CN102851894B - Control method of control system for jewelled embroidery unit - Google Patents

Control method of control system for jewelled embroidery unit Download PDF

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CN102851894B
CN102851894B CN201110182735.7A CN201110182735A CN102851894B CN 102851894 B CN102851894 B CN 102851894B CN 201110182735 A CN201110182735 A CN 201110182735A CN 102851894 B CN102851894 B CN 102851894B
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control unit
control
suction nozzle
pearl
inlaying machine
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CN102851894A (en
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宗国新
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Tianjin Richpeace AI Co Ltd
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Tianjin Richpeace Computer and Machinery Co Ltd
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Abstract

The invention discloses a control system for jeweled embroidery unit. The control system includes a display and control unit, an X and Y phase motor driving and signal transmission unit, a jeweled embroidery unit motion control unit and an ultrasonic wave generation control unit. The invention also discloses a control method of the control system for jeweled embroidery unit. The inventive control system and control method for jeweled embroidery unit control an oscillating cylinder and a pen type cylinder to act by use of a predetermined time interval, adopt solenoid valves and limiting device structures for the cylinders, avoid use of too many sensors, lower the cost of the whole machine, improve stability, save waiting time, superpose the oscillating process and the lifting process, improve jewel setting efficiency, add the air blowing removal function so that impurities sucked into a suction nozzle can be cleaned by simple control to realize rapid cleaning and simple operation, and improve the performance of the whole machine. In addition, the jewel sucking failure alarm function is added, to effectively avoid low machine efficiency caused by long-time failure of suction nozzle, give a timely alarm to the operator, and avoid long-time waiting.

