EP2512691A1 - Procédé et dispositif pour la séparation électrostatique de l'excédent de peinture pulvérisée à l'aide d'un produit absorbant - Google Patents

Procédé et dispositif pour la séparation électrostatique de l'excédent de peinture pulvérisée à l'aide d'un produit absorbant

Info

Publication number
EP2512691A1
EP2512691A1 EP10784266A EP10784266A EP2512691A1 EP 2512691 A1 EP2512691 A1 EP 2512691A1 EP 10784266 A EP10784266 A EP 10784266A EP 10784266 A EP10784266 A EP 10784266A EP 2512691 A1 EP2512691 A1 EP 2512691A1
Authority
EP
European Patent Office
Prior art keywords
release agent
overspray
separation
working temperature
separation surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10784266A
Other languages
German (de)
English (en)
Other versions
EP2512691B1 (fr
Inventor
Kersten Link
Werner Swoboda
Erwin Hihn
Jürgen Hanf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eisenmann SE
Original Assignee
Eisenmann SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eisenmann SE filed Critical Eisenmann SE
Publication of EP2512691A1 publication Critical patent/EP2512691A1/fr
Application granted granted Critical
Publication of EP2512691B1 publication Critical patent/EP2512691B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/42Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths using electrostatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/01Pretreatment of the gases prior to electrostatic precipitation
    • B03C3/013Conditioning by chemical additives, e.g. with SO3
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/017Combinations of electrostatic separation with other processes, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/45Collecting-electrodes
    • B03C3/53Liquid, or liquid-film, electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/28Parts being designed to be removed for cleaning purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/46Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material

