EP2468938B1 - Method and facility for the application of a substance on a stitching material, and stitching machine with applicator - Google Patents
Method and facility for the application of a substance on a stitching material, and stitching machine with applicator Download PDFInfo
- Publication number
- EP2468938B1 EP2468938B1 EP11193808.0A EP11193808A EP2468938B1 EP 2468938 B1 EP2468938 B1 EP 2468938B1 EP 11193808 A EP11193808 A EP 11193808A EP 2468938 B1 EP2468938 B1 EP 2468938B1
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- EP
- European Patent Office
- Prior art keywords
- substance
- embroidery
- application
- embroidered
- embroidery machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C13/00—Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C7/00—Special-purpose or automatic embroidering machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/02—Embroidering machines with arrangements for automatic control of a series of individual steps by electrical or magnetic control devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/04—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape
Definitions
- the present invention relates to a method for applying by means of an embroidery machine at least one substance in a preprogrammed pattern on a stick bottom. Furthermore, the present invention relates to a device for embroidery machines, in particular Schifflistickmaschinen for applying a substance to a stick bottom. The present invention also relates to an embroidery machine comprising a plurality of needle points, in particular a ship's knitting machine or a multi-head embroidery machine, which contains at least one device for applying a substance, in particular a spraying device, preferably a plurality of spraying devices.
- Modern, automatic embroidery machines can be equipped with various additional devices, such as sequin and Soutachevorlegien to embroider sequins, cords, cords and the like on a stick bottom.
- This allows the production of a variety of elaborate embroidery.
- the embroidery of patterned embroidery floors by large or multi-head embroidery machines could not be realized satisfactorily in practice, however, as an exact positioning of the embroidery base is hardly possible relative to the needle points over its entire width.
- Here also plays a role, how the floor of the floor in the hoop is stretched. If this is done by hand, a uniform tensioning of a fabric web, which is often several meters wide, can not be achieved with the required accuracy.
- the patent GB 303, 342 discloses an early combination method of creating a floral design wherein a first incomplete part of the design is weaved on a loom and a second incomplete, first part complementary part of the design is applied using another technique, such as a printing technique ,
- the patent application EP 1 496 146 A1 shows an apparatus for an automatic method.
- the device is equipped with a first workstation including a weaving machine and a second trailing workstation including at least one head for embroidering and / or attaching other decorative elements.
- a fabric which is produced on the weaving machine can, according to this disclosure without cutting, be loaded directly onto an embroidery or other application machine. As a result, weave patterns and successor decoration can be automatically matched.
- an embroidery machine which preferably includes a plurality of needle locations for one or more associated embroidery needles to apply at least one substance in a preprogrammed pattern on a stick bottom, characterized in that controlled by a program of the embroidery machine Relative movement between at least one means for applying a substance on an embroidery bottom and the embroidery bottom is generated and the at least one substance applied to the embroidery floor, in particular sprayed, is.
- the term substance should advantageously be understood to mean a fluid which consists of one or more substances which may be dissolved, suspended or dispersed in a solvent or solvent mixture.
- the application of the substance resp. of the medium in which the substance is dissolved, disperged or suspended may be prepared by a suitable tool or applicator, e.g. a pin or a cartridge with an end-side outlet opening, which is brought into contact with the embroidery bottom done.
- the application tool is advantageously a spraying or spraying device, which is arranged stationarily at a defined position on the embroidery machine frame and preferably at a short distance from the embroidery base.
- the embroidery base program can be dyed, treated or equipped with the substance controlled by the embroidery machine program at predefined locations.
- This method has the advantage that an embroidery floor with the same apparatus resp. Embroidered device with at least one thread and can be applied or sprayed with a substance. It is also possible to treat just embroidered thread or embroider the thread on just treated areas of the embroidery floor. So various substances (inks, primers, adhesives, etc.) can be applied. With the technique according to the invention, it is possible to apply a substance with pinpoint accuracy to the carrier material. This makes it possible to place embroidery and substance exactly on the substrate. In particular, embroidery patterns and application or printing patterns with a predetermined mutual relationship, optionally with a predetermined overlay, can be applied in an efficient manner to an embroidery material.
- Spray and sting site i. the location where the spray jet or the needle processes the embroidery floor are defined by the position of the spraying device or the position of the needle point.
- the application device is a spraying device; ie if the application device at least one injection device, preferably a Compressed air injection device includes, by means of which the at least one substance is sprayed onto the embroidery floor.
- the spraying function of the at least one spraying device is expediently activated and deactivated via the program of the embroidery machine.
- a spraying process can take place with an embroidery process, in that a continuous embroidery bottom is embroidered and sprayed simultaneously and / or alternately.
- the embroidery bottom may be embroidered on at least one first position and sprayed on a second position.
- threads stitched onto the embroidery bottom at a first position may be sprayed with the at least one substance simultaneously or after a relative movement of the embroidery bottom at a second position.
- the at least one substance is selected from the class of substances of paints, inks, adhesives, lacquers, and combinations thereof.
- a plurality of spray devices are arranged on the embroidery machine, which spray devices are filled with different substances for application.
- the application device is formed by a spraying device.
- This spraying device according to the invention is designed such that it can be mounted on an embroidery machine and can be aligned with the embroidery bottom.
- An injection device has the advantage that it is relatively small, cheap and robust, especially in comparison to inkjet printers.
- spray devices are less prone to failure, which is in intensive and often continuous use of an embroidery machine of particular advantage.
- the spray device according to the invention enables a combined stick spray method for the application of various substances, preferably with the aid of a spray gun. It is possible to apply one or more substances precisely to the embroidery material. This makes it possible to place embroidery and another substance exactly on the embroidery.
- the sprayer is advantageously integrated into a modular system and can be combined with any ancillary equipment (e.g., for applying sequins, corduroy, rhinestones, etc.).
- Spray heads and other ancillary equipment are mounted directly on a preferably modular carrier system.
- a possible embodiment of the spray device preferably includes a first port for substance supply, a second port for propellant supply and a nozzle for spraying a mixture of substance and propellant.
- the at least one injection device is equipped with a first channel, which leads from the first port to the nozzle and in which, starting from the second port, a second channel opens.
- the first channel at a position between the mouth of the second channel and the nozzle includes an open / close valve for activating and deactivating the exit of a substance-propellant mixture.
- the spray device has a control valve, in particular a needle valve, via which the strength of the spray jet is adjustable, since the amount of material is set here.
- the application device in particular the spray device, at least one collecting station, which preferably composed at least of a funnel, a suction tube and a catch basin.
- a collecting station which preferably composed at least of a funnel, a suction tube and a catch basin.
- the application device in particular the injection device, includes a material delivery system, in particular with a pressure and storage container for substance delivery and optionally a rinsing device for cleaning the application device or the injection device.
- the dimensions of the spray device are preferably dimensioned such that the spray device with an operating distance of at most 50 centimeters, preferably of at most 20 centimeters, more preferably of at most 5 centimeters, more preferably of at most 1 centimeter, between the spray point, which defined by the spray device and fix the nearest stitch point defined by the nearest needle point.
- the adjusting device includes at least one guide rail fixed on the support and a lock for preferential determination of the position of the spray device on the guide rail.
- an embroidery machine in particular Schifflistickmaschine, including a plurality of needle locations resp. Needle positions, characterized in that the embroidery machine has at least one application device, in particular a spraying device and preferably a plurality of application devices, in particular spraying devices.
- This embroidery machine has the advantage that it is extremely flexible and also takes on tasks that were previously not possible on an embroidery machine, but were performed in laborious preliminary and / or rework partly by hand and / or by other machines.
- the inventive embroidery machine allows the execution of elaborate embroidery designs in combination with color designs that were previously impossible or only executed by hand. Since combined designs of embroidery and color patterns of all kinds with Embroidered relatively high speeds and applied, in particular e can be sprayed, the machine allows a noble equipment of fashion fabrics also for mass markets.
- the embroidery machine is advantageously characterized in that the majority of the application devices, in particular spraying devices, are arranged in a specific repeat with the plurality of stitching points.
- the at least one application device or the plurality of application devices is preferably arranged on the same side with respect to an embroidery bottom pass as one or more needle plungers.
- the at least one application device and one or more needle plungers are arranged on the opposite sides of a Stickêt tillertons.
- the application device is a spray device
- the embroidery machine is equipped with at least one catching station for collecting a sprayed substance, which catching station preferably includes at least a funnel, a suction tube and a catch basin.
- spray device and collecting station or each a spray device and a rescue station, paired, i. cooperating, arranged.
- the at least one spraying device and the at least one catching station are aligned with each other (i.e., face each other more towards each other) and are arranged on mutually repellent sides of an embankment pass.
- a plurality of application devices in particular a plurality of spray devices, can be controlled by a common control, which is preferably integrated in an embroidery program.
- FIG. 1 shows a support 11 of a Schiffli embroidery machine, on which a needle point 17 is arranged.
- the needle point 17 comprises a back and forth movable needle ram 27, on which a needle can be arranged (in Fig. 1 Not shown).
