EP2390404B1 - Wäschebehandlungsvorrichtung mit wärmepumpensystem - Google Patents

Wäschebehandlungsvorrichtung mit wärmepumpensystem Download PDF

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Publication number
EP2390404B1
EP2390404B1 EP10163744.5A EP10163744A EP2390404B1 EP 2390404 B1 EP2390404 B1 EP 2390404B1 EP 10163744 A EP10163744 A EP 10163744A EP 2390404 B1 EP2390404 B1 EP 2390404B1
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EP
European Patent Office
Prior art keywords
steam
storing compartment
heat pump
pump system
air circulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP10163744.5A
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English (en)
French (fr)
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EP2390404A1 (de
Inventor
Igor Colin
Paolo Olivaro
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Electrolux Home Products Corp NV
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Electrolux Home Products Corp NV
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Application filed by Electrolux Home Products Corp NV filed Critical Electrolux Home Products Corp NV
Priority to EP10163744.5A priority Critical patent/EP2390404B1/de
Priority to US13/114,891 priority patent/US20110289695A1/en
Priority to CN201110192357.0A priority patent/CN102277714B/zh
Publication of EP2390404A1 publication Critical patent/EP2390404A1/de
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Publication of EP2390404B1 publication Critical patent/EP2390404B1/de
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/40Steam generating arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/206Heat pump arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/36Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F58/38Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry of drying, e.g. to achieve the target humidity
    • D06F58/40Control of the initial heating of the drying chamber to its operating temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2101/00User input for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/04Quantity, e.g. weight or variation of weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/02Characteristics of laundry or load
    • D06F2103/08Humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/16Washing liquid temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/18Washing liquid level
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/32Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/34Humidity
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/50Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers related to heat pumps, e.g. pressure or flow rate
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/26Heat pumps
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/30Blowers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F25/00Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air 
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/203Laundry conditioning arrangements

Definitions

  • the invention relates to a laundry treatment apparatus having a heat pump system, and a method for operating the same.
  • the laundry treatment apparatus may be a dryer or a washing machine having drying function.
  • EP 1 650 343 A1 suggests a dryer with a heat pump system in which the air in the air circulation path can be heated by an electric heater.
  • the electric heater is used before starting the heat pump system to warm up the evaporator and to provide heat for drying the laundry.
  • An auxiliary evaporator arranged in a water storage tank is suggested in EP 1 983 094 A1 .
  • the dryer having a heat pump system of WO 2007/023510 A1 there is an external condenser for removing process heat out of the air circulation path on the one hand and on the other hand there is a heating element for additionally and permanently heating the air.
  • the heating element is operated by electric power or by steam.
  • DE 10 2006 003 552 A1 discloses a method for drying wet washing using steam from the thermal drying process to return the heat to the washing by means of a steam generation circuit and heat pump.
  • EP 1 961 857 A1 discloses a home laundry dryer having a water tank provided with heating means for producing steam.
  • heating means are defined by a pipe portion of a heat pump system. According to such arrangement, steam may only be produced when coolant temperature in said pipe portion is over 100 °C, i.e. only after the heat pump system has reached its stationary working conditions, which normally happens after 30-40 minutes from the begin of heat pump system activation.
  • a laundry treatment apparatus is operated having a storing compartment for storing laundry therein.
  • the laundry treatment apparatus has at least one operation mode in which the laundry can be dried using a heat pump system.
  • the laundry treatment apparatus is a dryer that has a rotatable drum or is a washing machine having drying function in which the laundry is stored in a rotatable drum arranged in a tub.
  • Laundry treatment can, however, also be performed in another type of apparatus, for example a cabinet for dry cleaning of laundry.
  • the heat pump system has an evaporator and a condenser, wherein the terms evaporator and condenser are used here in relation to the heat pump system.
  • the evaporator in the laundry treatment apparatus is used normally as condenser with respect to the air circulation path such that in normal operation of the evaporator the humidity circulated with the air is condensed at the evaporator.
  • the condenser the coolant liquid is condensed by depositing heat in the condenser and thereby to heat exchange the heat and deposit the heat in the air circulated on the outside surfaces of the condenser.
  • the evaporator and the condenser are arranged in the air circulation channel which has at least a first and a second end each of which is fluidly and/or mechanically connected to the storing compartment.
