EP2481539B1 - Dispositif pour couper un matériau isolant - Google Patents

Dispositif pour couper un matériau isolant Download PDF

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Publication number
EP2481539B1
EP2481539B1 EP11009762.3A EP11009762A EP2481539B1 EP 2481539 B1 EP2481539 B1 EP 2481539B1 EP 11009762 A EP11009762 A EP 11009762A EP 2481539 B1 EP2481539 B1 EP 2481539B1
Authority
EP
European Patent Office
Prior art keywords
water jet
mat
jet nozzle
transport direction
jet nozzles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11009762.3A
Other languages
German (de)
English (en)
Other versions
EP2481539A1 (fr
Inventor
Udo Barkowsky
Christian Herdering
Björn MEYER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Keller HCW GmbH
Original Assignee
Keller HCW GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Keller HCW GmbH filed Critical Keller HCW GmbH
Priority to PL11009762T priority Critical patent/PL2481539T3/pl
Publication of EP2481539A1 publication Critical patent/EP2481539A1/fr
Application granted granted Critical
Publication of EP2481539B1 publication Critical patent/EP2481539B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00—Severing by means other than cutting; Apparatus therefor
    • B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/02—Means for moving the cutting member into its operative position for cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts

Definitions

  • the invention relates to a device for cutting cuttings for particular plugging holes in bricks from a mat of insulating material such as preferably glass and / or rock wool by means of cutting tools, which the mat is fed via a transport path, in an embodiment according to the preamble of claim 1.
  • Bricks such as hollow bricks are provided for weight reasons, for reasons of reduced material usage and for reasons of thermal insulation properties for many applications with a significant number of holes that are to plug stuffs with cuttings from a thermal insulation material after a brick making operation.
  • thermal insulation material glass or rock wool and other materials can be used.
  • Such cuttings are sized to produce the corresponding apertured bricks, typically using mat-shaped stocks from which the cuttings are to be cut.
  • devices are used which have one or two rotating cutting blades which cut out the cuttings from the mat. If glass or rockwool is used as the cuttings material, the rotating cutting tools are subject to increased wear and must therefore be reground during the working process or exchanged for new cutting tools. This is time consuming and costly.
  • the device for cutting cuttings of the type mentioned above is characterized in that two spaced-apart water jet nozzle guides are provided in the transport direction of the mat, on each of which are provided transversely to the transport direction to be supported water jet nozzles, each with its own drive, the individually along the water jet nozzle guides are moved, and that the water jet nozzles for the preparation of a longitudinal section, a further water jet nozzle guide for supporting at least one further, along the further water jet nozzle guide movable water jet nozzle for cutting the mat is assigned transversely to its transport direction, said further water jet guidance of a drive can be moved parallel to the transport direction of the mat.
  • a device for cutting cuttings in which the cutting tools work almost wear-free, since the water jet of a respective water jet nozzle, preferably with a pressure of more than 3000 bar the respective cuttings very dimensionally cut, comes into contact, the water jet as such no more.
  • each water jet nozzle can be moved individually, so that even cuttings of different geometries can be cut out of an insulating mat in parallel. Also can be considered on the respective motor drive and the associated control geometry changes in the bricks, including empirical values In the shaping of the moldings of the bricks can be considered and therefore also a different behavior of the bricks after a firing process. In addition, devices can be used to determine the hole geometry of the bricks after a manufacturing process, which can be considered individually and automatically when cutting out cuttings.
  • At the water jet nozzle guides a larger number of water jet nozzles are provided. According to a preferred embodiment, at least ten water jet nozzles should be provided on a water jet nozzle guide translationally movable.
  • a water jet nozzle guide for water jet nozzles are provided for creating a longitudinal section of Dämmmaterialmatte, but two provided at a distance in the transport direction of the mat water jet nozzle guides, each of which autonomously movable water jet nozzles are provided so that it is possible, even a width of cuttings or to create a distance transversely to the transport direction of the mat with these water jet nozzles, which is less than the distance measure, which have two juxtaposed water jet nozzles with their motor drive due to their common arrangement on the respective water jet nozzle guide minimal.
  • the further water jet nozzle guide is provided which has its own drive to move them in the transport direction. All water jet nozzles can be supplied by a central high-pressure distribution for the water to which they are connected, for example via a flexible or flexible high-pressure line.
  • the device for cutting cuttings is provided, which has a transport path designed as an endless belt in FIG. 2, which is guided around deflecting rollers 3. All parts are supported on a frame 4 with support legs 5. On the endless conveyor track 2 slide 6 are provided to transport a mat 7 in the transport direction 8.
  • two water jet nozzle guides 13 and 14 are arranged in the transport direction 8 at a distance from each other. Both water jet guides 13, 14 each support ten water jet nozzles, each having its own drive 10 and can be moved along the water jet nozzle guide 13 and along the water jet nozzle guide 14 and thus are movable transversely to the transport direction 8.
  • the drives 10 are connected to a control device via which the drives are to be controlled individually and independently of each other.
  • the mat 7 moves below the water jet nozzles 9 in the transport direction 8, so that a transverse movement of the water jet nozzles 9 oriented transversely to the transport direction can influence the width of the cuttings to be cut out. It is easily possible, for example, to cut out curved cuttings.
  • a further water jet nozzle guide 15 is provided, which carries a further water jet nozzle 16 for a transverse cutting of the cuttings.
  • This further water jet nozzle guide 15 has its own drive 15.1, via which the further water jet nozzle guide is movable parallel to the transport direction 8.
  • Fig. 2 the device in the region of a water jet nozzle guide 13 is shown in a front view with the total of ten on the water jet nozzle guide 13 translationally movable water jet nozzles 9 with indicated water jet 9.1 and the respective drive 10, which are to be connected via the high-pressure distributor to the water supply.
  • FIG. 3 illustrates closer the device according to the section line AA.
  • the water jet is again at 9.1.
  • the two water jet nozzle guides 13 and 14 can be seen in each of which a rack 17 and a pinion 18 for the adjustment of the water jet nozzles 9 are arranged via the drive motors 10, wherein the movable pressure lines 12 for connecting the water jet nozzles. 9 are indicated on the central high-pressure distributor.
  • Fig. 4 and 5 illustrate a mat 7 for creating cuttings S, once in a straight line ( Fig. 4 ) and once in the curved section ( Fig. 5 ,) to be able to consider special geometries of the holes in the bricks.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Claims (9)

