder mixture. Both the mixing process as well as the supply and storage of the Sandbinderge- mix can be done reliably.
  • the aerosol or the quantity of this aerosol which can be aerated and the size of the volumetric flow provided with the aerosol can be adjusted by changing the pulse packets delivered by the ultrasound transmitter (s) and / or by changing the voltage of the ultrasound transmitter (s).
  • the amount of the aerosol which can be aerated, with which the mixing device and / or the sand storage unit is moistened can be adapted to the prevailing conditions such as atmospheric humidity, size of the volume to be humidified and ambient temperature.
  • a particularly expedient embodiment of the method according to the invention can be that the suspended aerosol is formed and fed via one or more lines of the mixing device and / or the feed device and / or the sand storage unit.
  • the generation of the aerosol thus takes place outside the mixing, feeding and / or the sand Vorratssaku.
  • For the production of the aerosol so no additional space is needed in the mixing, feeding and / or the sand storage unit. Nevertheless, it is possible to provide a sufficiently high humidity so that a Drying of the sand-binder mixture can be avoided, but without supplying too much liquid, which in particular the binder could possibly be flushed or dissolved.
  • the device defined at the outset is characterized in that a humidifying device acting on the inside or opening into the interior of the mixing device and / or on the supply device and / or on the sand storage unit is provided.
  • a humidifying device acting on the inside or opening into the interior of the mixing device and / or on the supply device and / or on the sand storage unit is provided.
  • the generation and maintenance of the desired air humidity can be achieved in a particularly simple manner, so that the risk of drying due to moisture loss of the mixture in the mixing device and / or in the feed device and / or in the sand storage unit is reduced can.
  • This can favorably reduce the contamination of the mixing device and / or the feed device and / or the sand storage unit, but also of the downstream core or mold production device.
  • the moistening device has at least one ultrasound transmitter in the form of an ultrasonic atomizer for water or for a liquid containing in particular water.
  • the invention thus makes use of the fact or knowledge that with ultrasonic atomizers water or a liquid containing water can be atomized such that the individual droplets can be less than 20 thousandths of a millimeter or even less than 10 thousandths of a millimeter, so that they are in humidity over - Go and hardly or hardly as moisture film on parts of the mixing device and / or the feeder and / or the sand storage unit reflected.
  • the / the ultrasonic atomizer and a corresponding liquid reservoir spatially separated from the mixing device and / or from the feeder and / or from the sand storage unit arranged and with the / to be moistened area (s) via at least one Rohroder hose is connected / are.
  • the floating aerosol formed by an ultrasonic atomizer from water or from a liquid containing water can be easily transported over several meters through such a conduit to provide at the desired location sufficiently humid air, drying the mixture of sand or molding material and Binder prevents in particular in the mixing device itself, the feeder and / or the sand storage unit, but without too much wet this mixture.
  • the liquid reservoir with the / the ultrasound generator (s) can be arranged in an advantageous manner at a location of the forming or core shooter or near this machine, where sufficient space is available.
  • the mixing device, the feed device and the sand storage unit are each connected to the moistening device via a pipe or hose line.
  • pipe or hose lines present separately for the individual device areas, moist air can be introduced individually to the individual process steps into the mixing device, the feed device and / or the sand storage unit.
  • the number of ultrasonic atomizers at least equal to the number of pipe or hose lines and per Rohroder hose line at least one ultrasonic atomizer is provided.
  • at least one ultrasonic atomizer per pipe 5 line it is possible that even with different humidity levels in the areas to be humidified a sufficient amount of liquid can be atomized and fed to the respective areas to prevent drying and crusting of the mixture.
  • I 5 is arranged in particular above the liquid surface in the liquid reservoir.
  • the aerosol could flow, especially with relatively short lines due to its autogenous pressure to the mixing device and / or feeder and / or sand supply unit, however, a fan or a
  • the aerosol can also be conveyed upwards, so that the ultrasonic atomizer can also be arranged deeper with the liquid reservoir, where, as a rule, sufficient space is available for this purpose.
  • a modified embodiment of the invention can provide that the feed device is at least one movable transport bucket.
  • a movable transport bucket as a feeder, it is possible to transport the sand-binder mixture from the mixing device to the sand storage unit of the core or mold manufacturing device over longer distances.
  • FIGURE shows a schematic representation of a longitudinal section of a mixing device, a feeder and a sand storage unit with pending Kern- or Formher einsvorraum and a moistening device with two Ultraschallzerstäubern and liquid reservoir and three supply lines, one to the mixing device, one to the feeder and one to the sand storage unit runs.
  • a generally designated 1 apparatus for producing molds or cores in the embodiment for the production of cores for foundry purposes, comprises a mixing device 20 with a mixing tool 22 for producing a mixture M by mixing molding material or sand and a binder, a feeder 30 for Forwarding the mixture M to a sand storage unit 40 with a closure device 42 and a core or molding device 50 on.
  • a humidifier 2 For moistening the air in the device 1 is a humidifier 2 with two Ultraschallzerstäubern 60 for Water or for a particular water-containing liquid 71 and a liquid reservoir 70. With the help of these ultrasonic atomizers 60, the liquid 71 can be atomized to a fine aerosol. This aerosol is indicated by the two cloud fungi 61 in the interior of the liquid reservoir 70 in the figure.
  • an unillustrated embodiment of the device can also provide that three ultrasonic atomizers 60 are provided, one of which is assigned to one of the three pipelines 81, 82 and 83, so that for the liquid supply to the areas to be humidified per pipeline 81, 82 and 83 at least one ultrasonic atomizer is available.
  • the amount of moisture for the individual areas can be individually dimensioned and fed.
  • the moistening device 2 with the ultrasonic atomizers 60 and the liquid reservoir 70 is spatially separated from the mixing device 20, the feed device 30 and the sand storage unit 40, but connected to the areas to be moistened via conduits 81, 82 and 83 are, which extend directly from the liquid reservoir 70 in said areas of the device 1 and there supply mixture-free areas 21, 31 and 41 with moist air.
  • the mixing device 20 not only the mixing device 20, but also the feed unit 30 and the sand storage unit 40 at least temporarily each have a mixture-free region 31 and 41.
  • a fan 90 and a compressed gas connection 10 can be seen in the liquid-free region of the liquid reservoir 70.
  • a modified, not shown embodiment of the device 1 can provide that the feed device 30 is at least one transport bucket which can be moved, for example, by means of a railroad track or crane between the mixing device 20 and the sand storage unit 40.
  • the mixture M is mixed by means of a mixing device 20 and fed by means of a feeder 30 at least one sand storage unit 40 of a core or molding device 50, the mixture-free region 21 30 of the mixing device 20 at least temporarily and / or the feed device 30 located between the mixing device 20 and the core or mold production device 50 and / or the sand storage unit 40 behind the feed device 30 and before the core or molding device 50 by means of a liquid 71 moistened or kept moist, wherein the liquid to be wetted 71 atomized by at least one ultrasonic atomizer 60 to a hoverable aerosol and the mixing device 20 and / or the feeder 30 and / or the Sand stock unit 40 via pipes 81, 82 and 83 is supplied.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Mold Materials And Core Materials (AREA)
  • Casting Devices For Molds (AREA)
  • Jigging Conveyors (AREA)
  • Nozzles (AREA)

