EP2519377A1 - Verfahren zur verwertung von titanhaltigen nebenprodukten - Google Patents
Verfahren zur verwertung von titanhaltigen nebenproduktenInfo
- Publication number
- EP2519377A1 EP2519377A1 EP10798347A EP10798347A EP2519377A1 EP 2519377 A1 EP2519377 A1 EP 2519377A1 EP 10798347 A EP10798347 A EP 10798347A EP 10798347 A EP10798347 A EP 10798347A EP 2519377 A1 EP2519377 A1 EP 2519377A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- titanium
- product
- welding
- additive
- waste product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000006227 byproduct Substances 0.000 title claims abstract description 80
- 239000010936 titanium Substances 0.000 title claims abstract description 80
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims description 69
- 238000003466 welding Methods 0.000 claims abstract description 123
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 97
- 239000000654 additive Substances 0.000 claims abstract description 74
- 239000000843 powder Substances 0.000 claims abstract description 73
- 230000000996 additive effect Effects 0.000 claims abstract description 68
- 239000000047 product Substances 0.000 claims abstract description 61
- 239000002699 waste material Substances 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 claims abstract description 46
- 239000011248 coating agent Substances 0.000 claims abstract description 41
- 238000000576 coating method Methods 0.000 claims abstract description 41
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 38
- 230000004907 flux Effects 0.000 claims abstract description 19
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims abstract description 11
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 11
- 238000005660 chlorination reaction Methods 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 5
- 150000001450 anions Chemical class 0.000 claims description 5
- KEHCHOCBAJSEKS-UHFFFAOYSA-N iron(2+);oxygen(2-);titanium(4+) Chemical class [O-2].[O-2].[O-2].[Ti+4].[Fe+2] KEHCHOCBAJSEKS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 229910052861 titanite Inorganic materials 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 238000003776 cleavage reaction Methods 0.000 claims 1
- 230000007017 scission Effects 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
- 230000029087 digestion Effects 0.000 description 8
- 239000012065 filter cake Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 229910021653 sulphate ion Inorganic materials 0.000 description 8
- 229910004261 CaF 2 Inorganic materials 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000000395 magnesium oxide Substances 0.000 description 6
- 229910010413 TiO 2 Inorganic materials 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000001354 calcination Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000003472 neutralizing effect Effects 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
- 239000012670 alkaline solution Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 239000000571 coke Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910001510 metal chloride Inorganic materials 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 235000019353 potassium silicate Nutrition 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 229910002551 Fe-Mn Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- -1 sulfate and chloride Chemical class 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- HGWOWDFNMKCVLG-UHFFFAOYSA-N [O--].[O--].[Ti+4].[Ti+4] Chemical compound [O--].[O--].[Ti+4].[Ti+4] HGWOWDFNMKCVLG-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000003868 ammonium compounds Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- AOWKSNWVBZGMTJ-UHFFFAOYSA-N calcium titanate Chemical compound [Ca+2].[O-][Ti]([O-])=O AOWKSNWVBZGMTJ-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- IXQWNVPHFNLUGD-UHFFFAOYSA-N iron titanium Chemical compound [Ti].[Fe] IXQWNVPHFNLUGD-UHFFFAOYSA-N 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- JCDAAXRCMMPNBO-UHFFFAOYSA-N iron(3+);oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Ti+4].[Fe+3].[Fe+3] JCDAAXRCMMPNBO-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- IYVLHQRADFNKAU-UHFFFAOYSA-N oxygen(2-);titanium(4+);hydrate Chemical compound O.[O-2].[O-2].[Ti+4] IYVLHQRADFNKAU-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0244—Powders, particles or spheres; Preforms made therefrom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3608—Titania or titanates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/365—Selection of non-metallic compositions of coating materials either alone or conjoint with selection of soldering or welding materials
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
- C01G23/0475—Purification
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/36—Compounds of titanium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/12—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on oxides
Definitions
- the invention is directed to a method for producing a coating material for coating
- Welding electrodes or for producing a welding powder, welding powder additive or flux additive which can be used in electric welding, in particular submerged arc welding.
- the invention is directed to a process for the utilization of a titanium-containing by-product or waste product resulting from the production of titanium dioxide.