- a throat plate 12 In front of the needle tappet is a throat plate 12 with Stöckli 13 arranged behind it. In Stöckli 13 there is a Schiffli (in Fig. 1 not shown), which can be moved up and down with a driver bar not shown in detail.
- the components described so far and their function are well known to those skilled in the relevant patent literature, so that they need not be further explained.
- Embroidery base 15 spanned in the form of a fabric (dash-dotted lines drawn).
- the throat plate 12 forms a contact surface for the embroidery base 15.
- the embroidery base 15 is in a known manner to a gate resp. Embraced hoop, which is preferably computer-controlled in the x and y directions movable.
- the coordinate system referred to here is the Cartesian coordinate system with three orthogonal directional axes, here denoted by x, y and z, which intersect at the origin.
- this embroidery machine is now equipped with a spray head 19.
- This spray head 19 is arranged above the needle point 17 on a module carrier 23.
- the spray head 19 is fastened via a fastening means not shown in more detail on the module carrier 23.
- the fastening means of the spray head 19 comprises an adjusting device in order to adjust the spray head 19 in the direction of the embroidery base, ie in the z-direction.
- the adjusting device may comprise a support on which the spray head, e.g. in the manner of a carriage, is arranged displaceably.
- the attachment means comprise guide means, e.g. in the form of a linear guide element, e.g. a rail on which a carriage is arranged Veschietons.
- the carriage may be the support on which the spray head is arranged.
- guide means directly on the spray head, so that no separate support is needed.
- the carriage or the spray head can be fixed to the guide element.
- a co-operating with the carriage threaded spindle is provided in order to determine the position of the spray head relative to a support and thus the embroidery base exactly.
- the locking of the threaded spindle can be done with a lock nut.
- a motor-driven adjusting device which can be addressed directly via the machine control. The maintenance of an exact spacing of the opening of the spray nozzle from the embroidery base is important for the control of the bar width of the sprayed liquid medium applied to the embroidery base.
- the spray device 37 consists at least of a spray head 19 with nozzle 33 and preferably a collecting station 39.
- a spray head 19 and its associated collecting station 39 are arranged directly opposite each other in front of and behind the embroidery base, in such a way that superfluous by the embroidery base penetrating spray by means of the collecting station 39 can be collected. This is important for a smooth operation of the embroidery machine, since the spray substance urged by the embroidery base would pollute the embroidery machine. In addition, the ambient air would be unduly burdened.
- a collecting station 39 is provided for each spray head 19 on the side of the embroidery base 15 facing away from the spray head 19.
- the collecting opening 41 of the collecting station 39 is directed towards the exit of the nozzle 33.
- the collection opening 41 preferably leads via a funnel-shaped basin part 42 to a narrower end opening 43 into a suction tube (not shown), which is expediently e.g. further flows into a collecting container.
- a suction air mechanism may be provided which effectively sucks the excess substance collected in the hopper into the receptacle.
- a spray head 19 As a spray head 19, a signing gun, an automatic spray gun, an airbrush gun, an airless spray gun or a similar device is advantageously used, as it is preferably commercially available.
- FIG. 4 some details of a signing gun 19 are shown.
- the connecting line 45 serves to supply the material to be sputtered, ie the substance to be sprayed, which is advantageously present as a liquid, but optionally also as a powder.
- This material such as paint, varnish or adhesive, is preferably transported from a reservoir, which is under pressure, in the signing gun 19.
- spray air is added via connecting line 47 (alternatively, another medium or a mixture of different media could also be used be introduced).
- the supplied spray air serves to atomize the substance to be applied.
- Another connecting line 49 serves to control the injection process.
- the line 49 is used for control air supply.
- a valve in the interior of the spray head 19 can activate and deactivate the spray function by at least interrupting the supply of the substance to be applied and / or the atomizing air to the nozzle.
- the direct electrical control of the valve as shorter switching times are possible.
- the outer nozzle needle assembly 51 is connected to a needle which serves to control the passage through the nozzle outlet. In particular, can be reduced or increased by adjusting the nozzle needle, the outlet opening, whereby the amount of the exiting substance can be adjusted.
- Spray head 19 In addition to a spray head 19, the embroidery machine with other accessories, such. a sequin and / or Soutacheech 21 be equipped. Spray head 19, sequin and / or Soutacheech 21 are preferably mounted in a particular repeat on the module carrier 23.
- the inventive spray head 19 may additionally be arranged on a Schiffli or multi-head embroidery machine.
- a multi-head embroidery machine usually has a plurality of embroidery heads, each of which normally carries a plurality of needle locations and thereby defines a plurality of stitch points 29.
- the spraying method by means of the described spraying device 37 will now be described.
- a substance is sprayed, or sprayed or atomized.
- the spray device thus serves for spraying or atomizing a substrate.
- atomizing, spraying and Splashing is preferably understood to mean the splitting of liquids into droplets or particles and subsequent or simultaneous distribution thereof.
- the substance to be applied is preferably mixed with sprayed air.
- the substance to be sprayed is atomized.
- Such a functioning spray head is also called two-fluid nozzle or pneumatic atomizer.
- the above mixing advantageously takes place before the common nozzle outlet of the mixture still within the gun housing in a so-called inner mixing chamber.
- Spray air and applied substance are passed under pressure into the mixing chamber and mix there under pressure so that the substance is atomized due to the form when the common nozzle exit.
- the mentioned mixing of gas and liquid medium containing the substance to be applied can alternatively be done outside the nozzle. This is called an outer blend.
- spray air and substance to be applied are driven approximately in Düsenachsraum through the separate nozzle outputs. The two media mix at the exit, causing atomizing substance droplets to form.
- the two-fluid nozzle described can also be replaced with a single-fluid nozzle.
- Single-fluid nozzles apply a substance with the help of pressure energy, without interfering with any atomizer gas.
- the single-substance nozzle essentially has a bore through which the substance to be applied, in this case as a liquid, emerges at a certain speed.
- a substance to be applied in a container is preferably pneumatically pressurized (eg by connection to a compressor) and distributed over a material delivery system, ie via a hose line to a spray head or via several hose lines to individual spray heads.
- a material delivery system ie via a hose line to a spray head or via several hose lines to individual spray heads.
- Each spray head is controlled via at least one on / off valve. This clears the way to the nozzle opening or closes it.
- the control of this valve is advantageously carried out electromagnetically, because this very short switching times are possible.
- atomizing air is normally introduced into the substrate flow, whereby the substance to be applied (such as a paint) can be finely sprayed on the embroidery base.
- Compressed air can be used for the atomizing air. This technique allows e.g. To create the finest color gradients, which are the design hardly more limits.
- control commands and optionally various spray parameters are advantageously programmable and integrated into the existing embroidery program.
- a spray gun of relatively small dimensions e.g. a length of 15 cm, preferably 10 cm and correspondingly smaller cross-sectional masses are used. Due to the small dimensions of the spray head 19, on the one hand, a plurality of spray heads 19 can be integrated into an embroidery machine and, on the other hand, the distance from the stitch point 29 to the spray point 35 can be kept as low as possible.
- line and area markings can be applied depending on whether the embroidery bottom during the injection process undergoes a relative movement to the spray nozzle or not.
- the machine control can be carried out via the embroidery machine program.
- the spray device includes, for example, a single-component atomizer for applying, for example, a liquid substance or a two-component atomizer for applying a liquid with particles according to the principle of a jet pump, as described above compressed air can be used as a propellant.
- a flushing system can be integrated.
- a flushing system may e.g. include a connection for a detergent supply for cleaning the nozzle after the last injection.
- connection points 53a, 53b for storage container 55 are provided.
- the connection points 53 a, 53 b are equipped with a self-closing valve 57, which closes the opening 59 of a connection point automatically when no reservoir is connected, and the opening 59 releases when a reservoir is attached to the opening 59.
- containers 55 and connection points 53a, 53b are equipped with a quick-release closure, not shown in detail, for example a bayonet closure.
- the interior of the spray device and the lines between the connection points 53a, 53b can be rinsed.
- a collecting tank 61 is connected to one connection point 53a and an overpressure source 63 or a cleaning solution is connected to the other connection point 53b. Thereafter, the residual substance in the lines can be blown out or washed out and collected in the sump.
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Description
Die vorliegende Erfindung betrifft ein Verfahren, um mittels einer Stickmaschine mindestens eine Substanz in einem vorprogrammierten Muster auf einen Stickboden zu applizieren. Im Weiteren betrifft die vorliegende Erfindung eine Einrichtung für Stickmaschinen, insbesondere Schifflistickmaschinen zum Applizieren einer Substanz auf einen Stickboden. Die vorliegende Erfindung betrifft auch eine Stickmaschine beinhaltend eine Mehrzahl von Nadelstellen, insbesondere eine Schifflistickmaschine oder eine Mehrkopfstickmaschine, welche zumindest eine Einrichtung zum Applizieren einer Substanz, insbesondere eine Spritzvorrichtung, bevorzugt eine Mehrzahl von Spritzvorrichtungen, beinhaltet.The present invention relates to a method for applying by means of an embroidery machine at least one substance in a preprogrammed pattern on a stick bottom. Furthermore, the present invention relates to a device for embroidery machines, in particular Schifflistickmaschinen for applying a substance to a stick bottom. The present invention also relates to an embroidery machine comprising a plurality of needle points, in particular a ship's knitting machine or a multi-head embroidery machine, which contains at least one device for applying a substance, in particular a spraying device, preferably a plurality of spraying devices.