Description

A kind of control method of drill inlaying machine control system
Technical field
The present invention relates in embroidery machine, field of textiles, in particular to a kind of drill inlaying machine control system and control method.
Background technology
Ultrasonic wave drill inlaying machine utilizes ultrasonic wave main frame to export the excess sound pressure signal of telecommunication, the excess sound pressure signal of telecommunication is converted to mechanical energy through PZT (piezoelectric transducer), promote workpiece again in adhesive surface high-speed friction, the heat that workpiece friction produces melts rapidly the sizing material of its contact surface, make it unite two into one, thus reach the object of stickup.Because stickup accessory and bonding plane directly fuse, therefore sticking structure is very firm, not easily throws off.
Chinese patent 200910228174.2 discloses a kind of automatic diamond setting of computerized emboridering machine, comprise embroidery machine frame, drill inlaying machine head, cloth feeding mechanism, drill inlaying machine head front end is provided with the tabouret support arm of level on cloth feeding mechanism, in this tabouret support arm, tabouret is installed, electric cabinet and external driver are wherein installed in frame, this electric cabinet by the rack-mounted Y-direction motor of external driver control and X to motor, Y-direction motor and X install driving one line slideway respectively to motor, and tabouret support arm is installed in this line slideway front end.
Existing drill inlaying machine action mainly comprises inhales the action of pearl cylinder, oscillating cylinder action, the action of pen type cylinder, dial rotation.Concrete action executing is: after pressing start button, first the mainboard in electric cabinet the look sequence selected by control box can signal to drive plate and makes to be switched to current brill dish, then mainboard can send out diamond setting signal to diamond setting control panel by drive plate, show to start life's work, diamond setting control panel signals to vacuum solenoid and bores coil motor, while driven by motor diamond rotates, suction nozzle is started working, once be drawn onto diamond, pressure in pressure vacuum ga(u)ge can raise (because suction nozzle has been blocked by diamond), pressure gauge can feed back to control panel signal, control panel will control to bore coil motor and stop operating, subsequent signal is to oscillating electromagnetic valve, oscillating electromagnetic valve work strip start writing formula cylinder to the position of horizontal plane after, wherein the action of pen type cylinder needs null pick-up to judge, the effect of null pick-up is the position detecting pen type cylinder, the position of pen type cylinder controls by oscillating cylinder, when vacuum slot is drawn onto brill, oscillating cylinder can drive pen type cylinder to swing to the position from the horizontal by 90 degree together with suction nozzle, when null pick-up detects pen type cylinder, just illustrate that zero-bit cylinder reaches tram, at this moment, sensor signals to drill inlaying machine control panel, control panel will control to be elevated electromagnetic valve work, control pen type cylinder to decline until contact with cloth, vacuum solenoid quits work simultaneously, hertz oscilltor is started working, boring to be pressed on cloth cover to bore after about one seconds by vacuum slot has been set on cloth cover, before next brill of edge, mainboard can signal to X, Y motor driver, tabouret is moved for action is next time prepared to the position that next bores according to needle tracking when beating version.Then pen type cylinder resets, and oscillating cylinder makes vacuum slot again be rocked to Chu Zhupan and again control storage pearl dish rotate and carry out vacuum suction pearl then,
Whole process need both sides sensing component is to the judgement of position, and the process of a diamond setting is broken down into the action successively of several pause, cause diamond setting efficiency lower, and rely on sensing component to position judgment, easily to judge by accident, cause diamond setting mistake or baffled mistake to produce.Suction nozzle is frequent at work simultaneously sucks broken brill, needs to shut down cleaning, affects diamond setting process, reduce diamond setting efficiency.
Summary of the invention
The object of the present invention is to provide one can not rely on sensing component to position judgment, after completing suction pearl, diamond setting control can be carried out and a kind of control system of the pneumatic removing suction nozzle foreign matter of energy and control method in automatic temporally interval.
To achieve these goals, technical scheme of the present invention is as follows:
A kind of control system of drill inlaying machine, comprise display and control unit, X, Y phase motor drives and signal transfer unit, drill inlaying machine action control unit and ultrasonic wave produce control unit, wherein said display and control unit can carry out style input, display, setting parameter, itself and described X, Y phase motor drives and the mutually controlled connection of signal transfer unit, X, Y phase motor drives and signal transfer unit can control moving of tabouret all around, X simultaneously, Y phase motor drives and diamond setting action is also completed information feed back to display and control unit by signal transfer unit, described drill inlaying machine action control unit and X, Y phase motor drives and the mutually controlled connection of signal transfer unit and have the function controlling drill inlaying machine cylinder action executing, drill inlaying machine action control unit can control ultrasonic wave generation control unit startup or stop hyperacoustic generation simultaneously.
Wherein, described drill inlaying machine motor unit can comprise in control cylinder action: the action of pen type cylinder, the action of colour changing cylinder, oscillating cylinder action, the action of suction nozzle Air blowing cleaning, the action of air-breathing cylinder.
A control method for drill inlaying machine control system, comprises the following steps:
1) drill inlaying machine is opened and is started and determines pearl;
2) suction nozzle vacuumize carry out suction pearl bore simultaneously coil motor drive diamond rotate,
3) suction nozzle is drawn onto diamond, and control panel controls oscillating cylinder action and timing,
4) t1 rear control plate controls the decline of pen type cylinder after a predetermined time;
5) diamond setting action control unit controls ultrasonic wave generator unit and starts and carry out diamond setting after t3 after a predetermined time;
6) stop ultrasonic wave continue and air-breathing after, cooling after a predetermined time, drill inlaying machine action control unit controls pen type cylinder and is upwards risen by suction nozzle and timing, controls tabouret displacement simultaneously;