  • the heat pump system is used to dry the laundry wherein - as in the prior art - humidity is circulated in the air circulation path, the humidity condenses at the evaporator while cooling the air, then the air is heated up for drying at the condenser, and the heated air takes up humidity from the laundry.
  • the air circulation is powered by at least one blower that blows the air through the air circulation channel and the storing compartment.
  • at least the fan of the blower is arranged within the air circulation channel.
  • the compressor of the heat pump system may be arranged within or partially within the air circulation channel or outside of the air circulation channel, preferably in an inner space of the laundry treatment apparatus.
  • the laundry treatment apparatus has a steam generator which is arranged within the body of the laundry treatment apparatus.
  • the steam generator is nowadays a common element of a laundry treatment apparatus that provides laundry processing by using steam supplied to the laundry.
  • the method of operating the textile treatment apparatus comprises at least one steam treatment mode or cycle for steam treatment of the laundry stored in the storing compartment.
  • the steam generator is adapted to supply steam into the air circulation channel and/or into the storing compartment for laundry treatment.
  • the steam supplied by the steam generator is allowed to contact the laundry stored in the storing compartment for steam treatment.
  • the steam generator is generating and supplying steam into the air circulation channel and/or the storing compartment while at the same time the heat pump system is operated. At least in the initial phase or during an initial phase after starting the operation of the compressor of the heat pump system steam is supplied by the steam generator.
  • the purpose or main purpose of the supplied steam is to heat up the evaporator to come to working temperature.
  • the steam is hot steam (at the origin of supply preferably the steam temperature is higher than 70°C, 80°C, 90°C or 95°C) and/or preferably the steam is pure water steam.
  • the steam is essentially water steam (more than 60%, 70% or 80% of volume) to which additives are added.
  • Additives could be a disinfectant agent, a bleaching agent, deodorizing agent, an impregnant agent, a softener agent or others.
  • the steam is generated by the steam generator and supplied to the air circulation channel and/or the storing compartment for a predefined period since or after starting the operation of the heat pump system and then after the predefined period the steam generation and supply is stopped.
  • steam is generated during an initial operation of the heat pump system, for example the steam generation by the steam generator is started when starting the operation of the heat pump system. Steam generation and supply of steam is continued until it is stopped in dependency of one or more predefined parameters.
  • the duration of steam generation by the steam generator is for example dependent on one or more parameters indicating or being a measure that the heat pump system has arrived at a predefined operation efficiency.
  • a predefined parameter or one of the predefined parameter(s) is (are) the temperature and/or the pressure of the working fluid circulating in the heat pump system or the temperature of one of the elements of the heat pump system, in particular the temperature of the compressor, the evaporator or the condenser.
  • Parameters which are monitored and used to decide whether steam generation can be stopped and/or whether the predefined working efficiency of the heat pump system is effected, are for example the temperature of the working fluid in the heat pump system or a temperature difference of a working fluid measured at different locations in the heat pump system, for example at the inlet/outlet of the evaporator.
  • the temperature difference is taken from the temperature of the condenser and the temperature of the evaporator, which for example are measured with a temperature sensor in contact with the evaporator and condenser.
  • the temperature can also be measured at a fluid conduit coming or going to these elements.
  • a predefined or sufficient working efficiency has for example been reached when the temperature difference between condenser and evaporator is more than or equal to 5°C, 10 °C, 15°C or 20°C.
  • one or more of the parameters are the pressure and/or temperature of the working fluid in the evaporator (for example measured at the inlet/outlet thereof), the condenser and/or the compressor.
  • the pressure within the evaporator is measured which indicates the pressure of the working fluid (or cooling fluid), wherein a sufficient pressure limit has to be achieved before the compressor and thus the heat pump system can operate efficiently.
  • the power consumption of the heat pump system is a parameter indicating when an efficient working condition of the heat pump system is achieved.
  • one or more of the parameters is the temperature at a specific location in the air circulation channel and/or a temperature difference between two different locations in the air circulation channel, for example inlet/outlet of the drum. Then these parameters can be monitored as a parameter for determining when the steam generation is to be stopped.
  • one or more of the parameters is the humidity of the circulated air, which can be detected at the air inlet or air outlet of one of the following elements: the evaporator, the condenser, the air circulation channel and the storing compartment.
  • the dependency of the one or more parameters may be a temporal behaviour of the one or more parameters wherein a temporal gradient or change is used to determine the time for stopping the steam generator.
