CN101760907A - Full-automatic drill inlaying machine - Google Patents
Full-automatic drill inlaying machine Download PDFInfo
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- CN101760907A CN101760907A CN200910228174A CN200910228174A CN101760907A CN 101760907 A CN101760907 A CN 101760907A CN 200910228174 A CN200910228174 A CN 200910228174A CN 200910228174 A CN200910228174 A CN 200910228174A CN 101760907 A CN101760907 A CN 101760907A
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- electric cabinet
- frame
- machine
- drill inlaying
- cloth
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Abstract
The invention relates to a full-automatic drill inlaying machine which comprises an embroidery machine frame, a drill inlaying machine head vacuum gun, a bead feeding disc, a cloth feeding mechanism and a cloth to be drill-inlaid. The drill inlaying machine head vacuum gun carries out drill inlaying in an embroidery frame along with the movement of the cloth feeding mechanism; an electromagnetic vibrator is fixedly arranged on the machine frame and under the cloth corresponding to the right lower part of a vacuum gun suction nozzle; an electric cabinet which is arranged in the machine frame controls a Y-direction motor and an X-direction motor on the machine frame by a built-out driver; the Y-direction motor and the X-direction motor drive respective linear guide rails, the embroidery frame is arranged at the front ends of the linear guide rails, the electric cabinet is connected with an operation box on the machine frame, and a display box on the machine frame displays the running condition of the drill inlaying work. The characteristics of the full-automatic drill inlaying machine are as follows: the integral structure is simple, and the design is scientific as well as reasonable; as manual labor is replaced by the full-automatic drill inlaying machine, the production efficiency is increased, the processing of pyrographs is convenient, the inlaying of various patterns can be carried out only by inputting the patterns through a software, and large quantities of funds are saved; moreover, the drill inlaying quality and level are ensured.
Description
Technical field
The present invention relates to computerized emboridering machine, especially a kind of full-automatic drill inlaying machine of computerized emboridering machine.
Background technology
In the computerized emboridering machine technical field, embroidery is a kind of form of beautifying knitting, and it then is another kind of form that edge bores.Because edge bore to adopt head to realize, and the artificial foot-switch operated and must spend to buy and scald figure and inlay brill of drill inlaying machine head, manpower is wasted greatly, inefficiency, the quality instability.Under the situation of current intellectual technology great development, adopting automated control technology is can change artificial edge brill fully and realize that the automatic edge of drill inlaying machine bores.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art part, the drill inlaying machine that provides a kind of design science, full-automatic edge simple in structure to bore.
The objective of the invention is to be achieved through the following technical solutions:
A kind of full-automatic drill inlaying machine, comprise the embroidery machine frame, drill inlaying machine head vacuum gun, send the pearl dish, cloth feeding mechanism and the cloth that needs edge to bore, drill inlaying machine head vacuum gun is inlayed brill by moving of cloth feeding mechanism in tabouret, on frame, be fixed with a hertz oscilltor below the cloth under corresponding vacuum gun suction nozzle, it is characterized in that: electric cabinet is installed in frame, this electric cabinet by the rack-mounted Y of external driver control to motor and X to motor, Y drives line slideway separately to motor and X respectively to motor, this line slideway front end is installed tabouret, electric cabinet is connected with control box on the frame, and the ruuning situation that the edge driller does shows by the show case on the frame.
And, the pattern that described electric cabinet is connected with control box on the frame and will embroiders by the USB interface transmission of control box, be transferred to electric cabinet after receiving pattern, electric cabinet drives the operation of tabouret on line slideway by external drive control X and Y to stepper motor.
Advantage of the present invention and beneficial effect are:
1, this full-automatic drill inlaying machine is controlled the operation of drill inlaying machine by electric cabinet, electric cabinet is connected with control box, can transmit the pattern that to embroider by the USB interface of control box, be transferred to electric cabinet after receiving pattern, electric cabinet drives the operation of tabouret on line slideway by external drive control X and Y to stepper motor, thereby realize the motion of tabouret, realized that automatic edge bores function by pattern trace.