- the invention is directed to a use of a titanium-containing by-product or waste product obtained in the production of titanium dioxide and to a welding powder additive, a welding powder
- titanium-containing by-products In the production of titanium dioxide, in particular of titanium dioxide pigments, titanium-containing by-products usually accumulate, which are difficult to reuse and therefore are generally considered as waste product. Although it is known to further utilize these titanium-containing by-products or waste products, for example as asphalt filler, as a landfill cover or as an additive in a blast furnace, but this type of use of the titanium-containing by-product or waste product is usually not economical.
- the invention is therefore an object of the invention to provide a solution that the recovery and the use of a resulting in the production of titanium dioxide titanium-containing By-product or waste product in an economically favorable manner allows.
- the method according to the invention for the production of a coating material for coating welding electrodes or for producing a welding powder which can be used in electric welding, in particular submerged arc welding,
- Welding powder additive or flux additive is characterized in that the coating material or the welding powder and / or the welding powder additive and / or the flux additive in the course of a
- Titanium dioxide manufacturing process in particular titanium dioxide pigment production process, in a
- the process according to the invention for utilizing a titanium-containing by-product or by-product obtained in the production of titanium dioxide is characterized in that the titanium-containing by-product or waste product is used as coating material for coating welding electrodes or as additive in a welding process, in particular a submerged-powder injection process.
- the use of a titanium-containing by-product obtained in the production of titanium dioxide is characterized in that the titanium-containing by-product as
- Coating material for welding electrodes or as an additive in a welding process, in particular in a submerged arc welding process, and / or as titanium oxide-containing, in particular titanium dioxide-containing, material in the production of welding powder and / or welding powder additive and / or flux additive is used.
- the titanium-containing by-product or waste product can be used as an additive for the welding powder necessary in the welding process, as an additive for the flux or else as an additive for the coating of welding electrodes.
- the titanium-containing by-product or waste product has a high consistency in its composition, so that it can be used particularly well as a coating material for a welding electrode or as an addition to a welding process or as an additive for a welding powder.
- the type of titanium dioxide (T1O 2 ) occurring accompanying elements - in particular silicon (Si) and aluminum (AI) - is very well compatible with the requirements of welding.
- the titanium-containing by-product or waste product contains titanium dioxide. Because the titanium-containing by-product or waste product contains titanium dioxide, it is possible to achieve particularly good mechanical properties, in particular high toughness at low temperatures, in particular in the weld metal to be welded by means of electro-welding. From titanium dioxide, metallic titanium can pass into the weld metal via the arc provided, for example, during submerged arc welding, which, on the one hand, can bring about the good mechanical properties of the weld metal and, on the other hand, easier removal of the starting slag during welding in a narrow weld joint. As a result, a very smooth weld bead surface can be achieved with the lowest possible defects.
- the titanium-containing by-product or waste product preferably has a titanium dioxide content of from 10 to 70% by weight, preferably from 20 to 60% by weight.
- the titanium dioxide content of the titanium-containing by-product or Abf ll extends for use as a coating material or as
- Welding powder additive of a welding powder according to the invention is preferably above 10 wt .-%, in particular more than 20 wt .-%, since lower titanium dioxide contents may adversely affect the shape and surface of the weld bead, for example in the form of reduced toughness of the weld or in that the slag at the bead surface . difficult to remove.
- the titanium-containing by-product or waste product has a sulfur content of ⁇ 2.0% by weight, preferably of ⁇ 1.0% by weight, more preferably of ⁇ 0.5% by weight preferably of ⁇ 0.2 wt .-%, particularly preferably of ⁇ 0.05 wt .-%, having. Due to the lowest possible sulfur content in the titanium-containing by-product or waste product, the properties as Coating material or as a welding powder additive of the titanium-containing by-product or waste product can be improved. The sulfur content can be reduced by chemical or thermal treatment, such as calcination.
- the titanium-containing by-product or waste product prefferably has a silicon dioxide content (SiO 2 content) of from 0.1 to 40% by weight, preferably from 5 to 30% by weight, particularly preferably from 10 to 25 % By weight.
- Silica serves as an acidic component for adjusting the viscosity and gives a glassy slag which gives a good appearance to the surface of the crawler.