Definitions

  • the invention relates to a method for separating overspray from the overspray-laden car exhaust air of coating systems, in particular paint systems, in which the overspray is taken up by an air stream and passed to an electrostatic working separation device, where a majority of at least the solids from the overspray at least a separation surface is deposited.
  • the invention is concerned with an apparatus for separating overspray from the overspray-laden cabin exhaust air of paint shops with a) at least one separation surface, on which the cabin exhaust air is guided along and which is connected to a pole of a high voltage source; b) a arranged in the air flow electrode means which is associated with the Abscheide Chemistry and connected to the other pole of the high voltage source.
  • the invention relates to a system for coating, in particular for painting objects, in particular of vehicle bodies, with a) a coating booth in which the articles can be acted upon with coating material and through which an air flow can be passed, the resulting overspray particles of the coating material receives and dissipates; b) an electrostatic working separation device.
  • wet separation systems are used.
  • wet separators known from the market
  • this nozzle there is a turbulence of the flowing cabin exhaust air with the water.
  • the overspray particles largely pass into the water, so that the air leaves the wet scrubber substantially cleaned and the overspray paint particles are de-adhesive in the water. From this they can then be recovered or disposed of.
  • the object of the present invention is therefore to provide a procedural ren, a separation device and a system of the type mentioned above, which take into account these problems.
  • a waxy material is used as a separating layer between the separation surface and the overspray so that it can not come into contact with the separation surface.
  • the predetermined property of the release agent the release agent can be easily stripped or peeled off the Abscheide Chemistry, with it adhering overspray is removed from the Abscheide Chemistry and its disposal or optionally a treatment can be supplied.
  • the consistency of the release agent is chosen so that it adheres to the separation surface over its desired period of use, but does not adhere to it.
  • a material is understood to be waxy if its viscosity at the working temperature is above about 2000 mPa s.
  • the viscosity of the release agent is preferably above 2500 mPas, more preferably above 3000 mPas and more preferably above 4000 mPas.
  • the release agent preferably has a consistency comparable to that of hard paraffin at the working temperature.
  • block chocolate also has a similar consistency. This means that the release agent is largely solid at the working temperature, whereby rasps can be peeled off by the release agent.
  • the release agent has a plastic consistency at the working temperature.
  • a suitable consistency is, for example, with that of fat, of paraffins, such as seline, comparable to soaps, waxes and gels.
  • such a release agent is kneadable or spreadable at the working temperature.
  • the working temperature is usually below about 28 ° C.
  • the viscosity of the release agent decreases at a temperature above the working temperature, this can be exploited to apply the release agent in a warmer state in liquid form on the Abscheide Diagram, where it is more viscous at the working temperature and remains largely dimensionally stable. If the release agent is sprayable in a warmer state, the application of the release agent can be done accordingly by spraying.
  • the release agent is substantially inert to the separated solids. In this way, an unwanted reaction of the release agent with the overspray is excluded from the outset.
  • the release agent comprises a fat, a paraffin, a soap, a wax or a gel.
  • the separation surface is preferably moved relative to an immovable stripping element.
  • the relative movement can also be reversed.
  • the at least one stripping element comprises at least one outlet opening, in particular an outlet slot, from which a fluid, in particular compressed air, can escape, a direct contact of the stripping element with the separation surface can be dispensed with. As a result, an increasing contamination of the stripping element is at least slowed down over time.
  • the application of unladen release agent is particularly advantageous by the at least one separation surface is moved into a dip tank filled with release agent and again out of this.
  • the release agent is preferably present at a temperature at which its viscosity is reduced from that at the working temperature.
  • the release agent can be sprayed or sprayed onto the at least one separation surface.
  • the working period may be about 2 hours, about 4 hours, about 6 hours, about 8 hours, about 10 hours, or about 12 hours.
  • the corona is an indicator of the loading of the separation area with Overspray. Due to the insulating effect of adhering to the release agent overspray, the corona current decreases with increasing thickness of the overspray layer. The corona current is usually determined empirically and is usually a few milliamperes per high voltage electrode.
  • the above object is achieved in that c) an electrically conductive material or material mixture is applied as a release agent on the at least one Abscheide Diagram, which has a waxy consistency at the working temperature of the device.
  • the device advantageously comprises a release agent renewal device, by means of which on the at least one Abscheide Scheme existing release agent with deposited solids removable and / or unloaded release agent can be applied to the at least one Abscheide sequencing.
  • the release agent renewal device comprises at least one scraper element which is movable relative to the at least one Abscheide Chemistry. This means that either the stripping element can be moved relative to the immobile separation surface or the separation surface relative to the immovable stripping element.
  • the at least one stripping element is coupled to a push chain drive.
  • the wiping effect is advantageously increased if holding Tel are provided by which the at least one stripping element can be at least temporarily held in contact with the at least one Abscheide imagery.
  • the holding means comprise a magnet), in particular an electromagnet.
  • the release agent renewal device comprises a dip tank filled with release agent and a conveying device by means of which the at least one separation surface is movable into and out of the dip tank.
  • the release agent renewal device may comprise a nozzle device, by means of which the release agent can be sprayed or sprayed onto the at least one separation surface.
  • the at least one separating surface is the outer surface of a plate-shaped separating element.
  • Such a separation element is easy to handle and offers large separation surfaces in relation to its volume.
