201229348 六、發明說明: 【發明所屬之技術領域】 本發明涉及一種採用刺繡機將至少一種物質按照預先 程式化的(pre-programmed)圖案應用到刺繡基部上的方 法。進一步,本發明涉及用於刺繡機特別是梭式刺繡機的 將物質應用到刺繡基部的裝置。本發明還涉及一種包括多 個針位置的刺繡機,特別是梭式刺繡機或者多頭刺繡機, 其包括至少一個應用物質的裝置,尤其是喷射裝置,較佳 地多個噴射裝置。 【先前技術】 現代化的自動刺繡機能夠配備多種附加裝置,比如用 於將亮片、裝飾繩 '珠子等刺繡到刺繡基部上的亮片和飾 帶裝置。自此能夠生產多樣化的複雜刺繡製品。由於刺繡 基部相對於針位置的精確位置在整個寬度上幾乎是不可能 的’所以用大或者多頭刺繡機在帶圖案的㈣基部上刺输 以前已經沒有滿意的產業可能。在此,刺繡基部如何失持 在刺繞框架巾也是重要的。如果手動操作,即時失持往往 數米寬的織物也不可能達到需要的精度,使將織物從 夾持框架的輥子或者架軸鋪開,在織物的寬度方向上産生 扭曲。由此導致的一個後果县丁 π Afc u a 果疋不可月b精確地描繪出或者正 面刺繡出織物圖案(印&、印染或者織造)。由於織物中 的扭曲不可能被容易地修正,因此採用感測器建立圖案的 精確定位也不能有所幫助。 201229348 已知的裝置在例如文獻GB3〇3342、eP1496146A1和 DE1〇239l92幻中被描述。 和 專利說明書GB3〇3342揭示了一種製造花型圖案的早 期聯合方法,其中該設計的第一不完全部分是由透過在織 機上織造產生,該設計的第二不完全部分採用比如印刷的 其他技術被應用’並與第一不完全部分互補。 專利申π EP1496146A1顯示了 一種自動化方法的裝 置。所述的方法配備有包括織機的第一工作站和在其後面 ^包括至少一個用於刺繡和’或應用其他裝飾元件的機頭的 -工作站。根據其揭露,在織機上生產的織物能夠直接 機上或者其他應用機器上而不需裁剪。這樣織 ,的圖案和後續的裝飾能夠自動地相互關聯。 Ε10239192Α1揭示了-種用於紡織物的後續裝 飾的裝置。藉由兮驻¥ ^ 衣 .a ^ ^ 、置,夠實現不需重復而對紡織物的 用大=裝 然,也可以同時或者連續地應用不同的應 裝飾方法的組合。的區域上線狀的和其他 專輸帶裝置側向夾持住待處理或 :裝飾的織物並沿著縱向移動它。離織物一定 線性導執,該機一的陶 的裝對織物進行刺纊、印花或者其他 中,由於刺_==合物。但是,在自動刺繡機 質量缺陷發生β在刺二 恰當的覆蓋和/或配合, 、機或者刺繡程序向印花機或者印花 201229348 程序轉移期間或者相反地,刺繡材料被重新夾持, ^匡架被重新定位㈣二機器上,或者移動到其他工作位 置,刺繡圖案和印花圖案之間往往產 原計劃的設計在大部分情況下造成的破壞 導致高的次品率和產品償值的敗損。 a 【發明内容】 本:明的一個目的在於創造一種如最初引用的類型的 庙裝置以及刺繡機,其適用於在特別的染色圖案中刺 2並應用,但其全部或者至少部分避免已有裝置的上述缺 進一步的介質,特別是可喷射的流體,也是可期望的 能夠直接應用到刺繡機上的刺繡基部。 :據本發明’上述目的透過一種方法實現,該方法透 過較佳地包括用於一根或者多根相關聯的刺績針的多個針 立置的刺繡機,將至少一種物質 . ^ A A m㈣以預先程式化的®案應用 ^續基部’其特徵在於’透過刺、繡機的程式控制,在刺 繡基部和將物質應用到刺繡基部的至少—個應用裝置之間 2㈣運動’至少-種物質被應用’特別是喷射到刺繡 在本發明的上下文中]勿質較佳地是指包括一種 溶解於、懸浮於或者分散於溶劑或溶劑混合物 中的物質。 該物質或者該物質溶解、懸浮或者分散於其中的介 ,能夠採用相應的工具或者應用設備進行應用,例如噴 搶或者具有前端開口並與刺繡基部接觸的筒。有利地,癖 201229348 用工具是固$言受置在㈣機框架±的限定位置處的喷搶或 者喷射裝置,其較佳地距離刺繡基部的距離近。由於應用 裝置相對於刺绩點或者針位的限定位置,透過刺鑛機程式 控制,可以在刺繡基部的先前限定的位置印染、整 配備物質。 a # 該方法的優勢在於刺、繡基部能夠採用至少一種絲線刺 “被暴路’再使用相同的設備或者物質喷射物質。還可 =對剛剛刺繡的絲線進行處理,也可以在闕處理過的刺 :基部的表面上刺繡絲線。此處可以應用多種物質(墨、 -、粘口劑等)。採用根據本發明的技術可以將物質位 也應用到載體物料。由此,可以將刺嘯和物質精確 荦处豹、載體物料上。尤其是刺繡圖案和應用或者印染圖 的:二::預定的相互關係有效地應用到刺繡基部,應用 的:1文照預定重疊。根據本發明的方法,不需要昂責 或已=/或控制系統來精確地確定已經刺繡的絲線的位置 用的圖案或者印花,然後將刺繡基 者針腳點的要求的位置。喷射點和針腳點,J I射嘴和刺針在知丨珠 位置的位置限定。、的位置,由喷射裝置或針 明。本發明的有利的實施例在從屬申請專利範圍中加以說 有利地’應用裝 -個噴射h ± 疋噴射裝置’即應用裝置包括至少 物質噴射到刺矯基交=壓縮空氣喷射裝置,借此至少一種 201229348 ^個噴射裝置的喷射功能的適當的開啓或者關閉 由刺繡機的程式控制。 喷射程序能夠和刺繡程序一起進行,即同時地或者連 或者交替地進行,此時連續的刺繡基部同時地和/或交 替地刺繡和噴射。 根據一個實施例,刺繡基部至少在 刺繡和在第二位置進行喷射。 在個實施例令,在第一位置刺繞到刺編基部上的絲 線在刺繡基部相對移動到第二位置的同時或者之後,被喷 .射至少—種物質。 σ適地,至少一種物質選自以下物質類:墨、染料、 粘合劑、油漆和它們的組合。 有引地,在刺繡機上設置多個喷射裝置,喷射裝置中 填充不同的物質用以應用。 j據本發明,上述目的進一步透過用於刺繡機的應用 裝置貫現,尤其是用於梭式刺繡機,其用於向刺繡基部應 用物質’應用裝置包括: 至;一個應用物質的裝置(也稱爲應用裝置); —至少一個支承件,其首先用於保持裝置(即應用裝 置)其-人用於將該裝置(即應用裝置)附接到刺繡機; 在至少一個支承件上的至少一個調節裝置,用於精 細地調節該裝s (即應用裝置)相對於刺繡基部的位置, 較佳地基本上垂至於刺繡基部。 根據一個較佳地實施例,應用裝置由喷射裝置形成。 201229348 根據本發明設計可以安裝在刺繡機上, 基#對背。噴射裝置的優勢在於相對小、造價低、繡 尤其疋與喷墨印刷機相比較。喷射裝置也不易出 '用 於刺繡機的集中和連續應用來說更是—大優勢。θ’廷對 應用时㈣置允㈣合的㈣和切方法來 ,、 4勿質,較佳地採用喷搶。將-種或者多種物質 確定位地應__的産品成爲了可能。由此,刺繡可= 準確定位’進一步物質也能夠精確地定位在刺繡製品上。 =地’喷射裝置集成在模組系統中,能夠和其他附 加裝置(例如,用於應用亮片、裝飾帶、襞等)聯合。喷 射頭和其他附加裝置直接安裝在較佳地的模組承載系統 上.。 喷射裝置的可能的實施例較佳地包括第一連接器,用 於物質供給;第二連接器,用於推進物供給;以及喷嘴, 用於喷射物質和推進物的混合物。 較佳地,至少一個喷射裝置配備有第一通道,其從第 一連接器導入到喷嘴中打開從第二連接器導向的第二 通道。 較佳地,在第一通道的開口和喷嘴之間的位置處,第 通道匕3開關閥門,用於開啓或者關閉物質推進物混合 物(substance-propellant mixture)的出口。 較佳地,噴射裝置具有控制閥’最好是針閥,經由它 可以調節噴射的強度’因爲在此材料混合物被設置。 在一個實施例中,應用裝置,尤其是喷射裝置中,包 201229348 括至少一個捕集器’其較佳地包括至少一個漏斗、抽吸管 道和集水盒體。利用漏斗可以抽吸沒有被刺績基·部吸收的 材料,從而避免機器或周圍空氣的任何污染。 在進-步實施例中,應用裝置,尤其是喷射裝置,包 :材料輸送系統’尤其具有用於物質輸送的壓力和儲存容 态’可選的具有清洗應用裝置或喷射裝置的沖洗裝置。 喷射裝置的尺寸較佳地可以將喷射裝置以工作間距最 :—安裝起來,較佳地爲最大—,進—步較佳地爲 最大5cm’進-步較佳地爲最大—,卫作間距爲喷射裝置 限定的喷射點和最近的針位置限定的針腳點之間的距離。 合適地,調節裝置包括固定到支承件的至少一個導 軌,以及較佳地將喷射裝置的位置固定在導執上的固定部。 根據本發明,上述目的進一步透過一種刺績機實現, 尤其是-種梭式刺繡機,具有多個針位置或一針位置,其 2徵在於’刺绩機具有至少一個應用裝置,尤其是有喷射 、置’較佳地具有多個應用裝置,尤其是多個喷射裝置。 該刺驢機的優勢在於它非常靈活,也能夠完成現有刺 繡機上不能完成的任務,和必須需要勞動力密集的初步的 年/或中級的工作’這些工作部分需要手動操作和/或需要其 他的機器來完成。特別地’根據本發明的刺繡機可以實現 刺繡圖案和印染圖案的複雜的組合,而這在以前不可能生201229348 VI. Description of the Invention: [Technical Field] The present invention relates to a method of applying at least one substance to a embroidery base in a pre-programmed pattern using an embroidery machine. Further, the present invention relates to a device for applying a substance to an embroidery base for an embroidery machine, particularly a shuttle embroidery machine. The invention further relates to an embroidery machine comprising a plurality of needle positions, in particular a shuttle embroidery machine or a multi-head embroidery machine, comprising at least one device for applying a substance, in particular an ejection device, preferably a plurality of ejection devices. [Prior Art] The modern automatic embroidery machine can be equipped with a variety of additional devices, such as sequins and sash devices for embroidering sequins, decorative ropes, beads, etc. onto the embroidery base. Since then, it has been able to produce