- the titanium-containing by-product or waste product has a chloride content of ⁇ 0.3 wt .-%, preferably of ⁇ 0.1 wt .-%, particularly preferably of ⁇ 0.02 wt .-% having ,
- the titanium-containing by-product or waste product have a magnesium content of from 0.1 to 30% by weight, preferably from 2.0 to 20% by weight, particularly preferably from 3.0 to 8.0% by weight. -%, having.
- the magnesium is preferably present as magnesium oxide or in the form of oxidic compounds.
- the titanium-containing by-product or by-product has a BET surface area of 1 to 30 m 2 / g, preferably 1 to 20 m 2 / g, particularly preferably 1 to 15 m 2 / g.
- the titanium-containing by-product or by-product contains iron titanium oxides and / or titanite (CaTiO (Si0 4 )) and / or aluminum titanium silicate.
- a titanium-containing by-product or by-product obtained in the production of titanium dioxide by the sulphate process as a final residue is used.
- the titanium-containing by-product or waste product can also be in the form of rutile, for example. The properties and the production process of rutile are described in DE 103 36 650 A1.
- the Aufschluction residue arises in the production of titanium dioxide by the sulphate process, in which by digestion of ilmenite, a titanium-iron ore (TiFe0 3 ) or titanium slag with highly concentrated sulfuric acid, a digestion solution is prepared and from the digestion solution obtained by solids separation, in particular filtration, the
- Slurry residue in the form of a solid-containing mass is obtained.
- the final residue usually contains about 30 to 70% by weight of titanium dioxide and, in addition, magnesium and / or aluminum and / or iron and / or calcium (mainly in the form of titanates).
- the titanium dioxide is present in the final residue at least 50 wt .-%, more preferably at least 90 wt .-%, in rutile form. These values refer only to the total amount of rutile and anatase, ignoring other crystal modifications and X-ray amorphous constituents.
- the tailings residue preferably contains both
- Magnesium titanate e.g. in the form of MgTi2Ü5 and / or
- the digestion residue preferably contains iron oxides or
- Iron titanium oxides preferably in an amount of 0.5-30% by weight, more preferably in an amount of 2-15% by weight, calculated as Fe 2 O 3 .
- the digestion residue preferably has an aluminum content, preferably as Al 2 O 3 , of 0.5-20 wt. %, preferably from 1 to 10 parts by weight, and a silicon content, preferably as Si0 2 , from 5 to 40 wt .-%, preferably from 15 to 35 wt .-%, on.
- the AufBankstandes obtained preferably in the form of a filter cake, whereby a finely divided solid is usually obtained.
- the recovery is preferably carried out in the form that the filter cake, a base is added as a neutralizing agent until a pH of 5 to 12 is set.
- a low-sulphate, neutralized, finely divided material is obtained.
- the washing of the filter cake primarily obtained by means of known per se filtration units, such as. B. a vacuum rotary filter or a chamber or membrane filter press.
- the washed bottoms residue obtained in this way contains a small amount of sulphates. It is also possible that the neutralization of the filter cake without renewed marching takes place directly in or on the Filtrieraggregat by the filter cake is washed with an aqueous solution of the neutralizing agent.
- Neutralizing agents are all common alkaline compounds, eg. As solid or dissolved alkali or alkaline earth metal hydroxides. Ammonium compounds as
- Neutralizing agents may be particularly advantageous because in this way anions such as sulfates or chlorides can be partially or completely removed by subsequent calcination.
- the titanium concentrate thus obtained is dried. Drying may be carried out by any method and apparatus known to the person skilled in the art, for example in a drying cabinet, with a belt dryer, spray dryer or a spin flash dryer. However, it may also be advantageous not to dry the filter cake, but to add other additives, optionally supported by further addition of water, for the welding powder or the welding powder additive are advantageous, for example, Ca and Al-containing compounds, metal powder, lime or fluorides, such as CaF 2 .
- at least 90% of the slurry residue particles have a diameter of less than 90 microns.
- a particularly preferred final residue is the filler described in DE 197 25 021 A1.
- a titanium-containing by-product or waste product obtained in the production of titanium dioxide after the chloride process is used after the chlorination process, the chlorination process being a step or step of the chloride process.
- the chloride process enriched titanium ore or rutile is reacted with coke in a particularly chlorine-resistant fluidized bed furnace at about 1000 ° C with chlorine gas and the oxygen-containing gases from the TiCl 4 - combustion.