2, this full-automatic drill inlaying machine solves situations such as manpower waste, inefficiency, the flower version of accomplishing fluently in advance can be copied in the machine, then cloth is put into and just can realizes on the tabouret that the whole-course automation edge bores, and edge drilling speed degree is fast, can reach 80/minute, the precision height is walked laterally, longitudinally and is used step motor control, can switch selection in the brill of two kinds of colors arbitrarily; Can also be according to the quality of the brill of being bought, the heat when regulating interlock.
3, overall structure of the present invention is simple, design science is reasonable, independent drill inlaying machine with automation substitutes artificial, improved production efficiency, and made things convenient for the processing of boiling hot figure, the edge that only needs to carry out various patterns by software input pattern bores, and has saved substantial contribution, has also guaranteed quality and level that edge bores.
Description of drawings
Fig. 1 is a structural front view of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is a circuit block diagram of the present invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing and by specific embodiment, and following examples are descriptive, are not determinate, can not limit protection scope of the present invention with this.
A kind of full-automatic drill inlaying machine, comprise embroidery machine frame 9, drill inlaying machine head vacuum gun 3, send pearl dish 2, cloth feeding mechanism 7 and needs to inlay the cloth 5 that bores, drill inlaying machine head front end is equipped with the tabouret support arm and the tabouret (not illustrating among the figure) of level on cloth feeding mechanism, drill inlaying machine head vacuum gun is inlayed brill by moving of cloth feeding mechanism in tabouret; On frame, be fixed with a hertz oscilltor 4 below the cloth under corresponding vacuum gun suction nozzle.
Innovative point of the present invention is: electric cabinet 8 is installed in frame, this electric cabinet by the rack-mounted Y of external driver control to motor 10 and X to motor 12, Y drives line slideway 11 to motor and X respectively to motor, and this line slideway front end is installed the tabouret support arm.Electric cabinet is connected with control box 6 on the frame, can transmit the pattern that to embroider by the USB interface of control box, be transferred to electric cabinet after receiving pattern, electric cabinet drives the operation of tabouret on line slideway by external drive control X and Y to stepper motor, and the ruuning situation that the edge driller does is shown by show case 1.
Circuit block diagram of the present invention is seen Fig. 3, and the principle of each executive component is:
This device is by alternating current 220V power supply, and power supply is supplied with transformer in the electric cabinet through the empty back of opening, and tells one the tunnel simultaneously and offers edge and bore control system and do power supply, and become the 24V transformer with wherein 220V and link to each other.In electric cabinet, to divide and to be clipped on X, the Y wave filter in motor driver and electric cabinet from the transformer two-way 220V that comes out, Switching Power Supply can export+5V and+12V direct current, be automatically controlled main board power supply.
Control box among Fig. 3 is the control section of full-automatic drill inlaying machine, the flower version is copied in the control box with flash disk, and the flower version is carried out a necessary setting by 5 cun liquid crystal displays on the control box and membrane keyboard, on the mainboard that order is imported in the electric cabinet, come the setting of being done is analyzed by mainboard, just can start working by the start button on the control box then, the scram button in case of emergency can the push case comes closing machine.
X, Y among Fig. 3 are stepper motor to motor, by driver it is driven, there are several signal line to link to each other between mainboard and the driver, when tabouret should be mobile, mainboard will send corresponding pulse and give driver, driver is according to the distance of how much coming drive motors walking of pulse, when its running hours will cooperate very tight, X to, Y to cooperating the edge drill bit to move in an orderly manner.Two are bored coil motor is time-sharing work, because have only a vacuum slot, have only the motor of that brill dish that suction nozzle faces toward just can work, the state of work remains a constant speed exactly and slowly rotates, rotating disk just can stop when having only the suction mouth of taking seriously to be drawn onto brill, because in a single day vacuum slot is drawn onto brill, pressure detector will send signal and give edge brill control panel so, and at this moment control panel will stop to send the signal of motor rotation.