a variety of complex embroidery products. Since the precise position of the embroidery base relative to the needle position is almost impossible over the entire width, there has been no satisfactory industrial potential for piercing the patterned (four) base with a large or multi-head embroidery machine. Here, how the embroidery base is lost is also important in piercing the frame towel. If manually operated, it is not possible to achieve a desired precision in a fabric that is several meters wide, so that the fabric is spread from the rollers or the frame of the holding frame, causing distortion in the width direction of the fabric. One consequence of this is that the county π Afc u a can accurately depict or embroider the fabric pattern (print & print, dye or weave). Since the distortion in the fabric cannot be easily corrected, the precise positioning of the pattern using the sensor does not help. 201229348 Known devices are described, for example, in the documents GB3〇3342, eP1496146A1 and DE1〇239l92. And the patent specification GB 3 〇 3 342 discloses an early joint method for producing a pattern, wherein the first incomplete part of the design is produced by weaving on a loom, and the second incomplete part of the design uses other techniques such as printing. Applied 'and complementary to the first incomplete part. Patent application π EP1496146A1 shows an apparatus for an automated method. The method is equipped with a first workstation comprising a loom and a workstation comprising at least one handpiece for embroidering and/or applying other decorative elements. According to its disclosure, the fabric produced on the loom can be directly on the machine or other application machine without cutting. The pattern thus woven and the subsequent decoration can be automatically correlated with each other. Ε10239192Α1 discloses a device for subsequent decoration of textiles. By using 兮 ^ ^ . a a a a a a a a a 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The area of the line and other belt conveyors laterally hold the fabric to be treated or: decorated and move it along the longitudinal direction. There must be a linear guide from the fabric. The pottery of the machine is used to make hedgehogs, prints or other fabrics due to the thorns. However, during the automatic embroidery machine quality defects occur in the appropriate coverage and/or fit of the thorns, the machine or the embroidery program is transferred to the printing machine or the printing 201229348 program or vice versa, the embroidery material is re-clamped, ^ truss is Repositioning (4) on the machine, or moving to other working positions, between the embroidery pattern and the print pattern, the design of the original plan is often caused by damage caused by high defect rate and product compensation. a Summary of the Invention: One object of the present invention is to create a temple apparatus of the type initially cited and an embroidery machine which is suitable for use in a particular dyeing pattern and which is applied, but at least partially avoids existing equipment. The above-mentioned missing medium, particularly the sprayable fluid, is also an embroidery base that can be expected to be applied directly to the embroidery machine. According to the invention, the above object is achieved by a method for at least one substance by means of a plurality of needle-stitched embroidery machines preferably comprising one or more associated stabbing needles. ^ AA m (four) In the pre-programmed version of the application, the continuation of the base 'is characterized by 'moving through the program of the thorn and embroidery machine, 2 (four) movement between the embroidery base and at least one application device applying the substance to the embroidery base 'at least one substance The use of 'in particular spray to embroidering in the context of the present invention' is preferably meant to include a substance dissolved, suspended or dispersed in a solvent or solvent mixture. The substance or the substance in which the substance is dissolved, suspended or dispersed can be applied by a corresponding tool or application device, such as a spray or a barrel having a front end opening and contacting the embroidery base. Advantageously, 癖 201229348 is a squirting or spraying device that is placed at a defined position of the (4) machine frame ± with a tool that is preferably closer to the embroidery base. Due to the defined position of the application device relative to the score point or the needle position, the material can be printed and finished at the previously defined position of the embroidery base