- the chlorine reacts with the titanium oxide of the ore and the introduced carbon to form gaseous titanium tetrachloride and carbon dioxide.
- the main components of the reactor bed are the titanium-containing raw material, coke (petroleum coke) and Si0 2 , which accumulates over time in the reactor bed on and on, so regularly a portion of the reactor bed must be removed from the reactor.
- residues occur in the form of titanium-containing by-products which, owing to their composition, can be used particularly well as an additive for a coating material for coating a welding electrode or as welding powder or welding powder additive.
- the finely divided solids discharged from the chlorinating furnace mainly TiO 2 , SiO 2 and coke
- TiCl 4 and the other metal chlorides can be supplied for use as an additive during welding. Preference is given to a wash to remove the soluble metal chlorides.
- the costs incurred in the chloride process, in particular hydroxide, neutralization products of the metal chlorides are used as an additive in welding, since they may still contain significant amounts of titanium (Ti) as an impurity.
- a thermal treatment is preferably carried out in order to convert the hydroxides into oxides.
- the titanium-containing by-product or waste product of soluble anions mainly sulfate and chloride, obtained in the sulphate process or in the chlorination process is at least partially freed by washing.
- the soluble anions obtained in the sulphate process or in the chlorination process can be neutralized with ammonia in the titanium-containing by-product or by-product and the resulting ammonium salts are thermally driven off.
- alkaline materials which themselves are also used as an additive for welding powder. Examples of these are MgO, MgC0 3 , Mg (0H 2 ), water glass and similar compounds which are alkaline and do not form sparingly soluble sulfates or chlorides.
- the washing out of the soluble anions is preferably carried out following a filtration process carried out by washing with an alkaline solution.
- an alkaline solution magnesium compounds such as MgO, Mg (OH) 2 or MgC0 3 are preferably used.
- water glass it is also possible to use water glass as the alkaline solution.
- the titanium-containing by-product or waste product Prior to use as a coating material for welding electrodes or as an additive in a welding process or before or during manufacture as a welding powder or welding powder additive or flux additive, the titanium-containing by-product or waste product is preferably calcined.
- Coating material for welding electrodes or as an additive in a welding process or before or during production as welding powder or welding powder additive or as flux additive it may alternatively be provided that the titanium-containing by-product or waste product prior to use as a coating material for welding electrodes or as an additive in a welding process or before or in the production as welding powder or
- Welding powder additive or flux additive is mixed with mineral additives.
- the titanium-containing by-product or waste product preferably before use as a coating material for welding electrodes or as an additive in a welding process or before or during production as welding powder or
- Welding powder additive or as a flux additive with an ilmenite, a titanium slag and / or a ferrous fission product is mixed. This makes it possible to increase the iron content in the titanium-containing by-product or waste product. This is particularly advantageous if the titanium-containing by-product or waste product is used to produce the welding powder or welding powder additive to be used for the welding process.
- the invention relates to a welding powder additive, which is prepared by a process as outlined above and further developed from a titanium-containing by-product or waste product. That in the
- the titanium-containing by-product or waste product contained in the welding powder additive preferably contains iron titanium oxides and / or titanite (CaTiO (SiO 2)) and / or aluminum silicate and is preferably a final residue from the acidic position after the sulphate process or a chlorination at a process step
- Titanium dioxide production
- the titanium-containing by-product or waste product has a mass fraction in the welding powder additive of from 5 to 100% by weight, preferably from 10 to 60% by weight, particularly preferably from 10 to 30% by weight.
- titanium oxide hydrate is contained in the welding powder additive.
- the invention relates to a welding powder comprising a trained and niege workedes as above
- the invention relates to a coating material for welding electrodes, which is prepared according to a process as outlined above and further developed from a titanium-containing by-product or waste product.
- the titanium-containing by-product or waste product contained in the coating material preferably contains iron titanium oxides and / or titanite (CaTiO (Si0 4 )) and / or aluminum silicate and is preferably a final residue from titanium dioxide production by the sulphate process or a chlorination step in a process
- Titanium dioxide production
- the titanium-containing by-product or waste product has a mass fraction in the coating material of 5 to 100 wt.%, Preferably 10 to 60 wt.%, Particularly preferably 10 to 30 wt.