The effect of switching solenoid valve is a control colour changing cylinder, when carrying out big globule when switching technological operation, edge bores control panel will signal to switching solenoid valve, make its control colour changing cylinder action, thereby finish the colour changing process one time, also can carry out manual colour changing by the manual colour changing button on the machine crossbeam.
When brill is pinned on the cloth in a flash, the drill inlaying machine control panel can be issued the hertz oscilltor signal, it is started working, and make temperature reach Baidu, can be so that boring the colloid thawing of back also be bonded on the cloth firmly, this hertz oscilltor is not to continue heating, but every work is once heated once, can effectively prevent from so unexpectedly to be scorched, save the energy.
The effect of null pick-up is the position of detecting lift cylinder, the position of lift cylinder is controlled by oscillating cylinder, the suction mouth of taking seriously is drawn onto when boring, oscillating cylinder can drive lift cylinder and swing to from the horizontal by the position of 90 degree together with suction nozzle, when null pick-up detects lift cylinder, just illustrate that the zero-bit cylinder has arrived the tram, at this moment, sensor signals for the drill inlaying machine control panel, control panel will be controlled the work of lifting electromagnetic valve, make lift cylinder descend, at this moment the vacuum slot that lift cylinder drove will contact with cloth, once inlays the brill process thereby finish.
Liquid crystal display and membrane keyboard that edge bores in the electric cabinet are used for setting edge brill parameter, can regulate the temperature of hertz oscilltor, at different fabric thickness not simultaneously, adjust the temperature of hertz oscilltor, make temperature be fit to the cloth that current embroidery is done, the too high cloth that then scorches, cross the low colloid thawing that then can't make on the brill, can also pass through keyboard and adjust the working time of lifting electromagnetic valve, can be according to the effect of reality edge brill, long with transferring the contact time between vacuum slot and the cloth, make and bore glue more firm.
Complete one action process is such: after pressing start button, at first the mainboard in the electric cabinet can signal to drive plate according to the selected look preface of control box and makes and switch to current brill dish, mainboard can be sent out edge by drive plate and bore signal to edge brill control panel then, show the beginning life's work, edge bores control panel and signals to vacuum solenoid and bore coil motor, suction nozzle is started working in the time of the rotation of driven by motor diamond, in case be drawn onto diamond, pressure in the pressure vacuum ga(u)ge can raise (because suction nozzle blocked) by diamond, pressure gauge can feed back to signal of control panel, control panel will be controlled the brill coil motor and stop operating, subsequent signal is given the oscillating electromagnetic valve, the work of oscillating electromagnetic valve drives lift cylinder behind the position vertical with horizontal plane, control panel signals to the lifting electromagnetic valve, controlling lift cylinder descends, vacuum solenoid quits work simultaneously, hertz oscilltor is started working, brill is pressed in to bore after about time in second on the cloth cover by vacuum slot and has been set on the cloth cover, mainboard can signal to X before next brill of edge, the Y motor driver makes tabouret move to the position of next brill according to the needle tracking of beating when version and prepares for action next time.
Operation principle of the present invention is:
This device utilizes pull of vacuum will send the brill in the pearl dish to hold, when being drawn onto brill on the vacuum gun, meeting is arrived the place vertical with tabouret with the angle adjustment of vacuum gun at once, simultaneously vacuum gun is sent down, to bore with cloth and closely contact and diamond is placed on, oscillator below this time cloth is just started working, make the instantaneous temperature that is drilled in when pasting raise, glue below the diamond is melted, and be bonded at above the cloth firmly, vacuum gun can be got back to that angle of sending the pearl dish again then, and this has just finished and has once inlayed the brill process, and whole process is less than a second.This machine adopts the pressure sensor of Japanese import to come the pressure in the vacuum gun is measured in real time, in a single day as long as be drawn onto diamond in the vacuum gun, pressure in that rifle will moment becomes big because diamond has blocked muzzle, as long as and the force value that has reached prior setting will be proceeded following step, otherwise vacuum gun can send Zhu Panzhong to carry out the vacuum exhausting always, till being drawn onto diamond.