  • An effective deposition can be achieved if the electrode device has a corona section and a field section, wherein the corona section is arranged upstream of the field section in the flow direction of the overspray-laden cabin air.
  • the above-mentioned object is achieved in that c) the electrostatic precipitation device according to one of claims 15 to 32 is formed.
  • the plant according to the invention thus comprises a separation device with one or more of the features mentioned above for the device.
  • the advantages that can be achieved correspond to the advantages explained above with regard to the method and the device.
  • FIG. 1 shows a painting booth of a surface treatment installation with a first exemplary embodiment of a zero spray deposition apparatus in a front view;
  • Figure 2 is a perspective view of four deposition units and four electrode devices of the separator of Figure 1 / Figures 3A to 3D sections through a release agent renewal device in different stages of work along the section line III-III in Figure 1;
  • Figure 4 as a second embodiment of a corresponding figure 1 view of a paint booth with a modified overspray separation device
  • Figure 5 as a third embodiment, a Figures 1 and 4 corresponding view of a paint booth with a further modified overspray separation device;
  • FIGS. 6A to 6D and FIGS. 7A to 7C show sections through a modified release agent renewal device in different working phases, wherein the cuts correspond to those of Figures 3A to 3D;
  • Figure 8 is a perspective view of a portion of a trained as a compressed air nozzle stripping a stripping device on a larger scale;
  • Figure 10 is a side view of the wiper device of Figure 9;
  • FIG. 11 shows a plan view of the stripping device of FIGS. 9 and 10.
  • a painting booth of a surface treatment installation is designated therein, in which vehicle bodies 4 are painted, after they have been placed in the painting booth 2 upstream, not specifically shown pretreatment stations, e.g. cleaned and degreased.
  • the painting booth 2 rests on a steel structure 6, as it is known in and of itself.
  • the spray booth 2 comprises an overhead painting tunnel 8, which is bounded by vertical side walls 10 and a horizontal cabin ceiling 12, but open at the ends and downwards in such a way that over-laden cabin exhaust air can flow down.
  • the cabin ceiling 12 is formed in the usual way as the lower boundary of an air supply space (not shown) with filter cover.
  • a steel structure 16 is arranged, which in and of itself a well-known tes conveyor system 18 carries, which will not be discussed here.
  • a vehicle body 4 to be painted can be transported from the input side of the painting tunnel 8 to its output side.
  • application devices Inside the paint tunnel 8 are not specifically shown application devices, by means of which the vehicle bodies 4 can be applied in a manner known per se with paint.
  • the lower opening 14 of the painting tunnel 8 is covered by a walk-in grate not specifically shown.
  • the plant area 20 is delimited by a housing not specifically provided with a reference numeral, which is indicated in FIG. 1 merely as a dashed line.
  • the plant area 20 comprises a flow area 22, which is open towards the top of the spray booth 2 and is defined by two air baffles 24 and 26.
  • the left-hand air guide plate 24 in FIG. 1 comprises a section 24a which initially slopes moderately downward from the outside inwards and which merges into a section 24b with a high gradient.
  • the air baffles 24 and 26 open at the bottom in a deflection region 28 in which a lower baffle 30 and the air baffle 26 continuing arcuate section 32 ensure that the cabin air flowing from top to bottom in a direction from bottom to top by a right in Figure 1 arranged next to the first flow region 22 Room 34 is flowing.
  • Distributing channels 36a, 36b attached laterally next to the air guide plates 24 and 26 allow a separating liquid to flow down onto the air guide plates 24 and 26 and in a substantially continuous layer at their outer surface facing the painting booth 2.
  • the separating liquid takes part of the air entrained in the cabin
  • the deposition liquid laden with overspray flows via the lower guide plate 30 into a collecting container 38 arranged on the side of the air guide plate 24 remote from the separation chamber 34. From there, the separating liquid can be supplied to a cleaning and treatment process in which it is known per se is freed from the paint overspray. Then, the separation liquid can be supplied to the distribution channels 36 again in a cycle.
  • a separation unit 40 of an electrostatic separation device 42 is arranged in the separation chamber 34. After the cabin air has flowed through the separation unit 40, it is guided from above the separation unit 40 to an air conditioner, not shown, with which the cleaned air is brought back to the correct temperature and humidity, so that they again the air supply space above the spray booth. 2 where it is optionally mixed with fresh fresh air.
  • a third distributor channel 36c is provided in the lower guide plate 30, from which separator liquid flows via the part of the lower guide plate 30 extending below the separator unit 40.
  • the separation unit 40 comprises a multiplicity of rectangular deposition plates 44 arranged one behind the other in the longitudinal direction of the separation space 34, four of which are shown in FIG.
  • the respective opposite outer surfaces of the separation plate 44 form Abscheide perennial 46 and 48, of which in Figure 2 only those of the leftmost deposition plate 44 are provided with reference numerals.
  • the separator plate 44 supports on each side a plurality of rollers 50, of which only one can be seen on each side in FIG. 2 and also only the rollers of the leftmost separator plate 44 carry reference numerals.
  • the separation unit 40 comprises for each separation plate 44 each a guide rail 52, which are formed as a cross-sectionally C-shaped profiles.
  • the guide rails 52 are horizontal and arranged such that the opening of the "C" faces downward.
  • the separation plates 44 run in each case by means of their rollers 50 in each case a guide rail 52 and can be moved in FIG. 1 to the right out of the separation chamber 34 into a release agent renewal region 54 (see FIG. In their operating position, the separation plates 44 are arranged in their associated guide rail 52 in the separation space 34 and locked in this position.
  • the guide rails 52 are arranged parallel to each other in such a way that between each two adjacent Abscheideplatten 44 remains a distance sufficient that two adjacent Abscheideplatten 44 depending ⁇ Weil an electrode device 56 can accommodate between them.
  • Each electrode device 56 is connected to one pole of it associated high voltage source 58, of which in Figure 1 only a single is indicated schematically.
  • the ex-dividing plates 44 are placed on ground potential over the other pole of the high voltage source.
  • all electrode means 56 may be powered by a single common high voltage source.