Moderne, automatisch arbeitende Stickmaschinen können mit verschiedenen Zusatzvorrichtungen, wie z.B. Pailletten- und Soutachevorrichtungen, ausgestattet werden, um Pailletten, Kordeln, Schnüre und dergleichen auf einem Stickboden aufzusticken. Dies erlaubt die Herstellung einer Vielfalt von aufwändigen Stickereien. Das Besticken von gemusterten Stickböden durch Gross- oder Mehrkopfstickmaschinen konnte bisher in der Praxis jedoch nicht zufriedenstellend realisiert werden, da eine genaue Positionierung des Stickbodens relativ zu den Nadelstellen über dessen ganze Breite kaum möglich ist. Hier spielt auch eine Rolle, wie der Stockboden im Stickrahmen aufgespannt wird. Wird dies von Hand gemacht, so kann ein gleichmässiges Spannen einer oftmals mehrere Meter breiten Stoffbahn nicht mit der erforderlichen Genauigkeit realisiert werden. Aber auch selbst dann, wenn die Stoffbahn von einer Rolle eines Spannrahmens oder Gatters abgerollt wird, kommt es über die Breite der Stoffbahn zu Verzerrungen. Folge davon ist, dass ein genaues Um- oder Übersticken von Stoffmustern (bedruckt, gefärbt oder gewebt) nicht möglich ist. Auch der Einsatz von Sensoren zur Feststellung der genauen Position der Muster hilft nicht, da Verzerrungen der Stoffbahn nicht einfach korrigiert werden können.Modern, automatic embroidery machines can be equipped with various additional devices, such as sequin and Soutachevorrichtungen to embroider sequins, cords, cords and the like on a stick bottom. This allows the production of a variety of elaborate embroidery. The embroidery of patterned embroidery floors by large or multi-head embroidery machines could not be realized satisfactorily in practice, however, as an exact positioning of the embroidery base is hardly possible relative to the needle points over its entire width. Here also plays a role, how the floor of the floor in the hoop is stretched. If this is done by hand, a uniform tensioning of a fabric web, which is often several meters wide, can not be achieved with the required accuracy. But even then, when the fabric is unrolled from a roll of a tenter or gate, it comes across the width of the fabric to distortions. The consequence of this is that it is not possible to precisely or oversize fabric samples (printed, dyed or woven). Also, the use of sensors to determine the exact position of the patterns does not help, as fabric distortions can not be easily corrected.
Bekannte Vorrichtungen sind z.B. in den Schriften
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In der Offenbarung
Es wäre wünschenswert, wenn Stoffbahnen automatisch bestickt und bedruckt oder sonstwie mit einer gewünschten Substanz oder Substanzmischung ausgerüstet werden könnten. Jedoch ergeben sich bei der automatischen Bearbeitung Qualitätsmängel aufgrund unzureichender Überlagerung und/oder Abstimmung von Stickmuster und Druckmuster. Beim Neueinspannen des Stickguts und/oder beim Verlagern des Stickrahmens auf ein zweites Gerät oder in eine andere Arbeitsposition während des Wechsels von der Stickmaschine bzw. dem Stickprozess zur Druckmaschine bzw. zum Druckprozess oder umgekehrt ergeben sich oft Bezugsfehler zwischen dem Stickmuster und dem Druckmuster. Die Abweichungen vom ursprünglich geplanten Entwurf sind in den meisten Fällen extrem störend was zu einem hohen Ausschuss oder einer starken Wertminderung der Ware führen kann.It would be desirable if panels could be automatically embroidered and printed or otherwise equipped with a desired substance or mixture of substances. However, the automatic processing results in quality defects due to insufficient overlaying and / or matching of embroidery patterns and printing patterns. When re-clamping the embroidery and / or when moving the Embroidery hoop on a second device or in another working position during the change from the embroidery machine or the embroidery process to the printing press or to the printing process or vice versa often arise reference errors between the embroidery pattern and the print pattern. The deviations from the originally planned design are extremely disturbing in most cases, which can lead to a high rejection or a strong depreciation of the goods.
Es ist daher Aufgabe der vorliegenden Erfindung ein Verfahren, eine Einrichtung und eine Stickmaschine der eingangs erwähnten Gattung zu schaffen, welche sich zum Sticken und Applizieren insbesondere von Farbmustern eignen, aber die beschriebenen Nachteile bekannter Vorrichtungen ganz oder wenigstens teilweise vermeiden. Auch wäre es wünschenswert, wenn die Stickböden direkt auf der Stickmaschine mit weiteren Medien, insbesondere aufsprühbaren Flüssigkeiten, ausgerüstet werden könnten.It is therefore an object of the present invention to provide a method, a device and an embroidery machine of the type mentioned, which are suitable for embroidering and applying in particular color samples, but completely or at least partially avoid the described disadvantages of known devices. It would also be desirable if the embroidery floors could be equipped directly on the embroidery machine with other media, in particular sprayable liquids.
Erfindungsgemäss wird dies erreicht durch ein Verfahren um mittels einer Stickmaschine, welche bevorzugt eine Mehrzahl von Nadelstellen für eine oder mehrere zugehörige Sticknadeln beinhaltet, mindestens eine Substanz in einem vorprogrammierten Muster auf einen Stickboden zu applizieren, dadurch gekennzeichnet, dass gesteuert durch ein Programm der Stickmaschine eine Relativbewegung zwischen mindestens einer Einrichtung zum Applizieren einer Substanz auf einem Stickboden und dem Stickboden erzeugt wird und die mindestens eine Substanz auf den Stickboden aufgebracht, insbesondere aufgesprüht, wird. Dabei soll im Rahmen der vorliegenden Erfindung unter Substanz vorteilhafterweise ein Fluid verstanden werden, welches aus einer oder mehreren Substanzen besteht, welche in einem Lösungsmittel oder Lösungsmittelgemisch gelöst, suspendiert oder dispergiert sein können.According to the invention this is achieved by a method by means of an embroidery machine, which preferably includes a plurality of needle locations for one or more associated embroidery needles to apply at least one substance in a preprogrammed pattern on a stick bottom, characterized in that controlled by a program of the embroidery machine Relative movement between at least one means for applying a substance on an embroidery bottom and the embroidery bottom is generated and the at least one substance applied to the embroidery floor, in particular sprayed, is. In the context of the present invention, the term substance should advantageously be understood to mean a fluid which consists of one or more substances which may be dissolved, suspended or dispersed in a solvent or solvent mixture.
Das Aufbringen der Substanz resp. des Mediums, in welchem die Substanz gelöst, disperigiert oder suspendiert ist, kann durch ein entsprechendes Werkzeug oder eine Applikationsvorrichtung, z.B. einen Stift oder eine Patrone mit einer stirnseitigen Austrittsöffnung, welche in Kontakt mit dem Stickboden gebracht wird, erfolgen. Vorteilhaft ist das Aufbringwerkzeug jedoch eine Sprüh- oder Spritzvorrichtung, welche stationär an einer definierten Position am Stickmaschinengestell und in vorzugsweise kurzem Abstand zum Stickboden angeordnet ist. Durch die definierte Lage der Applikationsvorrichtung relativ zur Stickstelle resp. Nadelposition, kann der Stickboden gesteuert durch das Stickmaschinenprogramm an voraus definierten Stellen mit der Substanz gefärbt, behandelt oder ausgerüstet werden.The application of the substance resp. of the medium in which the substance is dissolved, disperged or suspended may be prepared by a suitable tool or applicator, e.g. a pin or a cartridge with an end-side outlet opening, which is brought into contact with the embroidery bottom done. However, the application tool is advantageously a spraying or spraying device, which is arranged stationarily at a defined position on the embroidery machine frame and preferably at a short distance from the embroidery base. By the defined position of the application device relative to the embroidery point resp. Needle position, the embroidery base program can be dyed, treated or equipped with the substance controlled by the embroidery machine program at predefined locations.