through the control of the spinner program. a # The advantage of this method is that the thorn and embroidering base can use at least one thread to puncture “by the typhoon road” and then use the same equipment or substance to spray the substance. It can also be used to treat the silk thread that has just been embroidered. Sting: Embroidery threads on the surface of the base. A variety of substances (ink, -, adhesive, etc.) can be applied here. With the technique according to the invention, the substance can also be applied to the carrier material. The substance is precisely placed on the leopard, the carrier material, especially the embroidery pattern and the application or the printing pattern: two: the predetermined mutual relationship is effectively applied to the embroidery base, and the application: 1 the text is predetermined to overlap. According to the method of the invention, There is no need to blame or have =/ or control system to accurately determine the pattern or print used for the position of the embroidered thread, and then the desired position of the embroidery base stitch point. Jet point and stitch point, JI nozzle and needle The position of the position of the knowing bead is defined by the spraying device or the needle. An advantageous embodiment of the invention is described in the scope of the dependent patent application. Earth's application-injection h± 疋jetting device', ie the application device comprises at least material injection to the spurt-base = compressed air injection device, whereby the appropriate opening or closing of the injection function of at least one 201229348 injection device is Program control of the embroidery machine. The ejection program can be carried out together with the embroidery program, i.e. simultaneously or continuously or alternately, in which case the continuous embroidery base is simultaneously and/or alternately embroidered and ejected. According to one embodiment, the embroidery base is at least In the embroidery and in the second position, in one embodiment, the thread that is pierced to the base of the thorn at the first position is sprayed at least at the same time as or after the relative movement of the embroidery base to the second position. σ Suitably, at least one substance is selected from the group consisting of inks, dyes, adhesives, paints, and combinations thereof. Inductively, a plurality of spraying devices are disposed on the embroidery machine, and the spraying device is filled with different substances for According to the invention, the above object is further achieved by an application device for an embroidery machine, in particular for a shuttle thorn Machine for applying a substance to an embroidery base's application device includes: to; a device for applying a substance (also referred to as an application device); at least one support member for firstly holding the device (ie, the application device) Attaching the device (ie, the application device) to the embroidery machine; at least one adjustment device on the at least one support member for finely adjusting the position of the device (ie, the application device) relative to the embroidery base, preferably The ground is substantially perpendicular to the embroidery base. According to a preferred embodiment, the application device is formed by the spray device. 201229348 The design according to the invention can be mounted on the embroidery machine, the base #opposite. The advantage of the spray device is that it is relatively small and low in cost. Compared with inkjet printers, the embroidery device is also not easy to produce. 'It is a big advantage for the centralized and continuous application of the embroidery machine. θ' is applied to the application (4) and (4) and the cutting method. Come, 4, do not quality, preferably use spray robbing. It is possible to determine the product of the __. Thus, the embroidery can be = accurately positioned 'further material can also be accurately positioned on the embroidery article. The = grounding device is integrated into the modular system and can be combined with other additional devices (for example, for applying sequins, decorative strips, enamels, etc.). The spray head and other attachments are mounted directly on the preferred module carrying system. Possible embodiments of the spray device preferably include a first connector for material supply, a second connector for propellant supply, and a nozzle for spraying a mixture of material and propellant. Preferably, the at least one spray device is provided with a first passage that is introduced from the first connector into the nozzle to open a