CN215976190U - Multi-shaft high-speed synchronous needle implanting machine - Google Patents
Multi-shaft high-speed synchronous needle implanting machine Download PDFInfo
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- CN215976190U CN215976190U CN202121770316.0U CN202121770316U CN215976190U CN 215976190 U CN215976190 U CN 215976190U CN 202121770316 U CN202121770316 U CN 202121770316U CN 215976190 U CN215976190 U CN 215976190U
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Abstract
The utility model discloses a multi-shaft high-speed synchronous needle implanting machine, wherein a mechanical part comprises a wire feeding part, a needle implanting part, a base cloth conveying part, a servo motor and a multi-shaft transmission part, wherein the main shaft servo motor drives a main shaft transmission part and a cam transmission part to control the wire feeding part and the needle implanting part to act; the transverse shaft servo motor drives the transverse shaft transmission part to control the transverse shaft to move, and the transverse movement action of the needle implanting part pressing mechanism is controlled through the connecting coupler; the longitudinal axis servo motor drives a longitudinal axis synchronous wheel through a synchronous belt, and the longitudinal axis synchronous wheel is connected with the base cloth conveying component and controls the lifting of the base cloth. The touch screen type multi-axis controller is characterized by further comprising an electrical control system, wherein the electrical control system comprises a multi-axis high-speed controller, a touch screen and input and output equipment connected with the multi-axis high-speed controller. The utility model adopts the cooperative work of the electrical control system and the mechanical part, can complete needling automatically, does not need manual intervention, is safe and efficient, and has uniform and stable needling effect.
Description
Technical Field
The utility model relates to the field of textile machinery, in particular to a multi-shaft high-speed synchronous needle implanting machine.
Background
At present, various planting needle equipment in the market are old in style, mostly refer to the planting needle equipment introduced abroad decades ago or even earlier, and have the problems of low planting needle efficiency, easy abrasion of a mechanism, unstable planting needle precision, complex process parameter change, high equipment maintenance frequency and the like. In specific use, maintenance personnel are required to attend in real time, and a strange phenomenon of 'production while maintenance' is formed. When the product processing varieties need to be changed, main parts need to be disassembled, so that the labor intensity of workers is high, and the production progress is delayed. With the development of the market, the demand of customers on a new generation of high-speed intelligent high-efficiency sewing machine is stronger and stronger.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a multi-shaft high-speed synchronous needling machine, which adopts an electrical control system and a mechanical part to work cooperatively, can complete needling automatically, does not need manual intervention, is safe and efficient, and has uniform and stable needling effect.
The technical scheme adopted by the utility model for solving the technical problem is as follows: a multi-shaft high-speed synchronous needle implanting machine comprises a mechanical part and an electrical control system, wherein a wire feeding part, a needle implanting part and a base cloth conveying part are arranged on the machine frame, and the electrical control system comprises a multi-shaft high-speed controller, a touch screen and input and output equipment connected with the multi-shaft high-speed controller; the mechanical part also comprises a servo motor and a multi-shaft transmission component; the servo motor comprises a main shaft servo motor, a transverse shaft servo motor and a longitudinal shaft servo motor which are respectively connected with a main shaft transmission part, a transverse shaft transmission part and a longitudinal shaft transmission part, and the main shaft servo motor drives the main shaft transmission part and the cam transmission part to control the actions of the wire feeding part and the needle implanting part; the transverse shaft servo motor drives the transverse shaft transmission part to control the transverse shaft to move, and the transverse movement action of the needle implanting part pressing mechanism is controlled through the connecting coupler; the longitudinal axis servo motor drives a longitudinal axis synchronous wheel through a synchronous belt, and the longitudinal axis synchronous wheel is connected with the base cloth conveying component and controls the lifting of the base cloth.
As a further improvement, the cam transmission part comprises a wire feeding cam transmission part corresponding to the wire feeding part and a needle implanting cam transmission part corresponding to the needle implanting part, and both comprise a cam and a sliding rail.
As a further improvement, the main shaft transmission part comprises a main shaft synchronous wheel and a connecting rod, a cam is arranged on the connecting rod, the main shaft synchronous wheel drives the cam on the connecting rod, and feeding, forming and cutting actions of the wire feeding part (2) and needle planting, pressing and bending actions of the needle planting part are controlled through a sliding rail.
As a further improvement, the wire feeding component comprises a wire feeding seat, a wire feeder, a clamping seat and a round wire cutting knife, a steel wire passes through a hole in the wire feeding seat, the wire feeder feeds the steel wire into the clamping seat to clamp the steel wire, and the round wire cutting knife cuts the steel wire.