  1. Dispositif (1) pour découper des éléments de remplissage (S), en particulier pour boucher des trous dans des briques, dans une natte (7) en matériau isolant, de préférence de la laine de verre et/ou de la laine minérale, au moyen d'outils de coupe auxquels la natte (7) est amenée par un convoyeur (2), dans lequel les outils de coupe sont réalisés sous forme de tuyères à jet d'eau (9) découpant les éléments de remplissage (S) dans la natte, avec respectivement leur propre entraînement motorisé (10) pour un réglage individuel de la tuyère à jet d'eau respective suivant un guide de tuyère à jet d'eau (13), et un convoyeur (2) est prévu sur lequel la natte (7) est transportée en continu sous des tuyères à jet d'eau (9) disposées côte à côte et mobiles transversalement au sens du transport (8) dans la natte (7) en translation au niveau du guide de tuyère à jet d'eau (13), caractérisé en ce que, dans le sens du transport (8) de la natte (7), deux guides de tuyère à jet d'eau (13, 14) disposés à distance l'un de l'autre sont prévus, sur lesquels sont prévues respectivement plusieurs tuyères à jet d'eau (9), à supporter transversalement au sens du transport (8), respectivement avec leur propre entraînement (10), qui peuvent être déplacées individuellement suivant les guides de tuyère à jet d'eau (13, 14), et en ce qu'un guide de tuyère à jet d'eau (15) supplémentaire pour supporter au moins une autre tuyère à jet d'eau (16) déplaçable suivant le guide de tuyère à jet d'eau (15) supplémentaire pour découper la natte (7) transversalement au sens du transport (8) de celle-ci est attribué aux tuyères à jet d'eau pour réaliser une coupe longitudinale, ledit guide de tuyère à jet d'eau (15) supplémentaire pouvant être déplacé par un entraînement (15.1) en parallèle au sens du transport (8) de la natte (7).
  2. Dispositif selon la revendication 1, caractérisé en ce que sur le guide de tuyère à jet d'eau (13, 14), au moins dix tuyères à jet d'eau avec leur propre entraînement (10) sont prévues pour découper les éléments de remplissage (S).
  3. Dispositif selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que les tuyères à jet d'eau (9) peuvent être sollicitées par une pression > 3000 bar.
  4. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les tuyères à jet d'eau (9) peuvent être raccordées par des conduites haute pression (12) à un distributeur haute pression (11) central pour une alimentation en eau sous pression.
  5. Dispositif selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le convoyeur (2) présente des coulisseaux (6) saisissant par l'arrière la natte (7) dans le sens du transport et la transportant dans le sens du transport (8) .
  6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le convoyeur (2) est réalisé comme un convoyeur sans fin renvoyé par des poulies de renvoi (3) .
  7. Dispositif selon l'une quelconque des revendications 1 à 6, caractérisé en ce que le convoyeur (2) se voit attribuer une évacuation d'eau centrale.
  8. Dispositif selon l'une quelconque des revendications 1 à 7, caractérisé en ce que l'entraînement motorisé (10) de chaque tuyère à jet d'eau (9) est disposé sur le guide de tuyère à jet d'eau (13, 14) et reçoit des signaux de commande d'un dispositif de commande central.
  9. Dispositif selon l'une quelconque des revendications 1 à 8, caractérisé en ce que les guides de tuyère à jet d'eau (13, 14) disposés à distance l'un de l'autre supportent respectivement des tuyères à jet d'eau (9), sont disposés respectivement de manière mutuellement décalée dans la direction parallèle au sens du transport (8) de la natte (7) et peuvent effectuer un déplacement transversalement au sens du transport (8) de la natte (7) qui se chevauchent.
EP11009762.3A 2011-01-27 2011-12-10 Dispositif pour couper un matériau isolant Active EP2481539B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11009762T PL2481539T3 (pl) 2011-01-27 2011-12-10 Urządzenie do wycinania materiału izolacyjnego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102011009567.5A DE102011009567B4 (de) 2011-01-27 2011-01-27 Vorrichtung zum Ausschneiden von Stecklingen