  • Each electrode device 56 comprises two straight, mutually parallel electrode strips 60a, 60b. These hold in a field portion 62 of the electrode device 56, a grid electrode 64, the hen between the electrode strips 60a, 60b extending edges perpendicular to these.
  • the electrode strips 60a, 60b hold a plurality of corona wires 68 acting as a spraying electrode.
  • the corona wires 68 run perpendicularly in a plane predetermined by the electrode strips 60a, 60b and are arranged at equal distances from one another.
  • the number of corona wires 68 of the electrode means 56 and their distance from each other may vary depending on the deposition behavior of the overspray particles. In the present embodiment, four corona wires 68 per electrode means 56 are provided.
  • the electrode devices 56 as a whole have an extension which approximately corresponds to the extension of the separation plates 44 of the separation unit 40.
  • Each separation plate 44 is in each case provided with a layer 70 of an electrically conductive wax-like material or material mixture on both separation surfaces 46 and 48. see which acts as a release agent and prevents deposited overspray at the Abscheide Jerusalem 46, 48 of the deposition plates 44 attached.
  • the layers 70 are each between 0.2 mm and 2 mm thick. In practice, a thickness of the layers 70 of 1 mm has proven to be useful.
  • a wax-like material is understood as meaning a material which has a plastic consistency at the working temperature of the separating device 38.
  • the release agent is kneadable or spreadable at the working temperature.
  • the waxy material should thus be relatively supple, but to a large extent dimensionally stable at the working temperature of the separating device 38 and, if at all, show only a very limited flow behavior.
  • the working temperature of the separator 38 is usually below 28 ° C, but may also be higher depending on the application.
  • a material is selected whose viscosity, moreover, decreases to temperatures above the working temperature and is lower at a temperature above the working temperature than at the working temperature.
  • wax is understood in particular to mean a material which can be kneaded at the working temperature of the separating device 40, melts at high temperatures without decomposition, is slightly less viscous, ie slightly liquid, slightly above the melting point.
  • the conductivity of the release agent is basically such that charge can flow off, and is preferably in the range from 50 to 5000 ⁇ / ⁇ , in particular from 1000 to 3000 ⁇ / ⁇ .
  • the conductivity of the release agent may optionally be adjusted via additives such as salts.
  • the separation device 42 has a release agent renewal device 72, which is arranged in the release agent renewal area 54 (see FIG. 1).
  • the release agent renewal device 72 comprises a carriage 74 which is movable on a pair of rails 76, which runs in the longitudinal direction of the painting booth 2, so that the carriage 74 can be moved along the entire separation unit 40.
  • the carriage 74 is driven by means of a motor / control unit 78.
  • the motor / control unit 78 also serves to operate a guided by the carriage 74 telescopic device 80, by means of which a horizontally extending rail profile 82 can be raised or lowered in the vertical direction. This is illustrated in FIG. 1 by a corresponding double arrow.
  • the rail profile 82 corresponds in cross section to the guide rails 52 of the separation unit 40.
  • the telescopic device 80 is arranged on the side of the carriage 74 remote from the separation unit 40.
  • a clamping shoe 84 is movably guided, which is indicated in Figure 1 by a double arrow.
  • the clamping shoe 84 is also controlled by the motor / control unit 78.
  • the carriage 74 also carries a heatable by means of a Schuellrichtu 86 submersible basin 88, which is filled with release agent 90.
  • the release agent 90 in the dip tank 88 is heated to a temperature. heats at which it has a viscosity, which allow a coating of the separation plates 44 by immersing them in the release agent 90.
  • the dip tank 88 carries on its horizontally and perpendicular to the direction of movement of the carriage 74 extending edges along to extending stripping elements 92 of a stripping 94, which can be seen in Figure 3 in section.
  • the stripping elements 92 are pivotably mounted on the respective edge of the dip tank 88 and can be moved towards and away from one another with their upper stripping edges 96 between a stripping position and a release position. In its stripping position remains between the scraping edges 96 a distance which corresponds to the thickness of the deposition plates 44.
  • a revolving endless conveyor belt 98 is arranged, which also extends in the longitudinal direction of the painting booth 2 and leads to a collection area not specifically shown.
  • the cabin air located there is loaded with paint overspray particles. These can still be fluid and / or sticky, though. already more or less solid.
  • the laden with paint overspray cabin exhaust air flows through the lower opening 14 of the painting tunnel 8 in the first flow region 22 of the lower plant area 20. There, this air is passed through the baffles 24, 26 to the deflection region 28, wherein already a part of the overspray of the the air guide plates 24, 26 downflowing separating liquid is received.
  • the cabin air is deflected by the deflection region 28 in the direction of the separation unit 40 of the separation device and flows there between adjacent separation plates 44 therethrough.
  • corona discharges occur in a manner known per se, by means of which the overspray particles in the passing exhaust air of the cabin are effectively ionized.
  • the ionized overspray particles pass the deposition potential plates 44 located at ground potential and the grid electrodes 64 extending therebetween in the field section 62 of the electrode devices 56. Due to the electric field formed between the grid electrode 64 and the deposition plates 44, the ionized overspray particles are deposited on the release layer 70 on the deposition plates 44 and remain to a large extent on the release agent layer 70 adhere.
  • the cleaned when passing through the separation unit 40 Air is, as mentioned above, fed back to the paint tunnel 8 after a certain conditioning.
  • the separation unit 40 For proper operation of the separation unit 40, it must be ensured that a sufficiently strong electric field can form between the separation plates 44 and the electrode devices 56, which is only possible up to a certain layer thickness of deposited paint overspray on the separation surface, since a such layer has an insulating effect.
  • the strength of the insulation effect of the constructed overspray layer can be determined by the power requirement of the separation unit 40, which generates the corresponding corona current, which decreases over time.
  • the rail profile 82 is brought to the telescopic device 80 of the release agent renewal device 72 in a position in which it with the guide rail 52 of to be cleaned separating plate 44 is aligned.
