EP2418058B1 - Procédé de fabrication d'éléments en béton multicouches - Google Patents

Procédé de fabrication d'éléments en béton multicouches Download PDF

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Publication number
EP2418058B1
EP2418058B1 EP20110170702 EP11170702A EP2418058B1 EP 2418058 B1 EP2418058 B1 EP 2418058B1 EP 20110170702 EP20110170702 EP 20110170702 EP 11170702 A EP11170702 A EP 11170702A EP 2418058 B1 EP2418058 B1 EP 2418058B1
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EP
European Patent Office
Prior art keywords
concrete
layer
insulating layer
plates
strips
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20110170702
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German (de)
English (en)
Other versions
EP2418058A2 (fr
EP2418058A3 (fr
Inventor
Alfred Strassmeier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sommer Anlagentechnik GmbH
Original Assignee
Sommer Anlagentechnik GmbH
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Publication of EP2418058A2 publication Critical patent/EP2418058A2/fr
Publication of EP2418058A3 publication Critical patent/EP2418058A3/fr
Application granted granted Critical
Publication of EP2418058B1 publication Critical patent/EP2418058B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0891—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings

Definitions

  • the invention relates to a method for producing multilayer concrete elements, in which cladding panels are placed side by side in a formwork frame on a production table, leaving joints free, whereupon a concrete layer is applied to the cladding panels.
  • Multilayered concrete elements in the form of slabs are used primarily for the construction of buildings;
  • the cladding panels serve as cladding and can be made of natural stone such as granite or marble, tiles, bricks or clinker.
  • other weather-resistant materials come into question, such as clay, concrete, artificial stone, plastic or steel. In all cases, these cladding panels must be permanently connected to the concrete layer.
  • the production of multilayer concrete elements has hitherto largely been done manually.
  • the required cladding panels are placed in a formwork frame on a production table, wherein the formwork frame contains matrices made of plastic or metal.
  • the cladding panels are often placed manually in a sand bed or on a sealing foil. In this way, the penetration of concrete water is prevented in the joints and the position of the elements are ensured.
  • the concrete layer is applied, which also penetrates into the joints between the cladding panels.
  • the sealing of the joints poses a major problem because the concrete and the concrete milk penetrates between the joints and undermines the cladding panels on their visible side. Such contamination must be removed consuming after completion of the multilayer concrete elements. In order to avoid this cleaning, a subsequent grouting of the elements is often performed, which requires an additional operation, which must be carried out at finishing stations.
  • the invention has for its object to provide a method for producing multilayer concrete elements available, which can be carried out automated using robots and the joints completes so that even without the use of matrices, a sand bed or a sealing film of the penetrating concrete effectively is held back in the joints.
  • the invention provides that on the production table, first a potting compound is applied in strips whose position corresponds to the grid of joints, whereupon the cladding panels are inserted so that their edges impress on all sides in the existing of the potting strip, which the concrete layer is applied.
  • potting compound is a material that does not connect to the joint concrete and does not adhere to the surface of the production table, so that it can be easily detached after completion of the concrete element.
  • Possible materials here are synthetic resin, for example silicone, mineral materials or the like.
  • an existing from the potting compound strip is applied to each edge of the formwork element on the production table, on which the corresponding cladding panels are pressed. It is possible to hang the cladding panels on the strip so that the distance to the formwork frame corresponds to a joint width. In an alternative, the Cover panels are laid on the strip so that they rest on the formwork frame without clearance.
  • the invention opens up the possibility of automatically applying the potting compound with the aid of a robot on the surface of the production table and thereby to produce a joint grid that corresponds to the CAD planning.
  • the potting compound applied in strips compensates tolerances of the production table and, on the other hand, acts to damp vibrations, so that the lining panels are protected against damage during the subsequent compacting of the concrete layer.
  • the insulating layer may consist of plates, which are supplied as well as the cladding panels by a robot and inserted.