- titanium oxide is contained in the coating material.
- CaO 3 wt .-% CaO is mixed with conventional CaO, A1 2 0 3 -, Si0 2 - and CaF 2 -containing materials so that a weight ratio Ti0 2 : CaO: Al 2 0 3 : Si0 2 : CaF 2 from 23: 16: 11: 32: 11 results.
- the mixture thus obtained gives a welding powder with low viscosity, good wetting behavior and a good stability of the arc.
- Other additives such as alkali compounds or metals can be added depending on the desired specific properties of the welding powder.
- said material is mixed with conventional CaO, A1 2 0 3 -, Si0 2 - and CaF 2 -containing materials so that a weight ratio Ti0 2 : CaO: A1 2 0 3 : Si0 2 : CaF 2 of 23: 16: 11: 32: 11.
- the mixture thus obtained gives a welding powder with low viscosity, good wetting behavior and a good stability of the arc.
- Other additives such as alkali compounds or metals can be added depending on the desired specific properties of the welding powder.
- the material thus obtained is dried in a drying oven, with the resulting pretreated digestion residue with
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102009060821A DE102009060821A1 (de) | 2009-12-28 | 2009-12-28 | Verfahren zur Verwertung von titanhaltigen Nebenprodukten |
PCT/EP2010/070766 WO2011080253A1 (de) | 2009-12-28 | 2010-12-27 | Verfahren zur verwertung von titanhaltigen nebenprodukten |
Publications (1)
Publication Number | Publication Date |
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EP2519377A1 true EP2519377A1 (de) | 2012-11-07 |
Family
ID=43806937
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10798347A Withdrawn EP2519377A1 (de) | 2009-12-28 | 2010-12-27 | Verfahren zur verwertung von titanhaltigen nebenprodukten |
Country Status (8)
Country | Link |
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US (1) | US20120298647A1 (ru) |
EP (1) | EP2519377A1 (ru) |
JP (1) | JP2013515617A (ru) |
KR (1) | KR20120112675A (ru) |
CN (1) | CN102753301A (ru) |
DE (1) | DE102009060821A1 (ru) |
RU (1) | RU2012131097A (ru) |
WO (1) | WO2011080253A1 (ru) |
Families Citing this family (7)
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CN102139424A (zh) * | 2011-03-21 | 2011-08-03 | 北京工业大学 | 一种焊渣可循环利用的气保护药芯焊丝 |
EP2941489A1 (de) * | 2013-01-07 | 2015-11-11 | Sachtleben Chemie GmbH | Titanhaltiger zuschlagsstoff, verfahren zu dessen herstellung und dessen verwendung |
WO2014198261A1 (de) * | 2013-06-10 | 2014-12-18 | Sachtleben Chemie Gmbh | Zuschlagsstoff für metallurgische verfahren, verfahren zu dessen herstellung und dessen verwendung in metallurgischen schmelzen |
EP3208239A1 (de) * | 2016-02-17 | 2017-08-23 | Kronos International, Inc. | Verwendung von ilmenitsand als mineralischer zusatzstoff in der land- und forstwirtschaft |
CN106915748B (zh) * | 2017-03-07 | 2019-04-16 | 安徽升鸿电子有限公司 | 一种焊接添加剂钛酸硅钠的制备方法 |
CN110817944B (zh) * | 2019-11-06 | 2022-05-03 | 北京华电光大环境股份有限公司 | 一种废弃scr脱硝催化剂的回收方法 |
CA3187629A1 (en) * | 2020-08-20 | 2022-02-24 | Johannes Pradler | Air purification unit and method for coating an electrode of an air purification unit |
Citations (1)
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US5494648A (en) * | 1994-01-31 | 1996-02-27 | The United States Of America As Represented By The Secretary Of The Interior | Process for removing thorium and recovering vanadium from titanium chlorinator waste |
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DE874138C (de) * | 1945-01-03 | 1953-04-20 | Titan Gmbh | Herstellung von Titandioxyd |