second passage that is directed from the second connector. Preferably, at a position between the opening of the first passage and the nozzle, the first passage 匕3 opens and closes the valve for opening or closing the outlet of the substance-propellant mixture. Preferably, the injection device has a control valve ', preferably a needle valve, via which the intensity of the spray can be adjusted' because the material mixture is provided here. In one embodiment, in an application device, particularly an injection device, package 201229348 includes at least one trap' which preferably includes at least one funnel, suction tube, and water collection cartridge. The funnel can be used to pump material that has not been absorbed by the base, thus avoiding any contamination of the machine or the surrounding air. In a further embodiment, the application device, in particular the spraying device, comprises: a material delivery system', in particular having a pressure and storage capacity for the substance delivery' optional flushing device with a cleaning application or spraying device. Preferably, the size of the spray device is such that the spray device is at most the working distance: - preferably, the maximum - the forward step is preferably at most 5 cm 'the step is preferably the maximum - the guard spacing The distance between the injection point defined by the ejection device and the stitch point defined by the nearest needle position. Suitably, the adjustment means comprises at least one rail fixed to the support and a fixed portion preferably securing the position of the ejection means to the guide. According to the present invention, the above object is further achieved by a spike machine, in particular a shuttle type embroidery machine having a plurality of needle positions or a needle position, the 2 signs being that the hammer machine has at least one application device, in particular The injection, set preferably has a plurality of application devices, in particular a plurality of injection devices. The advantage of the hedgehog is that it is very flexible, it can also perform tasks that cannot be done on existing embroidery machines, and must require labor-intensive preliminary annual/intermediate work. These work parts require manual operation and/or require other The machine is done. In particular, the embroidery machine according to the present invention can realize a complicated combination of an embroidery pattern and a printing pattern, which was impossible in the past.
產或者鈐須手動操作& # & # , ^ A 產。由於各種類型的刺繡圖案 P染圖案的組合設計可以高速地被刺输和應用,特別是 噴射,所以刺繡機可以實現高質量處理生產市場需要的大 201229348 置時尚織物。特別地’本發明不再需要密集的勞動力 再需要經常不精確的調整,不再需要將刺繡基部夹持在刺 繡機上或隨後處理撼g & 機益,爲了將在第一步驟中應用的圖 ,、’例如印染圖案,相對於待被應用的第二圖案,尤p 刺繡圖案對齊或者定向。 、 Z、疋 有利地’刺繡機的特徵在於多個應用裝置,尤 射裝置’與多重針腳點重復地排W特定的圖案/、 較佳地’至少—個應用裝置或者多個應用裝置關於刺Production or no manual operation &#&# , ^ A production. Since the combination design of various types of embroidery patterns and P-dye patterns can be assaulted and applied at high speed, especially jetting, the embroidery machine can realize the high-quality processing of the large-scale 201229348 fashion fabrics. In particular, the present invention eliminates the need for intensive labor and often requires inaccurate adjustments, eliminating the need to clamp the embroidery base on the embroidery machine or subsequently process the 撼g & machine benefits for use in the first step. Figure, 'for example, a printed pattern, aligned or oriented relative to the second pattern to be applied. Advantageously, the embroidery machine is characterized by a plurality of application devices, the plurality of application devices, and the plurality of stitch points being repeatedly arranged in a specific pattern /, preferably at least - an application device or a plurality of application devices relating to the thorn
繡基部的通道設置在一桐4去户M 直在根或者多根針挺桿的相同側面上。 可以想見的是,至少一個靡 個應用裝置和一根或者多根 挺桿位於刺繡基部的通道的相反側。 在一個實施例中,應用裝 i ^ ^ 疋育射裝置’刺繡機配備 有用於補集噴射的物質的至少— 個捕集益’車父佳地捕集 包括至少一個漏斗、抽吸營j 4 ^ 次s道和集水盒體。 適合地’喷射裝置和捕隼 捕集态,即喷射裝置和一個捕隼 器配對,即相互協作。 呆 特別地,至少一個噴射步The passage of the embroidered base is arranged on the same side of the root or the plurality of needle tappets. It is conceivable that at least one of the application devices and one or more tappets are located on opposite sides of the passage of the embroidery base. In one embodiment, the application of the i ^ ^ 疋 blasting device 'embroidery machine is equipped with at least one capture benefit of the substance for supplemental injection'. The rider includes at least one funnel, suction camp j 4 ^ Secondary s road and water collection box. Suitably the 'jetting device and the trapping trapping state, i.e., the jetting device and a trapper pair, i.e., cooperate with each other. In particular, at least one injection step