As a further improvement, the needle planting component comprises a forming clamp, a top screw rod, a pressure screw rod, a curved needle hook and a needle head pressing plate, the forming clamp forms the cut steel wire curved clamp, the top screw rod and the pressure screw rod mutually support against the steel wire and are planted into the base cloth, the needle head pressing plate compacts and flattens the steel wire on the base cloth, and the curved needle hook bends the angle of the steel needle.
As a further improvement, the base cloth conveying component comprises a feeding shaft, a roller shaft and a swing shaft, wherein the roller shaft and the swing shaft are fixed through a mounting seat; the longitudinal axis synchronizing wheel is connected with the feeding shaft, the roller shaft and the swing shaft are used for clamping the base cloth, and the feeding shaft drives the roller shaft to rotate to control the lifting of the base cloth.
As a further improvement, the multi-shaft high-speed controller is arranged in an electric control box and can be used for controlling the high-speed accurate action of the multi-shaft transmission component with a high-speed response period of 1 ms.
As a further improvement, the touch screen is arranged on an electric control panel of the electric panel control box and used for changing process parameters on line in real time and monitoring production data.
Preferably, the input and output devices connected with the multi-axis high-speed controller comprise buttons, proximity switches and alarm lamps.
The needle implantation method of the multi-shaft high-speed synchronous needle implantation machine comprises the following steps:
(1) executing the operation of returning to the original point, and automatically returning each shaft to the original point position;
(2) setting technological parameters on the touch screen according to the processing requirements;
(3) pressing a starting button to start automatic needle implantation;
(4) the transverse shaft servo motor drives the transverse shaft transmission part to control the transverse shaft to move to a first needle position, and needle implantation is started to the right;
(5) the wire feeding part starts to feed wires, the main shaft servo motor drives the main shaft transmission part and the wire feeding cam transmission part to drive the steel wires to penetrate through holes in the wire feeding seat, the wire feeder sends the steel wires into the material clamping seat to clamp the steel wires, and then the wire cutting circular knife cuts the steel wires to finish feeding, forming and cutting actions of the steel wires;
(6) the needle implanting part starts to implant needles, a main shaft servo motor drives a main shaft transmission part and a needle implanting cam transmission part to form a cut steel wire bent clamp through a forming clamp, a top screw rod and a pressing screw rod mutually abut against the steel wire and implant the steel wire into base cloth, then a needle head pressing plate presses and flattens the steel wire on the base cloth, finally a steel needle is bent by a bent needle hook to a proper angle to complete needle implanting, pressing and bending actions, at the moment, the implantation of one needle is completed, and then a transverse shaft moves a needle distance to the right side for continuous needle implanting;
(7) after the single-row needle implantation is finished, the longitudinal axis servo motor drives the longitudinal axis transmission part to enable the roller shaft to rotate for a set angle, and the base cloth is lifted by one row; the transverse axis deviates corresponding offset distance, then needles are implanted leftwards, and the longitudinal axis drives the base cloth to rise by a row distance after completion;
(8) if the number of rows is not finished, shifting to the right by the corresponding offset distance, and then repeating the steps (5), (6) and (7) until the number of rows is finished.
(9) And (5) completing needle implantation in a single cycle after the row number is completed, then repeating the steps (4), (5), (6) and (7), and finally completing needle implantation.
The multi-shaft high-speed controller controls the main shaft servo motor, the transverse shaft servo motor and the longitudinal shaft servo motor, realizes high-speed synchronization in the high-speed needle implantation process, and can change process parameters on line in real time according to different processing process requirements without replacing parts. The adoption of the multi-axis high-speed controller can realize accurate synchronization among multiple axes with a high-speed response period of 1 ms. Adopt servo control system, the cooperation between feeding, shaping, cutting, needle planting, pressing, bending action and sideslip action, the base cloth elevating movement of accurate control steel wire can accomplish the start-up of each action in tens of milliseconds, with higher speed, high-speed stable, again to slow down, stop, the action is high-speed steady, the card clothing stitch is arranged clearly evenly.
The needle planting machine has the advantages that the electrical control system and the mechanical part are adopted to work cooperatively, needle planting is completed automatically according to set technological parameters, an operator only needs to set corresponding parameters and then presses the start button, the needle planting machine automatically operates the whole process, manual intervention is not needed, safety and high efficiency are achieved, and needle planting effects are uniform and stable.
Drawings
Fig. 1 is a first schematic structural diagram according to an embodiment of the present invention.
Fig. 2 is a second schematic structural diagram according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of an electrical control system according to an embodiment of the present invention.
FIG. 4 is a schematic structural diagram of a wire feeding component according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a needle implanting component according to an embodiment of the utility model.
FIG. 6 is a schematic structural diagram of a base fabric transfer unit according to an embodiment of the present invention.
Fig. 7 is a schematic diagram of the working flow of the electrical control system according to the embodiment of the present invention.