  • a temporal gradient or change is used to determine the time for stopping the steam generator.
  • local changes or gradients can be determined on which the decision to stop steam generation is based.
  • the steam generated by the steam generator is first supplied into the storing compartment, i.e. the steam is not supplied to the storing compartment via the air circulation channel, but it is directly supplied from the generator into the laundry storing compartment.
  • the steam generator is a steam generator within the body of the laundry treatment apparatus, but is arranged external to the storing compartment and the air circulation channel. Then a duct or connection provides steam from the steam generator into the storing compartment which is for example a drum of a washing machine or a dryer.
  • the steam generator is arranged within a tub in which the storing compartment is arranged, preferably a rotatable drum.
  • the steam generator is the electrical heater element of the washing machine arranged in the sump of the tub and the steam generator heats water in the sump to generate the steam.
  • a small amount of water is provided in the sump such that the water level is below the storing compartment (rotatable drum) and not in contact with the laundry stored in the storing compartment.
  • the laundry treatment apparatus provides that the amount and/or time and/or temperature of steam supplied by the steam generator depends on a user selection input at a control unit of the laundry treatment apparatus. If for example delicate laundry, which is not convenient for steam treatment, is stored in the storing compartment, the user can suppress steam generation during operation of the heat pump system to avoid damage to the laundry. Alternatively or additionally, the temperature of the steam is reduced by a corresponding user selection when the laundry is sensitive to hot steam.
  • the user selection may be a dedicated selection for reducing steam supply to the laundry or it may be an indirect selection by selecting the type of laundry and/or type of laundry treatment preceding the drying cycle.
  • the amount of steam to be supplied from the steam generator may for example depend on the amount of laundry stored in the storing compartment and/or its humidity.
  • the stored amount of laundry is high and the laundry has a high humidity, then a higher amount of steam is required for bringing up the working temperature of the evaporator.
  • the temperature of the laundry in the compartment has to be increased at the same time with the evaporator's temperature.
  • the laundry treatment apparatus comprises a steam generator arranged within the body of the laundry treatment apparatus and is designed to supply steam into the storing compartment and/or to the air circulation channel.
  • the steam generator is in fluid connection with the interior of the storing compartment and/or air circulation channel such that the steam generated by the steam generator is available for laundry processing or treatment.
  • the laundry treatment apparatus has embodiments and configurations as described above in connection with the method. All features mentioned above are applicable individually or in any combination as will be readily understood by the skilled person to be a meaningful contribution.
  • the embodiments and their features described below in connection with the laundry treatment apparatus are also applicable individually or in any combination to the laundry treatment apparatus that is operated in the method.
  • the control unit of the laundry treatment apparatus is adapted to operate the heat pump system and the steam generator at the same time at least for one or a plurality of overlapping periods, during the initial phase of the operation of the heat pump system such that the evaporator is heated in the start-up phase of the heat pump system. Thereby the working temperature of the evaporator and the coolant liquid therein is increased to increase the evaporation of the coolant liquid within the evaporator. This increases the efficiency of the compressor by providing coolant liquid vapour to be compressed.
  • the steam generator is arranged within the storing compartment, in particular within a tub surrounding the storing compartment, or is arranged in the air circulation channel. In this configuration no steam supply line is required to convey the steam generated by the steam generator into the storing compartment and/or the air circulation channel.
  • the steam generator is arranged within the body of the laundry treatment apparatus, but outside the storing compartment and the air circulation channel and a steam supply line and/or an opening between steam generator and the storing compartment and/or the air circulation channel is provided.
  • the steam generator of the laundry treatment apparatus is provided for laundry processing or treatment in respective laundry treatment apparatus operation modes or cycles.
  • the steam generator does not represent an additional element of the laundry treatment apparatus solely for shortening the start-up phase of the heat pump system having the compressor, condenser and evaporator.
  • Laundry treatment processes or cycles in which steam is used for laundry treatment are for example, but not limited to: providing steam to the laundry for anti-wrinkle purposes, providing steam to the wash liquid for heating up the washing liquid, providing steam for sterilisation, and providing steam for dry cleaning.
  • the laundry treatment apparatus has a storing compartment, in particular a rotatable drum, that is enclosed by a tub or container and a sump arranged in the tub below the storing compartment (e.g. rotatable drum).
  • a heating element arranged in or at the sump is configured to heat up water contained in the sump to generate steam and to supply it to the storing compartment.