、置和至少一個捕集器彼此對 齊(即特別地相互定向),拍BAnd at least one of the traps are aligned with each other (ie, specifically oriented to each other), and B is taken
亚且彼此相對遠離地設置在刺 繡基部通道的側面上。 i W 有利地,能夠透過共同的 控制糸統被控制的多個庳用 裝置,特別是多個喷射裝置 m^ 較佳地集成在刺繡程式中。 【實施方式】 下面將參照示意性描繪的 寸圖更詳細地描述本發明之 201229348 示例性的實施例。 圖1顯示了梭式刺繡機的支承件u,在它上面安裝有 針位置17 ^針位置17包括能夠來回地運動的針挺桿27, 其上設置有針(圖i中未示出)。在針挺桿η的前方設有 針板12,針板12的後方安裝有梭式保持部&在梭式保 持部13内裝有梭子(圖未圖示),梭子可以藉由未詳 細圖不的驅動器條而上下運動。對於本領域的技術人員來 說上述零件及其功能可以在相關的專利文件中很容易獲 知’ Μ它們無需進-步說明。當刺繡紅作時在針板Η 的前方夾持有紡織布料形式的刺繡基部或織物Η(圖中點 劃線所示)。由此,針板12形成了刺繡基部以支承表 =按::!的方式,刺繡基部15夫持在軸架或者刺_ 木上’較佳地’軸架或者刺繡框架在電腦控制下沿X 向運動。 乃 =處參考的坐標…卡爾坐They are disposed on the side of the channel of the embroidery base relatively far apart from each other. i W Advantageously, a plurality of devices, in particular a plurality of injection devices m^, which can be controlled by a common control system, are preferably integrated in the embroidery program. [Embodiment] An exemplary embodiment of the present invention 201229348 will be described in more detail below with reference to the schematically depicted drawings. Fig. 1 shows a support u of a shuttle embroidery machine on which a needle position 17 is mounted. The needle position 17 includes a needle lifter 27 which is movable back and forth and is provided with a needle (not shown in Fig. i). A needle plate 12 is provided in front of the needle lifter η, and a shuttle holding portion & is mounted behind the needle plate 12; a shuttle (not shown) is mounted in the shuttle holding portion 13, and the shuttle can be illustrated by an unillustrated view Move up and down without the driver strip. It will be apparent to those skilled in the art that the above-described parts and their functions can be readily ascertained in the relevant patent documents. When the embroidery is red, the embroidery base or fabric 纺织 in the form of a woven fabric is held in front of the needle Η (shown by a dotted line in the figure). Thereby, the needle plate 12 forms an embroidery base to support the table = press::! In the manner that the embroidery base 15 is held on the creel or thorn _ wood 'better' the creel or embroidery frame is moved in the X direction under computer control. Is the coordinates of the reference... Carl sits
崎System),具有三個相互正交的軸向 X Υ和Ζ,它們在原點處相交。 加5己爲X、 根據本發明的刺繡機安裝有喷射頭丨9。 在針位置17的上方,在模組托架23上。喷射頭19认置 詳細圖示的固定裝置附接到模組_…射19經由未 裝置包括調節裝置,其沿刺績基部的方向即/的固定 喷射頭W調節裝置可包括支承 。方向調節 裝在支承件上,即採用滑動的方式。5 9可移動地安 有利地,固定裝置包括導向裝 比如線性導向元件 12 201229348 的形式’例士。冑轨’滑塊可移動地安裝在導軌的上面。滑 塊可以是支承件,喷射頭設置在滑塊上u可以想到的 疋’導向裝置也可以直接安跋在噴射頭i,這纟不需要單 獨的支承件。滑塊或者嘴射頭可以採用適合的較裝置固 疋到導向兀件。較佳地,採用螺桿與滑塊配合來固定噴射 頭相對於支承件的位置,由此精確固定刺繞基部的位置。 螺桿可以藉由鎖緊螺帽被鎖緊。然而,也可以提供馬達驅 動調節裝置,其由刺繡機的控制系統直接進行控制。從嘴 嘴的開口到刺纖基部之間保持精確的距離對於控制應用到 刺繡基部的喷射液體介質的喷口寬度來說是重要的。 由於噴射頭19和針位置17,特別是喷嘴33和針挺桿 27固乂到共同的模組托架23或者簡單固定到刺繡機架, 所以針腳點29和喷射點35能夠以預先限定的相對位 行選擇。 > .'、、圖2至4,更加詳細地描述喷射裝置37。噴射穿 置37包括至少一個具有喷嘴33的嗔射頭19和較佳地的捕 集器39。有利地,喷射頭19以及與其相關聯的捕集器w 彼此直接相對地設置在刺繡基部的前方和後方,由此穿過 刺辕基部的多餘时射物質可透過捕集器39被補集起來。 ^繡機的平穩運行是重要的,因爲通過刺繡基部的喷射物 質:則將會把刺繡機弄髒。周圍的空氣也會被不可接受地 巧染0 較佳地’對每-個喷射頭19均在刺繡基部^的側面 h又置捕集器39,其面對遠離喷射頭19。捕集器Μ的收 13 201229348 集開口 41在此直接朝向喷嘴33的出口。收集開口 ο較佳 地經由漏斗狀的盆體部42導向狭窄端部開口 43,再進入抽Saki system), with three mutually orthogonal axes X Υ and Ζ, which intersect at the origin. Adding 5 is X, and the embroidery machine according to the present invention is mounted with the ejection head 丨9. Above the needle position 17, on the module carrier 23. The spray head 19 recognizes that the fixture shown in detail is attached to the module. The shot 19 includes an adjustment device via the unequipped device, and the fixed spray head W adjusting device in the direction of the base of the spike can include the support. The direction adjustment is mounted on the support, ie by sliding. 5 9 Movablely, the fixture comprises a form of a guide such as a linear guide element 12 201229348. The track rail slider is movably mounted on the rail. The slider can be a support member, and the spray head can be placed on the slider. The 疋' guide can also be mounted directly on the spray head i, which does not require a separate support. The slider or mouthpiece can be secured to the guide member using a suitable device. Preferably, the screw is engaged with the slider to secure the position of the spray head relative to the support member, thereby accurately securing the position of the base. The screw can be locked by the lock nut. However, it is also possible to provide a motor drive adjustment device that is directly controlled by the control system of the embroidery machine. Maintaining a precise distance from the