Wherein, 1, the frame; 2. a wire feeding component; 3. a needle implantation member; 4. a longitudinal axis synchronizing wheel; 5. a base cloth conveying member; 6. a main shaft synchronizing wheel; 7. a connecting rod; 8. a cam; 9. a slide rail; 10. a coupling; 11. a spindle servo motor; 12. a transverse shaft servo motor; 13. a longitudinal axis servo motor; 14. a wire feeding seat; 15. a wire feeder; 16. a material clamping seat; 17. shredding round knives; 18. forming a clamp; 19. a jacking rod; 20. a screw pressing rod; 21. a looper hook; 22. needle pressing plate; 23. a feed shaft; 24. a roller shaft; 25. a pendulum shaft; 26. a horizontal axis; 27. a multi-axis high-speed controller; 28. an electrical control box; 29. a mounting seat; 30. a touch screen; 31. an electrical panel control box; 32. an electrical control panel.
The utility model is further described below with reference to the accompanying drawings.
Detailed Description
With reference to the figures, the multi-axis high-speed synchronous needling machine comprises an electrical control system and a mechanical part, wherein the electrical control system comprises a multi-axis high-speed controller 27, a touch screen 30 and an input/output device connected with the multi-axis high-speed controller 27; the multi-axis high-speed controller 27 is provided in the electric control box 28, and can control high-speed accurate operation of the multi-axis transmission component with a high-speed response period of 1 ms. The touch screen 30 is installed on an electrical control panel 32 of an electrical panel control box 31 and is used for changing process parameters on line in real time and monitoring production data. The input and output devices connected with the multi-axis high-speed controller comprise buttons, proximity switches and alarm lamps.
The mechanical part comprises a frame 1, a servo motor, a multi-shaft transmission part, a wire feeding part 2, a needle implanting part 3 and a base cloth conveying part 5; the servo motor comprises a main shaft servo motor 11, a transverse shaft servo motor 12 and a longitudinal shaft servo motor 13 which are respectively connected with a main shaft transmission part, a transverse shaft transmission part and a longitudinal shaft transmission part, and the main shaft servo motor 11 drives the main shaft transmission part and a cam transmission part to control the actions of the wire feeding part 2 and the needle implanting part 3; the cam transmission part comprises a wire feeding cam transmission part corresponding to the wire feeding part 2 and a needle implanting cam transmission part corresponding to the needle implanting part 3, and both comprise a cam 8 and a sliding rail 9. The main shaft transmission part comprises a main shaft synchronizing wheel 6 and a connecting rod 7, a cam 8 is installed on the connecting rod 7, the main shaft synchronizing wheel 6 drives the cam 8 on the connecting rod 7, and feeding, forming and cutting actions of the wire feeding part 2 and needle planting, pressing and bending actions of the needle planting part 3 are controlled through a sliding rail 9. The transverse shaft servo motor 12 drives a transverse shaft transmission part to control the transverse shaft 26 to move, and controls the transverse movement of a pressing mechanism of the needle implanting part 3 through the connecting coupler 10; the longitudinal axis servo motor 13 drives the longitudinal axis synchronous wheel 4 through a synchronous belt, and the longitudinal axis synchronous wheel 4 is connected with the base cloth conveying component 5 to control the lifting of the base cloth.
As shown in fig. 4, the wire feeding assembly 2 includes a wire feeding base 14, a wire feeder 15, a clamping base 16 and a wire cutting circular knife 17, wherein the wire passes through a hole in the wire feeding base 14, the wire feeder 15 feeds the wire into the clamping base 16 to clamp the wire, and the wire is cut by the wire cutting circular knife 17.
As shown in fig. 5, the needle implanting component 3 comprises a forming clamp 18, a top screw rod 19, a pressure screw rod 20, a curved needle hook 21 and a needle pressing plate 22, the forming clamp 18 forms the cut steel wire curved clip, the top screw rod 19 and the pressure screw rod 20 mutually support the steel wire and implant the steel wire into the base cloth, the needle pressing plate 22 compacts and flattens the steel wire on the base cloth, and the curved needle hook 21 bends the angle of the steel needle.
As shown in fig. 6, the base fabric conveying part 5 comprises a feeding shaft 23, a roller shaft 24 and a swing shaft 25, wherein the roller shaft 24 and the swing shaft 25 are fixed by a mounting seat 29; the vertical shaft synchronizing wheel 4 is connected with the feeding shaft 23, the roller shaft 24 and the swing shaft 25 are used for clamping the base cloth, and the feeding shaft 23 drives the roller shaft 24 to rotate so as to control the lifting of the base cloth.