  • the storing compartment has a plurality of openings connecting its interior and the outer volume within the tub, so that the steam can permeate into the storing compartment for laundry processing.
  • the blower has an operation mode with reduced or zero air conveying power.
  • an operation mode in which the blower is de-energized or stopped or in which the power provided to the blower is reduced.
  • the control unit of the treatment apparatus is adapted to control the steam generator to generate and supply steam while the blower is de-energized or operating with a reduced air amount conveying power at least partially during the initial phase of operating the heat pump system.
  • the hot steam is first provided to the evaporator to heat up the evaporator and the reduced air circulation speed causes that the heat exchange time (dwell time) between steam and evaporator is extended.
  • the steam can diffuse to the evaporator and deposit the heat energy there.
  • the hot steam will ascend and collect at the evaporator to heat it up.
  • This chimney effect is improved when the laundry treatment apparatus is configured such that the evaporator is arranged above an inlet area or steam generation area for supplying the steam into the storing compartment and/or air circulation channel.
  • the compressor is arranged in the air circulation channel, preferably downstream the evaporator.
  • the terms 'downstream' and 'upstream' as well as 'forward air flow' and 'backward air flow' relate to the normal operation mode of the heat pump system and blower.
  • the laundry treatment apparatus operates as a condenser dryer in which the humidity-laden air from the storing compartment is sucked into the air circulation channel at the first end of the channel by the operation of the blower and first contacts the evaporator in the air channel for condensing water there.
  • Downstream the evaporator the condenser is arranged to heat up the air that has a reduced humidity after passing the evaporator. The condenser heats up the air before flowing the warm air into the storing compartment through the second end of the air circulation channel.
  • Fig. 1 is a schematic diagram of a washing machine 2 showing some of the elements relating to the heat pump system 10 used for the drying cycle.
  • the invention can also be implemented in a condenser-type dryer having a heat pump system similar to the one shown with respect to Fig. 3 .
  • the heat pump system 10 of the washing machine 2 shown in Fig. 1 has a compressor 12, an evaporator 14 and a condenser 16. Compressor 12, evaporator 14 and condenser 16 are connected via coolant liquid or coolant vapour guiding pipes as schematically shown by the respective lines. An expansion valve 18 or capillary is assigned to the evaporator 14. The terms evaporator and condenser are used here in relation to the closed heat pump system 10 and the processes which the coolant liquid undergoes.
  • the heat pump system 10, its pipes and electrical wiring, a tub 6 enclosing a rotatable drum (7 as shown in Fig. 3 ), a heater 8 and an air circulation channel 20 are all arranged within the case or body 4 of the washing machine 2.
  • the heater 8 is arranged at the bottom of the tub 6 in a sump.
  • the heater 8 is used during washing cycles for heating the washing liquid.
  • heater 8 is used to generate steam 9 for steam treatment of the laundry stored in the drum 7 of the washing machine.
  • Laundry steam treatment processes are for example refreshment processes, anti-wrinkle processes, washing process, sterilisation, deodorisation and so on.
  • the steam which is indicated by the arrows 9 distributes around the drum 7 within the tub 6 and penetrates through openings provided in the periphery or sidewalls of the drum 7.
  • the evaporator 14 and the condenser 16 are arranged at least partially within air circulation channel 20 which has a first end connected to an inlet 22 of the tub 6 and a second end connected to an outlet 24 of the tub 6.
  • the air circulation channel 20 and the tub 6 form a closed channel system for circulating the air, for example during steam laundry treatment cycles and drying cycles of the washing machine.
  • At least the fan of a blower 26 is arranged within the air circulation channel 20 that forcibly circulates the air within the channel system, i.e. the air is blown from the air circulation channel 20 through inlet 22, through the tub 6 and out of the tub 6 through the outlet 24 back into the air circulation channel 20 at the second end thereof.
  • a fan 28 is assigned to the compressor 12 for cooling the compressor which is arranged outside of the air circulation channel system.
  • the compressor 12 may be partially or completely arranged within the air channel 20, preferably in a channel section between the evaporator 14 and the compressor 12.
  • Inlet 22 and/or outlet 24 can be connected to the wall of tub 6 or can be directly connected to the interior of drum 7, for example can be connected to a front or rear sidewall of the drum 7.
  • the blower 26 circulates the air through the channel 20 and tub/drum 6/7.