opening of the mouth to the base of the fiber is important to control the width of the spout of the ejected liquid medium applied to the embroidered base. Since the spray head 19 and the needle position 17, in particular the nozzle 33 and the needle tappet 27, are fixed to the common module carrier 23 or simply fixed to the embroidery frame, the stitch point 29 and the spray point 35 can be pre-defined relative Bit line selection. > . ', Figures 2 to 4, the injection device 37 is described in more detail. The spray passage 37 includes at least one spray head 19 having a nozzle 33 and a preferred trap 39. Advantageously, the spray head 19 and its associated catcher w are disposed directly opposite each other in front of and behind the embroidery base, whereby excess time-emitting material passing through the base of the hedgehog can be replenished through the trap 39 . ^The smooth running of the embroidery machine is important because the blasting material is embroidered at the base: the embroidery machine will be soiled. The surrounding air is also unacceptably dyed 0. Preferably, for each of the ejection heads 19, the trap 39 is placed on the side h of the embroidery base, which faces away from the ejection head 19. The collection of the traps 13 201229348 The opening 41 is here directly towards the outlet of the nozzle 33. The collection opening ο preferably is guided through the funnel-shaped basin portion 42 to the narrow end opening 43, and then into the pumping
Xe (未圖示),其適當地進一步導入到集水容器中。可 以設置抽氣機構,其將捕獲在漏斗内的多餘物質材料高效 地吸入到集水容器中。 有利地,作爲喷射頭19使用標記搶、自動喷搶、空氣 嗔槍、無空氣喷搶或者其他類似的裝置,較 夠從市場上購買的裝置。 疋抹用此 圖4顯示了標記喷槍19的一些細節。連接管線杉用 於供應待霧化的材料,即待喷射的物質,其有利地呈現爲 液體’然而可應用的也可以呈現爲粉末。這些物質,例如 =料 '油漆或者#合劑’較佳地從加㈣儲存容器輸送到 標記喷搶19中。噴射空氣(可選的其可以是另— 者不同介質的混合物)經由連接管線47被引人。#庫的今 喷射空氣的作用是將待應用的物質霧化。 〜" 於用另外㈣接管線49用於控制噴射ϋ線49適合 、於控制耽體供給。使用控制空氣,喷射頭Η ^開或者切斷喷射魏,從而至少打斷待 = 霧化空氣供給至喷嘴。較佳地,閥被直接電氣控制= 短的時間切換是可能的。 】k樣 外。P喷嘴針結構51連接到針,用於控制通過噴嘴出口 士通道。特別是’藉著設置喷嘴針,出口開口可以被縮丨 或者擴大’從而可以調整排出物質的量。 '· 如喷射頭19’刺繡機可以配備其他配件,例如亮片或 201229348 者飾帶單元2丨。較佳地,喷 夠以特定的圖案安裝在模組托架23几上片或者飾帶單元21能 多頭明?喷!頭19、還可以安襄在梭式刺繡機或者 繡頭帶有多個#夕帛1j繡機通常具有多個刺繡頭,每個刺 頭帶有多個針位置,由此形成多個針腳點29。 以下說明書涉及使用所述喷射裝置37的喷射方法… 種物質在此喷射或者霧化。因而、, ==喷射和霧化較佳地的意味著流體被細小地 =或者顆粒,以及它們隨後或同時的分配物。 以及同待應用的物^喷射空氣混合。透過混合, 種功=擴散,待噴射的物質將被霧化。具有這 Γ 喷射頭也可以稱之爲雙物質喷嘴或者氣動霧化 > 所述的此合發生在混合物的共同的喷嘴出口 ,前’在所謂的内部混合腔的搶外殼中。待應用的喷射空 Γ=-定壓力下導入混合腔,並在-定壓力下混 口、’從而由於壓力物質在共同的喷嘴出口處被霧化。包含 要被應用的物質的流體介f和氣體的所述混合可以選㈣ 發生在喷嘴的外; ^ . ’ 34稱之爲外部混合。爲此,喷射空氣 和要被應用的物哲ZA、,L i ' 嘴出。。兩種介=二:向被推送通過單獨的喷 。 ”質在出口處混合,形成了霧化物質小滴。 、Υ選地,所述的雙物質噴嘴也可以採用單物質噴嘴替 代單物質嘴嘴藉由壓力能量應用物質,不與任何霧化氣 體此合。纟簡單的實施例中,單物質喷嘴基本上具有孔, 15 201229348 通過該孔被應用的該物質,在這種情形下呈現爲流體,以 特定的速度形成。 待應用的物質在容器内被加壓,較佳地採用空氣加壓 (例如連接到壓縮機),並透過材料運送系統即一根軟管 線運送到-個喷射頭,或者採用幾根軟管線輸送到各個喷 射頭。每個嗔射頭經由至少一個開/關閥被控制。由此,打 開或者切斷至喷嘴開口的通道,從而可以切換喷射程序的 開或者關。有利地’閥採用電磁控制,從而可以特別地縮 短切換時間。 另外’通常霧化空氣將被引導至物質流中,由此待應 用的物質能夠精細地喷射在刺嘯基部上。壓縮空氣可以用 作霧化空氣。該技術允許例如精細染色工藝被生産,這樣 對於設計來說幾乎沒有任何限制。 :制指令和各種可應用的噴射參數有利地可程式化的 、集成到現有的刺繡機程式中。 根據本發明的方法中,可以使用具有相對小尺寸的噴 搶,例如長度爲15Cm,較佳 佳地爲10cm,相應的小橫截面塊。 由於喷射頭19的尺寸小, 多個喷射頭19;第-,從針:首先,在刺績機中集成 以保持爲盡可能Γ。腳點29时射點35的距離可 s否^的'^射裝置’根據在喷射程序期間刺績基部 疋否經歷相對於喷嘴的遥 運動,可以施加點、線或者區域標 S己0 有利地’多個喷射裝置與針位置以特定的圖案被安排。 16 201229348 如果採用多個噴射 ^ ^ ^ 蚵瑕置和/或採用多個供給容器中的不 同物質,可以相互交替祕七土 _ + 或者同時地應用不同的物質,例 如色彩變換是可能的。 ^ 的機器可以經由刺繡機程式控制。 藉由該喷射裝置, 任何液體物質,以及根據噴嘴尺寸 的精細顏料能夠塗數左^ 诹贾嘴尺才 刺繡基部上,即不論未經加工的刺 繡基部還是經過部分制純& Ή 刺繡的刺繡基部。顆粒懸浮液的應用 是可月b的,例如採用外 A # 卜°卩混合搶。根據喷射泵的原理,喷 射裝置包括例如單物質靈 σ 買霧化态,用於例如液體物質,或者 雙物質霧化器,用於I古 扣产 ,、有顆粒的流體,如前面所述,壓缩 空氣可以被用作推進物。 饰 ,了防止 >可染和提高工藝的穩定性,可以集成沖洗系 射。^固沖洗系統可以例如包括連接器,用於在最後的喷 射工藝之後’提供沖洗介質以清潔喷嘴。 线凝::和圖t中的噴射裝置與圖4中的不同實質上在於: .、-、啫存谷器55設置兩個連接勒 逆接點5 3 a和5 3 b。連結點5 3 a和 53b安裝有自鎖閥57,装a τ β社μ + ,, 其在不連接儲存容器時自動地關閉 5=的…?儲存容器連接到開口 59時,打開開口 ,,了貫現儲存谷器55的快速變換,儲存容H 55和連 接點53a、53b安梦右η - 、有未蛘細圖示的快速閉合裝 入式封蓋❶ 描 由於喷射裝置中仍舊殘留有以前連接的容器内的物質 (5己憶效應),所以爲了眚招;^ Α μ & "了貫現顏色變換而沒有拖尾效應, =射裝置以及連接點53a、53b之間的管線内部可以進行沖 ;。收集容器61連接在連接點53a的一端部,正壓源 17 201229348 或者清洗溶液連接在另一連接點53b。由此,管線内殘留的 物質能夠被吹或沖洗出來並被補集在收集容器中。 【圖式簡單說明】 圖1:圖示地顯示設置在托架上的梭式刺繡機的單個針 位置,及與該針位置有一定距離之根據本發明的喷射裝置; 圖2 :顯示具有捕集器之圖!之喷射裝置的後方側視立 體圖; 圖3 :顯示具有捕集器之i之喷射裝置的前方側視立 體圖; 圖4 .顯不具有捕集器的喷射裝置的側視圖; ―圖圖示地顯示在操作模式下具有筒的喷射裝置的第 二實施例的側視圖; 圖6 :顯示在沖洗期間之圖5的喷射裝置。 【主要元件符號說明】 11 支承件(連接支架) 12 針板 13 梭式保持部 15 刺繡製品,被夾持爲刺繡基部 17 針位置或具有數個針位置的刺繡頭 19 喷射裝置的噴射頭 21 亮片單元,亮片頭 23 模組托架 18 201229348 27 針挺桿 29 針腳點,即針進入刺繡基部的位置 33 喷嘴 35 噴射點,即喷射喷口和刺繡基部接觸的位置 37 喷射裝置 39 捕集器 41 收集開口 42 盆體部 43 端部開口*漏斗端 45 用於要被喷射的物質的連接管線 47 用於喷射空氣的連接管線 49 用於控制空氣的連接管線. 51 喷嘴針結構 53 連接點 53a 連接點 53b 連接點 55 儲存容器 57 閥 59 連結點的開口 61 收集容器 63 正壓源 19Xe (not shown), which is further introduced into the water collecting container as appropriate. A suction mechanism can be provided which efficiently draws excess material material trapped in the funnel into the water collection container. Advantageously, as the spray head 19, a device that is commercially available is used for marking, automatic blasting, air blasting, airless blasting, or the like.