Dieses Verfahren hat den Vorteil, dass ein Stickboden mit der selben Apparatur resp. Vorrichtung mit zumindest einem Faden bestickt und mit einer Substanz beaufschlagt bzw. besprüht werden kann. Ebenfalls ist es möglich, soeben aufgestickten Faden zu behandeln oder den Faden auf soeben behandelte Flächen des Stickbodens aufzusticken. So können diverse Substanzen (Tinten, Primer, Klebstoffe, etc.) aufgebracht werden. Mit der erfindungsgemässen Technik ist es möglich, eine Substanz punktgenau auf das Trägermaterial aufzubringen. Dadurch wird es möglich, Stickerei und Substanz genau auf dem Trägermaterial zu platzieren. Insbesondere lassen sich Stickmuster und Applikations- oder Druckmuster mit vorgegebener gegenseitiger Beziehung, gegebenenfalls mit vorgegebener Überlagerung, in effizienter Weise auf ein Stickgut aufbringen. Gemäss dem erfinderischen Verfahren ist keine aufwändige Mess- und/oder Regeltechnik nötig, um erst die Lage von schon aufgestickten Fäden oder appliziertem Muster oder Aufdruck genau zu bestimmen und danach den Stickboden auf eine gewünschte relative Position zur Sprühstelle bezugsweise zur Stichstelle zu fahren. Sprüh- und Stichstelle, d.h. der Ort wo der Sprühstrahl bzw. die Nadel den Stickboden bearbeitet, werden durch die Position der Spritzvorrichtung bzw. der Position der Nadelstelle definiert.This method has the advantage that an embroidery floor with the same apparatus resp. Embroidered device with at least one thread and can be applied or sprayed with a substance. It is also possible to treat just embroidered thread or embroider the thread on just treated areas of the embroidery floor. So various substances (inks, primers, adhesives, etc.) can be applied. With the technique according to the invention, it is possible to apply a substance with pinpoint accuracy to the carrier material. This makes it possible to place embroidery and substance exactly on the substrate. In particular, embroidery patterns and application or printing patterns with a predetermined mutual relationship, optionally with a predetermined overlay, can be applied in an efficient manner to an embroidery material. According to the inventive method, no complex measurement and / or control technology is required to first determine the position of already embroidered threads or applied pattern or imprint accurately and then drive the embroidery bottom to a desired relative position to the spray point preferably to the stitching point. Spray and sting site, i. the location where the spray jet or the needle processes the embroidery floor are defined by the position of the spraying device or the position of the needle point.
Vorteilhafte Ausführungsformen der Erfindung werden in den abhängigen Ansprüchen beschrieben.Advantageous embodiments of the invention are described in the dependent claims.
Vorteilig ist, wenn die Applikationseinrichtung eine Spritzvorrichtung ist; d.h. wenn die Applikationseinrichtung mindestens eine Spritzvorrichtung, vorzugsweise eine Druckluftspritzvorrichtung, beinhaltet, mittels welcher die mindestens eine Substanz auf den Stickboden aufgesprüht wird.It is advantageous if the application device is a spraying device; ie if the application device at least one injection device, preferably a Compressed air injection device includes, by means of which the at least one substance is sprayed onto the embroidery floor.
Die Sprühfunktion der mindestens einen Spritzvorrichtung wird zweckmässigerweise über das Programm der Stickmaschine aktiviert und deaktiviert.The spraying function of the at least one spraying device is expediently activated and deactivated via the program of the embroidery machine.
Zusammen, d.h. zeitlich gleichzeitig, hintereinander oder alternierend, kann mit einem Stickprozess ein Aufsprühprozess ablaufen, indem ein durchlaufender Stickboden gleichzeitig und/ oder abwechselnd bestickt und besprüht wird.Together, i. simultaneously, consecutively or alternately, a spraying process can take place with an embroidery process, in that a continuous embroidery bottom is embroidered and sprayed simultaneously and / or alternately.
Gemäss einer Ausführungsform kann der Stickboden auf mindestens einer ersten Position bestickt und einer zweiten Position besprüht werden.According to one embodiment, the embroidery bottom may be embroidered on at least one first position and sprayed on a second position.
In einer Ausführungsform können an einer ersten Position auf den Stickboden aufgestickte Fäden gleichzeitig oder nach einer Relativbewegung des Stickbodens auf einer zweiten Position mit der mindestens einen Substanz besprüht werden.In one embodiment, threads stitched onto the embroidery bottom at a first position may be sprayed with the at least one substance simultaneously or after a relative movement of the embroidery bottom at a second position.
Zweckmässigerweise wird die mindestens eine Substanz ausgewählt aus der Substanzklasse der Farben, Tinten, Klebstoffe, Lacke und Kombinationen davon.Conveniently, the at least one substance is selected from the class of substances of paints, inks, adhesives, lacquers, and combinations thereof.
Vorteilhafterweise sind mehrere Spritzvorrichtungen an der Stickmaschine angeordnet, welche Spritzvorrichtungen mit unterschiedlichen Substanzen zur Applikation gefüllt sind.Advantageously, a plurality of spray devices are arranged on the embroidery machine, which spray devices are filled with different substances for application.
Erfindungsgemäss wird die obige Aufgabe im Weiteren gelöst durch eine Applikationseinrichtung für Stickmaschinen, insbesondere Schifflistickmaschinen, zum Applizieren einer Substanz auf einen Stickboden beinhaltend
- zumindest eine Vorrichtung zum Applizieren einer Substanz (auch Applikationsvorrichtung genannt),
- zumindest einen Support, welcher dazu dient, erstens die Vorrichtung (i.e. Applikationsvorrichtung) zu halten und zweitens die Vorrichtung (i.e. Applikationsvorrichtung) an einer Stickmaschine zu befestigen,
- zumindest eine Verstelleinrichtung auf dem zumindest einen Support zur Feineinstellung der Position der Vorrichtung (i.e. Applikationsvorrichtung) relativ zum Stickboden und vorzugsweise im Wesentlichen rechtwinklig zum Stickboden.
- at least one device for applying a substance (also called application device),
- at least one support, which serves firstly to hold the device (ie application device) and secondly to fasten the device (ie application device) to an embroidery machine,
- at least one adjusting device on the at least one support for fine adjustment of the position of the device (ie application device) relative to the embroidery bottom and preferably substantially perpendicular to the embroidery bottom.
Gemäss einer vorteilhaften Ausführungsform ist die Applikationsvorrichtung gebildet durch eine Spritzvorrichtung. Diese Spritzvorrichtung ist erfindungsgemäss derart ausgeführt, dass Sie auf eine Stickmaschine montierbar und auf den Stickboden ausrichtbar ist. Eine Spritzvorrichtung hat den Vorteil, dass diese relativ klein, billig und robust ist, insbesondere im Vergleich zu Tintenstrahldrucker. Zudem sind Spritzvorrichtungen weniger störungsanfällig, was bei intensivem und oft kontinuierlichem Einsatz einer Stickmaschine von besonderem Vorteil ist.According to an advantageous embodiment, the application device is formed by a spraying device. This spraying device according to the invention is designed such that it can be mounted on an embroidery machine and can be aligned with the embroidery bottom. An injection device has the advantage that it is relatively small, cheap and robust, especially in comparison to inkjet printers. In addition, spray devices are less prone to failure, which is in intensive and often continuous use of an embroidery machine of particular advantage.
Die erfindungsgemässe Spritzvorrichtung ermöglicht ein kombiniertes Stick-SprühVerfahren für die Aufbringung diverser Substanzen vorzugsweise mit Hilfe einer Sprühpistole. Es ist möglich, eine oder mehrere Substanzen punktgenau auf das Stickgut aufzubringen. Dadurch wird es möglich, Stickerei und eine weitere Substanz genau auf dem Stickgut zu platzieren.The spray device according to the invention enables a combined stick spray method for the application of various substances, preferably with the aid of a spray gun. It is possible to apply one or more substances precisely to the embroidery material. This makes it possible to place embroidery and another substance exactly on the embroidery.
Die Spritzvorrichtung ist vorteilhafterweise in ein modulares System integriert und kann mit allen Zusatzeinrichtungen (z.B. für das Applizieren von Pailletten, Cord, Strass, etc.) kombiniert werden. Spritzköpfe sowie andere Zusatzeinrichtungen werden direkt an einem vorzugsweise modularen Trägersystem montiert.The sprayer is advantageously integrated into a modular system and can be combined with any ancillary equipment (e.g., for applying sequins, corduroy, rhinestones, etc.). Spray heads and other ancillary equipment are mounted directly on a preferably modular carrier system.
Eine mögliche Ausführungsform der Spritzvorrichtung beinhaltet bevorzugterweise einen ersten Anschluss zur Substanzzufuhr, einen zweiten Anschluss zur Treibmediumzufuhr und eine Düse zum Versprühen eines Gemisches aus Substanz und Treibmedium.A possible embodiment of the spray device preferably includes a first port for substance supply, a second port for propellant supply and a nozzle for spraying a mixture of substance and propellant.
Vorteilhafterweise ist die zumindest eine Spritzvorrichtung mit einem ersten Kanal ausgestattet, welcher vom ersten Anschluss zur Düse führt und in welchen ausgehend vom zweiten Anschluss ein zweiter Kanal mündet.Advantageously, the at least one injection device is equipped with a first channel, which leads from the first port to the nozzle and in which, starting from the second port, a second channel opens.
Vorzugsweise beinhaltet der erste Kanal an einer Position zwischen der Einmündung des zweiten Kanals und der Düse ein Auf-/Zu-Ventil zur Aktivierung bzw. Deaktivierung des Austritts eines Substanz-Treibmedium-Gemisches.Preferably, the first channel at a position between the mouth of the second channel and the nozzle includes an open / close valve for activating and deactivating the exit of a substance-propellant mixture.