  • the circulated air is cooled at the evaporator 14 so that the humidity-laden air condenses water at the surfaces of the evaporator 14.
  • the condensed water is collected and guided to a tank (not shown) where it can be removed by the user from time to time.
  • Downstream the evaporator 14 the circulated air passes over the surfaces of the condenser 16 where it is heated by the heat of the condenser 16.
  • the heated air with reduced humidity is blown into the tub/drum through inlet 22 where it then passes over the laundry in drum 7.
  • the drum 7 is rotated so that during the drying cycle the laundry is agitated in tumbling mode.
  • the heated air takes humidity from the laundry and carries it out of the drum/tub through outlet 24 towards the evaporator 14 arranged within the air circulation channel 20.
  • the heat pump system 10 when starting the heat pump system 10 under the control of a control unit of the washing machine 2 and when the evaporator 14 and compressor 12 have nearly the same temperature after an extended duration of non-operation of the heat pump system, the heat pump system 10 has an extended initial phase in which the operation efficiency is low. Mainly, the efficiency is low as there is no or little coolant liquid vapour within the evaporator 14 which has a low starting temperature.
  • the control unit controls heater 8 to heat water stored in the sump of tub 6 to generate steam.
  • the steam 9 generated in the tub 6 also distributes into the drum 7 and can be sucked in through outlet 24 to the air circulation channel 20 to be flown over evaporator 14.
  • the hot steam 9 generated in the tub 6 provides additional heat to heat up evaporator 14.
  • An increase in the coolant liquid vapour pressure within the evaporator 14 is achieved much faster than without additional heat from the steam 9. Consequently the duration of the initial phase is shorter than without producing steam.
  • Fig. 2A schematically shows a drying cycle starting at time T1.
  • the heat pump system undergoes a 'cold start', e.g. when condenser 16 and evaporator 14 have the same initial temperature.
  • a critical level EC of efficient operation of the heat pump system is achieved at time T3.
  • the dashed line E* indicates the temporal development of the heat pump efficiency when conventionally using the heat pump system 10 without steam generation.
  • the solid line E shows the time behaviour of the efficiency of the heat pump system when additionally generating steam by operating the heater 8 (or by supplying steam from steam generator 30 as shown in Fig. 3 ).
  • the steam generator using heater 8 or steam generator 30 is started at time T1, wherein S indicates the amount of steam provided by the steam generator (or the steam flow rate provided by the steam generator).
  • the full steam amount generation rate is gradually achieved after starting the heater 8 as the little amount of water provided into the sump of the tub 6 has to be heated up before the full steam generation rate is achieved.
  • the heater 8 (or generator 30) is switched off or is operated with reduced power so that the amount of steam generated gradually decreases.
  • the steam amount S generated approaches zero.
  • the critical efficiency level EC is reached (i.e. well away from T3) - much faster than when operating heat pump system 10 without steam generation.
  • the power supplied to heater 8 is switched off or reduced when a temperature/pressure detected at the evaporator 14 reaches a predefined level which corresponds to a reference efficiency level Eref of the heat pump system 10.
  • a temperature/pressure detected at the evaporator 14 reaches a predefined level which corresponds to a reference efficiency level Eref of the heat pump system 10.
  • the relation Eref/T1' and EC/T2 is known from empirical data of the respective washing machine 2 such that Eref or the temperature associated therewith is the trigger for energy stop or reduction at the steam generator 8/30.
  • Fig. 2A shows overlapping of steam supply and heat pump system operation in the initial phase of the heat pump system 10/10'.
  • Fig. 2B shows an example of the temporal behaviour and control when the drying cycle succeeds a steam treatment cycle.
  • steam is supplied into the laundry storing compartment 6 for steam processing the laundry.
  • Fig. 2B shows that the steam flow rate S is continuous and steam supply is switched off towards the end of the steam treatment cycle before time T7 such that steam flow rate S reduces to zero at T7.
  • the steam supply is discontinuous, e.g. that the steam flow rate S is temporally increased and decreased or the steam is supplied periodically or intermittently.
  • the steam treatment cycle is started at time T5, i.e. prior to time T6 as shown.
  • the steam treatment starts at time T6 or after T6 such that the steam treatment cycle fully overlaps with the initial phase (time period T6 to T7) of the heat pump system after starting the heat pump system 10 at time T6.
  • the energy of the steam that is supplied for laundry steam processing is used at the same time for heating up the evaporator 14.