疋 用 Use this Figure 4 shows some details of the marking gun 19. The connecting line cedar is used to supply the material to be atomized, i.e. the substance to be sprayed, which is advantageously presented as a liquid' however applicable may also be presented as a powder. These materials, e.g., the material 'paint or # mixture, are preferably delivered from the (4) storage container to the label spray 19 . The jet air (optionally it may be another mixture of different media) is introduced via a connecting line 47. #库的今 The role of jet air is to atomize the substance to be applied. ~" The additional (four) connection line 49 is used to control the injection line 49 to control the supply of the cartridge. Using the control air, the spray head is turned on or off to interrupt at least the supply of atomized air to the nozzle. Preferably, the valve is electrically controlled directly = short time switching is possible. 】k sample. A P nozzle needle structure 51 is coupled to the needle for controlling the exit passage through the nozzle. In particular, by providing a nozzle needle, the outlet opening can be deflated or enlarged to adjust the amount of discharged material. '· The head 19' embroidery machine can be equipped with other accessories, such as sequins or 201229348 sash unit 2丨. Preferably, the spray is mounted in a specific pattern on the module bracket 23 or the sash unit 21 can be multi-headed and sprayed! The head 19 can also be mounted on the shuttle embroidery machine or the embroidery head with multiple The #夕帛1j embroidery machine usually has a plurality of embroidery heads, each of which has a plurality of needle positions, thereby forming a plurality of stitch points 29. The following description relates to the spraying method using the spraying device 37. The substance is sprayed or atomized here. Thus, == spraying and atomizing preferably means that the fluid is finely = or particles, and their subsequent or simultaneous distribution. And mixing with the object to be applied. Through mixing, seed work = diffusion, the substance to be sprayed will be atomized. Having such a jet head may also be referred to as a two-substance nozzle or pneumatic atomization > the combination occurs at the common nozzle outlet of the mixture, in front of the so-called internal mixing chamber. The jet space to be applied is introduced into the mixing chamber at a constant pressure and mixed at a constant pressure, whereby the pressure substance is atomized at the common nozzle outlet. The mixing of the fluid f and the gas containing the substance to be applied may alternatively (4) occur outside the nozzle; ^. 34 is referred to as external mixing. For this purpose, the jet air and the object to be applied Zhe ZA, L i ' mouth out. . Two mediations = two: the push is pushed through a separate spray. The mass is mixed at the outlet to form droplets of atomized material. Alternatively, the two-substance nozzle can also use a single-substance nozzle instead of a single-substance nozzle to apply a substance by pressure energy, without any atomizing gas. In a simple embodiment, the single-substance nozzle has substantially a hole, 15 201229348 the substance to be applied through the hole, in this case as a fluid, formed at a specific speed. The substance to be applied is in the container The inside is pressurized, preferably pressurized with air (for example, connected to a compressor), and transported to a spray head through a material transport system, that is, a hose line, or delivered to each spray head by a plurality of hose lines. Each of the sputum heads is controlled via at least one on/off valve. Thereby, the passage to the nozzle opening is opened or cut, so that the opening or closing of the injection program can be switched. Advantageously, the valve is electromagnetically controlled so that it can be specially The switching time is shortened. In addition, 'normally atomizing air will be directed into the material flow, whereby the substance to be applied can be finely sprayed on the base of the tingling. Compressed air can Used as atomizing air. This technology allows, for example, a fine dyeing process to be produced, so that there are almost no restrictions on the design.: Commands and various applicable injection parameters are advantageously programmable and integrated into existing embroidery machines. In the method according to the invention, it is possible to use a spray having a relatively small size, for example a length of 15 cm, preferably 10 cm, corresponding to a small cross-section block. Due to the small size of the spray head 19, a plurality of spray heads 19; -, from the needle: First, integrated in the spike machine to keep as much as possible. At the foot point 29, the distance of the shot point 35 can be s ^ ^ ^ ^ device according to the base during the injection process Whether or not the remote movement with respect to the nozzle is experienced, a point, line or region can be applied. Advantageously, 'multiple ejection devices and needle positions are arranged in a specific pattern. 