Zweckmässigerweise weist die Spritzvorrichtung ein Regelventil, insbesondere ein Nadelventil, auf, über welches die Stärke des Sprühstrahls einstellbar ist, da hier die Materialmenge eingestellt wird.Conveniently, the spray device has a control valve, in particular a needle valve, via which the strength of the spray jet is adjustable, since the amount of material is set here.
In einer Ausführungsform beinhaltet die Applikationseinrichtung, insbesondere die Spritzvorrichtung, zumindest eine Auffangstation, welche sich vorzugsweise zumindest aus einem Trichter, einem Absaugrohr und einem Auffangbecken zusammensetzt. Mittels des Trichters ist es möglich, nicht vom Stickboden aufgenommenes Material abzusaugen, sodass es zu keiner Verschmutzung der Umgebungsluft oder der Maschine kommt.In one embodiment, the application device, in particular the spray device, at least one collecting station, which preferably composed at least of a funnel, a suction tube and a catch basin. By means of the funnel, it is possible to suck not absorbed by the embroidery floor material, so there is no pollution of the ambient air or the machine.
In einer weiteren Ausführungsform beinhaltet die Applikationseinrichtung, insbesondere die Spritzvorrichtung, ein Materialfördersystem, insbesondere mit einem Druck- und Vorratsbehälter zur Substanzförderung und optional eine Spüleinrichtung zur Reinigung der Applikationseinrichtung bzw. der Spritzvorrichtung.In a further embodiment, the application device, in particular the injection device, includes a material delivery system, in particular with a pressure and storage container for substance delivery and optionally a rinsing device for cleaning the application device or the injection device.
Die Abmessungen der Spritzvorrichtung sind bevorzugt derart bemessen, dass sich die Spritzvorrichtung mit einem Betriebsabstand von maximal 50 Zentimeter, bevorzugt von maximal 20 Zentimeter, weiter bevorzugt von maximal 5 Zentimeter, weiter bevorzugt von maximal 1 Zentimeter, zwischen der Sprühstelle, welche durch die Spritzvorrichtung definiert wird, und der nächstgelegenen Stichstelle, welche durch die nächstgelegene Nadelstelle definiert wird, befestigen lässt.The dimensions of the spray device are preferably dimensioned such that the spray device with an operating distance of at most 50 centimeters, preferably of at most 20 centimeters, more preferably of at most 5 centimeters, more preferably of at most 1 centimeter, between the spray point, which defined by the spray device and fix the nearest stitch point defined by the nearest needle point.
Zweckmässigerweise beinhaltet die Verstelleinrichtung zumindest eine Leitschiene fixiert auf dem Support und eine Arretierung zur vorzugsweisen Festlegung der Position der Spritzvorrichtung auf der Leitschiene.Conveniently, the adjusting device includes at least one guide rail fixed on the support and a lock for preferential determination of the position of the spray device on the guide rail.
Erfindungsgemäss wird die obige Aufgabe im Weiteren gelöst durch eine Stickmaschine, insbesondere Schifflistickmaschine, beinhaltend eine Vielzahl von Nadelstellen resp. Nadelpositionen, dadurch gekennzeichnet, dass die Stickmaschine zumindest eine Applikationseinrichtung, insbesondere eine Spritzvorrichtung und bevorzugt eine Mehrzahl von Applikationseinrichtungen, insbesondere Spritzvorrichtungen, besitzt.According to the invention, the above object is further achieved by an embroidery machine, in particular Schifflistickmaschine, including a plurality of needle locations resp. Needle positions, characterized in that the embroidery machine has at least one application device, in particular a spraying device and preferably a plurality of application devices, in particular spraying devices.
Diese Stickmaschine hat den Vorteil, dass sie ausserordentlich flexibel ist und auch Aufgaben übernimmt, die vormals auf einer Stickmaschine nicht möglich waren, sondern in mühsamer Vor- und/oder Nacharbeit teils von Hand und/oder von anderen Maschinen durchgeführt wurden. Insbesondere erlaubt die erfindungsgemässe Stickmaschine die Ausführung aufwendiger Stickmuster in Kombination mit Farbdesigns, die früher unmöglich oder nur in Handarbeit ausführbar waren. Da kombinierte Designs aus Stick- und Farbmuster aller Art mit relativ hohen Geschwindigkeiten aufgestickt und aufgebracht, insbesondere e aufgesprüht werden können, erlaubt die Maschine eine edle Ausstattung von Modestoffen auch für Massenmärkte. Insbesondere entfällt das mühsame und oft ungenaue Anpassen und Einspannen des Stickbodens in die Stickmaschine oder eine Nachbearbeitungsmaschine, um ein in einem ersten Schritt aufgebrachtes Muster, z.B. Farbmuster, mit dem zweiten noch aufzubringenden Muster, insbesondere Stickmuster, in Deckung, bzw. in Abstimmung zu bringen.This embroidery machine has the advantage that it is extremely flexible and also takes on tasks that were previously not possible on an embroidery machine, but were performed in laborious preliminary and / or rework partly by hand and / or by other machines. In particular, the inventive embroidery machine allows the execution of elaborate embroidery designs in combination with color designs that were previously impossible or only executed by hand. Since combined designs of embroidery and color patterns of all kinds with Embroidered relatively high speeds and applied, in particular e can be sprayed, the machine allows a noble equipment of fashion fabrics also for mass markets. In particular, eliminates the tedious and often inaccurate adjustment and clamping the embroidery floor in the embroidery machine or a post-processing machine to bring a pattern applied in a first step pattern, eg color pattern, with the second still applied pattern, in particular embroidery pattern, in coverage, or vote ,
Die Stickmaschine zeichnet sich vorteilhaft dadurch aus, dass die Mehrzahl der Applikationseinrichtungen, insbesondere Spritzvorrichtungen, in einem bestimmten Rapport mit der Vielzahl der Stichstellen angeordnet ist.The embroidery machine is advantageously characterized in that the majority of the application devices, in particular spraying devices, are arranged in a specific repeat with the plurality of stitching points.
Die mindestens eine Applikationseinrichtung oder die Mehrzahl der Applikationseinrichtungen ist vorzugsweise auf der selben Seite bezüglich eines Stickbodendurchlaufs angeordnet wie ein oder mehrere Nadelstössel.The at least one application device or the plurality of application devices is preferably arranged on the same side with respect to an embroidery bottom pass as one or more needle plungers.
Denkbar ist auch, dass die mindestens eine Applikationsvorrichtung und ein oder mehrere Nadelstössel auf den einander gegenüberliegenden Seiten eines Stickbodendurchlaufs angeordnet sind.It is also conceivable that the at least one application device and one or more needle plungers are arranged on the opposite sides of a Stickbodendurchlaufs.
In einer Ausführungsform ist die Applikationsvorrichtung eine Sprühvorrichtung, und die Stickmaschine ist mit zumindest einer Auffangstation zum Auffangen einer versprühten Substanz ausgestattet, welche Auffangstation vorzugsweise zumindest einen Trichter, ein Absaugrohr und ein Auffangbecken beinhaltet.In one embodiment, the application device is a spray device, and the embroidery machine is equipped with at least one catching station for collecting a sprayed substance, which catching station preferably includes at least a funnel, a suction tube and a catch basin.
Zweckmässigerweise sind Spritzvorrichtung und Auffangstation, bzw. je eine Spritzvorrichtung und eine Auffangstation, gepaart, d.h. zusammenwirkend, angeordnet.Conveniently, spray device and collecting station, or each a spray device and a rescue station, paired, i. cooperating, arranged.
Insbesondere sind die zumindest eine Spritzvorrichtung und die zumindest eine Auffangstation gegeneinander ausgerichtet (d.h. insbesodnere aufeinander zu gerichtet) und auf voneinander abweisenden Seiten eines Stickbodendurchlaufs angeordnet.In particular, the at least one spraying device and the at least one catching station are aligned with each other (i.e., face each other more towards each other) and are arranged on mutually repellent sides of an embankment pass.
Vorteilhaft ist, dass eine Mehrzahl von Applikationseinrichtungen, insbesondere eine Mehrzahl vonSpritzvorrichtungen, durch eine gemeinsame Steuerung kontrollierbar ist, welche vorzugsweise in ein Stickprogramm integriert ist.It is advantageous that a plurality of application devices, in particular a plurality of spray devices, can be controlled by a common control, which is preferably integrated in an embroidery program.