  • the robot picks up the insulating panels, moves them to the specified position and presses them onto the uncured concrete layer. In this case, projecting formwork parts are bypassed in a suitable manner.
  • Anchoring rods are used to connect the individual layers. For this purpose, bores are introduced into the insulating layer before insertion into the formwork frame; in each hole an anchor rod is inserted after insertion into the formwork frame, which engages in the not yet cured concrete layer and protrudes with its end facing away from the insulating layer; then the further concrete layer is applied to this. After curing, a solid sandwich composite is available.
  • FIG. 1 schematically shows the surface of a manufacturing table 10 or a pallet, over which the discharge nozzle 12 is arranged a feed line, not shown, which in turn is connected to a reservoir which is fixed to a robot head.
  • the nozzle 12 is movable in a horizontal direction relative to the production table 10 and serves to deliver a potting compound contained in the mentioned container, so that on the surface of the production table 10 a in FIG. 1 in cross section indicated strip 14 of this potting compound is applied.
  • the potting compound consists of a material that can be easily removed from the surface of the production table 10 after completion of the process.
  • a cladding panel 16 is supplied in the direction of arrow from above and according to FIG. 3 pressed on the strip 14 of potting compound.
  • FIG. 4 shows, then another cladding panel 16 is placed on the production table 10, in such a way that its edge presses into the strip 14. In this way, the joint 18 between the two cladding panels 16 is sealed on their side opposite the production table 10 side.
  • FIG. 5 the possibility is shown, the discharge nozzle 12 to move over the aforementioned robot so that it applies close to the edge of a formwork frame 20 a strip 14 of the potting compound.
  • the cladding panel 16 is inserted, according to the FIGS. 7 and 8
  • the cladding panel 16 is pressed without clearance to the formwork frame 20, while in the example of the FIG. 8 with its edge has a distance a to the formwork frame 20, for example, a joint width 18 (see. FIG. 4 ) corresponds.
  • the discharged from the nozzle 12 discharge amount can be controlled and adapted to the dimensions of the joint 18.
  • FIG. 9 schematically shows the top view of the manufacturing table 10, on which by means of Abschaliatan 22 of the formwork frame 20 is formed, whose dimensions correspond to those of the concrete element to be produced.
  • Abschalettin 22 of the formwork frame 20 By means of a frame insert 24, the recess required for a window or the like is kept free.
  • FIG. 10 is indicated by means of in FIG. 1 indicated discharge nozzle 12, the required strips 14 applied from the potting compound, so that a grid 26 with the size of the researcherlegenden cladding panels 28 is formed (see. FIG. 10 ).
  • the cladding panels 16 are then inserted with sufficient pressure so that their edges penetrate into the strips 14 of the potting compound.
  • FIG. 12 shows in enlarged scale a sectional view in the plane AA of FIG. 11 , It can be seen that a concrete layer 28 is applied to the side-by-side cladding panels 16, the joints 18 of which are sealed by the strips 14 from the potting compound down. As the FIGS. 13 and 14 show this penetrates both in the joints 18 between each two cladding panels 16 as well as in undercuts, surface roughness or recesses 30, which are incorporated in the back of the cladding panels 16. In this way, after curing of the concrete layer 28, a positive connection between this and the cladding panels 16 is produced.
  • the strips 14 of the potting compound ensure that between two juxtaposed cladding panels 16 no concrete and no concrete milk can escape in the direction of the production table 10, so that after lifting the finished concrete element 32 whose visible side on the now free surface of the cladding panels 16th is free of impurities.
  • an insulating layer 34 is applied to the concrete layer 28.
  • This can consist of appropriately cut insulating panels, which the robot feeds individually.
  • the insulating layer 34 are introduced into these holes, which are perpendicular in the embodiment shown.
  • anchoring rods 36 are used, the lower ends engage in the not yet cured concrete layer 28.
  • a further concrete layer 28 ' is finally applied to the insulating layer 34, which according to FIG. 12 is so high that it covers the upwardly projecting ends of the anchoring rods 36.
  • the multilayer concrete element 32 produced in the described manner can be removed from the production table 10. Thereafter, the strips 14 are peeled off the cladding panels 16. By the surface roughness, undercuts or recesses 30 in the cladding panels 16 and by the anchoring rods 36 ensures that the multi-layer concrete element 32 forms a solid bond.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Claims (8)