7) drill inlaying machine action control unit controls oscillating cylinder and gets back to the operating position of inhaling pearl after t4 after a predetermined time, then carries out step 2 until diamond setting all completes.
It also comprises colour changing step, utilizes the automatic colour changing of cylinder, can realize the uninterrupted action of drill inlaying machine, improves embroidery quality, accelerates diamond setting bulk velocity, improves product competitiveness.
Described scheduled time t1 makes suction nozzle can not interfere with Chu Zhupan and when brill is delivered to cloth by pen type cylinder, oscillating cylinder has made suction nozzle swing to the angle with horizontal plane, scheduled time t3 makes pen type cylinder just vertically be delivered on cloth by brill, scheduled time t4 makes suction nozzle not interfere with Chu Zhupan in backswing process, drill inlaying machine specification and oscillating cylinder are looked different in the setting of this time, pen type cylinder stroke and slightly different, need to debug for different type of machines in concrete use, it is generally preset setting in the product dispatched from the factory.
In step 3) after control to bore coil motor after a predetermined time after t2 and stop, described scheduled time t2 makes Chu Zhupan just turn over the spacing of a storage pearl groove, Chu Zhupan is stopped at next suction pearl position, effectively can reduce the stand-by period that next time inhales pearl, improve diamond setting efficiency.
Preferably, it also comprises blowing removes step: display sends air blowing clear signal with control unit by the control signal manually inputted and passes to X, Y phase motor drives and signal transfer unit, X, Y phase motor drive and signal transfer unit signal transmission to drill inlaying machine action control unit, drill inlaying machine action control unit then controls the dynamic suction nozzle that makes of oscillating cylinder and departs from Chu Zhupan, drill inlaying machine action control unit controls suction nozzle and is connected with high-pressure pump, after confirmation foreign matter is discharged, control display sends with control unit and stops air blowing clear signal to X, Y phase motor drives and signal transfer unit, X, Y phase motor drive and signal transfer unit then signal transmission to drill inlaying machine action control unit, drill inlaying machine action control unit then stops suction nozzle being connected with high-pressure pump and controls oscillating cylinder getting back to and inhaling pearl position.
Preferably, drill inlaying machine action control unit controls oscillating cylinder movable pendulum and moves after a predetermined time, and drill inlaying machine action control unit controls suction nozzle and is connected with high-pressure pump.
Preferably, it also comprises inhales pearl fault alarm step: meeting timing after drill inlaying machine action control unit starts suction pearl, if suction nozzle still fails and inhales pearl after the scheduled time, then drill inlaying machine action control unit stops inhaling pearl action and is driven and signal transfer unit to X, Y phase motor by information feed back, X, Y phase motor drives and signal transfer unit stops sending determining pearl signal, and and then Stop message be passed to display and control unit, miscue to operating personnel or warning is carried out by it, preferably, the described scheduled time is 8-12s.
Drill inlaying machine control method of the present invention, predetermined time interval is utilized to control oscillating cylinder and the action of pen type cylinder, for cylinder then by electromagnetic valve and limit device structure, avoid the excessive use of sensor, complete machine cost declines, stability improves, and greatly save the stand-by period, by swing process and lifting process superimposed, improve diamond setting efficiency, adding blows simultaneously removes function, and simple control can remove the foreign material being inhaled into suction nozzle inside, clean simple to operate rapidly, improve machine performance.Increase simultaneously and inhale pearl fault alarm function, its machine efficiency can effectively avoiding long-time suction nozzle not become to cause is low, timely alarm operator, avoids long sky etc.
Accompanying drawing explanation
Fig. 1 is Control system architecture schematic diagram of the present invention;
Fig. 2 is control method flow chart of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present invention is described in detail.
As shown in Figure 1, the control system of drill inlaying machine of the present invention comprises display and control unit 1, X, Y phase motor drives and signal transfer unit 2, drill inlaying machine action control unit 3 and ultrasonic wave produce control unit 4, wherein said display and control unit 1 can carry out style input, display, the operations such as setting parameter, itself and described X, Y phase motor drives and the mutually controlled connection of signal transfer unit 2, namely the style that described display and control unit 1 can will input, the information such as parameter pass to X, Y phase motor drives and signal transfer unit 2 controls moving of tabouret all around for it, X simultaneously, Y phase motor drives and diamond setting action is also completed information feed back to display and control unit 1 by signal transfer unit 2, to obtain the information such as next diamond setting operating position and color.Described drill inlaying machine action control unit 3 has the function controlling drill inlaying machine action executing, and it can control to comprise the action of pen type cylinder, the action of colour changing cylinder, oscillating cylinder action, suction nozzle blowing action, the action of air-breathing cylinder; Ultrasonic wave produces control unit 4 and has the hyperacoustic function of generation, and it can produce ultrasonic wave to complete diamond setting action.
Described control procedure is: set each parameter in display with control unit 1 after, data are passed to X, Y phase motor drives and signal transfer unit 2, X, Y phase motor drives and signal transfer unit 2 starts diamond setting actuating signal, and signal transmission to drill inlaying machine action control unit 3, drill inlaying machine action control unit 3 receives this signal and performs diamond setting corresponding actions after navigating on cloth by brill, starts ultrasonic wave generation control unit 4, it produces ultrasonic wave and carries out ultrasonic diamond setting, drill inlaying machine action control unit 3 complete output settling signal and complete signal feedback to X, Y phase motor drives and signal transfer unit 2, X, the driving of Y phase motor and signal transfer unit 2 receive this signal and complete and settling signal is passed to display and control unit 1, display and control unit 1 read and display one pin style passing to, X simultaneously, Y phase motor drives and signal transfer unit 2 operates next nail pearl signal concurrent to drill inlaying machine action control unit 3 to carry out moving frame, so repeatedly until style has been embroidered.