  • the carriage 74 is moved on the pair of rails 76 in a corresponding position and on the other hand, the telescopic device 80 extended accordingly.
  • the clamping shoe 84 is moved in the rail profile 82 towards the front in the direction of the separation plate 44, where he grips the same.
  • the above-mentioned locking the Abscheideplatte 44 in the guide rail 52 is released.
  • the clamping shoe is now moved back in the direction of the telescopic device 80, where it now pulls the separation plate 44 with it.
  • the distance between the rail profile 82 and the corresponding guide rail 52 is so small that the separation plate 44 can easily drive on their rollers 50 from the guide rail 52 out in the rail section 82 into it.
  • the separation plate 44 is moved in the rail profile 82 in a position in which it is above the dip tank 88 with the stripping 94. This position of the deposition plate 44 is shown in Figure 1 with dotted lines.
  • the stripping elements 92 of the stripping device 94 are brought into their stripping position and the separation plate 44 is immersed by means of the telescopic device 80 in the heated release agent 90 in the dip tank 88. This is shown in FIG. 3A. As can be seen there, the separation plate 44 travels past the stripping elements 92 on its way down. As a result, the release agent layers 70 adhering to the deposition plate 44 are stripped off the separation plate 44 with the overspray 100 deposited thereon and fall down onto the conveyor belt 98, which in FIGS 3D is not shown.
  • the release agent dropped from the separation plate 44 with the overspray is conveyed by the conveyor belt 98 to a collection area. From there it is fed to a treatment.
  • the material mixture can be heated, for example, whereby the release agent is liquid.
  • the mixed liquor release and overspray material mixture thus obtained may hereinafter be described e.g. be separated by suitable filters.
  • the release agent / overspray mixture may also be centrifuged, optionally under pressure, and the resulting phases separated therefrom.
  • the thus purified release agent can then be kept flowable by appropriate heat and recycled in a cycle to the dip tank 88.
  • the filtered overspray in turn, may optionally be sent for further treatment or its disposal, as it is known per se.
  • the deposition plate 44 In its lowermost position, which is shown in dashed lines in FIG. 1, the deposition plate 44 is now freed of the used release agent layer 70 and overspray 100 adhering thereto and immersed in the release agent 90 in the dip tank 88.
  • the stripping elements 92 are now brought into their release position (see FIGS. 3B and 3C).
  • the separation plate 44 is now raised again and moved out of the release agent 90 out (see Figure 3D). Separating agent adhering to the separating plate 44 cools rapidly in the environment which is cooler in relation to the immersion bath, so that upon release from the separating medium telbad has its use viscosity and as a new release agent layer 70 adheres to the Abscheideplatte 44 when it has been moved completely out of the dipping 88.
  • the release agent renewal device comprises a plurality of dip tanks 88 and a plurality of telescopic devices 80 with rail profile 82, so that a plurality of separation plates 44 can be treated simultaneously.
  • FIG. 4 shows, as a second exemplary embodiment, a painting booth 1002 to which a separating device 1042 is assigned.
  • Components corresponding to those of Figures 1 to 3 bear the same reference characters plus 1000.
  • the flow area 1022 defined by the air baffles 1024 and 1026 is adjoined by the separation chamber 1034, in which the separation unit 1040 is arranged.
  • the lower cabin opening 1014 extends here between the upper ends of the air baffles 1024 and 1026, which then diverge down to the separation chamber 1034 out.
  • the lower cabin opening 1014 is flanked by deposition sheets 1102 which are moderately downwardly sloping outwardly and formed outwardly into a collection trough 1102a.
  • the separation plates 1102 may be supplied with a separation liquid from distribution channels 1036, which are arranged next to the air guide plates 1024 and 1026.
  • the separation plates 1044 are not guided in horizontal guide rails, but releasably suspended in holding units 1104, which are arranged just below the lower ends of the air baffles 1024 and 1026.
  • the holding units 1104 are controllable in such a way that they either hold or release the separating plates 1044.
  • the release agent renewal device 1072 does not comprise a telescopic device.
  • rotatable driven pairs of clamping rollers 1106 are provided, which clamp the separation plates 1044 in the edge region in a conveying position on the opposite separation surfaces 1046, 1048 and can lower or raise by rotation in the corresponding direction.
  • a guide of the separation plates 1044 in the lateral direction is ensured by lateral guide rails 1101.
  • the deposition plates 1044 can additionally be grooved in the edge region, for example, or with recessing. ments and be used in place of the pairs of pinch rollers 1106 in the corrugation or recesses engaging pinion, so that the promotion of the deposition plate 1044 is similar to the transport of a film from equip. In this case, a guide of the deposition plate 1044 can be ensured in the lateral direction without the vertical guide rails 1101.
  • pairs of clamping rollers 1106 do not interfere with the movement of the carriage 1074 in the longitudinal direction of the painting booth 1002, they can also be moved laterally in the horizontal direction next to the deposition unit 1040.
  • the pinch roller pairs are be moved ⁇ 1106 in its funding position and the collecting plate 1044 released by the holding units in 1104 and driven by a corresponding rotation of the pinch roller pairs in 1106 down into the dip tank 1088th In this case, the stripping elements 1092 assume their stripping position.
  • FIG. 5 shows, as a third exemplary embodiment, a painting booth 2002, which is assigned a separating device 2042. Components corresponding to those of FIGS. 1 to 3 bear the same reference numerals plus 2000.
  • the basic structure corresponds to that of the painting booth 2 according to FIG. 1.
  • the release agent renewal area 2054 is arranged above the deposition unit 2040.
  • a horizontal rail 2108 is in each case on the right and left above the separation unit 2040 provided on which a modified release agent renewal device 2110 rests in the longitudinal direction of the paint booth 2002 movable.
  • the release agent renewal device 2110 comprises a downwardly directed stripping device 2094 with stripping elements 2092, of which only one can be seen in FIG. 5. Their stripping edges, which can not be seen in FIG. 5, point downwards.
  • a nozzle arrangement 2112 is arranged, which comprises a plurality of nozzles 2114 shown as a dashed circle, which are arranged on both sides of a passage slot, through which a separation plate 2044 can be guided. In Figure 5, only one of the nozzles is provided with a reference numeral.