  1. Procédé de fabrication d'éléments en béton multicouches, selon lequel on juxtapose des plaques de parement (16) en laissant entre elles des rainures (18) dans un cadre de coffrage (20) posé sur une table d'opération (10), après quoi on applique une couche de béton (28) étant ensuite appliquée sur les plaques de parement (16) caractérisé par le fait qu'on applique d'abord sur la table d'opération (10) des bandes (14) d'une masse de scellement dont la position correspond à la trame (26) des rainures (18) puis que les plaques de parement (16) sont intsérées de telle sorte que tous leurs bords soient enfoncés dans les bandes (14) de masse de scellement et qu'on applique ensuite la couche de béton (28).
  2. Procédé selon la revendication 1, caractérisé par le fait qu'on applique également sur chaque bord du cadre de coffrage (20) posé sur la table d'opération (10) uen bande (14) d'une masse de scellement dans laquelle on appuie les plaques de parement (16) correspondantes.
  3. Procédé selon la revendication 2, caractérisé par le fait que les plaques de parement (16) sont appliquées sur lesdites bandes (14) de telle sorte que leur distance (a) au cadre de coffrage (20) corresponde à la largeur d'une rainure (18).
  4. Procédé selon la revendication 2, caractérisé par le fait que les plaques de parement (16) sont appliquées sur lesdites bandes (14) de telle sorte qu'elles s'appuient sur le cadre de coffrage (20) sans laisser d'intervalle.
  5. Procédé selon une des revendications précédentes, caractérisé par le fait que la masse de scellement est faite dans une matière facilement amovible du béton des rainures et de la table d'opération (10).
  6. Procédé selon une des revendications précédentes, caractérisé par le fait qu'une couche isolante est appliquée (34) sur la couche de béton (28).
  7. Procédé selon la revendication 6, caractérisé par le fait que des alésages sont pratiqués dans la couche isolante (34) et qu'après que la couche isolante (34) ait été appliquée dans le cadre de coffrage (20), dans chaque alésage est inséré un tirant d'ancrage (36) pris dans la couche de béton (28) non encore durci et dont l'extrémité opposée est en saillie au-dessus de la couche isolante (34).
  8. Procédé selon la revendication 7, caractérsé par le fait que sur la couche isolante (34) est appliqué une couche de béton (28') additionnelle recouvrant les extrémités des tirants d'ancrage (36).
EP20110170702 2010-08-12 2011-06-21 Procédé de fabrication d'éléments en béton multicouches Active EP2418058B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201010036958 DE102010036958B4 (de) 2010-08-12 2010-08-12 Verfahren zur Herstellung mehrschichtiger Betonelemente

Publications (3)

Publication Number Publication Date
EP2418058A2 EP2418058A2 (fr) 2012-02-15
EP2418058A3 EP2418058A3 (fr) 2014-04-09
EP2418058B1 true EP2418058B1 (fr) 2014-11-05

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DE (1) DE102010036958B4 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4327998A1 (fr) 2022-08-23 2024-02-28 Sommer Anlagentechnik GmbH Procédé de fabrication d'éléments en béton revêtus dans un cadre de coffrage sur une table de fabrication

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202012100153U1 (de) 2012-01-17 2012-02-23 Sommer Anlagentechnik Gmbh Vorrichtung zum Greifen und Vereinzeln von Bauteilen
DE102012111879A1 (de) 2012-12-06 2014-06-12 Sommer Anlagentechnik Gmbh Verfahren und Vorrichtung zum Bearbeiten von Platten
UA116106C2 (uk) * 2015-02-18 2018-02-12 Віталій Вікторович Ганжа Будівельний модуль та спосіб монтажу будівельних модулів
UA121080C2 (uk) * 2018-09-06 2020-03-25 Віталій Вікторович Ганжа Багатошаровий конструкційний модуль для будівництва

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
US2855653A (en) * 1955-10-07 1958-10-14 Tile Council Of America Apparatus for making tile panels
US3185748A (en) * 1961-01-27 1965-05-25 Mosaic Tile Company Method of fabricating a multiple unit assembly
US4001365A (en) * 1975-01-20 1977-01-04 Graham Wilson E Load-bearing wall panel whose elements are mortar-binded, and apparatus and method for fabricating same
FI770685A (fi) * 1977-01-28 1978-07-29 Tom Gahmberg Anordning foer framstaellning av byggnadselement
BE855262A (nl) * 1977-06-01 1977-12-01 Houben Ludovicus Werkwijze voor het vervaardigen van geprefabriceerde spouwmuren, spouwmuren verkregen door toepassing van deze werkwijze en gereedschappen gebruikt bij deze werwije
DE2839704A1 (de) * 1978-09-13 1980-03-27 Dettmer Wilhelm Kg Verfahren zur herstellung von betonfertigteilen mit sichtflaechen aus natur- oder kunststeinen
EP1690699A1 (fr) * 2005-02-10 2006-08-16 Art Productions Limited panneau en mosaique, methode et appareil pour son production
FI20080405L (fi) * 2008-06-17 2009-12-18 Stonel Oy Julkisivulevyn valmistusmenetelmä
US20100107534A1 (en) * 2008-11-03 2010-05-06 Scott System, Inc. Modular layout form for embedding objects in a settable material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4327998A1 (fr) 2022-08-23 2024-02-28 Sommer Anlagentechnik GmbH Procédé de fabrication d'éléments en béton revêtus dans un cadre de coffrage sur une table de fabrication

Also Published As

Publication number Publication date
EP2418058A2 (fr) 2012-02-15
DE102010036958B4 (de) 2012-03-01
EP2418058A3 (fr) 2014-04-09
DE102010036958A1 (de) 2012-02-16

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