Wherein, can carry out automatically determining the selection of pearl pattern with manual two kinds in display and control unit, manually determine pearl and automatic to determine pearl control procedure substantially identical, just automatically determine pearl once determine pearl complete after its can automatically read under necessarily pearl information, manual determine pearl be then once determine pearl complete after certain pearl information under wait.
To be described in detail automatically to determine pearl process below.
Figure 2 shows that method for inlaying and drilling flow chart of the present invention, diamond setting action of the present invention comprises inhales the action of pearl cylinder, oscillating cylinder action, the action of pen type cylinder, dial rotation, after pressing start button, first according to the setting of display with control unit, by X, Y phase motor drives and signal transfer unit 2 controls drill inlaying machine action control unit 3 and signals and make to be switched to current storage pearl dish, then X, Y phase motor drives and signal transfer unit 2 sends enabling signal, show to start life's work (step 10, 20), diamond setting control panel signals to vacuum solenoid and bores coil motor, while driven by motor diamond rotates, suction nozzle is started working, once be drawn onto diamond, pressure in pressure vacuum ga(u)ge can raise (because suction nozzle has been blocked by diamond), pressure gauge can feed back to control panel signal, drill inlaying machine action control unit 3 controls oscillating electromagnetic valve and makes oscillating cylinder action and timing (step 30, 40, 50), after elapsed time t1, drill inlaying machine action control unit 3 signals to lifting electromagnetic valve, control pen type cylinder and decline (step 60), bore coil motor when its control after elapsed time t2 and stop operating (step 300), wherein, the setting of t1 then meets two conditions, first the lifting action of pen type cylinder makes suction nozzle while swinging, have a downward action, suction nozzle and the contingent interference of storage pearl plate edge should be avoided, second to make when namely pen type cylinder arrival range contacts with cloth, oscillating cylinder has made suction nozzle swing to the angle with horizontal plane, above-mentioned object can be realized by regulating the stroke of oscillating cylinder and pen type cylinder, and the set of time of t2 makes Chu Zhupan just turn over the distance of a storage pearl groove, namely Chu Zhupan is made to forward the next one storage post groove of the brill that next-door neighbour is sucked away to, make this Chu Zhu slot in vacuum slot operating position place, when next suction nozzle gets back to suction pearl action under oscillating cylinder action, it is just just below vacuum slot.While control pen type cylinder declines, it starts reclocking, after elapsed time t3, drill inlaying machine action control unit 3 controls ultrasonic wave generator unit 4 and works, hertz oscilltor is started working, bore and to be pressed on cloth cover by vacuum slot and to start the ultrasonic wave heating scheduled time, then controlling ultrasonic wave stops on the heating, vacuum suction nozzle cloth cover that stops suction that brill is set in, then carry out cooling (step 70, 80, 90), control pen type cylinder after cooling after a predetermined time to rise and timing (step 100), send diamond setting settling signal to X simultaneously, Y phase motor drives and signal transfer unit 2, X, Y phase motor drives and signal transfer unit 2 will complete information feed back to showing with control unit 1 and reading next diamond setting information, X, the driving of Y phase motor and signal transfer unit 2 control tabouret and move to the position that next bores for action is next time prepared.After pen type cylinder upwards rises elapsed time t4, the driving of X, Y phase motor and signal transfer unit 2 control oscillating cylinder and get back to the operating position (step 110) of suction pearl to carry out the action of next one suction pearl, store up pearl dish while suction nozzle is pumped into vacuum to start to rotate, to carry out next diamond setting circulation.
In suction pearl process, pearl is inhaled unsuccessful and continuous wait causes production process to receive impact when inhaling pearl for avoiding vacuum slot, inhaling the judgement also having a suction pearl stand-by period in pearl process, namely, meeting timing after drill inlaying machine action control unit 3 starts suction pearl, if still fail more than 10s suction nozzle inhale pearl, then drill inlaying machine action control unit 3 stops inhaling pearl action by information feed back to X, Y phase motor drives and signal transfer unit 2, X, Y phase motor drives and signal transfer unit 2 stops sending determining pearl signal, and and then Stop message be passed to display with control unit 1, miscue to operating personnel or warning (step 200) is carried out by it.
Further, drill inlaying machine of the present invention also comprises blowing removes step, blocking is caused to avoid sucking the foreign material such as broken brill when air-breathing, display sends air blowing clear signal with control unit 1 follow procedure or the manual control signal inputted and passes to X, Y phase motor drives and signal transfer unit 2, X, Y phase motor drive and signal transfer unit 2 signal transmission to drill inlaying machine action control unit 3, drill inlaying machine action control unit 3 controls oscillating cylinder action makes it depart from storage pearl dish position to avoid, when blowing, the brill on Chu Zhupan is blown unrest, oscillating cylinder swings to precalculated position or after the scheduled time, drill inlaying machine action control unit 3 controls suction nozzle and is connected with high-pressure pump, gases at high pressure spray in suction nozzle discharges with the foreign material that will suck wherein or broken brill.Air blowing clear signal is stopped to drive and signal transfer unit 2 to X, Y phase motor when display sends with control unit 1, X, Y phase motor drive and signal transfer unit 2 then signal transmission to drill inlaying machine action control unit 3, drill inlaying machine action control unit 3 stops suction nozzle being connected with high-pressure pump and controls oscillating cylinder getting back to and inhaling pearl position.
Drill inlaying machine of the present invention, the time is utilized to control diamond setting action, for cylinder then by electromagnetic valve and limit device structure, avoid the excessive use of sensor, complete machine cost declines, and stability improves, and greatly saves the stand-by period, by swing process and lifting process superimposed, improve diamond setting efficiency.Adding blows simultaneously removes function, and simple control can remove the foreign material being inhaled into suction nozzle inside, clean simple to operate rapidly, improves machine performance.
Only the preferred embodiment of the present invention by the above; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (7)