Ein Ausführungsbeispiel der Erfindung wird nun unter Bezugnahme auf die Figuren in schematischer Darstellung beschrieben. Es zeigen:
- Figur 1:
- Schematisch eine einzelne Nadelstelle einer Schiffli-Stickmaschine, welche an einem Träger angeordnet ist, sowie eine im Abstand von der Nadelstelle vorgesehene erfindungsgemässe Spritzvorrichtung;
- Figur 2:
- eine perspektivische Darstellung der Spritzvorrichtung von
Fig. 1 mit einer Auffangstation von schräg hinten; - Figur 3:
- eine perspektivische Darstellung der Spritzvorrichtung von
Fig. 1 mit einer Auffangstation von vorne; und - Figur4:
- eine Seitenansicht der Spritzvorrichtung mit Auffangstation;
- Figur 5:
- schematisch eine Seitenansicht einer zweiten Ausführungsform einer Spritzvorrichtung mit einer Kartusche im Betriebszustand;
- Figur 6:
- Die Spritzvorrichtung von
Figur 5 während des Spülens.
- FIG. 1:
- Schematically, a single needle point of a Schiffli embroidery machine, which is arranged on a support, and provided at a distance from the needle point injection device according to the invention;
- FIG. 2:
- a perspective view of the spray device of
Fig. 1 with a rescue station from diagonally behind; - FIG. 3:
- a perspective view of the spray device of
Fig. 1 with a rescue station from the front; and - Figur4:
- a side view of the spray device with collecting station;
- FIG. 5:
- schematically a side view of a second embodiment of a spray device with a cartridge in the operating state;
- FIG. 6:
- The spray device of
FIG. 5 while rinsing.
Das Koordinatensystem, auf welches hier Bezug genommen wird, ist das kartesische Koordinatensystem mit drei aufeinander orthogonal stehenden Richtungsachsen, hier mit x, y und z bezeichnet, die sich im Ursprung schneiden.The coordinate system referred to here is the Cartesian coordinate system with three orthogonal directional axes, here denoted by x, y and z, which intersect at the origin.
Erfindungsgemäss ist nun diese Stickmaschine mit einem Spritzkopf 19 ausgestattet. Dieser Spritzkopf 19 ist oberhalb der Nadelstelle 17 an einem Modulträger 23 angeordnet. Der Spritzkopf 19 ist über ein nicht näher dargestelltes Befestigungsmittel am Modulträger 23 befestigt. Das Befestigungsmittel des Spritzkopfs 19 umfasst eine Verstelleinrichtung, um den Spritzkopf 19 in Richtung zum Stickboden, also in z-Richtung, zu verstellen. Die Verstelleinrichtung kann einen Support umfassen, auf welchem der Spritzkopf, z.B. in der Art eines Schlittens, verschieblich angeordnet ist. Vorteilhafterweise umfassen die Befestigungsmittel eine Führungseinrichtung, z.B. in Gestalt eines linearen Führungselements, z.B. einer Schiene, auf welcher ein Schlitten veschieblich angeordnet ist. Dabei kann der Schlitten der Support sein, an welchem der Spritzkopf angeordnet ist. Es ist jedoch denkbar, Führungsmittel direkt am Spritzkopf vorzusehen, sodass kein separater Support nötig ist. Mittels geeigneter Feststellmittel kann der Schlitten oder der Spritzkopf am Führungselement fixiert werden. Vorzugsweise ist eine mit dem Schlitten zusammenwirkende Gewindespindel vorgesehen, um die Lage des Spritzkopfs relativ zu einem Support und damit zum Stickgrund genau festzulegen. Die Arretierung der Gewindespindel kann mit einer Kontermutter erfolgen. Es kann jedoch auch eine motorisch angetriebene Verstelleinrichtung vorgesehen sein, welche direkt über die Stickmaschinensteuerung angesprochen werden kann. Die Einhaltung eines genauen Abstands der Öffnung der Spritzdüse vom Stickgrund ist für die Kontrolle der auf dem Stickgrund aufgetragenen Strichbreite des aufgesprühten, flüssigen Mediums von Bedeutung.According to the invention, this embroidery machine is now equipped with a
Aufgrund der Fixierung von Spritzkopf 19 und Nadelstelle 17, insbesondere Spritzdüse 33 und Nadelstössel 27, am gemeinsamen Modulträger 23 oder einfach am Stickmaschinenrahmen sind Stichstelle 29 und Spritzstelle 35 in vordefiniert relativer Position wählbar.Due to the fixation of the
Anhand der
Bevorzugt wird zu jedem Spritzkopf 19 auf der vom Spritzkopf 19 abgewandten Seite des Stickgrunds 15 eine Auffangstation 39 bereitgestellt. Die Sammelöffnung 41 der Auffangstation 39 ist dabei zum Austritt der Düse 33 hin gerichtet. Die Sammelöffnung 41 führt bevorzugt über einen trichterförmigen Beckenteil 42 zu einer engeren Endöffnung 43 in ein Absaugrohr (nicht gezeigt) über, welches zweckmässigerweise z.B. weiter in einen Auffangbehälter mündet. Ein Saugluftmechanismus kann vorgesehen sein, welcher das im Trichter aufgefangene überschüssige Substanzmaterial effektiv in den Auffangbehälter absaugt.Preferably, a collecting
Als Spritzkopf 19 wird vorteilhafterweise eine Signierpistole, eine Automatikspritzpistole, eine Airbrushpistole, eine Airless-Spritzpistole oder ein ähnliches Gerät verwendet, wie es vorzugsweise kommerziell erhältlich ist.As a
In
Eine weitere Anschlussleitung 49 dient zum Steuern des Spritzprozesses. Zweckmässigerweise dient die Leitung 49 zur Steuerluftzufuhr. Mit Hilfe der Steuerluft kann ein Ventil im Innern des Spritzkopfs 19 ein Ein- und Ausschalten der Spritzfunktion erwirken, indem zumindest die Zufuhr der aufzubringenden Substanz und/oder der Zerstäuberluft zur Düse hin unterbrochen wird. Bevorzugt wird die direkte elektrische Ansteuerung des Ventils, da so kürzere Schaltzeiten möglich sind.Another connecting
Der äussere Düsennadelaufbau 51 ist mit eine Nadel verbunden, welche dazu dient den Durchtritt durch den Düsenauslass zu kontrollieren. Insbesondere kann durch einstellen der Düsennadel die Austrittsöffnung verringert oder vergrössert werden, wodurch die Menge der austretenden Substanz eingestellt werden kann.The outer
Neben einem Spritzkopf 19 kann die Stickmaschine mit weiterem Zubehör, wie z.B. einer Pailletten- und/oder Soutacheeinheit 21 ausgerüstet sein. Spritzkopf 19, Pailletten- und/oder Soutacheeinheit 21 sind vorzugsweise in einem bestimmten Rapport am Modulträger 23 montierbar.In addition to a
Der erfindungsgemässe Spritzkopf 19 kann zusätzlich an einer Schiffli- oder Mehrkopf-Stickmaschine geordnet sein. Eine Mehrkopf-Stickmaschine besitzt üblicherweise mehrere Stickköpfe, von welchen normalerweise jeder mehrere Nadelstellen trägt und dadurch eine Mehrzahl von Stichstellen 29 definiert.The
Nachfolgend wird nun das Spritzverfahren mittels der beschriebenen Spritzvorrichtung 37 beschrieben. Hierbei wird eine Substanz versprüht, bzw. verspritzt oder zerstäubt. Die Spritzvorrichtung dient also zum Versprühen oder Zerstäuben eines Substrats. Unter den Begriffen Zerstäuben, Versprühen und Verspritzen wird bevorzugt das Zerteilen von Flüssigkeiten in Tröpfchen bzw. Partikel und nachträglichem oder gleichzeitigem Verteilen dieser verstanden.The spraying method by means of the described
Zum Auftragen wird die aufzubringende Substanz vorzugsweise mit Spritzluft vermischt. Durch Vermischen und gleichzeitiges bzw. nachträgliches Expandieren wird die zu versprühende Substanz zerstäubt. Ein derart funktionierender Spritzkopf wird auch Zweistoffdüse oder pneumatischer Zerstäuber genannt.For application, the substance to be applied is preferably mixed with sprayed air. By mixing and simultaneous or subsequent expansion, the substance to be sprayed is atomized. Such a functioning spray head is also called two-fluid nozzle or pneumatic atomizer.
Die oben genannte Vermischung geschieht vorteilhafterweise vor dem gemeinsamen Düsenaustritt des Gemisches noch innerhalb des Pistolengehäuses in einer sogenannten inneren Mischkammer. Spritzluft und aufzubringende Substanz werden unter Druck in die Mischkammer geleitet und vermischen sich dort unter Druck, sodass beim gemeinsamen Düsenaustritt die Substanz aufgrund des Vordrucks zerstäubt wird. Die erwähnte Vermischung von Gas und flüssigem Medium enthaltend die aufzubringende Substanz kann alternativ auch ausserhalb der Düse geschehen. Dies wird als äussere Mischung bezeichnet. Hierzu werden Spritzluft und aufzubringende Substanz ungefähr in Düsenachsrichtung durch die separaten Düsenausgänge getrieben. Die beiden Medien vermischen sich beim Austritt, wodurch sich zerstäubende Substanztröpfchen bilden.The above mixing advantageously takes place before the common nozzle outlet of the mixture still within the gun housing in a so-called inner mixing chamber. Spray air and applied substance are passed under pressure into the mixing chamber and mix there under pressure so that the substance is atomized due to the form when the common nozzle exit. The mentioned mixing of gas and liquid medium containing the substance to be applied can alternatively be done outside the nozzle. This is called an outer blend. For this purpose, spray air and substance to be applied are driven approximately in Düsenachsrichtung through the separate nozzle outputs. The two media mix at the exit, causing atomizing substance droplets to form.