  • two clamping roller pairs 2106a arranged below the stripping device 2094 and two clamping roller pairs 2106b arranged above the nozzle arrangement 2112 are provided, so that a separating plate can be transferred from the lower clamping roller pairs 2106a to the upper clamping roller pairs 2106b and vice versa.
  • Holding units 2104 are arranged here below the lower pairs of clamping rollers 2106a.
  • the separating agent renewal device 2110 In order to lift a separating plate 2044 to be cleaned, the separating agent renewal device 2110 is first moved to a position above the separating plate 2044 in question. Then, the collecting plate is gripped by the lower Klemmrol 2044 ⁇ lencruen 2106a and conveyed upward after the holding units have released the collecting plate 2104 2044th The stripping elements 2092 take their stripping ⁇ position, so that release agent with adhering thereto
  • Overspray is stripped from the deposition plate 2044 and falls down onto the conveyor belt 2098.
  • the release plate 2044 After the release plate 2044 has been released from release agent, it is again moved down, now the nozzle assembly 2112 is activated.
  • the nozzles 2114 are fed from a heatable release agent reservoir 2116 and spray or inject release agents onto both separation surfaces 2046, 2048 of the deposition plate 2044.
  • the nozzles 2114 may also be heated to maintain the release agent at a temperature at which it can be sprayed or sprayed is.
  • a roller arrangement or a doctor blade arrangement is provided instead of the nozzle arrangement 2112, by means of which release agent can be rolled or knife-coated onto the separation plate 2004.
  • a rotary roller may be arranged, each immersed in a separating agent bath. Between these rotating rollers, the separating plate 2044 is pushed therethrough, wherein the rotating rollers are arranged so that the Abscheide Jerusalem 2046 and 2048 are uniformly wetted with release agent.
  • the release agent is applied in a preferably pasty form by means of a doctor blade to the Abscheide Jerusalem 2046 and 2048.
  • the working periods over which a fresh release agent-coated separating plate 44, 1044, 2044 can be used and removed according to which existing release agent with deposited solids and unladen release agent is applied to the separation plate 44, 1044, 2044 depend inter alia on the behavior of the overspray from. In practice, working hours of 2 hours, 4 hours 6 hours, 8 hours, 10 hours and 12 hours, or even several days as possible.
  • FIGS. 6A to 6D and 7A to 7C as a modification of the release agent renewal device 72, a release agent renewal device 3118 is shown. There, components corresponding to the components of the release agent renewal device 72 bear the same reference numerals plus 3000, with the separation surfaces 3046 and 3048 of the shown deposition plate 3044 being referenced only in FIG. 6A.
  • the plunge pool 3088 and the stripping device 3094 are arranged one behind the other on the carriage 3074.
  • the carriage 3074 correspondingly larger dimensions than the carriage 74 of the release agent renewal device 72nd
  • the stripping device 3094 comprises a separating and overspray collecting region 3120, which is arranged below the stripping elements 3092 and is delimited by four side walls 3124 forming an upwardly and downwardly open protective box 3122.
  • the carriage 3072 also has a passage 3126, which is complementary to the inner cross section of the protective box 3122.
  • the telescopic device 3080 rests on a positioning slide 3128, which can be moved on the carriage 3074 parallel to its direction of movement.
  • the positioning slide 3128 is indicated only schematically and by dashed lines in FIGS. 6 and 7.
  • the separation plate 3044 in the rail profile 3082 is moved to a position where it is above the protection box 3122 with the stripping device 3094.
  • the positioning carriage 3128 is moved to a corresponding position on the carriage 3074.
  • the stripping elements 3092 of the stripping device 3094 are initially in their release position.
  • the separation plate 3044 is driven downwards into the protection box 3122 by means of the telescopic device 3080 between the stripper elements 3092, without the stripper elements 3092 coming into contact with the release agent layers 3070 or the overspray 3100 adhering thereto. This is shown in Figure 6A.
  • the separation plate 3044 is moved upwards again by means of the telescopic device 3080 and, on its way upwards, moves past the stripping elements 3092, which now bear against the separation plate 3044 with their stripping edges 3096.
  • the release agent layers 3070 adhering to the deposition plate 3044 with the overspray 3100 deposited thereon are stripped off the deposition plate 3044 and fall downwardly through the protection box 3122 and the passageway 3126 in the carriage 3074 onto the conveyor belt 98, 1098, 2098 shown in FIGS 6A to 6D is not shown. This is illustrated by pieces of material 3130 (see Figures 6C and 6D).
  • the separation plate 3044 freed of the used release agent layer 3070 and overspray 3100 adhering thereto is again in its highest position. half of the stripping device 3094.
  • the positioning carriage 3128 is moved to such a position that the separation plate 3044 is located above the dip tank 3088 (see Figs. 6D and 7A).
  • the Abscheideplatte 3044 is first by means of the telescope device 3080 in the dip tank 3088 with the
  • separating agent adhering to the deposition plate 3044 rapidly cools in the environment cooler than the immersion bath, so that it has its use viscosity at the exit from the release agent bath and adheres to the deposition plate 3044 as a new release agent layer 3070, if this completely from the immersion bath 3088 was moved out.
  • FIG. 8 shows as a modification a stripping element 4092 which can be used as an alternative to the stripping devices 94, 1094, 2094 or 3094 shown in FIGS. 1 and 3 to 7.
  • the stripping element 4092 comprises an air outlet slot 4132 running along its stripping edge 4096.
  • the latter is connected to a compressed air connection 4134, via which the stripping element 4092 can be supplied with compressed air from a compressed air source 4136, which is then discharged via the air outlet slot 4132.
  • a compressed air source 4136 which is then discharged via the air outlet slot 4132.
  • the compressed air may optionally be heated to a temperature such that the release agent becomes more fluid when in contact with this heated compressed air.
  • Another way to remove the overspray-loaded release liners from the deposition plates 44, 1044, 2044, or 3044 is to heat-release the release agent to such a liquid state as to mix it with the overspray from the respective deposition plate 44 , 1044, 2044 or 3044.
  • This can be done for example by heating elements or irradiation with IR radiation instead of or in addition to the stripping elements 92, 1092, 2092, 3092 or 4092.