Claims (9)
1. The utility model provides a needle machine is planted in step at high speed to multiaxis, mechanical part includes frame (1), is equipped with on frame (1) and send a part (2), plant needle part (3) and base cloth transfer unit (5), its characterized in that: the device also comprises an electrical control system, wherein the electrical control system comprises a multi-axis high-speed controller (27), a touch screen (30) and input and output equipment connected with the multi-axis high-speed controller (27); the mechanical part also comprises a servo motor and a multi-shaft transmission component; the servo motor comprises a main shaft servo motor (11), a transverse shaft servo motor (12) and a longitudinal shaft servo motor (13) which are respectively connected with a main shaft transmission part, a transverse shaft transmission part and a longitudinal shaft transmission part, and the main shaft servo motor (11) drives the main shaft transmission part and a cam transmission part to control the actions of the wire feeding part (2) and the needle implanting part (3); the transverse shaft servo motor (12) drives the transverse shaft transmission part to control the transverse shaft (26) to move, and controls the transverse movement of the pressing mechanism of the needle implanting part (3) through the connecting coupler (10); the longitudinal axis servo motor (13) drives a longitudinal axis synchronous wheel (4) through a synchronous belt, and the longitudinal axis synchronous wheel (4) is connected with the base cloth conveying component (5) to control the lifting of the base cloth.
2. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the cam transmission part comprises a wire feeding cam transmission part corresponding to the wire feeding part (2) and a needle implanting cam transmission part corresponding to the needle implanting part (3), and the cam transmission part comprises a cam (8) and a sliding rail (9).
3. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the main shaft transmission part comprises a main shaft synchronizing wheel (6) and a connecting rod (7), a cam (8) is installed on the connecting rod (7), the main shaft synchronizing wheel (6) drives the cam (8) on the connecting rod (7), and feeding, forming and cutting actions of the wire feeding part (2) and needle planting, pressing and bending actions of the needle planting part (3) are controlled through a sliding rail (9).
4. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the wire feeding component (2) comprises a wire feeding seat (14), a wire feeder (15), a material clamping seat (16) and a wire cutting circular knife (17), a steel wire penetrates through a hole in the wire feeding seat (14), the wire feeder (15) feeds the steel wire into the material clamping seat (16) to clamp the steel wire, and the steel wire is cut through the wire cutting circular knife (17).
5. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the needle implanting component (3) comprises a forming clamp (18), a top screw rod (19), a pressure screw rod (20), a curved needle hook (21) and a needle head pressing plate (22), the formed clamp (18) is used for forming a cut steel wire curved clamp, the top screw rod (19) and the pressure screw rod (20) mutually support the steel wire and implant the base cloth, the needle head pressing plate (22) is used for compacting and flattening the steel wire on the base cloth, and the curved needle hook (21) bends the steel needle angle.
6. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the base cloth conveying part (5) comprises a feeding shaft (23), a roller shaft (24) and a swing shaft (25), wherein the roller shaft (24) and the swing shaft (25) are fixed through a mounting seat (29); the longitudinal axis synchronizing wheel (4) is connected with the feeding shaft (23), the roller shaft (24) and the swing shaft (25) are used for clamping the base cloth, and the feeding shaft (23) drives the roller shaft (24) to rotate to control the lifting of the base cloth.
7. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the multi-shaft high-speed controller (27) is arranged in an electric control box (28) and can be used for controlling high-speed accurate action of the multi-shaft transmission component with a high-speed response period of 1 ms.
8. The multi-axis high-speed synchronous needling machine of claim 1, wherein: the touch screen (30) is arranged on an electric control panel (32) of an electric panel control box (31) and is used for changing process parameters on line in real time and monitoring production data.
9. The multi-axis high-speed synchronous needling machine according to any one of claims 1, 7 and 8, characterized in that: the input and output devices connected with the multi-axis high-speed controller comprise buttons, proximity switches and alarm lamps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121770316.0U CN215976190U (en) | 2021-08-02 | 2021-08-02 | Multi-shaft high-speed synchronous needle implanting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121770316.0U CN215976190U (en) | 2021-08-02 | 2021-08-02 | Multi-shaft high-speed synchronous needle implanting machine |
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| CN215976190U true CN215976190U (en) | 2022-03-08 |
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| CN202121770316.0U Active CN215976190U (en) | 2021-08-02 | 2021-08-02 | Multi-shaft high-speed synchronous needle implanting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638082A (en) * | 2021-08-02 | 2021-11-12 | 海宁纺织机械有限公司 | Multi-shaft high-speed synchronous needle implanting machine and needle implanting method thereof |
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2021
- 2021-08-02 CN CN202121770316.0U patent/CN215976190U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638082A (en) * | 2021-08-02 | 2021-11-12 | 海宁纺织机械有限公司 | Multi-shaft high-speed synchronous needle implanting machine and needle implanting method thereof |
| CN113638082B (en) * | 2021-08-02 | 2023-06-23 | 海宁纺织机械有限公司 | Multi-shaft high-speed synchronous needle implantation machine and needle implantation method thereof |
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