Wahlweise kann die beschriebene Zweistoffdüse auch mit einer Einstoffdüse ersetzt werden. Einstoffdüsen applizieren eine Substanz mit Hilfe von Druckenergie, ohne dabei irgendwelche Zerstäubergase einzumischen. In einer einfachen Ausführung besitzt die Einstoffdüse im Wesentlichen eine Bohrung, durch welche die aufzubringende Substanz, in diesem Fall als Flüssigkeit vorliegend mit einer bestimmten Geschwindigkeit austritt.Optionally, the two-fluid nozzle described can also be replaced with a single-fluid nozzle. Single-fluid nozzles apply a substance with the help of pressure energy, without interfering with any atomizer gas. In a simple embodiment, the single-substance nozzle essentially has a bore through which the substance to be applied, in this case as a liquid, emerges at a certain speed.
Eine aufzubringende Substanz in einem Behältnis wird vorzugsweise pneumatisch mit Druckluft beaufschlagt (z.B. durch Anschluss an einen Kompressor) und über ein Materialfördersystem, d.h. über eine Schlauchleitung an einen Sprühkopf oder über mehrere Schlauchleitungen an einzelnen Sprühköpfe, verteilt. Jeder Sprühkopf wird über zumindest ein Ein-/Aus-Ventil angesteuert. Dieses gibt den Weg zur Düsenöffnung frei oder schliesst ihn. Somit ist ein Ein- und Ausschalten des Sprühvorgangs möglich. Die Ansteuerung dieses Ventils erfolgt vorteilhafterweise elektromagnetisch, denn dadurch sind besonders kurze Schaltzeiten möglich.A substance to be applied in a container is preferably pneumatically pressurized (eg by connection to a compressor) and distributed over a material delivery system, ie via a hose line to a spray head or via several hose lines to individual spray heads. Each spray head is controlled via at least one on / off valve. This clears the way to the nozzle opening or closes it. Thus, an on and off of the Spraying possible. The control of this valve is advantageously carried out electromagnetically, because this very short switching times are possible.
Zusätzlich wird normalerweise Zerstäuberluft in den Substratfluss eingeleitet, wodurch die zu applizierende Substanz (wie z.B. eine Farbe) fein auf den Stickboden aufgesprüht werden kann. Für die Zerstäuberluft kann Druckluft verwendet werden. Diese Technik erlaubt es z.B. feinste Farbverläufe zu erstellen, wodurch dem Design kaum mehr Grenzen gesetzt sind.In addition, atomizing air is normally introduced into the substrate flow, whereby the substance to be applied (such as a paint) can be finely sprayed on the embroidery base. Compressed air can be used for the atomizing air. This technique allows e.g. To create the finest color gradients, which are the design hardly more limits.
Die Steuerbefehle und gegebenenfalls diverse Sprühparameter sind vorteilhafterweise programmierbar und in das bestehende Stickprogramm integriert.The control commands and optionally various spray parameters are advantageously programmable and integrated into the existing embroidery program.
Im erfindungsgemässen Verfahren kann eine Spritzpistole mit relativ geringen Abmessungen, wie z.B. einer Länge von 15 cm, bevorzugt 10 cm und entsprechend geringeren Querschnittsmassen, verwendet werden. Durch die geringen Abmessungen des Spritzkopfs 19 kann zum Einen eine Mehrzahl von Spritzköpfen 19 in eine Stickmaschine integriert werden und zum Anderen kann der Abstand von Stichstelle 29 zu Sprühstelle 35 möglichst gering gehalten werden.In the process according to the invention, a spray gun of relatively small dimensions, e.g. a length of 15 cm, preferably 10 cm and correspondingly smaller cross-sectional masses are used. Due to the small dimensions of the
Mit der beschriebenen Spritzvorrichtung können Punkt-, Strich- und Flächenmarkierungen aufgebracht werden abhängig davon, ob der Stickboden während des Spritzvorgangs eine Relativbewegung zur Spritzdüse erfährt oder nicht.With the spray device described point, line and area markings can be applied depending on whether the embroidery bottom during the injection process undergoes a relative movement to the spray nozzle or not.
Vorteilhafterweise sind mehrere Spritzvorrichtungen in einem bestimmten Rapport zu den Nadelstellen angebracht.Advantageously, several spray devices are mounted in a specific repeat to the needle locations.
Werden mehrere Spritzvorrichtungen verwendet und/oder verschiedene Substanzen in mehreren Zufuhrbehältern, können verschiedene Substanzen abwechselnd oder gleichzeitig nebeneinander aufgebracht werden - z.B. werden Farbwechsel möglich. Die Maschinensteuerung kann dabei über das Stickmaschinenprogramm vorgenommen werden.If several spray devices are used and / or different substances in several feed tanks, different substances can be applied alternately or simultaneously side by side - e.g. Color changes are possible. The machine control can be carried out via the embroidery machine program.
Mit der Sprüheinrichtung kann jede flüssige Substanz, auch mit feinem Pigment abhängig der Düsengröße, auf den Stickboden, d.h. entweder den unbearbeiteten oder den schon teilweise bestickten Stickboden, aufgetragen werden. Der Auftrag von Partikelsuspensionen ist zum Beispiel mit außentnischenden Pistolen möglich. Die Spritzvorrichtung beinhaltet z.B. einen Einstoff-Zerstäuber zum Applizieren z.B. einer flüssigen Substanz oder einen Zweistoff-Zerstäuber zum Applizieren einer Flüssigkeit mit Partikel nach dem Prinzip einer Strahlpumpe, wobei wie oben beschrieben Druckluft als Treibmittel verwendet werden kann.With the spray, any liquid substance, even with fine pigment depending on the nozzle size, on the embroidery base, ie either the unprocessed or the already partially embroidered embroidery bottom, are applied. The application of particle suspensions is possible, for example, with outside-firing pistols. The spray device includes, for example, a single-component atomizer for applying, for example, a liquid substance or a two-component atomizer for applying a liquid with particles according to the principle of a jet pump, as described above compressed air can be used as a propellant.
Zusätzlich, um eine Verschmutzung zu verhindern und die Prozesssicherheit zu erhöhen, kann ein Spülsystem integriert werden. Ein solches Spülsystem kann z.B. einen Anschluss für eine Spülmittelzufuhr zur Reinigung der Düse nach dem letzten Spritzvorgang beinhalten.In addition, to prevent contamination and increase process reliability, a flushing system can be integrated. Such a flushing system may e.g. Include a connection for a detergent supply for cleaning the nozzle after the last injection.
Die Spritzvorrichtung der
Damit es bei einem Farbwechsel zu keinem Schmiereffekt kommt, weil noch Substanzreste vom zuvor angeschlossenen Behälter in der Spritvorrichtung vorhanden sind (Memory - Effekt), können der Innenraum der Spritzvorrichtung und die Leitungen zwischen den Anschlussstellen 53a,53b gespült werden. Zu diesem Zweck wird an die eine Anschlussstelle 53a ein Sammelbehälter 61 und an die andere Anschlussstelle 53b eine Überdruckquelle 63 oder eine Reinigungslösung angeschlossen. Danach können die in den Leitungen noch vorhandenen Substanzreste ausgeblasen oder ausgewaschen und im Sammelbehälter aufgefangen werden.So that there is no lubricating effect during a color change because there are still substance residues from the previously connected container in the fuel device (memory effect), the interior of the spray device and the lines between the
- 1111
- Support (Verbindungsjoch)Support (Link yoke)
- 1212
- Stichplatteneedle plate
- 1313
- Stöcklistöckli
- 1515
- Stickgut, aufgespannt als StickbodenEmbroidery, stretched as embroidery bottom
- 1717
- Nadelstelle, alternativ Stickkopf mit mehreren NadelstellenNeedle point, alternatively embroidery head with several needle points
- 1919
- Spritzkopf der SpritzvorrichtungSpray head of the sprayer
- 2121
- Pailletteneinheit, PaillettenkopfSequin unit, sequin head
- 2323
- Modulträgermodule carrier
- 2727
- Nadelstösselneedle plunger
- 2929
- Stichstelle, d.h. Ort eines Einstichs in den StickbodenStab point, i. Place of a puncture in the embroidery floor
- 3333
- Spritzdüsenozzle
- 3535
- Spritz- oder Sprühstelle, d.h. Ort des Aufeinandertreffens von Sprühstrahl und StickbodenSpray or spray site, i. Place of the meeting of spray jet and embroidery ground
- 3737
- Spritzvorrichtungsprayer
- 3939
- Auffangstationsanctuary
- 4141
- Sammelöffnungcollection port
- 4242
- BeckenteilBeck part
- 4343
- Endöffnung, TrichterendeEnd opening, funnel end
- 4545
- Anschlussleitung für zu verspritzende SubstanzConnecting line for substance to be sprayed
- 4747
- Anschlussleitung für SpritzluftConnecting line for spraying air
- 4949
- Anschlussleitung für SteuerluftConnecting line for control air
- 5151
- DüsennadelaufbauNozzle needle assembly
- 5353
- Anschlussstelleninterchanges
- 5555
- Vorratsbehälterreservoir
- 5757
- VentilValve
- 5959
- Öffnung der AnschlussstelleOpening the connection point
Claims (17)
- Method for the application of at least one substance in a preprogrammed pattern onto a material to be embroidered by means of an embroidery machine or a multihead embroidery machine which comprises preferably a plurality of needle locations (17) for one or several corresponding embroidery needles, characterized in
that a relative motion controlled by a program of the embroidery machinebetween at least one application device (37) and the material to be embroidered (15) is generated and that the at least one substance is applied onto the material to be embroidered. - Method according to the preceding claim, characterized in that the application device (37) comprises at least one spraying device by means of which the at least one substance is sprayed onto the material to be embroidered (15), whereby the spray function of the at least one spraying device (37) is activated and deactivated by the program of the embroidery machine if need be.