  • the time duration required for the drying cycle is reduced by the supply of steam energy, but additionally the time duration is reduced in that the initial phase or start up phase of the heat pump system is overlapping the steam treatment cycle. In effect, energy and time are saved by at least partially overlapping heat pump operation period and steam treatment cycle.
  • Fig. 2A and 2B are fully applicable for the washing machine 2' of Fig. 3 or a dryer having a heat pump system.
  • Fig. 3 shows a simplified illustration of a washing machine 2'. Elements with the same function as in Fig. 1 are assigned the same numerals expanded by an apostrophe '. Differences are explained in the following. From Fig. 3 it is easy to understand that the invention can be implemented in a dryer having a heat pump system for condensation drying: If for example the inlet 22' is arranged at the backside of the drum 7 which has openings at its backside, the outlet 24' is arranged at the front side or at a frame at the front side of the drum 7 and the tub 6' is omitted, a fully operable condensation dryer is implemented having the air circulation channel 20' correspondingly arranged within the dryer case 4'.
  • the air circulation channel 20' is running from the connections 22', 24' at the tub 6' to the upper region of the washing machine 2' where the evaporator 14' and the condenser 16' are arranged above the tub 6'.
  • the fan of the blower 26' is arranged in the channel 20' and conveys the air through the circulation path 20'/6'/7.
  • the arrow in the channel 20' indicates the normal operation flow direction of the air flow when the blower 26' is operated in forward or normal flow mode.
  • the steam is generated by a steam generator 30 that is arranged outside the tub 6' and outside the air channel 20', but inside the body 4' of the washing machine 2'.
  • the steam supplied by steam generator 30 is guided through a duct 32 having an opening arranged at a frame next to at a front loading opening of drum 7.
  • the steam can be directly exhausted into the drum.
  • the opening of duct 32 is arranged at the wall of the tub 6' to exhaust steam into the interior of the tub, or at a wall of the channel 20' to exhaust steam into the interior or the channel, preferably in the section of the channel running directly between tub' or drum 7 and evaporator 14'.
  • the blower 26' can be switched off by the control unit of the washing machine 2' or can be operated with reduced power or can be intermittently be switched off. Thereby the conveyance capacity of the blower is zero or reduced, for example reduced by at least 50%, at least 60% or at least 80%, and the dwell time of the steam at the evaporator 14' is increased. More heat is transferred from the steam to the evaporator and less energy is transported to the condenser 16'.
  • the hot steam or the hot air heated by the steam is ascending due to convection.
  • channel 20' and evaporator 14' is designed such that the ascending air or steam preferably reaches the evaporator, the evaporator is the element of the heat pump system that will be primarily heated up. Thus shortening of the initial phase of the heat pump system can be achieved easily.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)
  • Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)

Claims (13)

  1. Verfahren zum Betreiben einer Wäschebehandlungsvorrichtung (2), insbesondere eines Trockners, einer Waschmaschine mit Trocknerfunktion oder einer Wäschebehandlungsvorrichtung, wobei die Vorrichtung (2) umfasst:
    ein Aufbewahrungsfach (6) zum Aufbewahren von Wäsche darin, insbesondere eine drehbare Trommel, wobei ein Luftzirkulationskanal (20) an einem ersten Ende (22) und an einem zweiten Ende (24) mit dem Aufbewahrungsfach (6) verbunden ist,
    ein Gebläse (26), um die Luft durch den Luftzirkulationskanal (20) und das Aufbewahrungsfach (6) zu blasen,
    ein Wärmepumpensystem (10), umfassend einen Kühlmittelverdichter (12), und ferner aufweisend einen Verdampfer (14) und einen Kondensator (16), die in dem Luftzirkulationskanal (20) angeordnet sind, und
    einen Dampfgenerator (8, 30), der innerhalb des Körpers (4) der Wäschebehandlungsvorrichtung (2) angeordnet ist;
    wobei das Verfahren die folgenden Schritte umfasst:
    Betreiben des Wärmepumpensystems (10);
    während einer Anfangsphase des Betriebs des Wärmepumpensystems (10), Erzeugen von Dampf mit dem Dampfgenerator (8, 30) und Zuführen des Dampfes in den Luftzirkulationskanal (20) und/oder das Aufbewahrungsfach (6) zum Erhöhen der Arbeitstemperatur des Verdampfers (14).