  • An inductive heating of the deposition plates 44, 1044, 2044 or 3044 is conceivable.
  • 5094 denotes a further embodiment of a stripping device. While in the strippers 94, 1094, 2094, and 3094 described above, the separation plates 44, 1044, 2044, and 3044, respectively, are moved relative to the stationary stripping elements 92, 1092, 2092, and 3092, respectively, the stripping elements 5092a, 5092b become the scraping device 5094 moved from top to bottom relative to the separating plate 5044 to be cleaned.
  • the Abdovncing 5094 will be explained below with reference to the release agent renewal device 72 according to Figures 1 to 3. However, it can also be used in a similar manner to Release Agent Renovators 1072, 2110, or 3118 in place of the wipers 1094, 2094, and 3094. Of the release agent renewal device 72 is shown in Figures 9 and 10 for the sake of clarity, only the rail profile 82 o.
  • the stripping device 5094 comprises a support frame 5138, which is carried along with the carriage 74 and is arranged stationary above the highest position of the rail profile 82 ange-5.
  • the support frame 5138 is symmetrical to a vertical plane, which in the assembled state of the support frame 5138 extends through the longitudinal axis of the rail profile 82.
  • the support frame 5138 comprises two outer transverse struts 5140 extending perpendicularly to this plane. Between the transverse struts 5140 extend two outer longitudinal struts 5142a, 5142b and two inner connecting struts 5144. This can be clearly seen in particular in FIG.
  • the longitudinal struts 5142a, 5142b each carry a lifting / lowering device 5146a, 5146b for one of the two stripping elements 5092a, 5092b.
  • Each lifting / lowering device 5146a, 5146b comprises a motor 5148a, 5148b, which drives a parallel zuo the longitudinal beams 5142 extending rotary shaft 5150a, 5150b.
  • the rotary shafts 5150a, 5150b open at each end into a respective drive block 5152a, 5152b, through each of which a push chain 5154a, 5154b runs.
  • the lifting / lowering device 5146a thus comprises two push chains 5154a
  • the lifting / lowering device 5146b thus comprises two push chains 5154b. In this way, the lift / lower devices 5146a, 5148b form push chain drives for the stripping elements 5092a, 5092b.
  • the drive blocks 5152a, 5152b transmit the rotational movement of the rotary shafts 5150a, 5150b in a known manner to the
  • Thrust chains 5154a, 5154b so that they are driven depending on the rotational direction of the rotary shafts 5150a, 5150b.
  • the push chains 5154a, 5154b are designed in a known manner such that they can transmit a force in both the pulling direction and in the pushing direction.
  • Each of the two push chains 5154a is connected at one end to the support frame 5138 and at the other end to the stripping element 5092a.
  • each of the two push chains 5154b is connected at one end to the support frame 5138 and at the other end to the stripping element 5092b.
  • the drive blocks 5152a of the lifting / lowering device 5146a are arranged closer to each other on the longitudinal spar 5142a than the drive blocks 5152b on the longitudinal spar 5142b, so that the push chains 5154a and 5154b are offset relative to one another in the direction of the transverse spars 5140, as can be clearly seen in FIG is.
  • the push chains 5154a, 5154b run vertically from the drive blocks 5152a, 5152b above the support frame 5138 via a deflection roller 5156a, 5156b to the respective associated stripping element 5092a or 5092b.
  • the stripping elements 5092a and 5092b are constructed identically and will now be explained using the example of the stripping element 5092b shown in FIG. 9 on the right, wherein a reference between the stripping elements 5092a and 5092b arranged deposition plate 5044 is used.
  • the scraper element 5092b comprises a in use horizontally extending scraper plate 5158, which is so long that it projects beyond the separation plate 5044 on both sides.
  • the stripper plate 5158 includes a mounting portion 5160 that slopes toward the separator plate 5044 and merges into a less inclined edge portion 5162 that eventually terminates in the stripper edge 5096.
  • the Abstreifblech 5158 is screwed by means of a terminal block 5164 on a support bar 5166.
  • the retaining strip 5166 is in turn attached to its edge remote from the deposition plate 5044 on two juxtaposed vertical support plates 5168 (see also Figure 10), so that between this and the separation plate 5044 a space remains (see Figure 9).
  • the retaining strip 5164 On its side remote from the stripping sheet 5158, the retaining strip 5164 carries a scraper blade 5170, whereby the scraper action of the scraper element 5092b is increased.
  • the support plates 5168 carry a plurality of longitudinally arranged electromagnets 5172 which can cooperate with corresponding electromagnets of the stripping element 5092a arranged on the opposite side of the deposition plate 5044.
  • the support plates 5168 are connected to a coupling web 5174, via which the push chains 5154b are coupled to the stripping element 5092b.
  • roller 5176 are rotatable in such a way stored that the Abdovelement 5092 can run on the Abscheideplatte 5044.
  • Abrasibleche 5158 may also be a stripping 5092 also a Abstreifkomponente be present, which uses an air flow, as is the case with the stripping element 4092 of FIG.
  • the scraper 5094 works as follows:
  • the electromagnets 5172 of the stripping elements 5092a and 5092b are deactivated.
  • the separating plate 5044 to be freed of release agent and overspray deposited thereon is pulled by means of the clamping shoe 84 into the rail profile 82, so that the separation plate 5044 comes to rest between the stripping elements 5092a, 5092 (see FIG. 9).
  • the stripping elements 5092a, 5092b can run, for example, at least in the area downstream of the rail profile 82 in lateral guide rails, which guide the two stripping elements 5092a, 5092b away from one another.
  • the electromagnets 5172 are activated. As a result, the stripping elements 5092a, 5092b are pulled against the separation plate 5044.
  • the electric motors 5148 of the lifting / lowering devices 5146 are activated such that the stripping elements 5092a, 5092b are pushed downwards along the separation plate 5044 by the push chains 5154a, 5154b.
  • the Stripper plates 5158 of the stripping elements 5092a, 5092b are always held in contact with the separation plate 5044 by the magnetic force and the stripping elements 5092a, 5092b roll on their rollers 5176 via the separation surfaces 5046 and 5048 of the separation plate 5044.
  • the electric motors 5148 are operated in the opposite direction, so that the stripping members 5092a, 5092b are pulled up again by the push chains 5154a and 5154b, respectively.
  • separating agent residues adhering to the separating plate 5044 can be detected and removed by the wiping strip 5170.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Electrostatic Separation (AREA)