1. the control method of a drill inlaying machine control system, the control system of drill inlaying machine comprises display and control unit, X, Y phase motor drives and signal transfer unit, drill inlaying machine action control unit and ultrasonic wave produce control unit, wherein said display and control unit can carry out style input, display, setting parameter, itself and described X, Y phase motor drives and the mutually controlled connection of signal transfer unit, X, Y phase motor drives and signal transfer unit can control moving of tabouret all around, X simultaneously, Y phase motor drives and diamond setting action is also completed information feed back to display and control unit by signal transfer unit, described drill inlaying machine action control unit and X, Y phase motor drives and the mutually controlled connection of signal transfer unit and have the function controlling drill inlaying machine cylinder action executing, drill inlaying machine action control unit can control ultrasonic wave generation control unit startup or stop hyperacoustic generation simultaneously, it is characterized in that: described control method comprises the following steps:
1) drill inlaying machine is opened and is started and determines pearl;
2) suction nozzle vacuumize carry out suction pearl bore simultaneously coil motor drive diamond rotate,
3) suction nozzle is drawn onto diamond, and control panel controls oscillating cylinder action and timing,
4) t1 rear control plate controls the decline of pen type cylinder after a predetermined time;
5) diamond setting action control unit controls ultrasonic wave generator unit and starts and carry out diamond setting after t3 after a predetermined time;
6) after stopping ultrasonic wave and air-breathing, cooling after a predetermined time, control panel controls pen type cylinder and is upwards risen by suction nozzle and timing, controls tabouret displacement simultaneously;
7) t4 rear control plate controls oscillating cylinder and gets back to the operating position of inhaling pearl after a predetermined time, then carry out step 2) until diamond setting all completes;
Described control method also comprises blowing removes step: display sends air blowing clear signal with control unit by the control signal manually inputted and passes to X, Y phase motor drives and signal transfer unit, X, Y phase motor drive and signal transfer unit signal transmission to drill inlaying machine action control unit, drill inlaying machine action control unit then controls the dynamic suction nozzle that makes of oscillating cylinder and departs from Chu Zhupan, drill inlaying machine action control unit controls suction nozzle and is connected with high-pressure pump, after confirmation foreign matter is discharged, control display sends with control unit and stops air blowing clear signal to X, Y phase motor drives and signal transfer unit, X, Y phase motor drive and signal transfer unit then signal transmission to drill inlaying machine action control unit, drill inlaying machine action control unit then stops suction nozzle being connected with high-pressure pump and controls oscillating cylinder getting back to and inhaling pearl position.
2. control method as claimed in claim 1, is characterized in that: it also comprises colour changing step.
3. control method as claimed in claim 1, it is characterized in that: described scheduled time t1 makes suction nozzle can not interfere with Chu Zhupan and when brill is delivered to cloth by pen type cylinder, oscillating cylinder has made suction nozzle swing to the angle with horizontal plane, scheduled time t3 makes pen type cylinder just vertically be delivered on cloth by brill, and scheduled time t4 makes suction nozzle not interfere with Chu Zhupan in backswing process.
4. the control method as described in any one of claim 1-3, is characterized in that: in step 3) after control to bore coil motor after a predetermined time after t2 and stop, described scheduled time t2 makes Chu Zhupan just turn over the spacing of a storage pearl groove.
5. control method as claimed in claim 1, is characterized in that: drill inlaying machine action control unit controls oscillating cylinder movable pendulum and moves after a predetermined time, and drill inlaying machine action control unit controls suction nozzle and is connected with high-pressure pump.
6. the control method as described in any one of claim 1-3, is characterized in that: it also comprises inhales pearl fault alarm step:
Meeting timing after drill inlaying machine action control unit starts suction pearl, if suction nozzle still fails and inhales pearl after the scheduled time, then drill inlaying machine action control unit stops inhaling pearl action and is driven and signal transfer unit to X, Y phase motor by information feed back, X, Y phase motor drives and signal transfer unit stops sending determining pearl signal, and and then Stop message is passed to display and control unit, carry out miscue to operating personnel or warning by it.
7. control method as claimed in claim 6, is characterized in that: the described scheduled time is 8-12s.
CN201110182735.7A 2011-06-30 2011-06-30 Control method of control system for jewelled embroidery unit Active CN102851894B (en)