GB827470A (en) * | 1956-04-03 | 1960-02-03 | Walter M Weil | Treatment of titanium dioxide ores |
DE1096723B (de) * | 1958-09-26 | 1961-01-05 | Wacker Chemie Gmbh | Basisches Schweisspulver und Verfahren zu seiner Herstellung |
US3424626A (en) * | 1965-01-05 | 1969-01-28 | Union Carbide Corp | Low silica welding composition |
JPS51128614A (en) * | 1975-05-01 | 1976-11-09 | Mizusawa Ind Chem Ltd | Treatment method of ore containing metals of group 4 b |
JPS597481A (ja) * | 1982-07-06 | 1984-01-14 | Nippon Steel Corp | サブマ−ジア−ク溶接法 |
CN1022579C (zh) * | 1988-06-24 | 1993-10-27 | 冶金工业部攀枝花钢铁公司钢铁研究院 | 还原钛铁矿粉的制取方法 |
SU1731552A1 (ru) * | 1990-04-09 | 1992-05-07 | Трест "Южцветметгазоочистка" | Состав электродного покрыти |
DE19725021C5 (de) | 1997-06-13 | 2013-06-13 | Crenox Gmbh | Sulfatarmer, neutraler, inerter, feinteiliger Füllstoff, Verfahren zu dessen Herstellung sowie dessen Verwendung |
DE19812260A1 (de) * | 1998-03-20 | 1999-09-23 | Bayer Ag | Verfahren zur Herstellung von Eisenoxid-Pigmenten aus Dünnsäure aus der TiO¶2¶-Herstellung |
JP4454112B2 (ja) * | 2000-06-28 | 2010-04-21 | 株式会社神戸製鋼所 | ガスシールドアーク溶接用フラックス入りワイヤ |
JP2004001048A (ja) * | 2002-05-31 | 2004-01-08 | Nippon Steel & Sumikin Welding Co Ltd | 低水素系被覆アーク溶接棒 |
DE10336350B4 (de) | 2003-08-08 | 2007-10-31 | Westfalia Separator Ag | Vollmantel-Schneckenzentrifuge, mit Schälscheibe |
DE10336650A1 (de) | 2003-08-09 | 2005-02-24 | Sachtleben Chemie Gmbh | Verwendung von TiO2-Rückständen aus dem Sulfatverfahren |
US8624163B2 (en) * | 2005-06-01 | 2014-01-07 | Lincoln Global, Inc. | Modified flux system |
MX2009002072A (es) * | 2006-08-24 | 2009-04-24 | Delbert C Scranton Jr | Metodo para producir composiciones de oxidos de metales y sustratos recubiertos. |
DE102007055751A1 (de) * | 2006-12-08 | 2008-06-12 | Sachtleben Chemie Gmbh | Titanhaltige Formkörper |
CN102036912B (zh) * | 2008-12-02 | 2013-02-27 | 斯泰拉化工公司 | 二氟磷酸盐的制造方法、非水电解液以及非水电解质二次电池 |
-
2009
- 2009-12-28 DE DE102009060821A patent/DE102009060821A1/de not_active Withdrawn
-
2010
- 2010-12-27 CN CN2010800599963A patent/CN102753301A/zh active Pending
- 2010-12-27 EP EP10798347A patent/EP2519377A1/de not_active Withdrawn
- 2010-12-27 RU RU2012131097/02A patent/RU2012131097A/ru not_active Application Discontinuation
- 2010-12-27 WO PCT/EP2010/070766 patent/WO2011080253A1/de active Application Filing
- 2010-12-27 JP JP2012546429A patent/JP2013515617A/ja active Pending
- 2010-12-27 KR KR1020127020025A patent/KR20120112675A/ko not_active Application Discontinuation
- 2010-12-27 US US13/519,326 patent/US20120298647A1/en not_active Abandoned
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US5494648A (en) * | 1994-01-31 | 1996-02-27 | The United States Of America As Represented By The Secretary Of The Interior | Process for removing thorium and recovering vanadium from titanium chlorinator waste |
Non-Patent Citations (1)
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See also references of WO2011080253A1 * |
Also Published As
Publication number | Publication date |
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DE102009060821A1 (de) | 2011-06-30 |
WO2011080253A1 (de) | 2011-07-07 |
CN102753301A (zh) | 2012-10-24 |
US20120298647A1 (en) | 2012-11-29 |
RU2012131097A (ru) | 2014-02-20 |
KR20120112675A (ko) | 2012-10-11 |
JP2013515617A (ja) | 2013-05-09 |
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