Abstract

L'invention a pour but de fabriquer des moules ou des noyaux utilisés en fonderie à base d'un mélange (M) constitué d'un matériau de formage ou de sable et d'au moins un liant. A cet effet, le mélange (M) est mélangé au moyen d'un mélangeur (20) et acheminé à l'aide d'un dispositif d'acheminement (30) au moins vers une réserve de sable (40) d'un dispositif de fabrication de moules ou de noyaux (50), un liquide (71) humidifiant ou maintenant l'humidité de la zone exempte de mélange (21) du mélangeur (20), au moins temporairement, et/ou du dispositif d'acheminement (30) situé entre le mélangeur (20) et le dispositif de fabrication de moules ou de noyaux (50), et/ou de la réserve de sable (40) située derrière le dispositif d'acheminement (30) et devant le dispositif de fabrication de moules ou de noyaux (50), le liquide (71) servant à humidifier étant vaporisé par au moins un vaporisateur à ultrasons (60) en un aérosol capable de flotter dans l'air et étant acheminé par des conduites (81, 82, 83) vers le mélangeur (20) et/ou le dispositif d'acheminement (30) et/ou la réserve de sable (40).
EP11713707.5A 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux Active EP2563537B2 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP16184969.0A EP3117928B1 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux
PL16184969T PL3117928T3 (pl) 2010-04-29 2011-04-08 Sposób i urządzenie dla utrzymania wilgotności przerabianego materiału formierskiego przy wytwarzaniu form i rdzeni