16 201229348 If multiple injections ^ ^ ^ 蚵瑕 are employed Set and / or use different substances in a plurality of supply containers, can alternate with each other _ + or simultaneously apply different substances, such as color conversion is possible. ^ The machine can pass the thorn Embroidery machine program control. With this spray device, any liquid substance, as well as fine pigments according to the size of the nozzle, can be applied to the base of the needle by the number of left-handed, ie, the unprocessed embroidery base or partially purified & Ή Embroidered embroidery base. The application of the particle suspension can be monthly b, for example, using the external A # 卜 卩 卩 。. According to the principle of the jet pump, the injection device includes, for example, a single substance squirrel atomic state, for For example, a liquid substance, or a two-material atomizer, for I, a fluid with particles, as described above, compressed air can be used as a propellant. Decoration, prevention, dyeing and process improvement Stability, integrated flushing can be integrated. The solids flushing system can, for example, include a connector for providing a flushing medium to clean the nozzle after the final spraying process. The line condensing:: and the spraying means in Fig. t differ substantially from those in Fig. 4 in that: ., -, 啫 啫 55 55 55 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The connection points 5 3 a and 53b are fitted with a self-locking valve 57, which is equipped with a τ β社 μ + , which automatically closes when the storage container is not connected 5=...? When the storage container is connected to the opening 59, the opening is opened, and the rapid change of the storage sump 55 is realized, the storage capacity H 55 and the connection points 53a, 53b are right η - , and the quick closing loading with the unillustrated detail Cover type 由于 Because the material in the previously connected container still remains in the spray device (5 recall effect), so for the trick; ^ Α μ &" has a color change without smearing effect, = The inside of the pipeline between the injection device and the connection points 53a, 53b can be punched; The collection container 61 is connected to one end of the connection point 53a, the positive pressure source 17 201229348 or the cleaning solution is connected to the other connection point 53b. Thereby, the residual material in the pipeline can be blown or washed out and replenished in the collection container. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view schematically showing a single needle position of a shuttle embroidery machine provided on a carriage, and a spray device according to the present invention at a certain distance from the needle position; FIG. 2: display with capture The map of the collector! 3 is a front side perspective view showing the injection device having the trap i; FIG. 4 is a side view of the injection device having the trap; FIG. A side view of a second embodiment of an injection device having a cartridge in an operational mode; Figure 6: shows the injection device of Figure 5 during flushing. [Main component symbol description] 11 Support member (connection bracket) 12 Needle plate 13 Shuttle holding portion 15 Embroidery product, which is held as an embroidery base 17 needle position or an embroidery head 19 having a plurality of needle positions 19 Sequin unit, sequin head 23 Module bracket 18 201229348 27 Needle tappet 29 Needle point, that is, the position where the needle enters the embroidery base 33 Nozzle 35 spray point, that is, the position where the jet nozzle and the embroidery base contact 37 The ejection device 39 The trap 41 Collection opening 42 Basin portion 43 End opening * Funnel end 45 Connection line for substance to be sprayed 47 Connection line 49 for jetting air Used to control the connection line of air. 51 Nozzle needle structure 53 Connection point 53a Connection Point 53b connection point 55 storage container 57 valve 59 connection point opening 61 collection container 63 positive pressure source 19