- Method according to one of the preceding claims, characterized in that a spraying process takes place together or alternately with an embroidery process, a material to be embroidered (15) that is passing through being simultaneously and/or alternately embroidered and sprayed.
- Method according to one of the preceding claims, characterized in that the at least one substance is color, ink, glue, lacquer or a combination of said substance classes.
- Method according to one of the preceding claims, characterized in that a pen or a cartridge with a front side outlet opening which is brought into contact with the material to be embroidered is used as application device.
- Application device for embroidery machines, in particular shuttle embroidery machines or multihead embroidery machines, for the application of a substance onto a material to be embroidered (15) comprising- at least one device (37) for applying a substance,- at least one support (11) which serves to first hold the device (37) and second to fix the device on an embroidery machine,- at least one adjusting device on the at least one support (11) for the fine adjustment of the position of the device relative to the material to be embroidered (15).
- Application device according to claim 6, characterized in that the at least one device for applying comprises at least one spraying device (37), preferably a marking gun, and preferably the at least one spraying device comprises- a first connection (45) to the substance supply,- a second connection (47) for the medium supply and- a nozzle (33) for spraying a mixture of substance and medium.
- Application device according to claim 7, characterized in that the spraying device (37) comprises- a first connection (45) to the substance supply,- a second connection (47) for the medium supply and- a nozzle (33) for spraying a mixture of substance and medium and- is provided with a first channel which leads from the first connection (45) to the nozzle (33) and- in which a second channel coming from the second connection joins.
- Application device according to the preceding claim 8, characterized in that the first channel comprises at a position between the mouth of the second channel and the nozzle (33) an on/off valve for the activation or deactivation of the outlet of a mixture of substance and medium.
- Application device according to one of the preceding claims 6-9, characterized in that the adjusting device comprises at least one guiding rail fixed on the support and a locking for fixing the position of the spraying device on the guide rail.
- Application device according to one of the preceding claims 6-10, characterized in that it comprises at least one collecting station (39) which is preferably composed at least of one funnel, one suction tube and one collecting tank.
- Application device according to one of the preceding claims 7-11, characterized in that it comprises a material transport system, in particular with a pressure and storage container for the transport of the substance and optionally a rinsing device for cleaning the spraying device.
- Application device according to one of the preceding claims 6-12, characterized in that the application device is a pen or a cartridge with a front-sided outlet opening.
- Embroidery machine, in particular shuttle embroidery machine or multihead embroidery machine, comprising a plurality of needle locations (17), characterized in that the embroidery machine is provided with at least one application device (37), preferably with a plurality of application devices (37), according to one of the claims 6 to 13.
- Embroidery machine according to the preceding claim 14, characterized in that the plurality of application devices (37) is placed in a certain ratio with the plurality of needle locations (17).
- Embroidery machine according to one of the preceding claims 14-15, characterized in that the at least one application device (37) or the plurality of the application devices (37) is placed on the same side with respect to the passage of the material to be embroidered as one or several needle stems.
- Embroidery machine according to one of the preceding claims 14-16, characterized in that the application device comprises at least one spraying device (37) and, if need be, is provided with at least one collecting station (39) for collecting a sprayed substance, which collecting station (39) preferably comprises at least one funnel, one suction tube and one collecting tank.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH02134/10A CH704248A1 (en) | 2010-12-21 | 2010-12-21 | Method for operating embroidery machine or multi-head embroidery machine, involves controlling relative movement generated between applicator and embroidery base by program of embroidery machine |
CH15732011 | 2011-09-22 |
Publications (2)
Publication Number | Publication Date |
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EP2468938A1 EP2468938A1 (en) | 2012-06-27 |
EP2468938B1 true EP2468938B1 (en) | 2013-07-24 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11193808.0A Not-in-force EP2468938B1 (en) | 2010-12-21 | 2011-12-15 | Method and facility for the application of a substance on a stitching material, and stitching machine with applicator |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2468938B1 (en) |
KR (1) | KR101869828B1 (en) |
CN (1) | CN102560927B (en) |
TW (1) | TWI537446B (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108715093B (en) * | 2018-07-24 | 2024-04-26 | 浙江乐佳机电有限公司 | Ink jet head |
SE542780C2 (en) * | 2018-09-15 | 2020-07-07 | Coloreel Group AB | A system and method for in-line treatment of thread |
CN109203728B (en) * | 2018-09-29 | 2024-05-28 | 北京大豪科技股份有限公司 | Ink jet device of embroidery machine, ink jet control method and system |
CN110117878B (en) * | 2019-04-11 | 2024-07-30 | 诸暨冠翔机械科技有限公司 | Bead embroidery device capable of replacing different beads and embroidery machine |
CN110306305A (en) * | 2019-04-18 | 2019-10-08 | 向康城 | A method of sewing suspender belt on embroidery |
JP2022147298A (en) | 2021-03-23 | 2022-10-06 | 株式会社リコー | Dyeing device, embroidery system, control method of dyeing device and control program |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
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GB303342A (en) | 1928-10-10 | 1929-01-03 | Ewart Wilkinson Lund | Improved cloth or fabric |
JPH06305129A (en) * | 1993-04-23 | 1994-11-01 | Canon Inc | Ink jet printing apparatus and method and embroidering machine equipped with ink jet printing apparatus |
JPH09250068A (en) * | 1996-03-14 | 1997-09-22 | Barudan Co Ltd | Embroidery sewing machine |
DE10239192A1 (en) | 2002-02-21 | 2003-09-04 | Ake Innotech Gmbh Automatisier | For the decoration of fabric piecegoods, working fields are in the path between a fabric supply point and a winder, with working heads at program-controlled linear guides linked to a pattern and/or image recognition system |
ITMI20031284A1 (en) | 2003-06-24 | 2004-12-25 | Cesare Pederzini | MACHINE FOR THE MANUFACTURE OF FRAME FABRICS DECORATED THROUGH THE EXECUTION OF EMBROIDERY OR THROUGH THE APPLICATION OF DECORATIVE ELEMENTS OF THE TYPE PAILLETTES, BEADS, CORDONETTI, SLINGS OR SIMILAR. |
JP2005230147A (en) * | 2004-02-18 | 2005-09-02 | Brother Ind Ltd | Ink-jet printer, embroidery printing system, and embroidery printing method |
CN101338500A (en) * | 2007-07-04 | 2009-01-07 | 石狮市永信电脑设备制造有限公司 | Oblique decorative sheet feeding device |
CN201092611Y (en) * | 2007-09-07 | 2008-07-30 | 深圳市富怡时代科技有限公司 | Jewel setting embroidery device of computer embroidery machine |
CN101230525B (en) * | 2008-01-25 | 2012-10-03 | 宋在晟 | Multiheaded embroidery machine |
JP3154766U (en) * | 2009-08-12 | 2009-10-22 | 株式会社バルダン | Embroidery cloth using sequin |
CN101760907A (en) * | 2009-11-11 | 2010-06-30 | 天津宝盈电脑机械有限公司 | Full-automatic drill inlaying machine |
-
2011
- 2011-12-15 EP EP11193808.0A patent/EP2468938B1/en not_active Not-in-force
- 2011-12-16 TW TW100146749A patent/TWI537446B/en not_active IP Right Cessation
- 2011-12-21 CN CN201110462511.1A patent/CN102560927B/en not_active Expired - Fee Related
- 2011-12-21 KR KR1020110139055A patent/KR101869828B1/en active IP Right Grant
Also Published As
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KR101869828B1 (en) | 2018-06-21 |
EP2468938A1 (en) | 2012-06-27 |
TWI537446B (en) | 2016-06-11 |
TW201229348A (en) | 2012-07-16 |
CN102560927A (en) | 2012-07-11 |
KR20120070527A (en) | 2012-06-29 |
CN102560927B (en) | 2016-03-02 |
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