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010018751.8A DE102010018751B4 (de) 2010-04-29 2010-04-29 Verfahren und Vorrichtung zur Herstellung von Formen oder Kernen insbesondere für Gießereizwecke
PCT/EP2011/001757 WO2011134598A1 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de moules ou noyaux

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP16184969.0A Division-Into EP3117928B1 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux
EP16184969.0A Division EP3117928B1 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux

Publications (3)

Publication Number Publication Date
EP2563537A1 true EP2563537A1 (fr) 2013-03-06
EP2563537B1 EP2563537B1 (fr) 2016-08-31
EP2563537B2 EP2563537B2 (fr) 2019-09-11

Family

ID=44278628

Family Applications (2)

Application Number Title Priority Date Filing Date
EP11713707.5A Active EP2563537B2 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux
EP16184969.0A Active EP3117928B1 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP16184969.0A Active EP3117928B1 (fr) 2010-04-29 2011-04-08 Procédé et dispositif permettant de maintenir humide un matériau de formage à traiter lors de la fabrication de noyaux

Country Status (15)

Country Link
US (1) US20130042989A1 (fr)
EP (2) EP2563537B2 (fr)
JP (1) JP5744183B2 (fr)
CN (1) CN102869464A (fr)
AU (1) AU2011247371B2 (fr)
BR (1) BR112012027621A2 (fr)
DE (2) DE102010018751B4 (fr)
ES (2) ES2713461T3 (fr)
HU (1) HUE043772T2 (fr)
MX (1) MX2012012332A (fr)
PL (1) PL3117928T3 (fr)
RU (1) RU2557382C2 (fr)
TR (1) TR201902510T4 (fr)
UA (1) UA109784C2 (fr)
WO (1) WO2011134598A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601302A (zh) * 2012-03-26 2012-07-25 苏州明志科技有限公司 一种中间砂斗
WO2020093337A1 (fr) * 2018-11-08 2020-05-14 苏州明志科技有限公司 Dispositif d'humidification et procédé d'humidification utilisés pour une machine de fabrication de noyau
CN112974736A (zh) * 2021-02-08 2021-06-18 苏州明志科技股份有限公司 一种保湿装置及保湿方法

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Also Published As

Publication number Publication date
JP5744183B2 (ja) 2015-07-01
EP2563537B2 (fr) 2019-09-11
ES2713461T3 (es) 2019-05-21
WO2011134598A1 (fr) 2011-11-03
EP2563537B1 (fr) 2016-08-31
DE102010018751A1 (de) 2011-11-03
AU2011247371A1 (en) 2012-12-06
UA109784C2 (uk) 2015-10-12
EP3117928A1 (fr) 2017-01-18
ES2600508T3 (es) 2017-02-09
RU2012146853A (ru) 2014-06-10
CN102869464A (zh) 2013-01-09
MX2012012332A (es) 2013-03-05
RU2557382C2 (ru) 2015-07-20
EP3117928B1 (fr) 2019-01-09
ES2600508T5 (es) 2020-03-04
AU2011247371B2 (en) 2014-08-14
PL3117928T3 (pl) 2019-06-28
JP2013525116A (ja) 2013-06-20
BR112012027621A2 (pt) 2016-08-09
DE202011110835U1 (de) 2016-08-30
US20130042989A1 (en) 2013-02-21
HUE043772T2 (hu) 2019-09-30
DE102010018751B4 (de) 2015-08-13
TR201902510T4 (tr) 2019-03-21

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