  2. Verfahren nach Anspruch 1, wobei Dampf durch den Dampfgenerator (8, 30) und zum Luftzirkulationskanal (20) und/oder zum Aufbewahrungsfach (6) für eine vorbestimmte Zeit nach dem Starten des Betriebs des Wärmepumpensystems (10) zugeführt wird und dann die Dampferzeugung und -zufuhr gestoppt wird.
  3. Verfahren nach Anspruch 1 oder 2, wobei während der Anfangsphase des Betriebs des Wärmepumpensystems (10) Dampf vom Dampfgenerator (8, 30) erzeugt wird und dem Luftzirkulationskanal (20) und/oder dem Aufbewahrungsfach (6) zugeführt wird, und dann die Erzeugung und Zufuhr von Dampf in Abhängigkeit von einem oder mehreren vorbestimmten Parametern (E, T7) gestoppt wird und/oder, wenn das Wärmepumpensystem (10) eine vorbestimmte Effizienz erreicht hat.
  4. Verfahren nach Anspruch 3,
    wobei die Abhängigkeit des einen oder der mehreren Parameter das zeitliche Verhalten eines oder mehrerer der Parameter ist, insbesondere der Gradient oder die Veränderung des bzw. der Parameter, mehr bevorzugt eine vorbestimmte Veränderung in einem oder mehreren der Parameter seit Beginn des Betriebs des Wärmepumpensystems (10); und/oder
    wobei die Abhängigkeit des einen oder der mehreren Parameter eine Differenz des einen oder der mehreren Parameter an einer ersten Position und an einer zweiten Position innerhalb des Luftzirkulationskanals (20) und/oder des Wärmepumpensystems (10) ist, wobei insbesondere der Parameter einer oder mehrere von Folgenden ist: Lufttemperatur, Luftfeuchtigkeit, Arbeitsfluidtemperatur und Arbeitsfluiddruck.
  5. Verfahren nach einem der vorhergehenden Ansprüche, wobei während der Dampferzeugung das Gebläse (26) gestoppt wird, das Gebläse ausgeschaltet wird, und zumindest zeitweise mit einer Luftfördergeschwindigkeit oder Leistung betrieben wird, oder das Gebläse mindestens zeitweise unterbrochen in Vorwärtsströmungs- und Rückwärtsströmungsrichtung betrieben wird.
  6. Verfahren nach einem der vorhergehenden Ansprüche, wobei der Dampf (9), der aus dem Dampfgenerator (8, 30) kommt, zuerst dem Aufbewahrungsfach (7) zugeführt wird, wobei insbesondere der Dampf, der aus dem Dampfgenerator kommt, zuerst einer Wanne (6) zugeführt wird, die das Aufbewahrungsfach (7) umgibt.
  7. Verfahren nach einem der vorhergehenden Ansprüche, wobei die Menge und/oder Zeit und/oder Temperatur des Dampfes, der aus dem Dampfgenerator (8, 30) zugeführt wird, von Folgendem abhängig ist:
    - einer Benutzerauswahleingabe in eine Steuereinheit der Wäschebehandlungsvorrichtung (2),
    - der Feuchtigkeit der Wäsche in dem Aufbewahrungsfach (6) und/oder
    - der Menge an Wäsche, die in dem Aufbewahrungsfach (6) aufbewahrt wird.
  8. Wäschebehandlungsvorrichtung (2), insbesondere Trockner oder Waschmaschine mit Trocknerfunktion, wobei die Vorrichtung umfasst:
    ein Aufbewahrungsfach (6) zum Aufbewahren von Wäsche darin, insbesondere eine drehbare Trommel (7),
    einen Luftzirkulationskanal (20), der an einem ersten Ende (22) und an einem zweiten Ende (24) mit dem Aufbewahrungsfach (6) verbunden ist,
    ein Gebläse (26), um die Luft durch den Luftzirkulationskanal (20) und das Aufbewahrungsfach (6) zu blasen, und
    ein Wärmepumpensystem (10), umfassend einen Kühlmittelverdichter (12) und ferner aufweisend einen Verdampfer (14), der in dem Luftzirkulationskanal angeordnet ist, und einen Kondensator (14), der in dem Luftzirkulationskanal (20) stromabwärts des Verdampfers (16) angeordnet ist,
    einen Dampferzeuger (8, 30), der innerhalb des Körpers (4) der Wäschebehandlungsvorrichtung (2) zum Zuführen von Dampf (9) in das Aufbewahrungsfach (6) und/oder den Luftzirkulationskanal (20) angeordnet ist, gekennzeichnet durch
    eine Steuereinheit, die zum Betreiben des Wärmepumpensystems (10) und zum Erzeugen von Dampf mit dem Dampfgenerator (8, 30) während einer Anfangsphase des Betriebs des Wärmepumpensystems (10) ausgestaltet ist, sodass Dampf, der dem Luftzirkulationskanal (20) und/oder dem Aufbewahrungsfach (6) zugeführt wird, die Arbeitstemperatur des Verdampfers (14) erhöht.