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CN104188289A (en) * 2014-09-10 2014-12-10 中山聚昌自动化设备科技有限公司 Novel full-automatic bead stringing machine

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CN101760907A (en) * 2009-11-11 2010-06-30 天津宝盈电脑机械有限公司 Full-automatic drill inlaying machine
CN201864936U (en) * 2010-11-29 2011-06-15 天津宝盈电脑机械有限公司 Integrated machine with diamond inlaying and embroidering functions

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CN201092611Y (en) * 2007-09-07 2008-07-30 深圳市富怡时代科技有限公司 Jewel setting embroidery device of computer embroidery machine
CN201212100Y (en) * 2008-05-29 2009-03-25 宁波市鄞州圣格机械有限公司 Color exchanging apparatus for paillette computer controlled embroidery machine
CN101760907A (en) * 2009-11-11 2010-06-30 天津宝盈电脑机械有限公司 Full-automatic drill inlaying machine
CN201864936U (en) * 2010-11-29 2011-06-15 天津宝盈电脑机械有限公司 Integrated machine with diamond inlaying and embroidering functions

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Address after: 301800 Tianjin City Economic Development Zone, Baodi District Road No. 6 Po

Patentee after: TIANJIN RICHPEACE AI Co.,Ltd.

Address before: 301800 Tianjin City Economic Development Zone, Baodi District Road No. 6 Po

Patentee before: TIANJIN RICHPEACE COMPUTERIZED MACHINERY Co.,Ltd.