Size according to diamond varies in weight, and can regulate pull of vacuum.Can also bore effect according to the edge of different clothes and regulate air pressure when sending pearl,, with the cylinder pressure accent that drives vacuum gun greatly, will go into overdrive when getting on the cloth sending like this if sticking insecure of the brill of edge and cloth just can be regulated amount of gas pressure.Thereby increased the stickup dynamics of diamond and cloth.
For the phenomenon of falling to bore extremely individually, the rollback that can also advance is accurately mended edge, and the machine that artificial edge bores cannot be compared with it fully.
Claims (2)
1. full-automatic drill inlaying machine, comprise the embroidery machine frame, drill inlaying machine head vacuum gun, send the pearl dish, cloth feeding mechanism and the cloth that needs edge to bore, drill inlaying machine head vacuum gun is inlayed brill by moving of cloth feeding mechanism in tabouret, on frame, be fixed with a hertz oscilltor below the cloth under corresponding vacuum gun suction nozzle, it is characterized in that: electric cabinet is installed in frame, this electric cabinet by the rack-mounted Y of external driver control to motor and X to motor, Y drives line slideway separately to motor and X respectively to motor, this line slideway front end is installed tabouret, electric cabinet is connected with control box on the frame, and the ruuning situation that the edge driller does shows by the show case on the frame.
2. full-automatic drill inlaying machine according to claim 1, it is characterized in that: the pattern that described electric cabinet is connected with control box on the frame and will embroiders by the USB interface transmission of control box, be transferred to electric cabinet after receiving pattern, electric cabinet drives the operation of tabouret on line slideway by external drive control X and Y to stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910228174A CN101760907A (en) | 2009-11-11 | 2009-11-11 | Full-automatic drill inlaying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910228174A CN101760907A (en) | 2009-11-11 | 2009-11-11 | Full-automatic drill inlaying machine |
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| Publication Number | Publication Date |
|---|---|
| CN101760907A true CN101760907A (en) | 2010-06-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910228174A Pending CN101760907A (en) | 2009-11-11 | 2009-11-11 | Full-automatic drill inlaying machine |
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| CN (1) | CN101760907A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560927A (en) * | 2010-12-21 | 2012-07-11 | 拉瑟股份公司 | Method and facility for the application of substance on stitching material, and stitching machine with applicator |
| CN102851894A (en) * | 2011-06-30 | 2013-01-02 | 天津宝盈电脑机械有限公司 | Control system and control method for jeweled embroidery unit |
| CN106103840A (en) * | 2014-03-20 | 2016-11-09 | 株式会社九石 | Rhinestone attachment device |
-
2009
- 2009-11-11 CN CN200910228174A patent/CN101760907A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560927A (en) * | 2010-12-21 | 2012-07-11 | 拉瑟股份公司 | Method and facility for the application of substance on stitching material, and stitching machine with applicator |
| CN102560927B (en) * | 2010-12-21 | 2016-03-02 | 拉瑟股份公司 | Material is applied to the method and apparatus of embroidery article and there is the embroidery machine of application apparatus |
| CN102851894A (en) * | 2011-06-30 | 2013-01-02 | 天津宝盈电脑机械有限公司 | Control system and control method for jeweled embroidery unit |
| CN102851894B (en) * | 2011-06-30 | 2015-04-01 | 天津宝盈电脑机械有限公司 | Control method of control system for jewelled embroidery unit |
| CN106103840A (en) * | 2014-03-20 | 2016-11-09 | 株式会社九石 | Rhinestone attachment device |
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Open date: 20100630 |