  9. Vorrichtung nach Anspruch 8, wobei der Luftzirkulationskanal (20) kein Teil des Dampfzufuhrwegs (32) ist und/oder der Dampfzufuhrweg (32) von dem Luftzirkulationskanal (20) getrennt ist, wobei insbesondere der Dampfzufuhrweg (32) ein Dampfzufuhrkanal ist, der mit dem Aufbewahrungsfach (6, 7) getrennt von den Verbindungen des Luftzirkulationskanals (20) verbunden ist.
  10. Vorrichtung nach Anspruch 8 oder 9, wobei das Aufbewahrungsfach, insbesondere eine drehbare Trommel (7), in einer Wanne (6) oder einem Behälter angeordnet ist, die mindestens teilweise das Aufbewahrungsfach einschließen, wobei ein Heizelement (8) in dem unteren Bereich oder Sumpf der Wanne (6) oder des Behälters angeordnet ist und wobei eine Steuereinheit der Waschmaschine (2) zum Erwärmen von Wasser, das in einem unteren Bereich oder einem Sumpf der Wanne (6) oder des Behälters gespeichert ist, durch Betreiben des Heizelements (8) als Dampfgenerator zum Erzeugen von Dampf, der in das Aufbewahrungsfach (7) eindringt, konfiguriert ist.
  11. Vorrichtung nach Anspruch 8 oder 9, wobei der Dampfgenerator (30) außerhalb des Aufbewahrungsfachs (6) und der Luftzirkulationsweg (20) innerhalb des Wäschebehandlungsvorrichtungskörpers (4) angeordnet ist, und eine Dampfleitung (32) den Dampf, der von dem Dampfgenerator erzeugt wird, vom Dampfgenerator zur Innenseite des Aufbewahrungsfachs (6) leitet, wobei eine Austrittsöffnung der Leitung in Fluidverbindung mit dem Aufbewahrungsfachraum oder dem Wannenraum steht, wobei insbesondere die Austrittsöffnung an einer Wand des Aufbewahrungsfachraums oder des Wannenraums angeordnet ist.
  12. Vorrichtung nach einem der vorhergehenden Ansprüche 8 bis 11, wobei das Gebläse (26) einen Betriebsmodus aufweist, bei dem eine reduzierte oder eine Null-Luftmenge von dem Gebläse gefördert wird, wobei insbesondere eine Steuereinheit der Wäschebehandlungsvorrichtung (2) zum Anhalten des Gebläses während der Anfangsphase des Betriebs des Wärmepumpensystems (10) oder zum Steuern des Gebläses zum Fördern einer reduzierten Luftmenge durch den Luftzirkulationskanal (20) während der Anfangsphase des Betriebs des Wärmepumpensystems (10) ausgelegt ist.
  13. Verfahren nach einem der Ansprüche 1 bis 7 oder Vorrichtung nach einem der Ansprüche 8 bis 12, wobei die Wäschebehandlungsvorrichtung eine Waschmaschine (2) mit Trocknerfunktion ist und/oder wobei das Aufbewahrungsfach (6) eine drehbare Trommel (7) ist, insbesondere eine Trommel, die in einer Wanne angeordnet ist.
EP10163744.5A 2010-05-25 2010-05-25 Wäschebehandlungsvorrichtung mit wärmepumpensystem Active EP2390404B1 (de)

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US13/114,891 US20110289695A1 (en) 2010-05-25 2011-05-24 Laundry Treatment Apparatus Having Heat Pump System
CN201110192357.0A CN102277714B (zh) 2010-05-25 2011-05-25 具有热泵系统的衣物处理装置

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US20110289695A1 (en) 2011-12-01
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CN102277714A (zh) 2011-12-14

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