Abstract

L'invention concerne un procédé de séparation de l'excédent de peinture pulvérisée (overspray) à partir de l'air chargé de peinture dans les cabines d'installations de revêtement, en particulier des installations de peinturage. L'excédent de peinture est entraîné par un flux d'air et conduit vers un dispositif de séparation fonctionnant de manière électrostatique (42 ; 1042 ; 2042). Dans celui-ci, une grande partie d'au moins les solides composant l'excédent de peinture est déposée sur au moins une surface de séparation (46, 48 ; 1046, 1048 ; 2046, 2048 ; 3046, 3048 ; 5046, 5048). On utilise comme moyen de séparation un matériau électriquement conducteur ou un mélange de matériaux électriquement conducteurs, qui est appliqué sur ladite au moins une surface de séparation (46, 48 ; 1046, 1048 ; 2046, 2048 ; 3046, 3048 ; 5046, 5048) du dispositif de séparation (42 ; 1042 ; 2042) et qui, à la température de travail du dispositif de séparation (42 ; 1042 ; 2042), présente une consistance cireuse. L'invention concerne en outre un dispositif de séparation (42 ; 1042 ; 2042) avec un tel matériau cireux et une installation de revêtement d'objets.
EP10784266.8A 2009-12-15 2010-11-24 Procédé et dispositif de séparation électrostatique d'excès de pulvérisation de peinture utilisant un agent absorbant Not-in-force EP2512691B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009058206A DE102009058206A1 (de) 2009-12-15 2009-12-15 Verfahren und Vorrichtung zum Abscheiden von Overspray sowie Anlage mit einer solchen
PCT/EP2010/007120 WO2011072796A1 (fr) 2009-12-15 2010-11-24 Procédé et dispositif pour la séparation électrostatique de l'excédent de peinture pulvérisée à l'aide d'un produit absorbant

Publications (2)

Publication Number Publication Date
EP2512691A1 true EP2512691A1 (fr) 2012-10-24
EP2512691B1 EP2512691B1 (fr) 2014-08-20

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EP10784266.8A Not-in-force EP2512691B1 (fr) 2009-12-15 2010-11-24 Procédé et dispositif de séparation électrostatique d'excès de pulvérisation de peinture utilisant un agent absorbant

Country Status (9)

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US (1) US9089867B2 (fr)
EP (1) EP2512691B1 (fr)
JP (1) JP2013514160A (fr)
CN (1) CN102665932B (fr)
BR (1) BR112012014446A8 (fr)
DE (1) DE102009058206A1 (fr)
MX (1) MX2012006767A (fr)
RU (1) RU2554143C2 (fr)
WO (1) WO2011072796A1 (fr)

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Also Published As

Publication number Publication date
EP2512691B1 (fr) 2014-08-20
BR112012014446A8 (pt) 2017-10-10
DE102009058206A1 (de) 2011-06-16
RU2012129663A (ru) 2014-01-27
BR112012014446A2 (pt) 2016-10-04
MX2012006767A (es) 2012-08-23
RU2554143C2 (ru) 2015-06-27
JP2013514160A (ja) 2013-04-25
CN102665932A (zh) 2012-09-12
US9089867B2 (en) 2015-07-28
WO2011072796A1 (fr) 2011-06-23
CN102665932B (zh) 2015-11-25
US20130032089A1 (en) 2013-02-07

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