Publications (2)

Publication Number Publication Date
EP2481539A1 EP2481539A1 (fr) 2012-08-01
EP2481539B1 true EP2481539B1 (fr) 2018-09-12

Family

ID=45421760

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11009762.3A Active EP2481539B1 (fr) 2011-01-27 2011-12-10 Dispositif pour couper un matériau isolant

Country Status (5)

Country Link
EP (1) EP2481539B1 (fr)
DE (1) DE102011009567B4 (fr)
ES (1) ES2701437T3 (fr)
PL (1) PL2481539T3 (fr)
RU (1) RU2598741C2 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104150244B (zh) * 2014-08-19 2017-04-05 张新红 出窑装车机
CN105128052B (zh) * 2015-08-26 2017-03-08 广德施可达岩棉股份有限公司 一种岩棉修边装置
FR3137313B1 (fr) * 2022-06-29 2024-05-17 Rauch Greensolutions Dispositif pour déchiqueter des matériaux en continuité au jet d’eau

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4787178A (en) * 1987-04-13 1988-11-29 Creative Glassworks International, Inc. Fluid-jet cutting apparatus
RU1798142C (ru) * 1990-02-26 1993-02-28 Днепропетровский Государственный Университет Им. 300-Летия Воссоединения Украины С Россией Установка дл струйно-абразивной обработки ленточных изделий
US5269211A (en) * 1992-02-28 1993-12-14 Flaming Max L Method and apparatus for severing work objects
IT250346Y1 (it) * 1998-05-05 2003-09-03 Atom Spa Gruppo di taglio a getto d'acqua a teste multiple. in particolare perpelle, cuoio e materiali sintetici.
US7047857B2 (en) 2002-11-26 2006-05-23 Intense Speed, Llc Water jet cutting machine
TW200513351A (en) * 2003-07-17 2005-04-16 Availvs Corp High pressure water jet surface cutting device and cutting method
US7097728B2 (en) * 2003-09-25 2006-08-29 Knauf Fiber Glass Gmbh Frangible fiberglass insulation batts
US20070144322A1 (en) * 2005-12-27 2007-06-28 Niedermeyer William P Method and apparatus for cutting parabolic shaped segments on a corrugating machine
KR100916830B1 (ko) * 2007-12-31 2009-09-14 주식회사 세운티.엔.에스 워터제트를 이용한 유리섬유단열재 절단장치

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
RU2598741C2 (ru) 2016-09-27
EP2481539A1 (fr) 2012-08-01
PL2481539T3 (pl) 2019-02-28
DE102011009567B4 (de) 2019-02-07
RU2012102301A (ru) 2013-07-27
DE102011009567A1 (de) 2012-08-02
ES2701437T3 (es) 2019-02-22

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